Valve machining device and method

Abstract

The invention relates to the field of valve machining devices and methods, in particular to a valve machining device and method.The valve machining device comprises a machining chamber, a translation groove, grinding equipment, a paint raw material barrel, a paint spraying head and a hydraulic cylinder set; the top end of the inner side of the machining chamber is fixedly connected with a translation groove for planning position adjustment of valve related machining equipment. According to the valve machining equipment, the machining equipment is designed to be modularized and quick to disassemble, replacement can be conducted according to different machining requirements, in the paint spraying and grinding machining process of the valve, the valve conducts circular motion, the machining equipment at the upper end conducts left-right translation, the machining efficiency is improved, and the machining efficiency is improved. The height of the grinding equipment can be adjusted, the design can control the position of the machining equipment to be flexibly adjusted according to needs in the machining process so that fine machining can be conducted on a specific area of the valve, the clamping piece drives the electric rotating disc to move up and down through the linkage assembly during movement, and automatic valve feeding and discharging can be achieved.

Description

Technical Field

[0001] The present invention relates to the field of valve processing devices and methods, and in particular to a valve processing device and method. Background Art

[0002] Valves are used in various fields of the national economy, and their use occasions vary greatly, such as high temperature and high pressure, low temperature and deep freezing, flammable and explosive, highly toxic, highly corrosive media and other working conditions. Grinding and painting are crucial links in valve surface processing, which directly affect the appearance quality, service life and sealing performance of the valve.

[0003] However, the existing CN202121781776.3 discloses a valve processing device. The utility model discloses a valve processing device, including a base, an operating platform is fixedly connected to the upper end of the base, a paint spraying device is fixedly connected to the upper end of the operating platform, two symmetrical slide grooves are chiseled on the upper end of the base, the two slide grooves are both located on the outer side of the operating platform, a telescopic rod is fixedly connected to the inner wall of the slide groove, an end of the telescopic rod close to the operating platform is fixedly connected to the sliding rod, the sliding rod is slidably connected to the slide groove, a slot is chiseled on the right end of the sliding rod, a threaded hole is chiseled on the outer end of the sliding rod, the threaded hole is located on the upper side of the slot, a threaded rod is threadedly connected in the threaded hole, and a rotating handle is fixedly connected to the right end of the threaded rod, so that the valve device can be rotated while clamping the valve device, but such a processing device has a low degree of automation, and the staff needs to make continuous adjustments during the processing, which is very troublesome to operate, and can only perform the painting processing procedure.

[0004] Therefore, in order to solve the problem that the conventional valve processing device has a low degree of automation and can only perform the processing procedure of painting, a valve processing device and method can be designed. Summary of the invention

[0005] In order to overcome the problem that the traditional valve processing equipment has a low degree of automation and can only perform the painting processing procedure.

[0006] The technical solution of the present invention is: a valve processing device, including a processing chamber, a translation groove, a grinding device, a paint raw material barrel, a paint spraying head, a hydraulic cylinder group, an active clamping block, a driven clamping block, a linkage component and an electric turntable; the top of the inner side of the processing chamber is fixedly connected with a translation groove for adjusting the position of the planned valve-related processing equipment; the lower end of the translation groove is adsorbed and connected with a grinding device for grinding the valve surface; a paint raw material barrel is placed at the right end of the processing chamber; a paint spraying head for spraying paint on the valve surface is installed at the left end of the paint raw material barrel output pipe; a hydraulic cylinder group is installed in the middle position of the inner side of the processing chamber; one end of the piston rod of the hydraulic cylinder group is fixedly connected with an active Clamping block; the other end of the piston rod of the hydraulic cylinder group is fixedly connected with a driven clamping block; a linkage assembly is installed at the lower ends of the active clamping block and the driven clamping block; the linkage assembly includes a limit plate; a left-right symmetrical track groove is opened at the upper end of the limit plate; a hinged rod is slidably connected to the inner side of the track groove; the upper end of the hinged rod is fixedly connected to a limited slider; a limited slideway is arranged on the outer surface of the active clamping block and the driven clamping block; the limit slideway and the limit slider are movably connected in a limited position; a chassis is hingedly connected between the hinged rod and another hinged rod; a push rod is fixedly connected at the center position of the upper end of the chassis; a spring is arranged between the limit plate outside the push rod and the chassis; an electric turntable is installed at the upper middle position of the linkage assembly.

[0007] Preferably, a glass door is hingedly connected to the front end of the processing chamber to facilitate observation of the internal processing conditions; a sealing strip is provided on the side of the glass door close to the processing chamber; and a debris discharge channel with a diversion function is opened at the lower end of the processing chamber.

[0008] Preferably, the paint spray head is adsorbed on the side wall of the processing chamber; a driving motor is provided at the left end of the translation groove; a threaded rod is installed at the right end of the driving motor; a moving seat with an internal thread is transmission-connected to the outer side of the threaded rod; a telescopic cylinder is provided at the lower end of the moving seat; the lower end of the telescopic cylinder piston rod and the side wall of the processing chamber are fixedly connected to a fixed-point magnetic seat; the grinding equipment and the surface of the paint spray head are fixedly connected to a magnetic block matching the fixed-point magnetic seat.

[0009] Preferably, a linkage arm A is fixedly connected to the front end of the chassis; a cleaning scraper is fixedly connected to the upper end of the linkage arm A; a linkage arm B is fixedly connected to the rear end of the chassis; and a warm air outlet is fixedly connected to the upper end of the linkage arm B.

[0010] Preferably, the feed opening of the paint raw material barrel is hingedly connected with an anti-overflow cover; and an electric stirring rod is installed inside the paint raw material barrel.

[0011] Preferably, an anti-drop edge is provided on the upper surface of the electric turntable.

[0012] A valve processing device and method, comprising the valve processing device described above, and the steps are as follows:

[0013] Step 1: Open the glass door at the front end of the processing room, put the valve to be processed on the electric turntable, first grind the valve surface to remove oil, welding slag, rust, oxide scale and other impurities on the valve surface, make the valve surface smoother, and provide a good foundation for the subsequent painting work. Adsorb the grinding equipment to the fixed point magnetic seat at the lower end of the translation slot for installation and positioning, close the glass door, the glass door is equipped with a sealing strip, after closing, the processing environment in the processing room is separated from the outside world, and a relatively sealed environment is formed inside, so that the gas and dust generated by the processing valve are not easy to leak out, and the gas and dust can be centrally processed through the debris discharge channel at the lower end;

[0014] Step 2: Next, the hydraulic cylinder group is started to drive the two sets of symmetrically distributed active clamping blocks and driven clamping blocks to move inward synchronously. At the same time, the linkage assembly at the lower end is used to push the electric turntable upward, so that the valve to be processed is stably clamped between the active clamping block and the driven clamping block;

[0015] Step 3: During the grinding process, the active clamping block is driven by the motor to drive the valve between the active clamping block and the driven clamping block to perform circular motion. The upper grinding device is driven by the driving motor to drive the threaded rod to rotate, and the moving seat on the outer side of the transmission drives the lower grinding device to move left and right. The telescopic cylinder can adjust the height of the grinding device. After a circle of grinding is completed, the clamping can be released, and the valve is placed on the raised electric turntable. After the electric turntable turns the valve, it turns out the clamping area and clamps it, and repeats the grinding operation. This design can control the position of the grinding device to be flexibly adjusted according to the needs during the grinding process, so as to finely grind the specific area of ​​the valve, with fast grinding speed and large grinding coverage area;

[0016] Step 4: After the grinding process is completed, the painting process is carried out. Open the glass door, remove the magnetic block of the grinding equipment from the fixed magnetic seat, replace the paint head, close the glass door, pour the paint raw materials into the paint raw material barrel, pump it out by the liquid pump and input it into the paint head. The painting operation is the same as the grinding operation in step 3, and fine processing can be carried out by adjusting the rotation of the valve and the position of the paint head;

[0017] Step 5: At the same time, the linkage arms A and B of the linkage assembly can also drive the cleaning scraper at the front end to move up and down closely in contact with the surface of the glass door, effectively removing dust, paint residues and other impurities stuck to the glass door, ensuring that the staff can clearly observe every detail of the processing process through the glass door, which is conducive to monitoring the processing quality and discovering problems in a timely manner. The warm air outlet at the rear end moves up and down to achieve uniform heating of the valve surface in the processing area and accelerate the drying process of the coating, which not only shortens the processing cycle, but also improves the quality and adhesion of the coating.

[0018] Beneficial effects of the present invention:

[0019] The present invention adopts a modular quick-release design for the processing equipment, so that the polishing equipment and the paint spraying head can be replaced according to different processing requirements. During the painting and polishing processing of the valve, the active clamping block is driven by a motor to drive the valve between the active clamping block and the driven clamping block to perform circular motion, the processing equipment at the upper end is rotated by the driving motor driving the threaded rod, and the moving seat on the outer side of the transmission drives the lower end polishing equipment to translate left and right, and the telescopic cylinder can adjust the height of the polishing equipment. This design can control the position of the processing equipment to be flexibly adjusted according to needs during the processing, so as to perform fine processing on specific areas of the valve, with fast processing speed and large processing coverage area; when the clamping part moves, the electric turntable is driven up and down by the linkage assembly to realize automatic loading and unloading of the valve, and dust, paint residues and other impurities on the glass door at the front end can be removed, and the warm air outlet at the rear end can be driven to move up and down, so as to achieve uniform heating of the valve surface in the processing area and accelerate the drying process of the coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 What is shown is a three-dimensional structural schematic diagram of the valve processing device and method of the present invention;

[0021] Figure 2 Another three-dimensional structural schematic diagram of the valve processing device and method of the present invention is shown;

[0022] Figure 3 Shown is a schematic diagram of the internal structure of the valve processing device and method of the present invention;

[0023] Figure 4 Shown is a schematic diagram of a partial structure of a translation groove of a valve processing device and method of the present invention;

[0024] Figure 5 Shown is a schematic diagram of the linkage assembly structure of the valve processing device and method of the present invention;

[0025] Figure 6 What is shown is a partially enlarged structural schematic diagram of the linkage components of the valve processing device and method of the present invention;

[0026] Explanation of the reference numerals in the accompanying drawings: 1. Processing chamber; 2. Translation groove; 3. Grinding equipment; 4. Paint raw material barrel; 5. Paint spray head; 6. Hydraulic cylinder group; 7. Active clamping block; 8. Passive clamping block; 901. Limiting plate; 902. Articulated rod; 903. Limiting slider; 904. Limiting slideway; 905. Track groove; 906. Chassis; 907. Push rod; 908. Linkage arm A; 909. Cleaning scraper; 910. Linkage arm B; 911. Warm air outlet; 10. Electric turntable; 11. Glass door; 12. Sealing strip; 13. Debris discharge channel; 14. Driving motor; 15. Threaded rod; 16. Moving seat; 17. Telescopic cylinder; 18. Fixed-point magnetic seat; 19. Magnetic block. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with the embodiments.

[0028] See also Figure 1-6 The present invention provides an embodiment: a valve processing device, including a processing chamber 1, a translation groove 2, a grinding device 3, a paint raw material barrel 4, a paint spraying head 5, a hydraulic cylinder group 6, an active clamping block 7, a driven clamping block 8, a linkage component and an electric turntable 10; the top of the inner side of the processing chamber 1 is fixedly connected with a translation groove 2 for adjusting the position of the planned valve-related processing equipment; the lower end of the translation groove 2 is adsorbed and connected with a grinding device 3 for grinding the valve surface; a paint raw material barrel 4 is placed at the right end of the processing chamber 1; a paint spraying head 5 for spraying paint on the valve surface is installed at the left end of the output pipe of the paint raw material barrel 4; a hydraulic cylinder group 6 is installed in the middle position of the inner side of the processing chamber 1; one end of the piston rod of the hydraulic cylinder group 6 is fixedly connected with an active clamping block 7 driven by a motor; the other end of the piston rod of the hydraulic cylinder group 6 is fixedly connected with a driven clamping block 8; a linkage component is installed at the lower ends of the active clamping block 7 and the driven clamping block 8; the linkage component includes a limit plate 901; the upper end of the limit plate 901 is opened A left-right symmetrical track groove 905 is provided; a hinge rod 902 is slidably connected to the inner side of the track groove 905; a limit slider 903 is fixedly connected to the upper end of the hinge rod 902; a limit slide 904 is provided on the outer surface of the active clamping block 7 and the driven clamping block 8; the limit slide 904 and the limit slider 903 are limitably connected; a chassis 906 is hingedly connected between the hinge rod 902 and another hinge rod 902; a push rod 907 is fixedly connected to the center of the upper end of the chassis 906; A spring is arranged between the outer limit plate 901 of the push rod 907 and the chassis 906; an electric turntable 10 is installed at the upper end of the middle position of the linkage assembly 9, and a glass door 11 is hingedly connected to the front end of the processing chamber 1 for easy observation of the internal processing conditions; a sealing strip 12 is arranged on the side of the glass door 11 close to the processing chamber 1; a debris discharge channel 13 with a diversion function is opened at the lower end of the processing chamber 1, and an anti-overflow cover is hingedly connected to the feeding port of the paint raw material barrel 4; an electric stirring rod is installed on the inside of the paint raw material barrel 4.

[0029] See also Figure 3 In this embodiment, the paint spray head 5 is adsorbed on the side wall of the processing chamber 1; a driving motor 14 is provided at the left end of the translation groove 2; a threaded rod 15 is installed at the right end of the driving motor 14; a moving seat 16 with an internal thread is transmission-connected to the outer side of the threaded rod 15; a telescopic cylinder 17 is provided at the lower end of the moving seat 16; a fixed-point magnetic seat 18 is fixedly connected to the lower end of the piston rod of the telescopic cylinder 17 and the side wall of the processing chamber 1; a magnetic block 19 matching the fixed-point magnetic seat 18 is fixedly connected to the surface of the grinding device 3 and the paint spray head 5.

[0030] See also Figure 5 In this embodiment, a linkage arm A908 is fixedly connected to the front end of the chassis 906; a cleaning scraper 909 is fixedly connected to the upper end of the linkage arm A908; a linkage arm B910 is fixedly connected to the rear end of the chassis 906; a warm air outlet 911 is fixedly connected to the upper end of the linkage arm B910, and an anti-fall edge is provided on the upper surface of the electric turntable 10.

[0031] A method for a valve processing device, the steps are as follows:

[0032] Step 1: Open the glass door 11 at the front end of the processing room 1, put the valve to be processed on the electric turntable 10, first grind the valve surface to remove oil, welding slag, rust, oxide scale and other impurities on the valve surface, so that the valve surface is smoother and smoother, providing a good foundation for the subsequent painting work, adsorb the grinding equipment 3 to the fixed point magnetic seat 18 at the lower end of the translation slot 2 for installation and positioning, close the glass door 11, the glass door 11 is provided with a sealing strip 12, after closing, the processing environment in the processing room 1 is separated from the outside world, and a relatively sealed environment is formed inside, so that the gas and dust generated by the processing valve are not easy to leak out, and the gas and dust can be centrally processed through the debris discharge channel 13 at the lower end;

[0033] Step 2: Next, the hydraulic cylinder group 6 is started to drive the two groups of symmetrically distributed active clamping blocks 7 and driven clamping blocks 8 to move inward synchronously. At the same time, the linkage assembly at the lower end pushes the electric turntable 10 to move upward, so that the valve to be processed is stably clamped between the active clamping block 7 and the driven clamping block 8;

[0034] When the clamping action is performed, the two hinged rods 902 of the linkage assembly slide along the track groove 905 on the surface of the limit plate 901 and change the angle. When they move inward synchronously, the chassis 906 hinged at the lower end of the linkage moves upward accordingly, and the electric turntable 10 at the upper end of the push rod 907 also rises synchronously, pushing the placed valves to move upward, thereby realizing automatic loading;

[0035] When the clamping action is released, the two hinged rods 902 of the linkage assembly slide along the track groove 905 on the surface of the limit plate 901 and change the angle. When they move outward synchronously, the chassis 906 hinged at the lower end of the linkage moves downward accordingly, and the electric turntable 10 at the upper end of the push rod 907 also moves downward synchronously, moving the lowered valve downward to realize automatic unloading;

[0036] Step 3: During the grinding process, the active clamping block 7 is driven by a motor to drive the valve between the active clamping block 7 and the driven clamping block 8 to perform circular motion. The upper grinding device 3 is driven by the driving motor 14 to drive the threaded rod 15 to rotate, and the moving seat 16 on the outer side of the transmission drives the lower grinding device 3 to move left and right. The telescopic cylinder 17 can adjust the height of the grinding device 3. After a circle of grinding is completed, the clamping can be released, and the valve is placed on the raised electric turntable 10. After the electric turntable 10 turns the valve, it turns out the clamping area and clamps it, and repeats the grinding operation. This design can control the position of the grinding device 3 to be flexibly adjusted as needed during the grinding process, so as to perform fine grinding on specific areas of the valve, with fast grinding speed and large grinding coverage area.

[0037] Step 4: After the polishing process is completed, the painting process is carried out, the glass door 11 is opened, the magnetic block 19 of the polishing device 3 is removed from the fixed magnetic seat 18, the paint head 5 is replaced, the glass door 11 is closed, the paint raw material is poured into the paint raw material barrel 4 and pumped out by the liquid pump and then input into the paint head 5. The painting operation is consistent with the polishing operation in step 3, and fine processing can be performed by adjusting the rotation of the valve and the position of the paint head 5;

[0038] Step 5: At the same time, the linkage arms A908 and B910 of the linkage assembly can also drive the cleaning scraper 909 at the front end to move up and down closely against the surface of the glass door 11, effectively removing dust, paint residues and other impurities stuck to the glass door 11, ensuring that the staff can clearly observe every detail of the processing process through the glass door 11, which is conducive to monitoring the processing quality and discovering problems in time. The warm air outlet 911 at the rear end moves up and down to achieve uniform heating of the valve surface in the processing area and accelerate the drying process of the coating, which not only shortens the processing cycle, but also improves the quality and adhesion of the coating.

Claims

1. A valve processing device, characterized in that: The invention comprises a processing chamber (1), a translation groove (2), a grinding device (3), a paint raw material barrel (4), a spray head (5), a hydraulic cylinder group (6), an active clamping block (7), a passive clamping block (8), a linkage assembly and an electric turntable (10); the top inner side of the processing chamber (1) is fixedly connected with a translation groove (2) for adjusting the position of a processing device related to a planned valve; the lower end of the translation groove (2) is adsorbedly connected with a grinding device (3) for grinding the surface of the valve; a paint raw material barrel (4) is placed at the right end of the processing chamber (1); a spray head (5) for spraying paint on the surface of the valve is installed at the left end of the output pipe of the paint raw material barrel (4); a hydraulic cylinder group (6) is installed at the middle position of the inner side of the processing chamber (1); one end of the piston rod of the hydraulic cylinder group (6) is fixedly connected with an active clamping block (7) driven by a motor; the other end of the piston rod of the hydraulic cylinder group (6) is fixedly connected with a passive clamping block (8); A linkage assembly is installed at the lower ends of the clamping block (7) and the driven clamping block (8); the linkage assembly includes a limit plate (901); a left-right symmetrical track groove (905) is provided at the upper end of the limit plate (901); a hinge rod (902) is slidably connected to the inner side of the track groove (905); a limit slider (903) is fixedly connected to the upper end of the hinge rod (902); and a limit slideway (904) is provided on the outer surfaces of the active clamping block (7) and the driven clamping block (8). The limiting slideway (904) and the limiting slider (903) are movably connected in a limiting manner; a chassis (906) is hingedly connected between the hinged rod (902) and another hinged rod (902); a push rod (907) is fixedly connected to the center of the upper end of the chassis (906); a spring is provided between the limiting plate (901) outside the push rod (907) and the chassis (906); an electric turntable (10) is installed at the upper end of the middle position of the linkage assembly (9).

2. The valve processing device according to claim 1, characterized in that: A glass door (11) is hingedly connected to the front end of the processing chamber (1) for convenient observation of the internal processing conditions; a sealing strip (12) is arranged on the side of the glass door (11) close to the processing chamber (1); and a debris discharge channel (13) with a diversion function is arranged at the lower end of the processing chamber (1).

3. The valve processing device according to claim 1, characterized in that: The paint spray head (5) is adsorbed on the side wall of the processing chamber (1); a driving motor (14) is arranged at the left end of the translation groove (2); a threaded rod (15) is installed at the right end of the driving motor (14); a movable seat (16) with an internal thread is transmission-connected to the outer side of the threaded rod (15); a telescopic cylinder (17) is arranged at the lower end of the movable seat (16); a fixed-point magnetic seat (18) is fixedly connected to the lower end of the piston rod of the telescopic cylinder (17) and the side wall of the processing chamber (1); and a magnetic block (19) matching the fixed-point magnetic seat (18) is fixedly connected to the grinding device (3) and the surface of the paint spray head (5).

4. The valve processing device according to claim 1, characterized in that: The front end of the chassis (906) is fixedly connected to a linkage arm A (908); the upper end of the linkage arm A (908) is fixedly connected to a cleaning scraper (909); the rear end of the chassis (906) is fixedly connected to a linkage arm B (910); the upper end of the linkage arm B (910) is fixedly connected to a warm air outlet (911).

5. The valve processing device according to claim 1, characterized in that: The feeding port of the paint raw material barrel (4) is hingedly connected with an anti-overflow cover; an electric stirring rod is installed inside the paint raw material barrel (4).

6. The valve processing device according to claim 1, characterized in that: The upper surface of the electric turntable (10) is provided with an anti-fall edge.

7. A valve processing device and method, characterized in that The method comprises the following steps: Step 1: Open the glass door (11) at the front end of the processing room (1), put the valve to be processed on the electric turntable (10), first grind the valve surface to remove impurities such as oil, welding slag, rust, scale and so on on the valve surface, so that the valve surface is smoother and flatter, providing a good foundation for the subsequent painting work, adsorb the grinding equipment (3) to the fixed point magnetic seat (18) at the lower end of the translation groove (2) for installation and positioning, close the glass door (11), the glass door (11) is provided with a sealing strip (12), after closing, the processing environment in the processing room (1) is separated from the outside, and a relatively sealed environment is formed inside, so that the gas and dust generated by the processing valve are not easy to leak out, and the gas and dust can be centrally processed through the debris discharge channel (13) at the lower end; Step 2: Next, the hydraulic cylinder group (6) is started to drive the two groups of symmetrically distributed active clamping blocks (7) and driven clamping blocks (8) to move inward synchronously. At the same time, the electric turntable (10) is pushed upward through the linkage assembly at the lower end, so that the valve to be processed is stably clamped between the active clamping block (7) and the driven clamping block (8); Step 3: During the grinding process, the active clamping block (7) is driven by a motor to drive the valve between the active clamping block (7) and the driven clamping block (8) to perform circular motion. The upper grinding device (3) is driven by a driving motor (14) to drive the threaded rod (15) to rotate. The movable seat (16) on the outer side of the transmission drives the lower grinding device (3) to move left and right. The telescopic cylinder (17) can adjust the height of the grinding device (3). After a circle of grinding is completed, the clamping can be released and the valve is placed on the raised electric turntable (10). After the electric turntable (10) turns the valve, it turns out the clamping area and then clamps it. The grinding operation is repeated. This design can control the position of the grinding device (3) to be flexibly adjusted according to needs during the grinding process, so as to perform fine grinding on a specific area of ​​the valve. The grinding speed is fast and the grinding coverage area is large. Step 4: After the polishing process is completed, the painting process is carried out. The glass door (11) is opened, the magnetic block (19) of the polishing device (3) is removed from the fixed magnetic seat (18), and the paint spray head (5) is replaced. The glass door (11) is closed, and the paint raw materials are poured into the paint raw material bucket (4) and pumped out by the liquid pump and then input into the paint spray head (5). The painting operation is consistent with the polishing operation in step 3, and fine processing can be carried out by adjusting the rotation of the valve and the position of the paint spray head (5); Step 5: The linkage arm A (908) and linkage arm B (910) of the linkage assembly can also drive the cleaning scraper (909) at the front end to move up and down in close contact with the surface of the glass door (11), effectively removing dust, paint residues and other impurities stuck to the glass door (11), ensuring that the staff can clearly observe every detail of the processing process through the glass door (11), which is conducive to monitoring the processing quality and discovering problems in time. The warm air outlet (911) at the rear end moves up and down to achieve uniform heating of the valve surface in the processing area, accelerating the drying process of the coating, which not only shortens the processing cycle, but also improves the quality and adhesion of the coating.

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