Non-woven fabric treatment device for lamination

By designing a non-woven fabric treatment device including a conveying roller, cleaning and preheating mechanism, leveling mechanism and leveling mechanism, the wrinkle problem of non-woven fabric during the coating process is solved, and the flattening and coating of the surface of the non-woven fabric is achieved. Improvement of quality.

CN119426100AInactive Publication Date: 2025-02-14ANHUI DELISEN ELECTRIC APPLIANCE DEV CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411906431.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the non-woven coating process, longitudinal wrinkles are prone to occur when stretching the non-woven fabric, resulting in uneven coating or coating, affecting the flatness of the surface of the non-woven fabric and the coating quality.

Method used

A non-woven fabric treatment device for coating film is designed, including a conveying drum, a cleaning and preheating mechanism, a leveling mechanism and a leveling mechanism. The leveling mechanism achieves uniform flattening and wrinkle reduction on the surface of the nonwoven fabric through multiple drums and extrusion rings, combined with heating coils and rubber belts.

Benefits of technology

Effectively make the surface of the non-woven fabric smooth, reduce the wrinkles on the surface of the non-woven fabric during the coating process, improve the quality of the coating, and make the overall thickness of the non-woven fabric even and the surface smooth.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119426100A_ABST
    Figure CN119426100A_ABST
Patent Text Reader

Abstract

The invention provides a non-woven fabric treatment device for lamination, which comprises a treatment box, and a plurality of groups of conveying rollers for driving non-woven fabric to move are mounted in the treatment box; a cleaning and preheating mechanism for cleaning the non-woven fabric and preheating the surface of the non-woven fabric is mounted in the treatment box; a flattening mechanism for enabling the surface thickness of the non-woven fabric to be uniform is mounted in the middle of the interior of the treatment box; a flattening mechanism for reducing wrinkles on the surface of the non-woven fabric is mounted at one end of the treatment box; an adjusting mechanism used for adjusting the pressure of the flattening mechanism on the surface of the non-woven fabric is installed on the surface of the processing box, and a driving mechanism used for driving the conveying roller and the flattening mechanism to operate is installed on the side wall of the processing box. The non-woven fabric treatment device for film spraying has the advantages that the surface of the non-woven fabric is smooth, wrinkles on the surface of the non-woven fabric in the film spraying process are reduced, and the film spraying quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of non-woven fabric lamination, and in particular to a non-woven fabric processing device for lamination. Background Art

[0002] Laminated non-woven fabrics are made by melting plastic using equipment and then spraying it on the surface of non-woven fabrics; laminated non-woven fabrics have the advantages of super wear resistance and barrier properties, high levels of tensile strength and tear strength, excellent processing performance and thermal stability.

[0003] In order to increase the waterproof, anti-pollution performance and tensile strength of non-woven fabrics, a gluing process is required before the non-woven fabric is coated; when gluing or coating the non-woven fabric, the surface of the non-woven fabric must be stretched first to make its surface flat, so as to facilitate gluing or coating the surface of the non-woven fabric; but in the process of stretching the non-woven fabric, some longitudinal wrinkles will appear at the edge of the non-woven fabric, resulting in uneven gluing or coating at the edge of the non-woven fabric; and due to the uneven glue coating, the surface of the non-woven fabric is uneven, and the thickness of the non-woven fabric is uneven, which is not conducive to the coating operation of the non-woven fabric and reduces the coating quality.

[0004] Therefore, it is necessary to provide a new coating nonwoven fabric processing device to solve the above problems. Summary of the invention

[0005] The technical problem solved by the present invention is to provide a non-woven fabric processing device for laminating, which can make the surface of non-woven fabric flat, reduce the wrinkles on the surface of non-woven fabric during laminating and improve the quality of laminating.

[0006] In order to solve the above technical problems, the present invention provides a coating non-woven fabric processing device comprising: a processing box, wherein a plurality of conveying rollers for driving the non-woven fabric to move are installed inside the processing box; a cleaning and preheating mechanism for cleaning the non-woven fabric and preheating the surface of the non-woven fabric is installed inside the processing box; a leveling mechanism for making the surface thickness of the non-woven fabric uniform is installed at the center of the processing box, and the leveling mechanism comprises a supporting roller, and a plurality of the supporting rollers are rotatably connected inside the processing box, and a first roller, a second roller and a third roller are installed in sequence inside the processing box; a second heating coil is installed inside the supporting roller, the first roller, the second roller and the third roller; the diameter of the first roller is small at both ends and large in the middle, and the diameter of the second roller is large at both ends and small in the middle; spiral extrusion rings are installed at both ends of the first roller, and the installation directions of the extrusion rings at both ends of the first roller are opposite, and the straightness of the extrusion rings is The diameter is equal to the maximum diameter of the first roller; a flattening mechanism for reducing wrinkles on the surface of the non-woven fabric is installed at one end of the processing box, and the flattening mechanism includes a clamping plate, and the clamping plate is symmetrically installed inside the processing box; the internal rotation of the clamping plate is connected to multiple fixed shafts, two of which are installed with mutually meshing first gears at one end, and a first motor is installed on the side wall of one of the first gears; the side wall of the fixed shaft is slidably connected to a rubber belt, one side of the rubber belt is inclined, and rubber strips are equidistantly installed on the surface of the rubber belt, and the rubber strips with a semicircular side wall cross-section are slidably connected to the side wall of the non-woven fabric; multiple support rods are installed between the two clamping plates, and the surfaces of the support rods are slidably connected to the non-woven fabric; an adjusting mechanism for adjusting the surface pressure of the flattening mechanism on the non-woven fabric is installed on the surface of the processing box, and a driving mechanism for driving the conveying roller and the flattening mechanism to operate is installed on the side wall of the processing box.

[0007] Preferably, the cleaning and preheating mechanism includes a heating box, which is fixed to the inside of the processing box, a first heating coil is installed inside the heating box, and a bottom plate is installed at the bottom end of the heating box; the bottom end of the heating box is connected to the fan through an air inlet pipe, and the fan is installed on the surface of the processing box.

[0008] Preferably, a plurality of funnel-shaped grooves are provided at the bottom end of the base plate, and the distance between the base plate and the non-woven fabric and the depth of the grooves gradually decrease from top to bottom; the grooves are arranged obliquely on the bottom surface of the base plate, and the inclination angle of the grooves gradually increases along the center of the base plate toward the edge of the base plate.

[0009] Preferably, the driving mechanism includes a mounting plate and a second motor, one side of the processing box is fixedly connected to the mounting plate, and the second motor is installed on the surface of the mounting plate; the interior of the mounting plate is rotatably connected to second gears that mesh with each other, and one group of side walls of the conveying roller is fixedly connected to the second gear; one end of the conveying roller, the supporting roller, the first roller, the second roller and the third roller are all fixedly connected to the belt shaft, and the belt shafts are connected by a conveying belt.

[0010] Preferably, a second connecting rod is installed inside the processing box, and the inside of the second connecting rod is slidably connected to the first connecting rod; a spring is installed inside the second connecting rod, and the top end of the spring is connected to the first connecting rod; the top end of the first connecting rod is rotatably connected to an adjusting roller, and the adjusting roller is slidably connected to the conveyor belt.

[0011] Preferably, the adjustment mechanism includes a lifting box, and the lifting box is symmetrically installed on the side wall of the processing box, and a hydraulic rod for driving the fixed frame to move up and down is installed on the surface of the lifting box; bearing sleeves are installed at both ends of the first roller, the second roller and the third roller, and adjacent bearing sleeves are fixedly connected, and the bearing sleeves are fixedly connected to the fixed frame; the side wall of the processing box is provided with a plurality of slide grooves, and the interior of the slide grooves is slidably connected to the first roller, the second roller and the third roller.

[0012] Preferably, a connecting block is installed on one side of the supporting roller, the first roller, the second roller and the third roller, the interior of the connecting block is rotatably connected to the power supply rod, and metal rings that interfere with each other are installed inside the power supply rod and the connecting block, and the metal ring is electrically connected to the second heating coil.

[0013] Preferably, the first roller, the second roller and the third roller correspond to the supporting roller one by one; and the number of the second heating coils inside the supporting roller is less than the number of the second heating coils inside the first roller, the second roller and the third roller.

[0014] Preferably, the side wall of the processing box is rotatably connected to the cover plate, a laminating box is installed inside the processing box, and a plurality of laminating nozzles are installed on the side wall of the laminating box.

[0015] Compared with the related art, the coating nonwoven fabric processing device provided by the present invention has the following beneficial effects: The present invention provides a device for processing non-woven fabrics for laminating. During the process of the non-woven fabric being flattened by the flattening mechanism after being preheated, the extrusion ring rotates to push the non-woven fabric toward the edge to unfold it. The center of the non-woven fabric after being compressed by the first roller is compressed. At the same time, the extrusion ring rotates to unfold the edge of the non-woven fabric to reduce longitudinal wrinkles. Then, the second roller squeezes the edge of the non-woven fabric to flatten the edge of the non-woven fabric. The first roller squeezes the middle position of the non-woven fabric, and the second roller squeezes the edge of the non-woven fabric to unfold the unfolded non-woven fabric. The non-woven fabric is fixed to reduce the wrinkles on the surface of the non-woven fabric. Finally, the third roller flattens the entire surface of the non-woven fabric again, so that the overall thickness of the non-woven fabric is uniform and the surface is smooth. During the process of the roller squeezing the non-woven fabric, the second heating coil heats the roller to facilitate the roller to squeeze the glue on the surface of the non-woven fabric and flatten it. The flattened and fixed non-woven fabric enters between the two clamps. At this time, the fixed shaft inside the clamp rotates, and the fixed shaft drives the rubber belt to rotate. The rubber belt above the clamp rotates clockwise. The rubber belt under the clamping plate rotates counterclockwise; the surface of the rubber belt is inclined, and the edge of the non-woven fabric enters between the two rubber belts. As the rubber belt rotates, the rubber belt drives the rubber strip with a semicircular cross-section to contact the edge of the non-woven fabric. The semicircular cross-section of the rubber strip facilitates the rubber strip to slide through the side wall of the non-woven fabric to avoid excessive movement resistance of the rubber strip, and the contact area between the rubber strip and the non-woven fabric is large, which facilitates the rubber strip to flatten the edge of the non-woven fabric outward; the flattening machine The structure makes the non-woven fabric have uniform overall thickness and smooth surface, and the flattening mechanism makes the non-woven fabric flat, and then the rubber strip and the rubber belt push the edge of the non-woven fabric to expand outward, so as to flatten the non-woven fabric as a whole again, reduce the wrinkles on the surface of the non-woven fabric, and then perform the laminating operation to improve the laminating quality, and the rubber strip and the rubber belt are elastic. When the rubber strip squeezes the non-woven fabric, the rubber strip and the rubber belt are deformed to avoid excessive squeezing force between the rubber strip and the non-woven fabric, thereby avoiding the non-woven fabric from being stretched. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic structural diagram of a preferred embodiment of the device for treating nonwoven fabrics for lamination provided by the present invention; Figure 2 for Figure 1 The schematic diagram of the internal structure of the processing box shown; Figure 3 for Figure 2 An enlarged schematic diagram of the structure at A shown; Figure 4 for Figure 1 A rear view of the treatment box structure shown; Figure 5 for Figure 4 The schematic diagram of the internal structure of the mounting plate shown; Figure 6 for Figure 5 An enlarged schematic diagram of the structure at B shown; Figure 7 for Figure 3 A top view of the first roller, the second roller and the third roller structure shown; Figure 8 for Figure 7 An enlarged schematic diagram of the structure at C shown; Fig. 9 for Figure 2 Bottom view of the bottom plate structure shown; Fig.10 Figure 2 A side view of the internal structure of the flattening mechanism shown; Fig.11 Fig.10 A top view of the internal structure of the splint is shown.

[0017] Numbers in the figure: 1. Processing box, 11. Cover plate, 12. Laminating box, 13. Laminating nozzle, 2. Conveying roller, 3. Cleaning and preheating mechanism, 31. Fan, 32. Inlet pipe, 33. Heating box, 34. First heating coil, 35. Bottom plate, 36. Groove, 37. Connecting pipe, 4. Adjustment mechanism, 41. Lifting box, 42. Hydraulic rod, 43. Bearing sleeve, 44. Slide, 45. Fixed frame, 5. Non-woven fabric, 6. Flattening mechanism, 61. Clamp, 62. Fixed shaft, 63. Rubber belt, 64. Rubber strip , 65. first gear, 66. support rod, 67. first motor, 7. leveling mechanism, 71. support roller, 72. second heating coil, 73. first roller, 74. second roller, 75. third roller, 76. extrusion ring, 77. connecting block, 78. metal ring, 79. power supply rod, 8. driving mechanism, 81. mounting plate, 82. second motor, 83. second gear, 84. transmission belt, 85. belt shaft, 86. adjusting roller, 87. first connecting rod, 88. second connecting rod, 89. spring. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0019] See also Figures 1 to 11 , Figure 1 A schematic structural diagram of a preferred embodiment of the device for treating nonwoven fabrics for lamination provided by the present invention; Figure 2 for Figure 1 The schematic diagram of the internal structure of the processing box shown; Figure 3 for Figure 2 An enlarged schematic diagram of the structure at A shown; Figure 4 for Figure 1 A rear view of the treatment box structure shown; Figure 5 for Figure 4 The schematic diagram of the internal structure of the mounting plate shown; Figure 6 for Figure 5 An enlarged schematic diagram of the structure at B shown; Figure 7 for Figure 3 A top view of the first roller, the second roller and the third roller structure shown; Figure 8 for Figure 7 An enlarged schematic diagram of the structure at C shown; Fig. 9 for Figure 2 Bottom view of the bottom plate structure shown; Fig.10 Figure 2 A side view of the internal structure of the flattening mechanism shown; Fig.11 Fig.10 The top view of the internal structure of the clamp shown. The laminating non-woven fabric processing device comprises: a processing box 1, wherein multiple groups of conveying rollers 2 for driving the non-woven fabric 5 are installed inside the processing box 1, and the non-woven fabric 5 enters between two of the conveying rollers 2, and the two conveying rollers 2 turn in opposite directions to push the non-woven fabric 5 to move inside the processing box 1, and multiple groups of conveying rollers 2 rotate to change the movement direction of the non-woven fabric 5, and straighten the non-woven fabric 5 inside the processing box 1.

[0020] A cleaning and preheating mechanism 3 for cleaning non-woven fabrics and preheating the surface of non-woven fabrics is installed inside the processing box 1; the cleaning and preheating mechanism 3 includes a heating box 33, which is fixed to the inside of the processing box 1, and a first heating coil 34 is installed inside the heating box 33, and a bottom plate 35 is installed at the bottom end of the heating box 33; the bottom end of the heating box 33 is connected to the fan 31 through an air inlet pipe 32, and the fan 31 is installed on the surface of the processing box 1; a plurality of connecting pipes 37 are installed at the top of the heating box 33, and one end of the connecting pipe 37 extends into the interior of the groove 36. The bottom end of the bottom plate 35 is provided with a plurality of funnel-shaped grooves 36. When the fan 31 is in operation, the air is quickly drawn into the interior of the heating box 33 through the air inlet pipe 32. The first heating coil 34 in the heating box 33 heats the air. The heated air enters the grooves 36 through the connecting pipe 37. The air moves downward along the grooves 36. The grooves 36 are funnel-shaped. The air moving downward in the grooves 36 will gradually converge and accelerate. The distance between the bottom plate 35 and the non-woven fabric 5 and the depth of the grooves 36 gradually decrease from top to bottom, so that the space between the heated air and the non-woven fabric 5 is reduced. The spacing is getting smaller and smaller, and as the air moves downward, the air flow rate is getting faster and faster, so that the air can quickly blow away the impurities on the surface of the non-woven fabric 5, keep the surface of the non-woven fabric 5 clean, and as the non-woven fabric 5 moves upward along the bottom plate 35, the hot air continuously heats the surface of the non-woven fabric 5; the groove 36 is inclined on the bottom surface of the bottom plate 35, and the inclination angle of the groove 36 gradually increases from the center of the bottom plate 35 toward the edge of the bottom plate 35, so that the wind blown out from the inside of the groove 36 continuously blows to the edge of the non-woven fabric 5, flattens the surface of the non-woven fabric 5, and reduces the wrinkles on the surface of the non-woven fabric 5.

[0021] A leveling mechanism 7 for making the surface thickness of the non-woven fabric uniform is installed at the center of the interior of the processing box 1, and the leveling mechanism 7 includes a supporting roller 71. A plurality of the supporting rollers 71 are rotatably connected inside the processing box 1, and a first roller 73, a second roller 74 and a third roller 75 are installed in sequence inside the processing box 1; a second heating coil 72 is installed inside the supporting roller 71, the first roller 73, the second roller 74 and the third roller 75; the diameter of the first roller 73 is small at both ends and large in the middle, and the diameter of the second roller 74 is large at both ends and small in the middle; spiral extrusion rings 76 are installed at both ends of the first roller 73, and the installation directions of the extrusion rings 76 at both ends of the first roller 73 are opposite, and the diameter of the extrusion ring 76 is equal to the maximum diameter of the first roller 73; when the non-woven fabric enters between the supporting roller 71 and the first roller 73 after cleaning and preheating, the supporting roller 71 improves the support for the non-woven fabric 5, the diameter of the first roller 73 is small at both ends and large in the middle, and the middle of the first roller 73 is located in contact with the non-woven fabric 5, so The first roller 73 flattens the middle position of the non-woven fabric 5; spiral extrusion rings 76 are installed at both ends of the first roller 73, and the diameter of the extrusion ring 76 is equal to the maximum diameter of the first roller 73. When the first roller 73 contacts the non-woven fabric 5, the extrusion ring 76 also moves with the edge of the non-woven fabric 5; and the extrusion rings 76 at both ends of the first roller 73 are installed in opposite directions, so that the spiral extrusion rings 76 push the edge of the non-woven fabric 5 to expand outward, so that the surface of the non-woven fabric 5 is flattened, which is convenient for the The first roller 73 squeezes the surface of the non-woven fabric 5; and the squeezing ring 76 pushes the non-woven fabric 5 to move outward to reduce the longitudinal wrinkles at the edge of the non-woven fabric 5, and then the non-woven fabric 5 contacts the second roller 74. The diameter of the second roller 74 is large at both ends and small in the middle. The two ends of the second roller 74 contact the edges of the unfolded non-woven fabric 5 to flatten the edges of the non-woven fabric 5. Finally, the third roller 75 flattens the entire surface of the non-woven fabric 5 again, so that the overall thickness of the non-woven fabric 5 is uniform and the surface is smooth.

[0022] The first roller 73, the second roller 74 and the third roller 75 are paired with the supporting roller 71, so that when the non-woven fabric 5 is compressed, the supporting roller 71 provides support for the non-woven fabric 5, so as to flatten the surface of the non-woven fabric 5; and the number of the second heating coils 72 inside the supporting roller 71 is less than the number of the second heating coils 72 inside the first roller 73, the second roller 74 and the third roller 75, so that the second heating coils 72 increase the surface temperature of the supporting roller 71, the first roller 73, the second roller 74 and the third roller 75 to avoid the roller 71 from being too low and releasing the non-woven fabric 5, and the temperatures of the first roller 73, the second roller 74 and the third roller 75 are higher than the surface temperature of the supporting roller 71, so as to flatten the side of the non-woven fabric 5 that needs to be coated.

[0023] A connecting block 77 is installed on one side of the supporting roller 71, the first roller 73, the second roller 74 and the third roller 75, and the interior of the connecting block 77 is rotatably connected to the power supply rod 79. Metal rings 78 that conflict with each other are installed inside the power supply rod 79 and the connecting block 77, and the metal ring 78 is electrically connected to the second heating coil 72. When the supporting roller 71, the first roller 73, the second roller 74 and the third roller 75 rotate, the metal ring 78 inside the connecting block 77 rotates on the side wall of the metal ring 78 on the side wall of the power supply rod 79, and the metal rings 78 of the two are always in contact. The power supply rod 79 is fixed inside the processing box 1, and the circuit enters the interior of the second heating coil 72 through the power supply rod 79 and the metal ring 78 to provide current for the operation of the second heating coil 72.

[0024] One end of the processing box 1 is equipped with a flattening mechanism 6 for reducing wrinkles on the surface of the non-woven fabric, and the flattening mechanism 6 includes a clamping plate 61, and the clamping plate 61 is symmetrically installed inside the processing box 1; the clamping plate 61 is internally rotatably connected to multiple fixed shafts 62, wherein one end of two of the fixed shafts 62 is equipped with mutually meshing first gears 65, and a first motor 67 is installed on the side wall of one of the first gears 65; the side wall of the fixed shaft 62 is slidably connected to a rubber belt 63, one side of the rubber belt 63 is inclined, and the surface of the rubber belt 63 is equidistantly arranged A rubber strip 64 is installed, and the rubber strip 64 with a semicircular side wall cross-section is slidably connected to the side wall of the non-woven fabric 5; a plurality of support rods 66 are installed between the two clamping plates 61, and the surface of the support rods 66 is slidably connected to the non-woven fabric 5; the first motor 67 is turned on, the first motor 67 drives the first gear 65 and the fixed shaft 62 to rotate, the fixed shaft 62 drives the rubber belt 63 to rotate, the rubber belt 63 above the clamping plate 61 rotates clockwise, and the rubber belt 63 below the clamping plate 61 rotates counterclockwise (as shown in the attached figure). Fig.10 As shown); the surface of the rubber belt 63 is inclined, and the edge of the non-woven fabric 5 enters between the two rubber belts 63. As the rubber belt 63 rotates, the rubber belt 63 drives the rubber strip 64 with a semicircular cross-section to contact the edge of the non-woven fabric 5. The rubber strip 64 has a semicircular cross-section, which is convenient for the rubber strip 64 to slide through the side wall of the non-woven fabric 5 to avoid excessive movement resistance of the rubber strip 64. The rubber strip 64 has a large contact area with the non-woven fabric 5, which is convenient for the rubber strip 64 to flatten the edge of the non-woven fabric 5 outward; the flattening mechanism 7 makes the non-woven fabric The overall thickness of the woven fabric 5 is uniform and the surface is smooth. At the same time, the flattening mechanism 7 puts the non-woven fabric 5 in a flattened state, and then the rubber strip 64 and the rubber belt 63 push the edge of the non-woven fabric 5 to expand outward, thereby flattening the entire non-woven fabric 5 again, reducing the wrinkles on the surface of the non-woven fabric 5 and then performing the laminating operation to improve the laminating quality. The rubber strip 63 and the rubber belt 64 are elastic. When the rubber strip 63 squeezes the non-woven fabric 5, the rubber strip 63 and the rubber belt 64 are deformed to avoid excessive squeezing force between the rubber strip 63 and the non-woven fabric 5, thereby avoiding the non-woven fabric 5 from being stretched.

[0025] The surface of the processing box 1 is installed with an adjusting mechanism 4 for adjusting the pressure of the flattening mechanism 7 on the surface of the non-woven fabric; the adjusting mechanism 4 includes a lifting box 41, and the lifting box 41 is symmetrically installed on the side wall of the processing box 1. The surface of the lifting box 41 is installed with a hydraulic rod 42 for driving the fixing frame 45 to move up and down; both ends of the first roller 73, the second roller 74 and the third roller 75 are equipped with bearing sleeves 43, and the adjacent bearing sleeves 43 are fixedly connected, and the bearing sleeves 43 and the fixing frame 45 are fixedly connected; the side wall of the processing box 1 The wall is provided with a plurality of slide grooves 44, and the interior of the slide grooves 44 is slidably connected to the first roller 73, the second roller 74 and the third roller 75; when it is necessary to adjust the pressure on the non-woven fabric 5, the hydraulic rod 42 is opened, and the hydraulic rod 42 drives the fixed frame 45, the bearing sleeve 43, the first roller 73, the second roller 74 and the third roller 75 to move up and down, changing the distance between the first roller 73, the second roller 74 and the third roller 75 and the supporting roller 71, thereby adjusting the pressure on the non-woven fabric 5.

[0026] The side wall of the processing box 1 is installed with a driving mechanism 8 for driving the conveying roller 2 and the leveling mechanism 7 to operate; the driving mechanism 8 includes a mounting plate 81 and a second motor 82, one side of the processing box 1 is fixedly connected to the mounting plate 81, and the second motor 82 is installed on the surface of the mounting plate 81; the interior of the mounting plate 81 is rotatably connected to a second gear 83 that meshes with each other, and one group of side walls of the conveying roller 2 is fixedly connected to the second gear 83; one end of the conveying roller 2, the supporting roller 71, the first roller 73, the second roller 74 and the third roller 75 are all fixedly connected to a belt shaft 85, and the belt shafts 85 are connected by a conveying belt 84; in order to turn on the second motor 82, the second motor 82 drives the second gear 83 and the belt shaft 85 to rotate, and drives the other belt shafts 85 to rotate through the conveying belt 84, thereby driving the conveying roller 2, the supporting roller 71, the first roller 73, the second roller 74 and the third roller 75 to rotate.

[0027] A second connecting rod 88 is installed inside the processing box 1, and the inside of the second connecting rod 88 is slidably connected to the first connecting rod 87; a spring 89 is installed inside the second connecting rod 88, and the top of the spring 89 is connected to the first connecting rod 87; the top of the first connecting rod 87 is rotatably connected to the adjusting roller 86, and the adjusting roller 86 is slidably connected to the conveying belt 84. When the spacing between the first roller 73, the second roller 74 and the third roller 75 and the supporting roller 71 is changed, the spring 89 drives the first connecting rod 87 to move back and forth continuously inside the second connecting rod 88, and the adjusting roller 86 at the top of the first connecting rod 87 squeezes the conveying belt 84, so that the conveying belt 84 is kept in a taut state, so that the conveying belt 84 can drive the first roller 73, the second roller 74, the third roller 75 and the conveying roller 2 to rotate.

[0028] The side wall of the processing box 1 is rotatably connected to the cover plate 11. In order to facilitate the installation of the non-woven fabric 5 inside the processing box 1 by opening the cover plate 11, the non-woven fabric 5 is conveniently processed; a laminating box 12 is installed inside the processing box 1, and a plurality of laminating nozzles 13 are installed on the side wall of the laminating box 12. In order to allow the melted plastic to enter the interior of the laminating box 12, the melted plastic is then smeared onto the surface of the non-woven fabric 5 through the laminating nozzles 13.

[0029] The working principle of the coating non-woven fabric processing device provided by the present invention is as follows: the device is connected to an external power supply, the second motor 82 and the fan 31 are turned on, the second motor 82 drives the second gear 83 and the belt shaft 85 to rotate, and the other belt shafts 85 are driven to rotate through the transmission belt 84, thereby driving the transmission roller 2, the support roller 71, the first roller 73, the second roller 74 and the third roller 75 to rotate, and the transmission roller 2 drives the non-woven fabric 2 to move inside the processing box 1. The fan 31 moves, and the air is quickly drawn into the interior of the heating box 33 through the air inlet pipe 32. The first heating coil 34 in the heating box 33 heats the incoming air, and the heated air enters the groove 36 through the connecting pipe 37. The air moves downward along the groove 36, and the groove 36 is funnel-shaped. The air moving downward in the groove 36 will gradually converge and accelerate, and the distance between the bottom plate 35 and the non-woven fabric 5 and the depth of the groove 36 gradually decrease from top to bottom, so that the distance between the heated air and the non-woven fabric 5 becomes smaller and smaller, and as the air moves downward, the air flow rate becomes faster and faster. When the non-woven fabric 5 5 moves to the bottom of the bottom plate 35, and the air quickly blows away the impurities on the surface of the non-woven fabric 5 to keep the surface of the non-woven fabric 5 clean, and as the non-woven fabric 5 moves upward along the bottom plate 35, the hot air continuously heats the surface of the non-woven fabric 5; the groove 36 is inclinedly arranged on the bottom surface of the bottom plate 35, and the inclination angle of the groove 36 gradually increases from the center of the bottom plate 35 toward the edge of the bottom plate 35, so that the wind blown out from the inside of the groove 36 continuously blows to the edge of the non-woven fabric 5, flattens the surface of the non-woven fabric 5, reduces the wrinkles on the surface of the non-woven fabric 5, and facilitates the non-woven fabric 5 to enter the inside of the flattening mechanism 7 for processing.After being cleaned and preheated, the non-woven fabric 5 enters between the support roller 71 and the first roller 73. The support roller 71 improves the support for the non-woven fabric 5. The diameter of the first roller 73 is small at both ends and large in the middle. The middle of the first roller 73 is located in contact with the non-woven fabric 5, and the first roller 73 flattens the middle position of the non-woven fabric 5; spiral extrusion rings 76 are installed at both ends of the first roller 73, and the diameter of the extrusion ring 76 is equal to the maximum diameter of the first roller 73. When the first roller 73 contacts the non-woven fabric 5, the extrusion ring 76 also moves with the edge of the non-woven fabric 5; and the installation directions of the extrusion rings 76 at both ends of the first roller 73 are opposite, so that the spiral extrusion rings 76 push the edge of the non-woven fabric 5 to expand outward, so that the surface of the non-woven fabric 5 is flattened, which is convenient for the first roller 73 to squeeze the surface of the non-woven fabric 5; and the extrusion ring 76 pushes the non-woven fabric 5 to move outward to reduce the longitudinal wrinkles at the edge of the non-woven fabric 5, and then After that, the non-woven fabric 5 contacts the second roller 74, the diameter of the second roller 74 is large at both ends and small in the middle, and the two ends of the second roller 74 contact the edges of the unfolded non-woven fabric 5 to flatten the edges of the non-woven fabric 5, and finally the third roller 75 flattens the entire surface of the non-woven fabric 5 again, so that the overall thickness of the non-woven fabric 5 is uniform and the surface is smooth; according to the roughness of the surface of the non-woven fabric 5, by operating the hydraulic rod 42, the hydraulic rod 42 drives the fixing frame 45, the bearing sleeve 43, the first roller 73, the second roller 74 and the third roller 75 to move up and down, and changes the spacing between the first roller 73, the second roller 74 and the third roller 75 and the supporting roller 71, so as to adjust the pressure on the non-woven fabric 5; if the surface roughness of the non-woven fabric 5 is large, the pressure of the roller on the non-woven fabric 5 is increased, and if the surface roughness of the non-woven fabric 5 is small, the pressure of the roller on the non-woven fabric 5 is reduced, so that the surface of the non-woven fabric 5 is flattened.The flattened non-woven fabric 5 enters the interior of the clamping plate 61, and at this time the first motor 67 drives the first gear 65 and the fixed shaft 62 to rotate, and the fixed shaft 62 drives the rubber belt 63 to rotate, the rubber belt 63 above the clamping plate 61 rotates clockwise, and the rubber belt 63 below the clamping plate 61 rotates counterclockwise; the surface of the rubber belt 63 is inclined, and the edge of the non-woven fabric 5 enters between the two rubber belts 63. As the rubber belt 63 rotates, the rubber belt 63 drives the rubber strip 64 with a semicircular cross-section to contact the edge of the non-woven fabric 5. The cross-section of the rubber strip 64 is semicircular, which facilitates the rubber strip 64 to slide through the side wall of the non-woven fabric 5. , to avoid excessive resistance to the movement of the rubber strip 64, and the rubber strip 64 is in strip shape and has a large contact area with the non-woven fabric 5, so that the rubber strip 64 can flatten the edge of the non-woven fabric 5 outward; the flattening mechanism 7 makes the overall thickness of the non-woven fabric 5 uniform and the surface smooth, and at the same time, the flattening mechanism 7 makes the non-woven fabric 5 in a flattened state, and then the rubber strip 64 and the rubber belt 63 push the edge of the non-woven fabric 5 to expand outward, thereby flattening the non-woven fabric 5 as a whole again, and the flattened non-woven fabric 5 moves to the bottom of the laminating nozzle 5, at this time, the melted plastic enters the interior of the laminating box 12, and the melted plastic is then applied to the surface of the non-woven fabric 5 through the laminating nozzle 13 for laminating processing.

[0030] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A nonwoven fabric processing device for laminating, characterized in that: include: A processing box (1), wherein a plurality of groups of conveying rollers (2) for driving the non-woven fabric (5) are installed inside the processing box (1); a cleaning and preheating mechanism (3) for cleaning the non-woven fabric and preheating the surface of the non-woven fabric is installed inside the processing box (1); A leveling mechanism (7) for making the surface thickness of the non-woven fabric uniform is installed at the center of the processing box (1), and the leveling mechanism (7) comprises a supporting roller (71). A plurality of supporting rollers (71) are rotatably connected inside the processing box (1), and a first roller (73), a second roller (74) and a third roller (75) are installed in sequence inside the processing box (1); a second heating coil (72) is installed inside the supporting roller (71), the first roller (73), the second roller (74) and the third roller (75); the diameter of the first roller (73) is small at both ends and large in the middle, and the diameter of the second roller (74) is large at both ends and small in the middle; spiral extrusion rings (76) are installed at both ends of the first roller (73), and the extrusion rings (76) at both ends of the first roller (73) are installed in opposite directions, and the diameter of the extrusion ring (76) is equal to the maximum diameter of the first roller (73); A flattening mechanism (6) for reducing wrinkles on the surface of the non-woven fabric is installed at one end of the processing box (1), and the flattening mechanism (6) includes a clamping plate (61), and the clamping plate (61) is symmetrically installed inside the processing box (1); the clamping plate (61) is rotatably connected to a plurality of fixed shafts (62) inside, wherein one end of two of the fixed shafts (62) is installed with mutually meshing first gears (65), and a first motor (67) is installed on the side wall of one of the first gears (65); the side wall of the fixed shaft (62) is slidably connected to a rubber belt (63), one side of the rubber belt (63) is inclined, and rubber strips (64) are equidistantly installed on the surface of the rubber belt (63), and the rubber strips (64) with a semicircular side wall cross-section are slidably connected to the side wall of the non-woven fabric (5); a plurality of support rods (66) are installed between the two clamping plates (61), and the surface of the support rods (66) is slidably connected to the non-woven fabric (5); The surface of the processing box (1) is installed with an adjusting mechanism (4) for adjusting the pressure of the flattening mechanism (7) on the surface of the non-woven fabric, and the side wall of the processing box (1) is installed with a driving mechanism (8) for driving the conveying roller (2) and the flattening mechanism (7) to operate.

2. The laminating nonwoven fabric processing device according to claim 1, characterized in that: The cleaning and preheating mechanism (3) comprises a heating box (33), the heating box (33) being fixed inside the processing box (1), a first heating coil (34) being installed inside the heating box (33), and a bottom plate (35) being installed at the bottom end of the heating box (33); the bottom end of the heating box (33) is connected to a fan (31) via an air inlet pipe (32), and the fan (31) is installed on the surface of the processing box (1).

3. The laminating nonwoven fabric processing device according to claim 2, characterized in that: A plurality of funnel-shaped grooves (36) are provided at the bottom end of the bottom plate (35), and the distance between the bottom plate (35) and the non-woven fabric (5) and the depth of the grooves (36) gradually decrease from top to bottom; the grooves (36) are arranged obliquely on the bottom surface of the bottom plate (35), and the inclination angle of the grooves (36) gradually increases in a direction from the center of the bottom plate (35) toward the edge of the bottom plate (35).

4. The laminating nonwoven fabric processing device according to claim 1, characterized in that: The driving mechanism (8) comprises a mounting plate (81) and a second motor (82); one side of the processing box (1) is fixedly connected to the mounting plate (81), and the second motor (82) is mounted on the surface of the mounting plate (81); the interior of the mounting plate (81) is rotatably connected to mutually meshing second gears (83), and a group of side walls of the conveying roller (2) is fixedly connected to the second gear (83); one end of the conveying roller (2), the supporting roller (71), the first roller (73), the second roller (74) and the third roller (75) are all fixedly connected to a belt shaft (85), and the belt shafts (85) are connected to each other via a conveying belt (84).

5. The laminating nonwoven fabric processing device according to claim 4, characterized in that: A second connecting rod (88) is installed inside the processing box (1), and the inside of the second connecting rod (88) is slidably connected to the first connecting rod (87); a spring (89) is installed inside the second connecting rod (88), and the top end of the spring (89) is connected to the first connecting rod (87); the top end of the first connecting rod (87) is rotatably connected to the adjusting roller (86), and the adjusting roller (86) is slidably connected to the conveying belt (84).

6. The laminating nonwoven fabric processing device according to claim 1, characterized in that: The adjustment mechanism (4) comprises a lifting box (41), the lifting box (41) is symmetrically mounted on the side wall of the processing box (1), and a hydraulic rod (42) is mounted on the surface of the lifting box (41) for driving the fixing frame (45) to move up and down; bearing sleeves (43) are mounted on both ends of the first roller (73), the second roller (74) and the third roller (75), and adjacent bearing sleeves (43) are fixedly connected, and the bearing sleeves (43) and the fixing frame (45) are fixedly connected; a plurality of slide grooves (44) are provided on the side wall of the processing box (1), and the interior of the slide grooves (44) are slidably connected to the first roller (73), the second roller (74) and the third roller (75).

7. The laminating nonwoven fabric processing device according to claim 6, characterized in that: A connecting block (77) is installed on one side of the supporting roller (71), the first roller (73), the second roller (74) and the third roller (75); the interior of the connecting block (77) is rotatably connected to a power supply rod (79); metal rings (78) that abut against each other are installed inside the power supply rod (79) and the connecting block (77); and the metal ring (78) is electrically connected to the second heating coil (72).

8. The laminating nonwoven fabric processing device according to claim 7, characterized in that: The first roller (73), the second roller (74) and the third roller (75) correspond to the supporting roller (71) in a one-to-one manner; and the number of the second heating coils (72) inside the supporting roller (71) is less than the number of the second heating coils (72) inside the first roller (73), the second roller (74) and the third roller (75).

9. The laminating nonwoven fabric processing device according to claim 1, characterized in that: The side wall of the processing box (1) is rotatably connected to the cover plate (11), a laminating box (12) is installed inside the processing box (1), and a plurality of laminating nozzles (13) are installed on the side wall of the laminating box (12).

Citation Information

Cited By

  • Laminating industrial robot for non-woven fabric production

    CN120920309A