Mixing device of plasticizer
By designing a plasticizer mixing device with an annular moving stirring assembly and a scraping wall assembly, the problems of insufficient mixing and waste of raw materials in the prior art are solved, uniform stirring and effective scraping of raw materials are achieved, and mixing efficiency is improved and finished product quality.
Patent Information
- Application Number
- CN202411304893.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plasticizer mixing devices cannot achieve uniform stirring, resulting in insufficient mixing and lack of scraping wall assemblies leading to waste of raw materials.
A mixing device for plasticizer is designed, including an annularly movable agitating assembly and a scraping wall assembly. The agitating assembly is moved annularly in the box through a driving mechanism and a rotating disc, ensuring that the raw materials at each position are evenly stirred and passed through a hydraulic cylinder. Drive shaving to remove raw materials adhered to the inner wall.
The annular movement of the stirring assembly in the box is realized, ensuring uniform stirring of raw materials, avoiding the deposition and waste of raw materials on the inner bottom side of the tank body, and improving the mixing efficiency and the quality of the finished product.
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Figure CN119425480A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plasticizer preparation, in particular to the technical field of a plasticizer mixing device. Background Art
[0002] Plasticizers are polymer material additives widely used in industrial production, also known as plasticizers. Any substance added to polymer materials to increase the plasticity of polymers is called a plasticizer. The use of plasticizers can improve the performance of polymer materials, reduce production costs, and improve production efficiency. It is an important type of chemical product additive. As an additive, it is widely used in plastic products, concrete, mud, cement, gypsum, cosmetics, cleaning agents and other materials.
[0003] Existing plasticizers are usually directly put into the reactor for stirring during mixing, so as to mix the materials. However, in actual operation, since the plasticizer is relatively viscous, the traditional mixing device cannot achieve the purpose of uniform stirring, resulting in insufficient mixing.
[0004] In order to solve the problems raised in the background technology, for example, application number CN201921595338.0 discloses a reaction kettle for uniformly mixing plasticizer solution, comprising a bottom plate, a kettle body and an upper cover, wherein the upper surface of the bottom plate is fixedly connected with a support column, and there are four support columns, which are arranged in a rectangular shape on the upper surface of the bottom plate, and the top of the support column is fixedly connected with the kettle body, and the top of the kettle body is provided with an upper cover, and the top of the kettle body is fixedly connected with a card block, and the bottom of the upper cover is provided with a card slot, and the first motor is started by controlling the switch, and then the first motor drives the stirring paddle to rotate through the rotating shaft, so that the plasticizer solution is mixed more evenly, and by setting a sampling valve, people can use the device to stir the plasticizer. Under the action of the sampling valve, it is convenient to take out the mixed solution and observe the mixing degree of the solution, so that people can use the device to stir the plasticizer more easily, but the structure has the following defects: Although the structure uses a motor to drive the stirring paddle to rotate so that the plasticizer can be mixed more evenly, the stirring paddle cannot contact the inner bottom wall of the mixing tank, so it cannot mix the raw materials accumulated on the bottom side of the mixing tank, and thus cannot fully stir the reaction raw materials, resulting in low mixing efficiency of the raw materials. In addition, since the materials on the bottom side are difficult to stir and mix, it is easy to reduce the quality of the finished product and easily cause blockage of the discharge port.
[0005] In order to solve the problems raised in the above-mentioned technology, for example, application number CN202122948113.2 discloses a raw material mixing device for plasticizer production, including a tank body, a first support cover is fixedly connected to the top of the tank body, an air supply assembly is provided on the outer surface of the tank body and the inner side of the first support cover, a second support cover is fixedly connected to the top of the first support cover, a driving gear is rotatably connected to the inner middle position of the second support cover, a driven gear is evenly meshed and connected to the outer side of the driving gear, and each transmission shaft is driven by a driving motor to rotate simultaneously, so that each mixing assembly cooperates with each other to stir the raw materials on the top side of the tank body, and the mixing assembly bulges the raw materials on the bottom side of the tank body by rotation, so as to promote the mixing of the deposited raw materials, and the discharge port can be prevented from being blocked by avoiding the deposition of the raw materials on the bottom side of the tank body, but the device still has the following defects: 1. The mixing components in the device cannot be moved and can only be stirred at a fixed position in the tank, which results in the raw materials accumulated on one side not being able to be stirred properly; 2. Since the plasticizer is relatively viscous, part of the raw materials will adhere to the inner wall of the tank during the mixing process. However, the structure lacks a scraping component, which makes it impossible to effectively scrape the raw materials on the inner wall of the tank, resulting in a waste of raw materials. Summary of the invention
[0006] The purpose of the present invention is to solve the problems in the prior art and to propose a plasticizer mixing device, which can enable the stirring component to move in a circle in the box, thereby stirring the raw materials at each position evenly, and scrape the raw materials through the scraping component to avoid waste of raw materials.
[0007] To achieve the above-mentioned purpose, the present invention proposes a mixing device for a plasticizer, comprising a mixing box, a mixing bin, a driving mechanism, a driving motor, a rotating shaft, a rotating disk, a stirring assembly, a wall scraping assembly, a discharge pipe, a control valve, and a control panel. A mixing bin is arranged inside the mixing box, a driving mechanism is arranged above the outside of the mixing box, the driving mechanism comprises a driving motor and a rotating shaft, the driving motor is located at the center position above the outside of the mixing box, the output end of the driving motor passes through the inside of the mixing box and is connected with a rotating shaft, the end of the rotating shaft is rotatably connected with a rotating disk, a stirring assembly is installed on the rotating disk, the stirring assembly is used to stir the raw materials in the mixing bin, a wall scraping assembly is arranged in the mixing bin, the wall scraping assembly is used to scrape the raw materials on the inner wall of the mixing box, the bottom center position of the mixing box is connected with a discharge pipe, the discharge pipe is equipped with a control valve, the outer wall of the mixing box is installed with a control panel, and the control panel is electrically connected to the driving motor and the control valve respectively through electric wires.
[0008] Preferably, a transparent observation window is installed on the front surface of the mixing box by bolts.
[0009] Preferably, a liquid storage tank is provided on one side of the mixing box body, a feed port is provided above the liquid storage tank, the feed port is communicated with the interior of the liquid storage tank, a delivery pipe is installed above the liquid storage tank, one end of the delivery pipe passes through the interior of the liquid storage tank, the other end of the delivery pipe is connected to a pumping pump, the pumping pump is installed on the upper outside of the mixing box body, a discharge pipe is connected to the side wall of the pumping pump, the discharge end of the discharge pipe passes through the interior of the mixing box body, and the pumping pump is electrically connected to the control panel through electric wires.
[0010] Preferably, the stirring assembly includes a stirring motor, a main shaft, a fixed shaft, and a stirring rod. The stirring motor is installed on the upper edge of the rotating disk. The output end of the stirring motor passes through the bottom of the rotating disk and is rotatably connected to the main shaft. The outer wall of the main shaft is rotatably provided with three fixed shafts, and the side wall of each fixed shaft is evenly spaced with four stirring rods. The stirring motor is electrically connected to the control panel through wires.
[0011] Preferably, the scraper assembly includes a hydraulic cylinder, a hydraulic rod, a frame, and a scraper. The hydraulic cylinder is installed at the center position of the upper rear side of the outside of the mixing box. The output end of the hydraulic cylinder passes through the interior of the mixing box and is connected to the hydraulic rod. The end of the hydraulic rod is connected to the center position of the upper rear side of the frame. The frame has a square structure. The four outer walls of the frame are all equipped with scrapers. The scrapers are in contact with the inner wall of the mixing box. The hydraulic cylinder is electrically connected to the control panel through wires.
[0012] Preferably, a plurality of supporting legs are provided at the outer lower portion of the mixing box.
[0013] Preferably, a bottom plate is installed together below the supporting legs and the liquid storage tank, and a plurality of universal wheels are arranged below the bottom plate.
[0014] Beneficial effects of the present invention: 1. The present invention can make the stirring component move in a circular manner in the box body through the coordinated use of the driving mechanism, the rotating disk and the stirring component. The driving motor is started through the control panel, and the driving motor drives the rotating shaft to rotate clockwise, and the rotating shaft drives the rotating disk to rotate clockwise, thereby driving the stirring component to move in a circular manner inside the mixing box body, so that the raw materials at each position inside the mixing box body can be stirred in place, thereby achieving the purpose of stirring evenly, so that the plasticizer raw materials can be fully mixed, improving the practicality of the device, and solving the problem that the mixing component cannot be moved and can only be stirred at a fixed position in the tank body; 2. The present invention can scrape off the raw materials adhering to the inner wall of the box body by setting a scraper component. After the raw materials are mixed, the driving motor and the stirring motor are turned off through the control panel, and then the hydraulic cylinder is started. The hydraulic cylinder drives the hydraulic rod to move back and forth, thereby driving the frame to move back and forth inside the mixing box body. The frame drives the scraper to move during the up and down movement, so that the scraper can scrape off the raw materials on the inner wall of the mixing box body during the movement, thereby effectively collecting them, avoiding waste of resources, improving the practicability of the device, and solving the problem of lack of scraper components, which makes it impossible to effectively scrape off the raw materials on the inner wall of the tank body, resulting in waste of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view of a plasticizer mixing device of the present invention; Figure 2 It is a schematic diagram of a stirring assembly of a plasticizer mixing device of the present invention; Figure 3 It is a diagram of a wall scraping component of a plasticizer mixing device of the present invention; Figure 4 is a cross-sectional view of a mixing device for a plasticizer according to the present invention; In the figure: 1-mixing box, 2-mixing bin, 3-driving mechanism, 31-driving motor, 32-rotating shaft, 4-rotating disk, 5-stirring assembly, 51-stirring motor, 52-spindle, 53-fixed shaft, 54-stirring rod, 6-scraping assembly, 61-hydraulic cylinder, 62-hydraulic rod, 63-frame, 64-scraping, 7-discharge pipe, 8-control valve, 9-control panel, 10-transparent observation window, 11-liquid storage tank, 12-feeding port, 13-feeding pipe, 14-extraction pump, 15-discharge pipe, 16-support foot, 17-bottom plate, 18-universal wheel. DETAILED DESCRIPTION
[0016] See also Figures 1 to 4The present invention provides a mixing device for a plasticizer, comprising a mixing box 1, a mixing bin 2, a driving mechanism 3, a driving motor 31, a rotating shaft 32, a rotating disk 4, a stirring component 5, a wall scraping component 6, a discharge pipe 7, a control valve 8, and a control panel 9. The mixing bin 2 is arranged inside the mixing box 1, and the driving mechanism 3 is arranged above the outside of the mixing box 1. The driving mechanism 3 comprises a driving motor 31 and a rotating shaft 32. The driving motor 31 is located at the center position above the outside of the mixing box 1. The output end of the driving motor 31 passes through the inside of the mixing box 1 and is connected to the rotating shaft 32. The end of the rotating shaft 32 is rotatably connected to the rotating disk 4. The rotating disk 4 is equipped with a stirring component 5, and the stirring component 5 is used to stir the mixing bin 2. Raw materials, a scraper assembly 6 is provided in the mixing bin 2, and the scraper assembly 6 is used to scrape the raw materials on the inner wall of the mixing box 1. A discharge pipe 7 is connected to the bottom center of the mixing box 1, and a control valve 8 is installed on the discharge pipe 7. A control panel 9 is installed on the outer wall of the mixing box 1, and the control panel 9 is electrically connected to the drive motor 31 and the control valve 8 through electric wires. The drive motor 31 is started through the control panel 9, and the drive motor 31 drives the rotating shaft 32 to rotate clockwise, and the rotating shaft 32 drives the rotating disk 4 to rotate clockwise, thereby driving the stirring assembly 5 to move in a circle inside the mixing box 1, so that the raw materials at each position inside the mixing box 1 can be stirred in place, thereby achieving the purpose of uniform stirring.
[0017] See also Figure 1 The present invention is a plasticizer mixing device, wherein a transparent observation window 10 is installed on the front surface of the mixing box 1 by bolts. By setting the transparent observation window 10, the internal processing conditions of the mixing box 1 can be observed in real time, thereby improving the processing quality.
[0018] See also Figure 1The present invention provides a mixing device for a plasticizer. A liquid storage tank 11 is provided on one side of the mixing box 1. A feed port 12 is provided above the liquid storage tank 11. The feed port 12 communicates with the interior of the liquid storage tank 11. A delivery pipe 13 is installed above the liquid storage tank 11. One end of the delivery pipe 13 penetrates into the interior of the liquid storage tank 11. The other end of the delivery pipe 13 is connected to a pumping pump 14. The pumping pump 14 is installed on the outer upper part of the mixing box 1. A discharge pipe 15 is connected to the side wall of the discharge pipe 15. The discharge end passes through the interior of the mixing box 1, and the extraction pump 14 is electrically connected to the control panel 9 through electric wires. By setting up the liquid storage tank 11, a large amount of raw materials to be mixed can be stored, and there is no need for frequent operation by the staff, which greatly improves the work efficiency. First, the raw materials to be mixed are poured into the liquid storage tank 11 through the feed port 12, and then the extraction pump 14 is started. The extraction pump 14 extracts the raw materials to be mixed in the liquid storage tank 11 through the feed pipe 13, and transports them to the interior of the mixing box 1 through the discharge pipe 15. There is no need for manual operation, thereby improving the work efficiency.
[0019] See also Figure 2 The present invention provides a mixing device for a plasticizer, wherein the stirring assembly 5 comprises a stirring motor 51, a main shaft 52, a fixed shaft 53, and a stirring rod 54. The stirring motor 51 is installed at the upper edge of a rotating disk 4, and the output end of the stirring motor 51 penetrates through the lower part of the rotating disk 4 and is rotatably connected to the main shaft 52. The outer wall of the main shaft 52 is rotatably provided with three fixed shafts 53, and the side wall of each fixed shaft 53 is evenly spaced with four stirring rods 54. The stirring motor 51 is electrically connected to a control panel 9 through an electric wire. When the stirring motor 51 is started, the stirring motor 51 drives the main shaft 52 to rotate, and the main shaft 52 drives the fixed shaft 53 to rotate, thereby driving the stirring rod 54 to rotate, thereby stirring the raw materials in the mixing bin 2.
[0020] See also Figure 3The present invention discloses a plasticizer mixing device, wherein the wall scraping assembly 6 comprises a hydraulic cylinder 61, a hydraulic rod 62, a frame 63, and a scraper 64. The hydraulic cylinder 61 is installed at the center position of the upper rear side of the outer side of the mixing box 1. The output end of the hydraulic cylinder 61 penetrates the interior of the mixing box 1 and is connected with the hydraulic rod 62. The end of the hydraulic rod 62 is connected with the center position of the upper rear side of the frame 63. The frame 63 is in a square structure. The four outer walls of the frame 63 are all equipped with scrapers 64, and the scrapers 64 are in contact with the inner wall of the mixing box 1. The hydraulic cylinder 61 is electrically connected to the control panel 9 through an electric wire. When the hydraulic cylinder 61 is started, the hydraulic cylinder 61 drives the hydraulic rod 62 to reciprocate and lift, thereby driving the frame 63 to reciprocate and lift inside the mixing box 1. The frame 63 drives the scraper 64 to move during the up and down movement, so that the scraper 64 scrapes the raw materials on the inner wall of the mixing box 1 during the movement, thereby effectively collecting them, avoiding the waste of resources, and improving the practicality of the device.
[0021] See also Figure 1 The present invention provides a mixing device for a plasticizer. A plurality of legs 16 are arranged at the outer lower part of the mixing box body 1. A bottom plate 17 is installed together with the legs 16 and the lower part of the liquid storage tank 11. A plurality of universal wheels 18 are arranged below the bottom plate 17. The universal wheels 18 can be arranged to drive the device to move, and can be used in different scenarios, thereby improving the practicability of the device.
[0022] Working process of the present invention: In the working process of the plasticizer mixing device of the present invention, the raw materials to be mixed are first poured into the liquid storage tank 11 through the feed port 12, and then the extraction pump 14 is started. The extraction pump 14 extracts the raw materials to be mixed in the liquid storage tank 11 through the feed pipe 13, and conveys them to the inside of the mixing box 1 through the discharge pipe 15. Then, the driving motor 31 is started through the control panel 9, and the driving motor 31 drives the rotating shaft 32 to rotate clockwise, and the rotating shaft 32 drives the rotating disk 4 to rotate clockwise, thereby driving the stirring component 5 to move in a circular manner inside the mixing box 1, and then the stirring motor 51 is started, and the stirring motor 51 drives the main shaft 52 to rotate, and the main shaft 52 drives the fixed shaft 53 to rotate, thereby driving the stirring rod 54 to rotate. The rotating disk 4 rotates to stir the raw materials in the mixing bin 2. The stirring rod 54 can stir the raw materials at each position inside the mixing box 1 during the stirring process. After the stirring is completed, the control valve 8 is opened to allow the raw materials to be discharged outward through the discharge pipe 7. Then, the hydraulic cylinder 61 is started, and the hydraulic cylinder 61 drives the hydraulic rod 62 to move back and forth, thereby driving the frame 63 to move back and forth inside the mixing box 1. The frame 63 drives the scraper 64 to move during the up and down movement, so that the scraper 64 scrapes the raw materials on the inner wall of the mixing box 1 during the movement, thereby effectively collecting the raw materials, avoiding waste of resources, and improving the practicability of the device.
[0023] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and wiring layout in detail.
[0024] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims
1. A mixing device for a plasticizer, characterized in that: The invention comprises a mixing box (1), a mixing chamber (2), a driving mechanism (3), a driving motor (31), a rotating shaft (32), a rotating disk (4), a stirring assembly (5), a wall scraping assembly (6), a discharge pipe (7), a control valve (8), and a control panel (9). The mixing chamber (2) is arranged inside the mixing box (1). The driving mechanism (3) is arranged above the outside of the mixing box (1). The driving mechanism (3) comprises a driving motor (31) and a rotating shaft (32). The driving motor (31) is located at a central position above the outside of the mixing box (1). The output end of the driving motor (31) passes through the inside of the mixing box (1) and is connected to the rotating shaft (32). 2), the end of the rotating shaft (32) is rotatably connected to a rotating disk (4), the rotating disk (4) is equipped with a stirring assembly (5), the stirring assembly (5) is used to stir the raw materials in the mixing bin (2), the mixing bin (2) is provided with a scraping assembly (6), the scraping assembly (6) is used to scrape the raw materials on the inner wall of the mixing box (1), the bottom center of the mixing box (1) is connected to a discharge pipe (7), the discharge pipe (7) is equipped with a control valve (8), the outer wall of the mixing box (1) is equipped with a control panel (9), the control panel (9) is electrically connected to the drive motor (31) and the control valve (8) through electric wires.
2. A plasticizer mixing device as claimed in claim 1, characterized in that: A transparent observation window (10) is mounted on the front surface of the mixing box (1) via bolts.
3. A plasticizer mixing device as claimed in claim 1, characterized in that: A liquid storage tank (11) is provided on one side of the mixing box (1), and a feed port (12) is provided above the liquid storage tank (11). The feed port (12) is communicated with the interior of the liquid storage tank (11). A delivery pipe (13) is installed above the liquid storage tank (11), and one end of the delivery pipe (13) passes through the interior of the liquid storage tank (11). The other end of the delivery pipe (13) is connected to a pumping pump (14). The pumping pump (14) is installed on the upper outside of the mixing box (1). A discharge pipe (15) is connected to the side wall of the pumping pump (14). The discharge end of the discharge pipe (15) passes through the interior of the mixing box (1), and the pumping pump (14) is electrically connected to a control panel (9) via an electric wire.
4. A plasticizer mixing device as claimed in claim 1, characterized in that: The stirring assembly (5) comprises a stirring motor (51), a main shaft (52), a fixed shaft (53), and a stirring rod (54); the stirring motor (51) is mounted on the upper edge of the rotating disk (4); the output end of the stirring motor (51) passes through the lower side of the rotating disk (4) and is rotatably connected to the main shaft (52); three fixed shafts (53) are rotatably arranged on the outer wall of the main shaft (52); four stirring rods (54) are evenly spaced on the side wall of each fixed shaft (53); and the stirring motor (51) is electrically connected to the control panel (9) via electric wires.
5. A plasticizer mixing device as claimed in claim 1, characterized in that: The wall scraper assembly (6) comprises a hydraulic cylinder (61), a hydraulic rod (62), a frame (63), and a scraper (64). The hydraulic cylinder (61) is installed at the center position of the upper rear side of the outside of the mixing box (1). The output end of the hydraulic cylinder (61) passes through the interior of the mixing box (1) and is connected to the hydraulic rod (62). The end of the hydraulic rod (62) is connected to the center position of the upper rear side of the frame (63). The frame (63) is a square structure. The four outer walls of the frame (63) are all installed with scrapers (64). The scrapers (64) are in contact with the inner wall of the mixing box (1). The hydraulic cylinder (61) is electrically connected to the control panel (9) through an electric wire.
6. A plasticizer mixing device as claimed in claim 1, characterized in that: A plurality of supporting legs (16) are arranged at the outer lower portion of the mixing box (1).
7. A plasticizer mixing device as claimed in claim 3 or 6, characterized in that: A bottom plate (17) is installed together between the supporting feet (16) and the bottom of the liquid storage tank (11), and a plurality of universal wheels (18) are arranged below the bottom plate (17).
Citation Information
Patent Citations
Reaction kettle for uniformly mixing solutions for plasticizers
CN211246539U
Raw material mixing equipment for plasticizer production
CN216498978U