Large thin-wall bent pipe fitting path fitting device
By designing a large thin-walled curved pipe fitting path fitting device, using the cooperation of the platform incline mechanism and the pipe fitting clamping mechanism, the problems of complex and low fitting operation in the prior art are solved, and higher detection is achieved Accuracy and ease of operation.
Patent Information
- Application Number
- CN202411632459.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-11
AI Technical Summary
The existing pipe fitting clamping and fitting devices are complicated to operate when fixing pipe fittings, and the degree of fitting with the bend path of pipe fittings is not high, resulting in low accuracy of the bending degree detection results.
A large thin-walled curved pipe fitting path fitting device is designed, including a fixing seat, a platform inclination mechanism and a pipe fitting clamping mechanism. The platform tilt mechanism drives the worm and turbine to rotate through the servo motor, and the tilt rotation axis drives the moving components to rotate, realizing the angle adjustment of the tilt platform. The pipe fitting clamping mechanism drives the bidirectional screw to rotate through the servo motor, and the moving clamping block moves along the linear slide rail to complete the clamping of the pipe fitting.
Through the combination of the platform inclination mechanism and the pipe fitting clamping mechanism, the bending path of the pipe fitting can be better fitted, the operation is simple, and the accuracy of bending detection is improved.
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Figure CN119413123A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe fitting detection, in particular to a path fitting device for large thin-walled curved pipe fittings. Background Art
[0002] At present, the curvature detection of thin-walled pipe fittings is carried out through rapid detection through molds. Since the size parameters of thin-walled pipe fittings are not fixed, the curvature degree and curvature path of the pipe fittings are different. Therefore, when testing the curvature of pipe fittings, it is necessary to better fit the curvature path of the pipe fittings to make the measurement results more accurate.
[0003] The current pipe clamping and fitting device is complicated to operate when fixing the pipe and the degree of fit with the curved path of the pipe is not very high, which will make the final curvature detection result inaccurate. Summary of the invention
[0004] 1. Technical issues to be resolved In view of the shortcomings of the prior art, the present invention provides a large-scale thin-walled curved pipe path fitting device, which has the advantages of better fitting the curved path of the pipe and simple operation. It solves the problem that the current pipe clamping and fitting device is complicated to operate when fixing the pipe and the degree of fit with the curved path of the pipe is not very high, which will make the final curvature detection result inaccurate.
[0005] (II) Technical solution In order to achieve the above-mentioned purpose of better fitting the curved path of the pipe and simple operation, the present invention provides the following technical solutions: a large thin-walled curved pipe path fitting device, including a fixed seat, a platform tilting mechanism and a pipe clamping mechanism, the platform tilting mechanism is fixedly installed on the fixed seat, the pipe clamping mechanism is arranged on the top of the platform tilting mechanism, the platform tilting mechanism is used to adjust the angle between the pipe clamping mechanism and the horizontal plane, and the pipe clamping mechanism is used to clamp and support the pipe.
[0006] Preferably, the platform tilting mechanism comprises a left base and a right base, the left base and the right base are fixedly mounted in parallel on a fixed base, a rotation auxiliary base and a mounting base 1 are both provided on the left base and the right base, and a rotation axis 2 is provided on the rotation auxiliary base.
[0007] Preferably, the left base is also provided with a mounting seat 2, a mounting seat 3 and a mounting seat 4, a servo motor 3 is installed on the mounting seat 3, a worm is installed between the mounting seat 2 and the mounting seat 4, a bearing 1 is also installed on the mounting seat 4, a retaining ring is installed on the worm, and the worm and the servo motor 3 are connected via a plum blossom coupling 1.
[0008] Preferably, a bearing 2 is provided on the mounting seat 1 of the left base and the right base, an inclined rotating shaft is assembled between the bearings 2, and a moving component is fixedly installed on both ends of the inclined rotating shaft located at the left base and the right base, and a turbine is provided at one end of the inclined rotating shaft, and the turbine is meshed with the worm gear.
[0009] Preferably, the moving component includes a rotating rod, one end of which is provided with a mounting hole five, in which an inclined rotating shaft is fixedly installed, and the other end of the rotating rod is rotatably provided with a rotating shaft three, and both ends of the rotating shaft three are provided with moving auxiliary balls.
[0010] Preferably, a fixed slide rail is provided on the second rotating axis of the left base and the right base, a rotating seat is provided at one end of the fixed slide rail, the rotating seat is rotatably installed on the second rotating axis, two limiting rails are provided at the bottom of the fixed slide rail, the moving auxiliary ball of the moving assembly is located in the limiting rail, and an inclined platform is fixedly installed above the two fixed slide rails.
[0011] Preferably, the pipe clamping mechanism includes a limit block and a mobile clamping block, the limit blocks are two and are fixedly installed in parallel on the inclined platform, the limit block is provided with a linear slide rail, two mobile clamping blocks are oppositely arranged between the two linear slide rails, the mobile clamping block is provided with a notch, the mobile clamping block is provided with two ball screw nuts, a bidirectional screw is passed through the two ball screw nuts, a rear bearing seat and a front bearing seat are respectively provided at both ends of the bidirectional screw, and the rear bearing seat and the front bearing seat are fixedly installed on the inclined platform.
[0012] Preferably, a servo motor mounting seat is also fixedly provided on the tilting platform, a servo motor four is provided on the servo motor mounting seat, and the servo motor four and the bidirectional screw rod are connected via a plum blossom coupling two.
[0013] (III) Beneficial effects Compared with the prior art, the present invention provides a large thin-walled curved pipe path fitting device, which has the following beneficial effects: The large thin-walled curved pipe fitting path fitting device is used by the cooperation of the platform tilting mechanism, the pipe clamping mechanism and the fixing seat. When clamping and supporting the pipe fitting, the device requires multiple devices to cooperate with each other. The pipe fittings are clamped or supported on the pipe clamping mechanisms of each device respectively, and then the pipe fittings are clamped along the curved path of the pipe fittings by the platform tilting mechanism and the pipe clamping mechanism, so as to better fit the pipe fittings and fix them.
[0014] The first is the tilting of the platform tilting mechanism. The servo motor drives the worm to rotate, the worm drives the turbine to rotate, and further drives the tilting rotating shaft to rotate. The rotation of the tilting rotating shaft drives one end of the moving component fixed on it to rotate. While the moving auxiliary ball of the moving component rotates around the tilting rotating shaft, it slides outward in the track formed by the limit track, so that the fixed slide rail rotates upward around the rotating seat, and finally the tilting platform is at a certain angle with the horizontal plane.
[0015] The second is the pipe clamping mechanism. The servo motor drives the bidirectional screw to rotate, so that the two moving clamping blocks on the linear slide rail move towards each other to complete the clamping of the pipe.
[0016] Thereby achieving the effect of better fitting the curved path of the pipe fitting and simple operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a path fitting device for a large thin-walled curved pipe according to the present invention; Figure 2 This is a schematic diagram of the structure of a platform tilting mechanism of a large thin-walled curved pipe path fitting device of the present invention; Figure 3 This is a schematic structural diagram of a left base and a right base of a path fitting device for a large thin-walled curved pipe according to the present invention; Figure 4 This is a schematic diagram of a fixed slide rail structure of a large thin-walled curved pipe path fitting device of the present invention; Figure 5 This is a schematic diagram of the structure of a moving assembly of a path fitting device for a large thin-walled curved pipe according to the present invention; Figure 6 It is a schematic diagram of the structure of a pipe clamping mechanism of a large thin-walled curved pipe path fitting device of the present invention; Figure 7 The present invention is a schematic diagram of the structure of a movable clamping block of a large thin-walled curved pipe path fitting device.
[0018] In the figure: 1. Platform tilting mechanism; 101. Tilt platform; 102. Tilt rotating shaft; 103. Left base; 1031. Rotation auxiliary seat; 1032. Rotation shaft 2; 1033. Mounting seat 1; 1034. Mounting seat 2; 1035. Mounting seat 3; 1036. Mounting seat 4; 104. Servo motor 3; 105. Plum blossom coupling 1; 106. Bearing 1; 107. Retaining ring; 108. Worm; 109. Turbine; 110. Right base; 111. Fixed slide rail; 1111. Rotating seat; 1112. Limiting rail; 112. Bearing 2; 113. Moving assembly; 1131. Rotation shaft 3; 1132. Moving auxiliary ball; 1133. Rotating rod; 1134. Mounting hole 5; 2. Pipe clamping mechanism; 201. Rear bearing seat; 202. Bidirectional screw; 203. Limit block; 204. Linear guide rail; 205. Front bearing seat; 206. Servo motor mounting seat; 207. Servo motor 4; 208. Plum coupling 2; 209. Mobile clamping block; 2091. Notch; 210. Ball screw nut 2; 3. Fixed seat. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1 A large thin-walled curved pipe path fitting device includes a fixed seat 3, a platform tilting mechanism 1 and a pipe clamping mechanism 2. The fixed seat 3 serves as the basic supporting structure of the entire device, ensuring that the device is stably and firmly placed in the working environment, and providing stable support for the platform tilting mechanism 1 and the pipe clamping mechanism 2.
[0021] See also Figure 2-4 The platform tilting mechanism 1 is fixedly mounted on the fixing seat 3, and the pipe clamping mechanism 2 is arranged on the top of the platform tilting mechanism 1. The platform tilting mechanism 1 is used to adjust the angle between the pipe clamping mechanism 2 and the horizontal plane. By adjusting the angle between the pipe clamping mechanism 2 and the horizontal plane, the platform tilting mechanism 1 enables the pipe clamping mechanism 2 to adapt to the bending requirements of pipes at different angles, thereby better adapting to the bending path of the pipe. The pipe clamping mechanism 2 is used to clamp and support the pipe. The pipe clamping mechanism 2 can firmly clamp the pipe to prevent it from moving or deforming, thereby improving the accuracy of detection.
[0022] The platform tilting mechanism 1 includes a left base 103 and a right base 110, which are fixedly mounted on the fixed base 3 in parallel, and the left base 103 and the right base 110 are mounting bases of the platform tilting mechanism 1. A rotation auxiliary base 1031 and a mounting base 1 1033 are disposed on the left base 103 and the right base 110, and a rotation axis 2 1032 is disposed on the rotation auxiliary base 1031. The rotation auxiliary base 1031 and the rotation axis 2 1032 thereon serve as the rotation axis of the fixed slide rail 111, so that the fixed slide rail 111 performs a circular motion around the rotation axis 2 1032 when being lifted.
[0023] The left base 103 and the right base 110 have the same main body shape, but the left base 103 is also provided with a mounting seat 2 1034, a mounting seat 3 1035 and a mounting seat 4 1036, a servo motor 3 104 is mounted on the mounting seat 3 1035, a worm 108 is mounted between the mounting seat 2 1034 and the mounting seat 4 1036, a bearing 106 is also mounted on the mounting seat 4 1036, a retaining ring 107 is mounted on the worm 108, and the worm 108 and the servo motor 3 104 are connected via a plum blossom coupling 105. The above is the prior art and will not be described in detail here.
[0024] Bearing No. 2 112 is provided on the mounting seat No. 1 1033 of the left base 103 and the right base 110, and a tilting rotating shaft 102 is assembled between the bearing No. 2 112. A turbine 109 is provided at one end of the tilting rotating shaft 102, and the turbine 109 is meshed with the worm 108. When the servo motor No. 3 104 drives the tilting rotating shaft 102 to rotate, the tilting rotating shaft 102 can drive the moving component 113 to rotate around the tilting rotating shaft 102, thereby lifting one end of the fixed slide rail 111 to achieve the tilting of the tilting platform 101.
[0025] The tilting rotation axis 102 is located at both ends of the left base 103 and the right base 110, and the moving assembly 113 is fixedly installed. The moving assembly 113 includes a rotating rod 1133, one end of the rotating rod 1133 is provided with a mounting hole 5 1134, and the tilting rotation axis 102 is fixedly installed in the mounting hole 5 1134. The other end of the rotating rod 1133 is rotatably provided with a rotating shaft 3 1131, and both ends of the rotating shaft 3 1131 are provided with a moving auxiliary ball 1132. When the tilting rotation axis 102 drives the rotating rod 1133 to rotate, the moving auxiliary ball 1132 at one end of the rotating rod 1133 will move in an arc upward and outward, thereby lifting the end of the fixed slide rail 111 away from the rotating seat 1111 upward, thereby realizing the tilting of the tilting platform 101.
[0026] The left base 103 and the right base 110 are both provided with a fixed rail 111 on the second rotation axis 1032. A rotating seat 1111 is provided at one end of the fixed rail 111. The rotating seat 1111 is rotatably mounted on the second rotation axis 1032. The second rotation axis 1032 serves as the rotation axis of the fixed rail 111. Two limiting rails 1112 are provided at the bottom of the fixed rail 111. The moving auxiliary ball 1132 of the moving assembly 113 is located in the limiting rail 1112. During the rotation process, the moving auxiliary ball 1132 is limited in the limiting rail 1112. During the rotation process, the moving auxiliary ball 1132 will drive one end of the fixed rail 111 to lift upward, thereby driving the tilting platform 101 above the fixed rail 111 to tilt.
[0027] See also Figure 5-7The pipe clamping mechanism 2 includes a limit block 203 and a movable clamping block 209. The limit blocks 203 are two and are fixedly installed in parallel on the inclined platform 101. A linear slide rail 204 is arranged on the limit block 203. The limit block 203 is used to install the linear slide rail 204 and fix the linear slide rail 204 on the inclined platform 101.
[0028] Two movable clamping blocks 209 are arranged opposite to each other between the two linear guide rails 204, and the linear guide rails 204 are also used to provide a limit for the movement of the movable supporting block. The movable clamping block 209 is provided with a ball screw nut 210, and a bidirectional screw 202 is passed through the ball screw nut 210. Since two movable clamping blocks 209 are provided, and the two movable clamping blocks 209 need to realize the clamping action, the two clamping blocks move toward each other or away from each other during movement, so the rotation of the bidirectional screw 202 can realize this movement mode between the two clamping blocks. In addition, the arc-shaped notch 2091 provided on the movable clamping block 209 enables the movable clamping block 209 to have two ways of clamping the pipe fittings, one of which is that the two movable clamping blocks 209 are parallel to the pipe fittings and clamp them from the side of the pipe fittings; the other is that the two movable clamping blocks 209 are perpendicular to the pipe fittings, and the pipe fittings are directly placed on the notches 2091 of the two movable clamping blocks 209.
[0029] The two ends of the bidirectional screw rod 202 are respectively provided with a rear bearing seat 201 and a front bearing seat 205, which are fixedly mounted on the tilting platform 101. A servo motor mounting seat 206 is also fixedly mounted on the tilting platform 101. A servo motor four 207 is mounted on the servo motor mounting seat 206. The servo motor four 207 and the bidirectional screw rod 202 are connected via a plum blossom coupling two 208. The above is the prior art and will not be elaborated here.
[0030] Working principle: When clamping and supporting pipes, the device requires multiple devices to cooperate with each other. The pipes are clamped or supported on the pipe clamping mechanism 2 of each device, and then the platform tilting mechanism 1 and the pipe clamping mechanism 2 are used to regulate and clamp the pipes along the curved path of the pipes, so as to better fit the pipes and fix them.
[0031] First, the platform tilting mechanism 1 is tilted. The servo motor 3 104 drives the worm 108 to rotate, and the worm 108 drives the turbine 109 to rotate, which further drives the tilting rotation shaft 102 to rotate. The rotation of the tilting rotation shaft 102 drives one end of the moving component 113 fixed thereon to rotate, and the moving auxiliary ball 1132 of the moving component 113 rotates around the tilting rotation shaft 102 while sliding outward in the track formed by the limiting track 1112, so that the fixed slide rail 111 rotates upward around the rotating seat 1111, and finally the tilting platform 101 is at a certain angle to the horizontal plane.
[0032] Next is the pipe clamping mechanism 2. The bidirectional screw rod 202 is driven to rotate by the servo motor 207, so that the two moving clamping blocks 209 on the linear slide rail 204 move toward each other to complete the clamping of the pipe.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A path fitting device for large thin-walled curved pipes, characterized in that: The invention comprises a fixing seat (3), a platform tilting mechanism (1) and a pipe clamping mechanism (2), wherein the platform tilting mechanism (1) is fixedly mounted on the fixing seat (3), the pipe clamping mechanism (2) is arranged on the top of the platform tilting mechanism (1), the platform tilting mechanism (1) is used to adjust the angle between the pipe clamping mechanism (2) and a horizontal plane, and the pipe clamping mechanism (2) is used to clamp and support pipes.
2. The large thin-walled curved pipe path fitting device according to claim 1, characterized in that: The platform tilting mechanism (1) comprises a left base (103) and a right base (110); the left base (103) and the right base (110) are fixedly mounted in parallel on a fixed base (3); a rotation auxiliary base (1031) and a mounting base 1 (1033) are provided on the left base (103) and the right base (110); and a rotation axis 2 (1032) is provided on the rotation auxiliary base (1031).
3. The path fitting device for large thin-walled curved pipes according to claim 2, characterized in that: The left base (103) is also provided with a mounting seat 2 (1034), a mounting seat 3 (1035) and a mounting seat 4 (1036); a servo motor 3 (104) is mounted on the mounting seat 3 (1035); a worm (108) is mounted between the mounting seat 2 (1034) and the mounting seat 4 (1036); a bearing 1 (106) is also mounted on the mounting seat 4 (1036); a retaining ring (107) is mounted on the worm (108); and the worm (108) and the servo motor 3 (104) are connected via a plum blossom coupling 1 (105).
4. The path fitting device for large thin-walled curved pipes according to claim 2, characterized in that: The mounting seats 1 (1033) of the left base (103) and the right base (110) are both provided with bearing 2 (112), an inclined rotating shaft (102) is mounted between the bearing 2 (112), and a moving assembly (113) is fixedly mounted on both ends of the inclined rotating shaft (102) located at the left base (103) and the right base (110), and a turbine (109) is provided at one end of the inclined rotating shaft (102), and the turbine (109) is meshed with the worm (108).
5. The large thin-walled curved pipe path fitting device according to claim 4, characterized in that: The moving assembly (113) comprises a rotating rod (1133), one end of the rotating rod (1133) is provided with a mounting hole five (1134), an inclined rotating shaft (102) is fixedly mounted in the mounting hole five (1134), and the other end of the rotating rod (1133) is rotatably provided with a rotating shaft three (1131), and both ends of the rotating shaft three (1131) are provided with moving auxiliary balls (1132).
6. The path fitting device for large thin-walled curved pipes according to claim 4, characterized in that: A fixed slide rail (111) is provided on the second rotation axis (1032) of the left base (103) and the right base (110); a rotating seat (1111) is provided at one end of the fixed slide rail (111); the rotating seat (1111) is rotatably mounted on the second rotation axis (1032); two limiting rails (1112) are provided at the bottom of the fixed slide rail (111); a moving auxiliary ball (1132) of the moving assembly (113) is located in the limiting rail (1112); and a tilting platform (101) is fixedly mounted above the two fixed slide rails (111).
7. The path fitting device for large thin-walled curved pipes according to claim 1, characterized in that: The pipe clamping mechanism (2) comprises a limit block (203) and a movable clamping block (209), wherein the limit blocks (203) are two and are fixedly mounted in parallel on the inclined platform (101), and a linear slide rail (204) is arranged on the limit block (203).
8. The path fitting device for large thin-walled curved pipes according to claim 7, characterized in that: Two movable clamping blocks (209) are arranged opposite to each other between the two linear slide rails (204), and a notch (2091) is arranged on the movable clamping block (209).
9. The path fitting device for large thin-walled curved pipes according to claim 8, characterized in that: The movable clamping block (209) is provided with a second ball screw nut (210), a bidirectional screw (202) is passed through the second ball screw nut (210), a rear bearing seat (201) and a front bearing seat (205) are respectively provided at both ends of the bidirectional screw (202), and the rear bearing seat (201) and the front bearing seat (205) are fixedly mounted on the tilting platform (101).
10. The path fitting device for large thin-walled curved pipes according to claim 7, characterized in that: A servo motor mounting seat (206) is also fixedly provided on the tilting platform (101), a servo motor four (207) is provided on the servo motor mounting seat (206), and the servo motor four (207) and the bidirectional screw rod (202) are connected via a plum blossom coupling two (208).