Intelligent mechanical state monitoring and regulating system
Through the intelligent mechanical condition monitoring and adjustment system, the cooperation of mechanical condition monitoring devices, communication modules, servers and equipment adjustment systems is used to solve the problems of unstable information return, backward management methods, and high equipment idle rate in engineering machinery equipment management. , real-time monitoring, intelligent control and efficient adjustment, improve equipment reliability and reduce costs.
Patent Information
- Application Number
- CN202411290134.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-02-11
AI Technical Summary
The existing construction machinery and equipment management has unstable information return, backward management methods, and high equipment idle rate, especially in overseas engineering projects. These problems are more prominent.
An intelligent mechanical condition monitoring and adjustment system is proposed, including mechanical condition monitoring devices, communication modules, servers and equipment adjustment systems. Through the cooperation of oil level monitoring sensors, mechanical vibration monitoring sensors, communication modules, servers and equipment adjustment systems, it realizes Real-time monitoring and automatic adjustment.
Real-time status monitoring, intelligent control and efficient adjustment of construction machinery, improve monitoring efficiency and safety of machinery use, reduce equipment idle rate and operation costs, improve equipment reliability and reduce energy consumption and idle costs .
Smart Images
Figure CN119413226A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of engineering machinery monitoring and adjustment, and specifically refers to an intelligent machinery state monitoring and adjustment system. Background Art
[0002] With the widespread use of construction machinery, higher requirements are placed on the management of the equipment throughout its life cycle. In the existing technology, the management of construction machinery equipment has problems such as unstable information feedback, backward management methods, and high equipment idle rate. These problems are particularly prominent in overseas engineering projects. Summary of the invention
[0003] The technical problem to be solved by the present invention is that the existing engineering machinery equipment management has the problems of unstable information feedback, backward management means and high equipment idle rate.
[0004] The technical solution adopted by the present invention is as follows:
[0005] The present invention proposes an intelligent mechanical condition monitoring and adjustment system, including a mechanical condition monitoring device, a communication module, a server and an equipment adjustment system. The mechanical condition monitoring device includes an oil level monitoring sensor and a mechanical vibration monitoring sensor. The oil level monitoring sensor and the mechanical vibration monitoring sensor are connected to the communication module via a data cable. The server is connected to the communication module. The equipment adjustment system is connected to the server via a network.
[0006] Preferably: the communication module is connected to a switch module, the communication module and the switch module are connected via a wireless signal, the switch module is also connected to a signal trigger switch circuit, and the signal trigger switch circuit is connected to the acquisition device via a control line.
[0007] Preferably: the communication module is connected to a positioning module, the positioning module is connected to the communication module via a serial port or a USB interface, and the communication module then transmits the positioning information to the server.
[0008] Preferably: the communication module is connected to an environmental monitoring module, and the air pressure, temperature, humidity and other sensors in the environmental monitoring module are connected to the communication module through a data line, and the monitored environmental data is transmitted to the communication module, and then sent to the server by the communication module.
[0009] Preferably: the server is also connected to an alarm module, and the alarm module is connected to the server via a control line.
[0010] Preferably: the equipment adjustment system includes data collection, demand matching, solution generation, optimization algorithm and decision support system. The various parts of the equipment adjustment system are connected through various methods such as data transmission, event triggering, function calling, etc. to form an organic whole, and jointly realize efficient equipment adjustment and optimal resource allocation.
[0011] Preferably: the mechanical state monitoring device is externally connected to a power storage module, and the power storage module is connected to components that require power supply, such as the mechanical state monitoring device, communication module, environmental monitoring module, signal trigger switch circuit and equipment adjustment system, through wires to provide them with a stable power supply.
[0012] The beneficial effects achieved by the present invention using the above structure are as follows: through the coordinated arrangement of the mechanical status monitoring device, the communication module, the server and the equipment adjustment system, the working status of the construction machinery can be monitored in real time, and an equipment adjustment plan can be automatically provided when the equipment is detected to be idle, thereby effectively improving the monitoring efficiency and the safety of the machinery use, while reducing the equipment idle rate and operating costs, and realizing real-time status monitoring, intelligent control and efficient adjustment of mechanical equipment, so as to improve the reliability of the equipment, reduce energy consumption and idle costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is an overall framework diagram of an intelligent mechanical condition monitoring and adjustment system proposed by the present invention. DETAILED DESCRIPTION
[0014] like Figure 1 As shown, an intelligent mechanical state monitoring and adjustment system proposed in the present invention includes a mechanical state monitoring device, a communication module, a server and an equipment adjustment system. The mechanical state monitoring device includes an oil level monitoring sensor and a mechanical vibration monitoring sensor. The oil level monitoring sensor and the mechanical vibration monitoring sensor are connected to the communication module through a data cable. The collected data can be wirelessly transmitted through the communication module. The server is connected to the communication module. The equipment adjustment system is connected to the server through a network to obtain mechanical state data, environmental data, positioning information, etc. in the server, collect and analyze data, and then generate an equipment adjustment plan based on the analysis results, and feed the plan back to the server to provide decision support for management personnel.
[0015] A switch module is connected to the communication module. The communication module and the switch module are connected through wireless signals, such as Bluetooth or Wi-Fi. When the communication module receives the signal from the monitoring device, it transmits the data to the switch module. The switch module determines whether to start or shut down the collection device based on the signal. A signal-triggered switch circuit is also connected to the switch module. The signal-triggered switch circuit is connected to the collection device through a control line. When the switch circuit receives the control signal from the switch module, it accurately starts or shuts down the collection device through the control of components such as transistors.
[0016] The communication module is connected to a positioning module, which is connected to the communication module via a serial port or a USB interface, and then the communication module transmits the positioning information to the server. Alternatively, the positioning module directly sends the positioning data to the server via wireless communication (such as a mobile network).
[0017] The communication module is connected to an environmental monitoring module. The air pressure, temperature, humidity and other sensors in the environmental monitoring module are connected to the communication module through a data cable, and the monitored environmental data is transmitted to the communication module, which is then sent to the server by the communication module.
[0018] The server is also connected to an alarm module, which is connected to the server through a control line. When the server analyzes that the equipment is in an abnormal state, it sends a signal to trigger the alarm module to alarm. At the same time, the server can also send text messages or email notifications to relevant personnel through a network connection.
[0019] The equipment adjustment system includes data collection, demand matching, solution generation, optimization algorithm and decision support system. The various parts of the equipment adjustment system are connected through various methods such as data transmission, event triggering, function calling, etc. to form an organic whole, and jointly realize efficient equipment adjustment and optimal resource allocation.
[0020] The mechanical condition monitoring device is externally connected to a power storage module, which is connected to the mechanical condition monitoring device, communication module, environmental monitoring module, signal trigger switch circuit, equipment adjustment system and other components that require power through wires to provide them with a stable power supply.
[0021] When used specifically, the oil level monitoring sensor monitors the oil level changes of mechanical equipment in real time, and the mechanical vibration monitoring sensor detects the vibration amplitude and frequency of the equipment to determine the operating status of the equipment, collects data in real time, and transmits the data to the server for analysis through the communication module. The equipment adjustment system is connected to the server through the network to obtain the mechanical status data, environmental data, positioning information, etc. in the server;
[0022] The data collection module transmits the collected equipment status data, environmental data, location information, and usage history data to the demand matching module. The demand matching module performs preliminary screening and matching of equipment and demand based on these data and the input specific demand information. This can be achieved through a database interface or data transmission protocol. The data collection module stores the sorted data in a specific data warehouse, and the demand matching module reads the required data from the data warehouse for analysis.
[0023] The demand matching module passes the screened device information that meets the requirements and the detailed requirements to the solution generation module, which can be achieved through function calls or message passing mechanisms. For example, after the demand matching module completes the matching, it triggers an event to notify the solution generation module to start working, and passes the relevant data as parameters to the solution generation module;
[0024] After the solution generation module generates preliminary equipment adjustment solutions, it inputs these solutions into the optimization algorithm module for evaluation and optimization, which can be transmitted through data interface or object. The solution generation module transmits the generated multiple alternative solutions to the optimization algorithm module in the form of specific data structure. The optimization algorithm module iteratively optimizes these solutions to find the optimal solution.
[0025] The optimization algorithm module transmits the optimized best solution to the decision support system. The solution can be stored in a shared database through a data transmission protocol or directly for the decision support system to read. The decision support system provides detailed analysis reports and decision suggestions based on the optimal solution for managers to make final decisions.
[0026] Through data transmission, event triggering, function calling and other methods, an organic whole is formed to jointly achieve efficient equipment adjustment and optimal resource allocation.
[0027] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. An intelligent mechanical state monitoring and adjustment system, comprising a mechanical state monitoring device, a communication module, a server and an equipment adjustment system, wherein the mechanical state monitoring device comprises an oil level monitoring sensor and a mechanical vibration monitoring sensor, the oil level monitoring sensor and the mechanical vibration monitoring sensor are connected to the communication module via a data cable, the server is connected to the communication module, and the equipment adjustment system is connected to the server via a network.
2. An intelligent mechanical condition monitoring and adjustment system according to claim 1, characterized in that: The communication module is connected to a switch module, and the communication module and the switch module are connected via wireless signals. The switch module is also connected to a signal-triggered switch circuit, and the signal-triggered switch circuit is connected to a collection device via a control line.
3. An intelligent mechanical condition monitoring and adjustment system according to claim 2, characterized in that: The communication module is connected to a positioning module, which is connected to the communication module via a serial port or a USB interface, and the communication module then transmits the positioning information to the server.
4. The intelligent mechanical condition monitoring and adjustment system according to claim 3 is characterized in that: The communication module is connected to an environment monitoring module. The air pressure, temperature, humidity and other sensors in the environment monitoring module are connected to the communication module through a data line, and the monitored environmental data is transmitted to the communication module, and then sent to the server by the communication module.
5. An intelligent mechanical condition monitoring and adjustment system according to claim 4, characterized in that: The server is also connected to an alarm module, and the alarm module is connected to the server via a control line.
6. An intelligent mechanical condition monitoring and adjustment system according to claim 5, characterized in that: The equipment adjustment system includes data collection, demand matching, solution generation, optimization algorithm and decision support system, forming an organic whole to jointly realize efficient adjustment of equipment and optimal allocation of resources.
7. An intelligent mechanical condition monitoring and adjustment system according to claim 6, characterized in that: The mechanical state monitoring device is externally connected to a power storage module, which is connected to components that require power supply, such as the mechanical state monitoring device, communication module, environmental monitoring module, signal trigger switch circuit and equipment adjustment system, through conductive wires to provide them with a stable power supply.