Forage grass processing and crushing equipment with stirring structure and method
By designing a forage processing and crushing equipment with a mixing structure, the driving motor simultaneously drives the cutting blade, agitating barrel, conveyor belt and feeding metering plate, the synchronous operation of cutting, crushing, additive placement and stirring of forage is achieved. , solve the problem of inefficiency in the existing technology and improve the efficiency of forage processing.
Patent Information
- Application Number
- CN202411770316.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing forage crushing and mixing devices are inefficient when used, and cannot efficiently and quickly mix dry forage with additives, resulting in livestock being unable to obtain nutrients evenly.
A forage processing and crushing equipment with a mixing structure is designed. The first drive motor simultaneously drives the cutting blade and the stirring barrel to achieve the cutting and stirring of the forage simultaneously; the second drive motor simultaneously drives the conveyor belt and feeding. Quantitative disk to synchronize additive delivery and forage promotion.
This equipment can simultaneously complete the cutting and crushing of forage, add-on placement and material stirring, improve the processing efficiency of dry forage, and is suitable for the large-scale forage processing needs of large-scale farms.
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Figure CN119422669A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of forage processing equipment, and in particular to a forage processing and crushing equipment and method with a mixing structure. Background Art
[0002] In the process of animal husbandry, farms usually store some dry forage for livestock to use during the winter. However, compared with fresh forage, dry forage lacks some nutrients necessary for livestock growth. Therefore, farm staff will add some additives to the dry forage to supplement the needs of livestock growth. However, uncrushed dry forage is difficult to mix evenly with additives, making it impossible for livestock to obtain nutrients evenly when feeding. A Chinese patent (publication number: CN112452235A) discloses a novel automatic crushing and processing equipment for agricultural forage, comprising a crushing chamber, wherein the top of the crushing chamber is bolted with an upper cover, the bottom of the crushing chamber is in a conical structure and is formed with a discharge port, and the upper cover is connected with a feed port connected to the inside of the crushing chamber; a main stirring assembly and at least two auxiliary stirring assemblies are arranged in a ring shape around the periphery of the main stirring assembly, and the main stirring assembly and the auxiliary stirring assembly are driven by the same stirring motor through a transmission mechanism; the stirring part of the main stirring assembly and the stirring part of the auxiliary stirring assembly are arranged in sequence in a vertical direction, the stirring part of the main stirring assembly rotates to form a first circular cross-section, the stirring part of the auxiliary stirring assembly rotates to form a second circular cross-section, and the projection surfaces of the first circular cross-section and the second circular cross-section partially overlap.
[0003] However, the existing forage crushing and mixing devices have some disadvantages when used, such as:
[0004] Most of the existing devices for crushing and mixing dry forage are implemented separately. Generally, a crusher is used to crush the dry forage first, and then the forage particles and additives are put into a mixing device for mixing. Since the crushing, feeding and mixing of the forage cannot be carried out at the same time, the forage processing process is relatively cumbersome, and the forage required by livestock cannot be produced efficiently and quickly. For large-scale farms, this forage processing method is relatively inefficient and cannot meet the daily forage processing needs. Summary of the invention
[0005] In view of this, the purpose of the present invention is to propose a forage processing and crushing equipment and method with a mixing structure, so as to solve the problem that the existing crushing and mixing devices for dry forage are mostly implemented separately. Generally, the dry forage is crushed by a crusher first, and then the forage particles and additives are put into a mixing device for mixing after the crushing is completed. Since the crushing, feeding and mixing of the forage cannot be carried out at the same time, the forage processing process is relatively cumbersome, and the forage required by livestock cannot be produced efficiently and quickly. For large-scale farms, this forage processing method is relatively inefficient and cannot meet the needs of daily forage processing.
[0006] Based on the above-mentioned purpose, the present invention provides a forage processing and crushing equipment with a mixing structure, including a mounting frame, a crushing mechanism shell is fixedly installed inside the center of the mounting frame, a feeding channel is horizontally arranged at the center of the inner part of the crushing mechanism shell, a feeding hopper is arranged on the top of the crushing mechanism shell, the feeding hopper is fixedly installed on the top of the mounting frame, the bottom of the feeding hopper penetrates the crushing mechanism shell, the bottom of the feeding hopper passes through the crushing mechanism shell and is connected with the center of the top of the feeding channel, the feeding hopper is used to put forage additives into the feeding channel, a stirring barrel is horizontally arranged on the bottom of the crushing mechanism shell, the stirring barrel is rotatably installed on the bottom of the mounting frame, the shape of the stirring barrel is olive-shaped with openings at both ends, and a feeding barrel is horizontally arranged on one side of the crushing mechanism shell. The material conveying pipe is vertically installed on the other side of the outer shell of the crushing mechanism, the top end of the material conveying pipe is through-connected with the other end of the feeding channel, the bottom end of the material conveying pipe is through-connected with the opening at one end of the stirring barrel, and the material conveying pipe is arranged at the end of the feeding channel away from the feeding platform; a cutting blade is vertically arranged at the connection between the material conveying pipe and the feeding channel, and the cutting blade is used to cut the forage material conveyed by the material conveying pipe; a first driving motor is arranged above the stirring barrel, and the first driving motor is used to drive the stirring barrel to rotate, and the first driving motor is used to drive the cutting blade to move up and down.
[0007] Furthermore, a driving frame is fixedly welded on the top of the cutting blade, the cutting blade and the material conveying pipe are both arranged inside the driving frame, and limiting rings are respectively arranged on both sides of the driving frame, the limiting rings are fixedly arranged on the outer wall of the crushing mechanism shell, and the driving frame is slidably installed inside the limiting rings, and the limiting rings are used to limit the driving frame to the outer wall of the crushing mechanism shell, and a transmission rod is rotatably installed on the bottom of the driving frame, and an eccentric turntable is fixedly arranged on the end of the power output end of the first driving motor, and the transmission rod is rotatably connected to the edge of the eccentric turntable at one end away from the driving frame, and the eccentric turntable is used to push the driving frame up and down through the transmission rod.
[0008] Furthermore, two belt rollers are rotatably installed at the lower part of the inner shell of the crushing mechanism, and a conveyor belt is commonly sleeved on the outside of the two belt rollers. The conveyor belt is arranged at the bottom of the feeding channel, and the setting direction of the conveyor belt is the same as the setting direction of the feeding channel. Feeding teeth are evenly arranged on the outer surface of the conveyor belt, and slots are transversely opened on the bottom plate of the feeding channel. The slots cooperate with the feeding teeth, and the feeding teeth enter the interior of the feeding channel through the slots. The feeding teeth are used to drive the forage material inside the feeding channel to move forward.
[0009] Furthermore, a second drive motor is fixedly mounted on the inner wall at the bottom of the outer shell of the crushing mechanism, a driving pulley is fixedly provided at the power output end of the second drive motor, a first driven pulley is coaxially provided on the rotating shaft of the belt roller close to one end of the second drive motor, a first transmission belt is commonly sleeved on the outside of the first driven pulley and the driving pulley, and the driving pulley is transmission-connected to the first driven pulley via the first transmission belt.
[0010] Furthermore, a feeding quantitative disk is rotatably installed on the inner wall of the top shell of the crushing mechanism, and the feeding quantitative disk is arranged directly below the feeding hopper, and quantitative grooves are evenly opened at the edge of the feeding quantitative disk, and the quantitative grooves match the opening at the bottom of the feeding hopper, and a quantitative feeding channel is arranged on the top of the feeding channel, and the bottom of the quantitative feeding channel is connected with the feeding channel, and the top of the quantitative feeding channel is arranged corresponding to the quantitative groove, and the quantitative feeding channel is used to guide the material in the quantitative groove to the inside of the feeding channel, and a third driven pulley is coaxially arranged on the rotating shaft of the feeding quantitative disk away from the second driving motor, and a second driven pulley is coaxially arranged on the rotating shaft of the belt roller away from the first driven pulley, and the second driven pulley and the third driven pulley are jointly sleeved with a second transmission belt on the outside, and the second driven pulley is transmission-connected to the third driven pulley through the second transmission belt.
[0011] Furthermore, a feed hole is provided at the bottom of the feeding hopper corresponding to the quantitative groove, and the feed hole is used to feed the material inside the feeding hopper into the quantitative groove. A baffle is laterally inserted at the connection between the feeding hopper and the outer shell of the crushing mechanism, and the baffle is arranged corresponding to the feed hole, and the baffle is used to block the feed hole.
[0012] Furthermore, it also includes a cleaning hole, which is opened at the bottom of the pulverizing mechanism housing, and the cleaning hole is arranged corresponding to the conveyor belt, and the cleaning hole is used to clean the debris falling from the conveyor belt.
[0013] Furthermore, the outer rotating sleeve of the mixing barrel is provided with two positioning rings, the bottom of the positioning rings is fixedly connected to the mounting frame, the tops of the two positioning rings are commonly fixedly connected to a mounting plate, the first drive motor is fixedly installed above the mounting plate commonly fixedly connected to the tops of the two positioning rings, a gear ring is fixedly provided on the outer wall of one end of the mixing barrel, a driving gear is fixedly provided on the power output end of the first driving motor, the driving gear is coaxially arranged with the eccentric turntable, the driving gear is meshed with the gear ring, and the driving gear is used to drive the mixing barrel to rotate through the gear ring.
[0014] Furthermore, a controller is fixedly installed on the side of the mounting frame by screws, and the first drive motor and the second drive motor are both electrically connected to the controller, and the controller is used to control the working status of the first drive motor and the second drive motor.
[0015] A method for using a forage processing and crushing device with a mixing structure comprises the following steps:
[0016] S1. Add additives;
[0017] By putting the additive particles into the feeding hopper, since the additive particles inside the feeding hopper will enter the corresponding quantitative groove through the feeding hole at the bottom thereof, and the feeding hole can be blocked by the baffle, the feeding amount can be adjusted by plugging and pulling the baffle, so that an appropriate amount of additive particles can enter the feeding channel through the feeding quantitative disk and the quantitative groove thereon;
[0018] S2, forage crushing;
[0019] First, the controller controls the first drive motor and the second drive motor to work simultaneously, wherein the first drive motor drives the mixing barrel to rotate and the cutting blade to move up and down simultaneously after starting, and the second drive motor drives the conveyor belt and the feeding quantitative disk to rotate simultaneously after starting, and when the feeding quantitative disk rotates, the additive particles entering the quantitative groove enter the feeding channel through the quantitative feeding channel, and then the forage to be crushed is manually put from the feeding platform into the feeding channel, and the forage mixed with the additive particles entering the feeding channel is pushed forward to the bottom of the cutting blade by the feeding teeth on the conveyor belt, and is crushed into forage particles by the moving cutting blade;
[0020] S3, forage mixing;
[0021] The forage particles crushed by the cutting blades carry the additive particles and are conveyed to the mixing barrel through the material conveying pipe. The forage particles and the additive particles are stirred and mixed in the rotating mixing barrel and then discharged from the opening at the other end of the mixing barrel.
[0022] Beneficial effects of the present invention:
[0023] The present invention utilizes the first drive motor to simultaneously drive the cutting blade to cut and the stirring barrel to stir, thereby realizing the simultaneous cutting and stirring of dry forage; and utilizes the second drive motor to simultaneously drive the conveyor belt to feed into the feeding channel and drive the feeding quantitative disk to put additive particles into the feeding channel, thereby realizing the simultaneous addition of additives and forage advancement. Therefore, the present device can simultaneously complete the cutting and crushing of dry forage, the addition of additives and the stirring of materials, thereby making the processing efficiency of dry forage higher and being suitable for the needs of large-scale forage processing in large farms. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a product in one embodiment of the present invention;
[0026] Figure 2 For the present invention Figure 1 The overall main structural diagram of the product in the embodiment;
[0027] Figure 3 For the present invention Figure 1 A schematic diagram of a partial front top view of a three-dimensional structure of a product in an embodiment;
[0028] Figure 4 For the present invention Figure 1 A schematic diagram of a partial front bottom-up three-dimensional structure of a product in an embodiment;
[0029] Figure 5 For the present invention Figure 1 A partial front view structural diagram of the product in the embodiment;
[0030] Figure 6 For the present invention Figure 1 A schematic diagram of a partial rear top view of a three-dimensional structure of a product in an embodiment;
[0031] Figure 7 For the present invention Figure 1 A schematic diagram of a partial rear side upward three-dimensional structure of a product in an embodiment;
[0032] Figure 8 For the present invention Figure 1 A partial rear view of the product in the embodiment.
[0033] The markings in the figure are:
[0034] 101, mounting frame; 102, crushing mechanism housing; 103, feeding platform; 104, material conveying pipe; 105, mixing barrel; 106, feeding hopper; 107, feeding channel; 108, cutting blade; 109, first driving motor; 201, driving frame; 202, limiting ring; 203, transmission rod; 204, eccentric rotating disk; 301, conveyor belt; 302, feeding tooth; 303, belt roller; 304, first driven pulley; 305 , the first transmission belt; 306, the second driving motor; 307, the driving pulley; 308, the slot; 401, the feeding quantitative disk; 402, the quantitative slot; 403, the quantitative feeding channel; 404, the third driven pulley; 405, the second transmission belt; 406, the second driven pulley; 500, the cleaning hole; 601, the discharge hole; 602, the baffle; 701, the positioning ring; 702, the gear ring; 703, the driving gear; 800, the controller. DETAILED DESCRIPTION
[0035] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0036] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0037] Please also read Figure 1-Figure 8 ,in, Figure 1 This is a schematic diagram of the overall three-dimensional structure of a product in one embodiment of the present invention; Figure 2 For the present invention Figure 1 The overall main structural diagram of the product in the embodiment; Figure 3 For the present invention Figure 1 A schematic diagram of a partial front top view of a three-dimensional structure of a product in an embodiment; Figure 4 For the present invention Figure 1 A schematic diagram of a partial front bottom-up three-dimensional structure of a product in an embodiment; Figure 5 For the present invention Figure 1 A partial front view structural diagram of the product in the embodiment; Figure 6 For the present invention Figure 1 A schematic diagram of a partial rear top view of a three-dimensional structure of a product in an embodiment; Figure 7 For the present invention Figure 1 A schematic diagram of a partial rear side upward three-dimensional structure of a product in an embodiment; Figure 8 For the present invention Figure 1 A partial rear view of the product in the embodiment.
[0038] A forage processing and crushing equipment with a mixing structure comprises a mounting frame 101, a crushing mechanism shell 102 is fixedly installed inside the center of the mounting frame 101, a feeding channel 107 is transversely arranged at the center of the crushing mechanism shell 102, a feeding hopper 106 is arranged on the top of the crushing mechanism shell 102, the feeding hopper 106 is fixedly installed on the top of the mounting frame 101, the bottom of the feeding hopper 106 passes through the crushing mechanism shell 102, the bottom of the feeding hopper 106 passes through the crushing mechanism shell 102 and is connected with the center of the top of the feeding channel 107, the feeding hopper 106 is used to put forage additives into the feeding channel 107, a stirring barrel 105 is transversely arranged at the bottom of the crushing mechanism shell 102, the stirring barrel 105 is rotatably installed at the bottom of the mounting frame 101, the shape of the stirring barrel 105 is olive-shaped with openings at both ends, a feeding platform 103 is transversely installed on one side of the crushing mechanism shell 102, and the feeding platform The platform 103 is connected through one end of the feeding channel 107, and the feeding platform 103 is used to transport forage materials into the feeding channel 107. A material conveying pipe 104 is vertically installed on the other side of the crushing mechanism housing 102, and one end of the top of the material conveying pipe 104 is connected through the other end of the feeding channel 107, and one end of the bottom of the material conveying pipe 104 is connected through the opening at one end of the stirring barrel 105. The material conveying pipe 104 is arranged at the end of the feeding channel 107 away from the feeding platform 103; a cutting blade 108 is vertically arranged at the connection between the material conveying pipe 104 and the feeding channel 107, and the cutting blade 108 is used to cut the forage materials conveyed by the material conveying pipe 104. A first driving motor 109 is arranged above the stirring barrel 105, and the first driving motor 109 is used to drive the stirring barrel 105 to rotate, and the first driving motor 109 is used to drive the cutting blade 108 to move up and down;
[0039] Among them, in order to achieve a better mixing effect on the material, mixing guide plates are evenly arranged on the inner wall of the mixing barrel 105. The specific arrangement method can adopt the mixing guide plate arrangement inside a small concrete mixer. When the mixing barrel 105 rotates forward, the material inside it will be blocked by the guide plates, so that the forage particles and additive particles can be retained in the mixing barrel 105 for sufficient mixing. When the mixing barrel 105 rotates reversely, the forage particles and additive particles that have been mixed inside it will be guided by the guide plates to the opening at the other end for discharge, thereby achieving sufficient mixing of the forage particles and additive particles. At the same time, in order to achieve forward and reverse rotation of the mixing barrel 105, it is necessary to set the first drive motor 109 to a DC motor. In the gap of adjusting the forward and reverse rotation of the mixing barrel 105, a bucket cart can be placed at the bottom of the mixing barrel 105 discharge port, so that the mixed forage particles and additive particles can be released inside the bucket cart, which is convenient for farm staff to transfer them.
[0040] Furthermore, a driving frame 201 is fixedly welded on the top of the cutting blade 108, the cutting blade 108 and the material conveying pipe 104 are both arranged inside the driving frame 201, and limiting rings 202 are respectively arranged on both sides of the driving frame 201, the limiting rings 202 are fixedly arranged on the outer wall of the pulverizing mechanism housing 102, the driving frame 201 is slidably installed inside the limiting rings 202, the limiting rings 202 are used to limit the driving frame 201 on the outer wall of the pulverizing mechanism housing 102, a transmission rod 203 is rotatably installed at the bottom of the driving frame 201, an eccentric rotating disk 204 is fixedly arranged at the end of the power output end of the first driving motor 109, the transmission rod 203 is rotatably connected to the edge of the eccentric rotating disk 204 away from the driving frame 201, and the eccentric rotating disk 204 is used to push the driving frame 201 up and down through the transmission rod 203;
[0041] Among them, the diameter of the eccentric turntable 204 matches the actual up and down moving distance of the cutting blade 108. Therefore, when implementing this solution, it is necessary to select an eccentric turntable 204 of appropriate size according to actual needs. At the same time, it is required that the movement of the driving frame 201 is not affected by the limit ring 202, and its vertical movement cannot be affected. Therefore, it is necessary to set the shape of the material conveying pipe 104 according to actual conditions, so that the material conveying pipe 104 can maintain a sufficient inclination angle without affecting the movement of the driving frame 201, so that the crushed forage material can pass through the material book Dongguan 104 into the mixing barrel 105.
[0042] Furthermore, two belt rollers 303 are rotatably installed at the lower part of the pulverizing mechanism housing 102, and a conveyor belt 301 is commonly sleeved on the outside of the two belt rollers 303. The conveyor belt 301 is arranged at the bottom of the feeding channel 107, and the arrangement direction of the conveyor belt 301 is the same as the arrangement direction of the feeding channel 107. Feeding teeth 302 are evenly arranged on the outer surface of the conveyor belt 301. Slots 308 are transversely opened on the bottom plate of the feeding channel 107. The slots 308 cooperate with the feeding teeth 302. The feeding teeth 302 enter the inside of the feeding channel 107 through the slots 308. The feeding teeth 302 are used to drive the forage material inside the feeding channel 107 to move forward; a second driving motor 306 is fixedly installed on the inner wall of the bottom of the crushing mechanism housing 102, and a driving pulley 307 is fixedly provided at the power output end of the second driving motor 306. A first driven pulley 304 is coaxially provided on the rotating shaft of the belt roller 303 close to one end of the second driving motor 306. The first driven pulley 304 and the driving pulley 307 are jointly sleeved with a first transmission belt 305 on the outside, and the driving pulley 307 is transmission-connected to the first driven pulley 304 through the first transmission belt 305;
[0043] Among them, the feed teeth 302 are evenly distributed on the surface of the conveyor belt 301, and the angle of the feed teeth 302 can change with the bending of the conveyor belt 301. The thickness of the feed teeth 302 should be made thin enough to ensure that the forage material can be pushed to avoid the corresponding slot 308 being too wide. If necessary, in order to ensure the driving force of the feed teeth 302 on the forage material, the conveyor belt 301 can be replaced with a metal hinge, and the corresponding belt roller 303 can also be replaced with a gear or a sprocket.
[0044] Furthermore, a quantitative feeding disk 401 is rotatably installed on the inner wall of the top of the pulverizing mechanism shell 102, and the quantitative feeding disk 401 is arranged directly below the feeding hopper 106. Quantitative grooves 402 are evenly opened at the edge of the quantitative feeding disk 401, and the quantitative grooves 402 cooperate with the opening at the bottom of the feeding hopper 106. A quantitative feeding channel 403 is arranged on the top of the feeding channel 107. The bottom of the quantitative feeding channel 403 is connected with the feeding channel 107, and the top of the quantitative feeding channel 403 is arranged corresponding to the quantitative groove 402. The quantitative feeding channel 403 is used to guide the material in the quantitative groove 402 to the inside of the feeding channel 107. A third driven pulley 40 is coaxially arranged on the rotating shaft of the quantitative feeding disk 401 away from the second drive motor 306. 4. A second driven pulley 406 is coaxially arranged on the rotating shaft of the belt roller 303 at one end away from the first driven pulley 304. The second driven pulley 406 and the third driven pulley 404 are jointly sleeved with a second transmission belt 405 on their outer sides. The second driven pulley 406 is transmission-connected to the third driven pulley 404 through the second transmission belt 405. A discharge hole 601 is provided at the bottom of the feeding hopper 106 corresponding to the quantitative groove 402. The discharge hole 601 is used to feed the material inside the feeding hopper 106 into the quantitative groove 402. A baffle 602 is transversely inserted at the connection between the feeding hopper 106 and the pulverizing mechanism housing 102. The baffle 602 is arranged corresponding to the discharge hole 601 and is used to block the discharge hole 601.
[0045] Among them, multiple groups of quantitative grooves 402 are arranged side by side on the feeding quantitative disk 401, and each group of quantitative grooves 402 corresponds to a discharge hole 601. When a discharge hole 601 is blocked by the baffle 602, the corresponding group of quantitative grooves 402 cannot receive additive particles during the rotation of the feeding quantitative disk 401.
[0046] Furthermore, it also includes a cleaning hole 500, which is opened at the bottom of the pulverizing mechanism housing 102, and the cleaning hole 500 is arranged corresponding to the conveyor belt 301, and the cleaning hole 500 is used to clean the debris falling from the conveyor belt 301;
[0047] Among them, when the forage material passes through the feeding channel 107, debris will fall to the bottom of the crushing mechanism housing 102 through the slot 308. Therefore, a cleaning hole 500 is set at the bottom to prevent the debris from accumulating at the bottom of the crushing mechanism housing 102, thereby affecting the operation of the conveyor belt 301; at the same time, the cleaning hole 500 can also facilitate the user to inspect the internal structures of the crushing mechanism housing 102 such as the conveyor belt 301, the feeding teeth 302 and the second drive motor 306.
[0048] Further, the outer rotating sleeve of the mixing barrel 105 is provided with two positioning rings 701, the bottom of the positioning ring 701 is fixedly connected to the mounting frame 101, the tops of the two positioning rings 701 are commonly fixedly connected to a mounting plate, the first driving motor 109 is fixedly installed above the mounting plate commonly fixedly connected to the tops of the two positioning rings 701, a gear ring 702 is fixedly provided on the outer wall of one end of the mixing barrel 105, a driving gear 703 is fixedly provided on the power output end of the first driving motor 109, the driving gear 703 is coaxially arranged with the eccentric rotating disk 204, the driving gear 703 is meshed with the gear ring 702, and the driving gear 703 is used to drive the mixing barrel 105 to rotate through the gear ring 702;
[0049] The driving method of the mixing barrel 105 may refer to the driving method of a small concrete mixer;
[0050] The present invention utilizes the first drive motor 109 to simultaneously drive the cutting blade 108 to cut and the stirring barrel 105 to stir, thereby achieving simultaneous cutting and stirring of dry forage. By utilizing the second drive motor 306 to simultaneously drive the conveyor belt 301 to feed into the feeding channel 107 and drive the feeding quantitative disk 401 to put additive particles into the feeding channel 107, the additive can be put in and the forage can be pushed in simultaneously. Therefore, the device can simultaneously complete the cutting and crushing of dry forage, the putting in of additives and the stirring of materials, thereby making the processing efficiency of dry forage higher and being suitable for the needs of large-scale forage processing in large farms.
[0051] Furthermore, a controller 800 is fixedly installed on the side of the mounting frame 101 by screws, and the first drive motor 109 and the second drive motor 306 are both electrically connected to the controller 800, and the controller 800 is used to control the working states of the first drive motor 109 and the second drive motor 306;
[0052] The controller 800 is a switch control box that integrates multiple switches. Push switches, stepless speed regulation switches, etc. can be arranged inside the controller 800 as needed.
[0053] A method for using a forage processing and crushing device with a mixing structure comprises the following steps:
[0054] S1. Add additives;
[0055] By putting the additive particles into the feeding hopper 106, since the additive particles inside the feeding hopper 106 will enter the corresponding quantitative groove 402 through the feeding hole 601 at the bottom thereof, and the feeding hole 601 can be blocked by the baffle 602, the feeding amount can be adjusted by plugging and unplugging the baffle 602, so that an appropriate amount of additive particles can enter the feeding channel 107 through the feeding quantitative disk 401 and the quantitative groove 402 thereon;
[0056] S2, forage crushing;
[0057] First, the controller 800 controls the first drive motor 109 and the second drive motor 306 to work at the same time, wherein the first drive motor 109 drives the mixing barrel 105 to rotate and the cutting blade 108 to move up and down at the same time after starting, and the second drive motor 306 drives the conveyor belt 301 and the feeding quantitative disk 401 to rotate at the same time after starting, and when the feeding quantitative disk 401 rotates, the additive particles entering the quantitative groove 402 enter the feeding channel 107 through the quantitative feeding channel 403, and then, the forage to be crushed is manually put from the feeding platform 103 into the feeding channel 107, and the forage mixed with the additive particles entering the feeding channel 107 is pushed forward to the bottom of the cutting blade 108 by the feeding teeth 302 on the conveyor belt 301, and is crushed into forage particles by the moving cutting blade 108;
[0058] S3, forage mixing;
[0059] The forage particles crushed by the cutting blade 108 carry the additive particles and are conveyed to the mixing barrel 105 through the material conveying pipe 104 . The forage particles and the additive particles are stirred and mixed in the rotating mixing barrel 105 and then discharged from the opening at the other end of the mixing barrel 105 .
[0060] In summary:
[0061] When in use, by putting the additive particles into the feeding hopper 106, since the additive particles inside the feeding hopper 106 will enter the corresponding quantitative groove 402 through the discharge hole 601 at the bottom thereof, and the discharge hole 601 can be blocked by the baffle 602, the feeding amount can be adjusted by plugging and unplugging the baffle 602, so that an appropriate amount of additive particles can enter the feeding channel 107 through the feeding quantitative disk 401 and the quantitative groove 402 thereon; when crushing forage materials, firstly, the controller 800 simultaneously controls the first drive motor 109 and the second drive motor 306 to work, wherein, after the first drive motor 109 is started, it will simultaneously drive the mixing barrel 105 to rotate and the cutting blade 108 to move up and down, and after the second drive motor 306 is started, it will simultaneously drive the conveyor belt 301 and the feeding quantitative The disk 401 rotates, and when the quantitative feeding disk 401 rotates, the additive particles entering the quantitative groove 402 will enter the feeding channel 107 through the quantitative feeding channel 403, and then the forage to be crushed is manually put from the feeding platform 103 into the feeding channel 107, and the forage mixed with the additive particles entering the feeding channel 107 is pushed forward to the bottom of the cutting blade 108 by the feeding teeth 302 on the conveyor belt 301, and is crushed into forage particles by the moving cutting blade 108; when it is necessary to mix the forage particles and the additive particles, the forage particles crushed by the cutting blade 108 carry the additive particles through the material conveying pipe 104 and are transported to the mixing barrel 105, and the forage particles and the additive particles are stirred and mixed in the rotating mixing barrel 105 and discharged from the opening at the other end of the mixing barrel 105.
[0062] The present invention utilizes the first drive motor 109 to simultaneously drive the cutting blade 108 to cut and the stirring barrel 105 to stir, thereby achieving simultaneous cutting and stirring of dry forage. By utilizing the second drive motor 306 to simultaneously drive the conveyor belt 301 to feed into the feeding channel 107 and drive the feeding quantitative disk 401 to put additive particles into the feeding channel 107, the additive can be put in and the forage can be pushed in simultaneously. Therefore, the device can simultaneously complete the cutting and crushing of dry forage, the putting in of additives and the stirring of materials, thereby making the processing efficiency of dry forage higher and being suitable for the needs of large-scale forage processing in large farms.
[0063] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0064] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A forage processing and crushing device with a mixing structure, comprising a mounting frame (101), characterized in that: A crushing mechanism housing (102) is fixedly installed at the center of the mounting frame (101), a feeding channel (107) is transversely arranged at the center of the crushing mechanism housing (102), a feeding hopper (106) is arranged on the top of the crushing mechanism housing (102), the feeding hopper (106) is fixedly installed on the top of the mounting frame (101), the bottom of the feeding hopper (106) penetrates the crushing mechanism housing (102), and the bottom of the feeding hopper (106) passes through the crushing mechanism housing (102) and the feeding channel (107). The channel (107) is provided through the center of the top, the feeding hopper (106) is used to feed the forage additive into the feeding channel (107), a stirring barrel (105) is transversely arranged at the bottom of the crushing mechanism housing (102), the stirring barrel (105) is rotatably mounted at the bottom of the mounting frame (101), the stirring barrel (105) is olive-shaped with openings at both ends, a feeding platform (103) is transversely installed on one side of the crushing mechanism housing (102), the feeding platform (103) is connected to the feeding channel (107) 07), the feeding platform (103) is used to transport forage materials into the feeding channel (107), and a material conveying pipe (104) is vertically installed on the other side of the crushing mechanism housing (102), the top end of the material conveying pipe (104) is connected to the other end of the feeding channel (107), and the bottom end of the material conveying pipe (104) is connected to the opening at one end of the stirring barrel (105), and the material conveying pipe (104) is arranged on the feeding channel (107) away from the feeding platform (103). one end of the material platform (103); a cutting blade (108) is vertically arranged at the connection between the material conveying pipe (104) and the feeding channel (107), and the cutting blade (108) is used to cut the forage material conveyed by the material conveying pipe (104); a first driving motor (109) is arranged above the stirring barrel (105), and the first driving motor (109) is used to drive the stirring barrel (105) to rotate, and the first driving motor (109) is used to drive the cutting blade (108) to move up and down.
2. The forage processing and crushing equipment with a mixing structure according to claim 1, characterized in that: A driving frame (201) is fixedly welded to the top of the cutting blade (108); the cutting blade (108) and the material conveying pipe (104) are both arranged inside the driving frame (201); limiting rings (202) are respectively arranged on both sides of the driving frame (201); the limiting rings (202) are fixedly arranged on the outer wall of the pulverizing mechanism housing (102); the driving frame (201) is slidably installed inside the limiting rings (202); the limiting rings (202) are used to move the driving frame (201) is limited on the outer wall of the pulverizing mechanism housing (102), a transmission rod (203) is rotatably installed at the bottom of the driving frame (201), an eccentric rotating disk (204) is fixedly arranged at the end of the power output end of the first driving motor (109), and the transmission rod (203) is rotatably connected to the edge of the eccentric rotating disk (204) at one end away from the driving frame (201), and the eccentric rotating disk (204) is used to push the driving frame (201) up and down through the transmission rod (203).
3. The forage processing and crushing equipment with a mixing structure according to claim 1, characterized in that: Two belt rollers (303) are rotatably mounted at the lower part of the crushing mechanism housing (102); a conveyor belt (301) is sleeved on the outside of the two belt rollers (303); the conveyor belt (301) is arranged at the bottom of the feeding channel (107); the arrangement direction of the conveyor belt (301) is the same as the arrangement direction of the feeding channel (107); feeding teeth (302) are evenly arranged on the outer surface of the conveyor belt (301); a slot hole (308) is transversely opened on the bottom plate of the feeding channel (107); the slot hole (308) cooperates with the feeding teeth (302); the feeding teeth (302) enter the inside of the feeding channel (107) through the slot hole (308); and the feeding teeth (302) are used to drive the forage material inside the feeding channel (107) to move forward.
4. The forage processing and crushing equipment with a mixing structure according to claim 3, characterized in that: A second driving motor (306) is fixedly mounted on the inner wall of the bottom of the pulverizing mechanism housing (102); a driving pulley (307) is fixedly arranged at the power output end of the second driving motor (306); a first driven pulley (304) is coaxially arranged on the rotating shaft of the belt roller (303) near one end of the second driving motor (306); a first transmission belt (305) is commonly sleeved on the outside of the first driven pulley (304) and the driving pulley (307); the driving pulley (307) is transmission-connected to the first driven pulley (304) via the first transmission belt (305).
5. The forage processing and crushing equipment with a mixing structure according to claim 4, characterized in that: A feeding quantitative disk (401) is rotatably mounted on the inner wall of the top of the pulverizing mechanism housing (102). The feeding quantitative disk (401) is arranged directly below the feeding hopper (106). Quantitative grooves (402) are evenly arranged at the edge of the feeding quantitative disk (401). The quantitative grooves (402) match the opening at the bottom of the feeding hopper (106). A quantitative feeding channel (403) is arranged at the top of the feeding channel (107). The bottom of the quantitative feeding channel (403) is connected to the feeding channel (107). The top of the quantitative feeding channel (403) is arranged corresponding to the quantitative groove (402). The quantitative feeding channel (403) is used to feed the The material in the quantitative groove (402) is guided to the inside of the feeding channel (107); a third driven pulley (404) is coaxially arranged on the rotating shaft of the feeding quantitative disc (401) at one end away from the second driving motor (306); a second driven pulley (406) is coaxially arranged on the rotating shaft of the belt roller (303) at one end away from the first driven pulley (304); a second transmission belt (405) is commonly sleeved on the outside of the second driven pulley (406) and the third driven pulley (404); the second driven pulley (406) is transmission-connected to the third driven pulley (404) via the second transmission belt (405).
6. The forage processing and crushing equipment with a mixing structure according to claim 5, characterized in that: A discharge hole (601) is provided at the bottom of the feeding hopper (106) corresponding to the quantitative groove (402), and the discharge hole (601) is used to discharge the material inside the feeding hopper (106) into the quantitative groove (402). A baffle (602) is laterally inserted at the connection between the feeding hopper (106) and the pulverizing mechanism housing (102), and the baffle (602) is arranged corresponding to the discharge hole (601), and the baffle (602) is used to block the discharge hole (601).
7. The forage processing and crushing equipment with a mixing structure according to claim 6, characterized in that: It also includes a cleaning hole (500), which is opened at the bottom of the pulverizing mechanism housing (102). The cleaning hole (500) is arranged corresponding to the conveyor belt (301), and the cleaning hole (500) is used to clean the debris falling from the conveyor belt (301).
8. The forage processing and crushing equipment with a mixing structure according to claim 7, characterized in that: The outer rotating sleeve of the mixing barrel (105) is provided with two positioning rings (701), the bottom of the positioning rings (701) is fixedly connected to the mounting frame (101), the tops of the two positioning rings (701) are commonly fixedly connected to a mounting plate, the first driving motor (109) is fixedly mounted above the mounting plate commonly fixedly connected to the tops of the two positioning rings (701), a gear ring (702) is fixedly provided on the outer wall of one end of the mixing barrel (105), a driving gear (703) is fixedly provided on the power output end of the first driving motor (109), the driving gear (703) is coaxially arranged with the eccentric rotating disk (204), the driving gear (703) is meshed with the gear ring (702), and the driving gear (703) is used to drive the mixing barrel (105) to rotate through the gear ring (702).
9. The forage processing and crushing equipment with a mixing structure according to claim 8, characterized in that: A controller (800) is fixedly mounted on the side of the mounting frame (101) by screws, and the first drive motor (109) and the second drive motor (306) are both electrically connected to the controller (800). The controller (800) is used to control the working status of the first drive motor (109) and the second drive motor (306).
10. The method for using the forage processing and crushing equipment with a mixing structure according to any one of claims 1 to 9, characterized in that: The steps include: S1. Add additives; By putting the additive particles into the feeding hopper (106), since the additive particles inside the feeding hopper (106) will enter the corresponding quantitative groove (402) through the feeding hole (601) at the bottom thereof, and the feeding hole (601) can be blocked by the baffle (602), the feeding amount can be adjusted by plugging and pulling out the baffle (602), so that an appropriate amount of additive particles can enter the feeding channel (107) through the feeding quantitative disk (401) and the quantitative groove (402) thereon; S2, forage crushing; First, the controller (800) is used to simultaneously control the first drive motor (109) and the second drive motor (306) to work, wherein after the first drive motor (109) is started, it will simultaneously drive the mixing barrel (105) to rotate and the cutting blade (108) to move up and down, and after the second drive motor (306) is started, it will simultaneously drive the conveyor belt (301) and the feeding quantitative disk (401) to rotate, and when the feeding quantitative disk (401) is rotating, it will cause the feeding quantitative disk (401) to enter the quantitative disk. The additive particles in the measuring trough (402) enter the feeding channel (107) through the quantitative feeding channel (403), and then the forage to be crushed is manually fed from the feeding platform (103) into the feeding channel (107). The forage mixed with the additive particles entering the feeding channel (107) is pushed forward to the bottom of the cutting blade (108) by the feeding teeth (302) on the conveyor belt (301), and is crushed into forage particles by the moving cutting blade (108); S3, forage mixing; The forage particles crushed by the cutting blade (108) carry the additive particles and are conveyed to the mixing barrel (105) through the material conveying pipe (104); the forage particles and the additive particles are stirred and mixed in the rotating mixing barrel (105) and then discharged from the opening at the other end of the mixing barrel (105).
Citation Information
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