Powder mass homogenizing bin

By spraying the flow shield with high pressure airflow in the powder homogenization chamber, sucking the powder using the injection principle, and spraying it through the parabola of the central tube, the large energy consumption of powder homogenization and local area failure in the prior art is solved. The problem of homogenization has achieved efficient and low-energy-consuming powder homogenization effect.

CN119425468APending Publication Date: 2025-02-14SHANXI FENDA MASCH MFG CO LTD
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Patent Information

Application Number
CN202411974525.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The existing powder homogenization bin consumes a lot of energy during the homogenization process and cannot be homogenized in some areas, which affects the quality.

Method used

A powder mass homogenization chamber was designed, and a high-pressure air flow was sprayed into the flow conduit. The powder was uniformly sucked into the central tube using the principle of injection and suction, and sprayed out through the parabola of the central tube to achieve uninterrupted and efficient homogenization.

Benefits of technology

It achieves efficient homogenization of powder, high quality, high efficiency, low energy consumption, and low transformation cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of chemical production, and provides a powder mass homogenizing bin which is high in homogenizing quality, high in efficiency, small in energy consumption and low in transformation cost. According to the technical scheme, a bin cover is arranged at the top end of a mixing bin, a feeding port is formed in the bin cover, a center pipe is of a hollow tubular structure with the upper end and the lower end open, and the upper end and the lower end of the center pipe are open; the top end of a pipe body of the central pipe is connected with the inner top face of the bin cover through a top fixing piece, the bottom end of the central pipe is fixedly connected with an inverted cone cover, the outer wall of the inverted cone cover is fixedly connected with the inner wall of the bottom of the mixing bin through a plurality of first connecting plates, and a flow guide cover is arranged under the inverted cone cover and is of a hollow cylinder structure with the narrow upper portion, the wide lower portion and the open upper and lower portions. The upper portion of the outer wall of the flow guide cover is fixedly connected with the corresponding first connecting plates above through a plurality of second connecting plates, the lower portion of the outer wall of the flow guide cover is fixedly connected with the outer wall of a pipe opening in one end of a high-pressure air pipe through a plurality of third connecting plates, and the other end of the high-pressure air pipe extends out of the mixing bin and is connected with a high-pressure air source.
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Description

Technical Field

[0001] The powder quality homogenization bin of the present invention belongs to the technical field of chemical production, and in particular relates to the quality homogenization of powder finished products. Background Art

[0002] In production, chemical companies not only have certain requirements for product quality, but also require that the quality of products of the same specification be averaged so that customers who purchase the products can formulate usage standards based on product quality.

[0003] For example, gypsum powder is sensitive to temperature requirements during use. Therefore, the quality of gypsum powder plays a decisive role in the initial setting time. If the quality of gypsum powder products of the same specifications is inconsistent, it will lead to deviations in the use effect.

[0004] Therefore, before the powdered materials leave the factory, the products of the same specifications will be mixed and homogenized, so that the quality of the products of the same specifications is highly consistent. The current method is generally to send the materials into the bin and mix them by stirring, but this homogenization method requires a stirring shaft and a high-power motor, which consumes a lot of energy. In addition, during the stirring process, some areas in the bin cannot be stirred, resulting in many dead corners, which affects the homogenization quality. Summary of the invention

[0005] In order to solve one of the above technical defects, the present invention provides a powder quality homogenization bin with high homogenization quality, high efficiency, low energy consumption and low transformation cost.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a powder mass homogenization bin, including a mixing bin, a discharge pipe, a discharge valve, a high-pressure air pipe, a guide cover, an inverted cone cover, a central tube and a high-pressure air source, the mixing bin is fixedly installed on the ground through a frame, the top of the mixing bin is provided with a bin cover and the bin cover is provided with an inlet, the bottom of the mixing bin is funnel-shaped and a discharge pipe is fixedly installed at the bottom, the discharge pipe is installed with a discharge valve, the central tube is a hollow tubular structure with open upper and lower ends, the top of the tube body of the central tube is connected to the inner top surface of the bin cover through a top fixing piece, the bottom end of the central tube is fixedly connected with an inverted cone cover, and the outer wall of the inverted cone cover is through Multiple first connecting plates are fixedly connected to the inner wall of the bottom of the mixing bin, and a guide hood is arranged directly below the inverted cone hood. The guide hood is a hollow cylinder structure which is narrow at the top and wide at the bottom and open at the top and bottom. The upper part of the outer wall of the guide hood is fixedly connected to the corresponding first connecting plates above through multiple second connecting plates, and the lower part of the outer wall of the guide hood is fixedly connected to the outer wall of one end of the high-pressure air pipe through multiple third connecting plates. The other end of the high-pressure air pipe extends out of the mixing bin and is connected to the high-pressure air source. The airflow ejection direction of the high-pressure air pipe corresponds to the bottom inlet of the guide hood, and the top outlet of the guide hood corresponds to the bottom inlet of the inverted cone hood. A pressure exhaust port is also arranged on the bin cover and a dust collector is connected to the pressure exhaust port.

[0007] The lower part of the mixing bin is fixedly connected to the frame body through a high pressure-bearing frame, and the outer wall of the central tube is fixedly connected to the high pressure-bearing frame through multiple groups of radially arranged tensioning steel ropes. Each group of tensioning steel ropes includes multiple steel ropes radially connected to the outer wall of the central tube, and the other end of the steel rope is tightened and connected to the high pressure-bearing frame.

[0008] By adopting the powder mass homogenizing bin provided by the present invention, a large amount of powder can be efficiently homogenized and mixed, with high homogenization quality, high efficiency, low energy consumption and low transformation cost.

[0009] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the contents pointed out in the written description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the installation structure of the inverted cone cover, the guide cover and the high-pressure air pipe in the present invention. DETAILED DESCRIPTION

[0011] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0012] like Figure 1-2As shown, the powder mass homogenization bin of the present invention comprises a mixing bin 1, a discharge pipe 2, a discharge valve 3, a high-pressure air pipe 4, a guide cover 5, an inverted cone cover 6, a central tube 7 and a high-pressure air source 8. The mixing bin 1 is fixedly installed on the ground through a frame 9. A bin cover 10 is provided at the top of the mixing bin 1 and an inlet is provided on the bin cover 10. The bottom of the mixing bin 1 is funnel-shaped and a discharge pipe 2 is fixedly installed at the bottom. A discharge valve 3 is installed on the discharge pipe 2. The central tube 7 is a hollow tubular structure with open upper and lower ends. The top of the tube body of the central tube 7 is connected to the inner top surface of the bin cover 10 through a top fixing member 11. In practice, the fixing member 11 is fixed to the top of the central tube and cannot block the top outlet of the central tube 7. The connection between the top fixing member 11 and the central tube 7 is also connected through multiple plates to leave a gap for airflow to carry powder. The bottom end of the central tube 7 is fixedly connected to an inverted cone cover 6. The outer wall of the inverted cone cover 6 is connected through Multiple first connecting plates 12 are fixedly connected to the inner wall at the bottom of the mixing bin 1, and the top fixing piece 11 and the multiple first connecting plates 12 realize the suspended fixation of the central tube 7 in the center of the mixing bin 1. A guide cover 5 is arranged directly below the inverted cone cover 6. The guide cover 5 is a hollow cylinder structure which is narrow at the top and wide at the bottom and open at the top and bottom. The upper part of the outer wall of the guide cover 5 is fixedly connected to the corresponding first connecting plate 12 above through multiple second connecting plates 13, and the lower part of the outer wall of the guide cover 5 is fixedly connected to the outer wall of the pipe opening at one end of the high-pressure air pipe 4 through multiple third connecting plates 14. The other end of the high-pressure air pipe 4 extends out of the mixing bin 1 and is connected to the high-pressure air source 8. The airflow ejection direction of the high-pressure air pipe 4 corresponds to the bottom inlet of the guide cover 5, and the top outlet of the guide cover 5 corresponds to the bottom inlet of the inverted cone cover. A pressure discharge port is also arranged on the bin cover 10 and a dust collector is connected to the pressure discharge port. The dust collector is used to collect and recycle the powder carried by the airflow when the pressure is discharged inside the mixing bin 1.

[0013] The lower part of the mixing bin 1 is fixedly connected to the frame 9 through a high pressure frame 15, and the outer wall of the central tube 7 is fixedly connected to the high pressure frame 15 through multiple groups of tensioning steel ropes 16 arranged radially. Each group of tensioning steel ropes 16 includes multiple steel ropes radially connected to the outer wall of the central tube 7. The other end of the steel rope is tightened and connected to the high pressure frame 15. In actual installation, the connection method of the tensioning steel ropes 16 can be adjusted according to actual conditions, such as Figure 1 The mixing silo 1 shown has a split design of the circular silo body at the top and the funnel-shaped silo body at the bottom. The bottom end of the circular silo body is fixedly and sealedly connected to the high pressure frame 15, and the upper end of the funnel-shaped silo body is fixedly and sealedly connected to the high pressure frame 15, thereby forming a complete mixing silo 1. The tensioning steel rope 16 can be directly fixedly connected to the high pressure frame 15. A steel rope connecting plate can also be provided on the high pressure frame 15 according to installation requirements. The steel rope connecting plate penetrates the silo body of the mixing silo 1 and is arranged inside the silo and is sealed at the penetration port with a seal. The tensioning steel rope 16 can be connected to the steel rope connecting plate.

[0014] Working process and principle: first, the powder material of the required homogenization mass is put into the mixing bin 1 through the feeding port on the bin cover 10, and the powder material forms a repose angle under the inverted cone cover 6 (to a certain extent, the thickness of the powder material impacted by the airflow is reduced, thereby reducing the airflow pressure), and the high-pressure gas source 8 delivers high-pressure gas to the high-pressure gas pipe 4, and the high-pressure gas is sprayed from the high-pressure gas pipe 4 to the air guide cover 5 at a high speed, so that a negative pressure is formed outside the air guide cover 5, and the powder material around the bottom of the air guide cover 5 is sucked into the air guide cover 5 by utilizing the injection and suction principle, and the high-pressure gas carrying the powder material is sprayed into the inverted cone cover 6 through the air guide cover 5, and carries a large amount of powder material above the air guide cover 5 into the central tube 7, and continuously rises along the central tube to its top and then sprays out. In the absence of subsequent air pressure, the powder material is parabolically sprinkled into the mixing bin 1, and in this process, uninterrupted and efficient homogenization of the powder material is achieved.

[0015] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0016] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0017] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0019] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. Powder quality homogenization bin, characterized by: The invention comprises a mixing bin (1), a discharge pipe (2), a discharge valve (3), a high-pressure air pipe (4), a flow guide cover (5), an inverted cone cover (6), a central tube (7) and a high-pressure air source (8). The mixing bin (1) is fixedly installed on the ground through a frame (9). The top of the mixing bin (1) is provided with a bin cover (10) and the bin cover (10) is provided with a material inlet. The bottom of the mixing bin (1) is funnel-shaped and a discharge pipe (2) is fixedly installed at the bottom. The discharge pipe (2) is provided with a discharge valve (3). The central tube (7) is a hollow tubular structure with open upper and lower ends. The top of the central tube (7) is connected to the inner top surface of the bin cover (10) through a top fixing member (11). The bottom of the central tube (7) is fixedly connected to the inverted cone cover (6). The outer wall of the inverted cone cover (6) is connected through a plurality of first connecting members. The plate (12) is fixedly connected to the inner wall of the bottom of the mixing bin (1); a guide hood (5) is arranged directly below the inverted cone hood (6); the guide hood (5) is a hollow cylinder structure which is narrow at the top and wide at the bottom and is open at the top and bottom; the upper part of the outer wall of the guide hood (5) is fixedly connected to the corresponding first connecting plate (12) above through a plurality of second connecting plates (13); the lower part of the outer wall of the guide hood (5) is fixedly connected to the outer wall of one end of the high-pressure air pipe (4) through a plurality of third connecting plates (14); the other end of the high-pressure air pipe (4) extends out of the mixing bin (1) and is connected to a high-pressure air source (8); the airflow ejection direction of the high-pressure air pipe (4) corresponds to the bottom inlet of the guide hood (5); the top outlet of the guide hood (5) corresponds to the bottom inlet of the inverted cone hood; the bin cover (10) is also provided with a pressure discharge port and a dust collector is connected to the pressure discharge port.

2. The powder mass homogenization bin according to claim 1, characterized in that: The lower part of the mixing bin (1) is fixedly connected to the frame body (9) via a high pressure-bearing frame (15), and the outer wall of the central tube (7) is fixedly connected to the high pressure-bearing frame (15) via a plurality of radially arranged groups of tensioning steel ropes (16), each group of tensioning steel ropes (16) comprising a plurality of steel ropes radially connected to the outer wall of the central tube (7), the other ends of the steel ropes being tightened and connected to the high pressure-bearing frame (15).