Measuring device for XPS composite insulation board production and processing

By designing a measuring device including a size measurement unit, a compressive measurement unit and a defective product collection mechanism, the problem of inefficient measurement in the prior art is solved, and multiple detections of XPS composite insulation boards are realized in the integrated device. Perform efficiently.

CN119426189APending Publication Date: 2025-02-14LINYI SHENGNUO NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411601045.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The existing XPS composite insulation board measurement device has a single function and requires multiple detection equipment to measure the insulation board, resulting in inefficient measurement efficiency.

Method used

A measuring device including a dimensional measuring unit and a compression measuring unit is designed. Combined with a defective product collection mechanism, it can measure the size, flatness and compression resistance at the same time, and collect the unqualified insulation boards in a centralized manner.

Benefits of technology

The efficiency of insulation board measurement is improved, multiple equipment transfers are avoided, and multiple inspections of insulation boards are carried out efficiently in the integrated device.

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Abstract

The invention discloses a measuring device for XPS composite insulation board production and processing, and relates to the technical field of composite insulation board measurement, the measuring device comprises two support plates, the left sides of the two support plates are jointly provided with a measuring mechanism, the right sides of the two support plates are jointly provided with a defective product collecting mechanism, and the measuring mechanism comprises a size measuring unit. The size measuring unit is arranged above the supporting plate, the size measuring unit can measure the size and the flatness of the insulation board, the measuring mechanism further comprises a compression-resistant measuring unit, the compression-resistant measuring unit is arranged in front of the supporting plate, and the compression-resistant measuring unit and the size measuring unit are matched with each other. According to the measuring device for producing and processing the XPS composite insulation board, the size measuring unit, the compression resistance measuring unit and the defective product collecting mechanism are arranged, so that the problem of low measuring efficiency caused by relatively single function of the measuring device when the device is used can be effectively avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of composite thermal insulation board measurement, in particular to a measuring device for production and processing of XPS composite thermal insulation boards. Background Art

[0002] Composite insulation board measurement refers to the quality inspection work carried out on the composite insulation board after production and processing. Here, the appearance, size, flatness and compressive resistance of the composite insulation board are usually measured to prevent some unqualified insulation boards from flowing into the market. Therefore, it is necessary to use corresponding measuring devices to measure the surface of the insulation board.

[0003] At present, the existing XPS composite insulation board measuring device has a relatively single function when in use. Because it is necessary to test multiple small items such as the appearance, thickness, length and width of the insulation board, and it is also necessary to sample for compressive performance testing, the prepared insulation board needs to be transferred to multiple testing workshops, which will undoubtedly reduce the measurement efficiency of the insulation board.

[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing measuring devices for the production and processing of XPS composite insulation boards on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a measuring device for the production and processing of XPS composite insulation boards. Summary of the invention

[0005] The object of the present invention is to provide a measuring device for the production and processing of XPS composite insulation boards to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a measuring device for the production and processing of XPS composite insulation board, comprising two support plates, a measuring mechanism is commonly provided on the left side of the two support plates, and a defective product collection mechanism is commonly provided on the right side of the two support plates; The measuring mechanism comprises a dimension measuring unit, which is arranged above the supporting plate and can measure the size and flatness of the insulation board; The measuring mechanism further comprises a compression measuring unit, which is arranged in front of the support plate, and the compression measuring unit cooperates with the dimension measuring unit, and the compression measuring unit can measure the compression performance of the insulation board; The defective product collecting mechanism is arranged on the right side of the supporting plate. The defective product collecting mechanism and the measuring mechanism cooperate with each other. The defective product collecting mechanism can collect and process the unqualified insulation boards in a centralized manner.

[0007] Preferably, the size measuring unit comprises two long shafts and a first stepper motor, the outer surfaces of the two long shafts are rotatably connected to the inner walls of the two support plates, the output end of the first stepper motor is fixedly connected to the left end of one of the long shafts, the outer surface of each of the long shafts is fixedly connected to a gear shaft, the outer surfaces of the two gear shafts are meshed with a toothed belt, the outer surface of the toothed belt is fixedly connected to two groups of circular blocks, the two groups of circular blocks are symmetrically distributed on the outer surface of the toothed belt with the central axis of the toothed belt, the outer surface of each of the circular blocks is rotatably connected to a rotating ring, the outer surface of each of the rotating rings and the outer surface of the circular blocks are provided with two groups of circular openings, the top of each rotating ring is fixedly connected to a rotating gear, the upper surface of each rotating gear is fixedly connected to a rectangular plate, a composite insulation plate is arranged above one of the rectangular plates, the bottom surface of the composite insulation plate is in contact with the upper surface of one of the rectangular plates, the side surfaces of the two support plates close to each other are fixedly connected to an extension plate, the left side surface of one of the extension plates is fixedly connected to two groups of toothed plates, the left side surface of one of the support plates is fixedly connected to two groups of excitation A light transmitter, two groups of laser receivers are fixedly connected to the right side of the other support plate, the upper surface of each support plate is fixedly connected to a support frame, a first industrial camera is arranged above the two support plates, the inner wall of each support frame is fixedly connected to a long plate, the upper surface of one of the long plates is fixedly connected to a fixing seat, the inner wall of the fixing seat is fixedly connected to a second stepping motor, the inner wall of each long plate is rotatably connected to a first transmission shaft and a second transmission shaft, the top of one of the first transmission shafts is fixedly connected to the output end of the second stepping motor, the outer surface of each of the first transmission shafts is rotatably connected to the inner wall of the support plate, the outer surfaces of the two first transmission shafts are commonly fixedly connected to a first transmission gear belt group, the outer surface of each of the first transmission shaft and the outer surface of the second transmission shaft are commonly fixedly connected to a second transmission gear belt group, the front of each support plate is fixedly connected to a fixing frame, the outer surface of each of the second transmission shafts is rotatably connected to the inner wall of the fixing frame, the front of the two support plates is commonly fixedly connected to a bottom plate, and the upper surface of the bottom plate is fixedly connected to a second industrial camera.

[0008] Preferably, the inner wall of each support frame is rotatably connected to a rotating shaft, wherein the left end of one of the rotating shafts is fixedly connected to a rotating circular plate, the ends of the two rotating shafts close to each other are fixedly connected to square plates, and the side surfaces of the two square plates close to each other are respectively fixedly connected to the two side surfaces of the first industrial camera.

[0009] Preferably, a fixing plate is fixedly connected to the bottom surface of the first stepper motor, and a right side surface of the fixing plate is fixedly connected to a left side surface of another support plate.

[0010] Preferably, the compression measurement unit includes a force-bearing plate, the left side surface of the force-bearing plate is fixedly connected to the right side surface of another support plate, the left side surface of the force-bearing plate is fixedly connected to a mounting frame, the inner wall of the mounting frame is rotatably connected to a first short shaft, the outer surface of the first short shaft and the outer surface of one of the long shafts are jointly fixedly connected to a third transmission gear belt group, the bottom surface of one of the fixed frames is fixedly connected to a circular fixed block, the inner wall of the circular fixed block is rotatably connected to a first threaded shaft, the outer surface of the first threaded shaft and the outer surface of the first short shaft are jointly fixedly connected to a first magnetic coupling, the outer surface of the first threaded shaft is threadedly connected to a moving block, the front face of the moving block is rotatably hinged to a moving plate, the upper surface of the force-bearing plate is fixedly connected to a test frame, and the inner wall of the test frame is fixedly connected to a hydraulic rod.

[0011] Preferably, the inner wall of the mounting frame is fixedly connected to the limiting shaft, and the inner wall of the moving block is slidably connected to the outer surface of the limiting shaft.

[0012] Preferably, the defective product collection mechanism includes a collecting frame, the bottom surface of the collecting frame is fixedly connected to the upper surface of the force-bearing plate, the right side surface of the collecting frame is fixedly connected to a mounting plate, the inner wall of the mounting plate is fixedly connected to the outer surface of the limiting shaft, the inner wall of the mounting plate is rotatably connected to a second short shaft, the outer surface of the second short shaft and the outer surface of the first threaded shaft are jointly fixedly connected to a second magnetic coupling, the outer surface of the second short shaft is fixedly connected to a circular gear, the outer surface of the circular gear is meshed with a tooth mark plate, the front side of the tooth mark plate is fixedly connected to a lifting block, the inner wall of the lifting block is rotatably connected to a roller, a rectangular opening is opened on the bottom surface of the test frame, and a rectangular block is fixedly connected to the right side surface of the test frame, two limit frames are arranged above the force-bearing plate, the outer surface of the tooth mark plate is slidably connected to the inside of the two limit frames, the outer surface of one of the limit frames is fixedly connected to the inner wall of the rectangular block, and the bottom surface of the other limit frame is fixedly connected to the upper surface of the force-bearing plate.

[0013] Preferably, a material discharge box is fixedly connected to the left side surface of the force-bearing plate, and two second threaded shafts are arranged inside the material discharge box, wherein the outer surface of one of the second threaded shafts is rotatably connected to the inner wall of the material discharge box.

[0014] Preferably, a third stepper motor is arranged below another second threaded shaft, the output end of the third stepper motor is fixedly connected to the bottom end of another second threaded shaft, the inner bottom wall of the discharge box is fixedly connected to a mounting block, and the inner wall of the mounting block is fixedly connected to the outer surface of the third stepper motor.

[0015] Preferably, the outer surfaces of the two second threaded shafts are commonly fixedly connected with a fourth transmission gear belt set, and the outer surfaces of the two second threaded shafts are commonly threadedly connected with a lifting plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a dimension measuring unit, which can be used to measure the size, thickness and flatness of six surfaces of the insulation board, thereby avoiding the problem of using multiple measuring devices to measure the insulation board after the insulation board is processed, which affects the measurement efficiency.

[0017] 2. The present invention sets a compression measurement unit, which can be used to measure the compression performance of the insulation board. The compression measurement unit and the size measurement unit cooperate with each other to ensure that when measuring the insulation board, there is no need to transfer the measurement board back and forth, thereby increasing its measurement efficiency.

[0018] 3. The present invention provides a defective product collection mechanism, which can be used to collect unqualified insulation boards and gather them together for easy processing. By providing a size measurement unit, a compression measurement unit and a defective product collection mechanism, the problem of slow measurement efficiency due to the relatively single function of the measuring device when the device is in use can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the first stepper motor of the present invention; Figure 3 It is a schematic diagram of the structure of the gear shaft of the present invention; Figure 4 It is a structural schematic diagram of the second industrial camera of the present invention; Figure 5 It is a left-side perspective structural diagram of the second stepping motor of the present invention; Figure 6 It is a structural schematic diagram of the moving block of the present invention; Figure 7 It is a structural schematic diagram of the hydraulic rod of the present invention; Figure 8 It is a structural schematic diagram of the first threaded shaft of the present invention; Fig. 9 It is a structural schematic diagram of the limiting shaft of the present invention; Fig.10 is a schematic structural diagram of a second magnetic coupling of the present invention; Fig.11 It is a schematic structural diagram of the third stepping motor of the present invention.

[0020] In the figure: 1, support plate; 2, measuring mechanism; 21, dimension measuring unit; 2101, first stepper motor; 2102, fixed plate; 2103, extension plate; 2104, tooth plate; 2105, composite insulation plate; 2106, rotating circular plate; 2107, rotating shaft; 2108, square plate; 2109, support frame; 2110, first industrial camera; 2111, rectangular plate; 2112, circular block; 2113, rotating ring; 211 4. Circular mouth; 2115. Gear shaft; 2116. Long shaft; 2117. First transmission shaft; 2118. Laser receiver; 2119. Laser transmitter; 2120. Toothed belt; 2121. Rotating gear; 2122. Bottom plate; 2123. Second industrial camera; 2124. Long plate; 2125. Second transmission gear belt set; 2126. Second transmission shaft; 2127. Fixed frame; 2128. Second stepping motor; 2129. Fixed seat; 2130, first transmission gear belt group; 22, compression measurement unit; 2201, third transmission gear belt group; 2202, circular fixed block; 2203, mounting frame; 2204, force plate; 2205, test frame; 2206, first threaded shaft; 2207, limit shaft; 2208, hydraulic rod; 2209, moving plate; 2210, moving block; 2211, first short shaft; 2212, first magnetic coupling; 3, defective product collection Collection mechanism; 301, collection frame; 302, rectangular block; 303, limit frame; 304, mounting plate; 305, circular gear; 306, second magnetic coupling; 307, tooth mark plate; 308, lifting block; 309, roller; 310, rectangular mouth; 311, second short shaft; 312, second threaded shaft; 313, lifting plate; 314, mounting block; 315, third stepping motor; 316, fourth transmission gear belt group; 317, unloading box. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1: Please refer to Figure 1-Figure 7 The present invention provides a technical solution: a measuring device for the production and processing of an XPS composite insulation board, comprising two support plates 1, a measuring mechanism 2 is commonly provided on the left side of the two support plates 1, and a defective product collecting mechanism 3 is commonly provided on the right side of the two support plates 1; The measuring mechanism 2 includes a dimension measuring unit 21 , which is disposed above the supporting plate 1 . The dimension measuring unit 21 can measure the size and flatness of the thermal insulation board.

[0023] As a further limitation of the measuring mechanism 2 of the present invention, the dimension measuring unit 21 includes two long shafts 2116 and a first stepper motor 2101. The outer surfaces of the two long shafts 2116 are rotatably connected to the inner walls of the two support plates 1. The output end of the first stepper motor 2101 is fixedly connected to the left end of one of the long shafts 2116. The outer surface of each long shaft 2116 is fixedly connected to a gear shaft 2115. The outer surfaces of the two gear shafts 2115 are jointly meshed with a toothed belt 2120. The outer surface of the toothed belt 2120 is fixedly connected to two groups of circular blocks 2112. The two groups of circular blocks 2112 are symmetrically distributed on the outer surface of the toothed belt 2120 about the central axis of the toothed belt 2120. The outer surface of each circular block 2112 is rotatably connected to a rotating ring 2113. Each rotating Two groups of circular openings 2114 are provided on the outer surface of the ring 2113 and the outer surface of the circular block 2112. A rotating gear 2121 is fixedly connected to the top of each rotating ring 2113. A rectangular plate 2111 is fixedly connected to the upper surface of each rotating gear 2121. A composite insulation plate 2105 is arranged above one of the rectangular plates 2111. The bottom surface of the composite insulation plate 2105 contacts the upper surface of one of the rectangular plates 2111. An extension plate 2103 is fixedly connected to the side surfaces of the two support plates 1 that are close to each other. Two groups of tooth plates 2104 are fixedly connected to the left side surface of one of the extension plates 2103. Two groups of laser emitters 2119 are fixedly connected to the left side surface of one of the support plates 1. The right side surface of the other support plate 1 is fixedly connected to the left side surface of the other support plate 1. Two groups of laser receivers 2118 are connected, the upper surface of each support plate 1 is fixedly connected to a support frame 2109, a first industrial camera 2110 is arranged above the two support plates 1, the inner wall of each support frame 2109 is fixedly connected to a long plate 2124, the upper surface of one of the long plates 2124 is fixedly connected to a fixing seat 2129, the inner wall of the fixing seat 2129 is fixedly connected to a second stepping motor 2128, the inner wall of each long plate 2124 is rotatably connected to a first transmission shaft 2117 and a second transmission shaft 2126, the top end of one of the first transmission shafts 2117 is fixedly connected to the output end of the second stepping motor 2128, the outer surface of each first transmission shaft 2117 is rotatably connected to the inner wall of the support plate 1, and the two first transmission shafts 2117 are fixedly connected to the inner wall of the support plate 1. The outer surface of 117 is commonly fixedly connected with a first transmission gear belt group 2130, the outer surface of each first transmission shaft 2117 and the outer surface of the second transmission shaft 2126 on the same side are commonly fixedly connected with a second transmission gear belt group 2125, the front of each support plate 1 is fixedly connected with a fixing frame 2127, the outer surface of each second transmission shaft 2126 is rotatably connected to the inner wall of the fixing frame 2127, the front of the two support plates 1 is commonly fixedly connected with a bottom plate 2122, and the upper surface of the bottom plate 2122 is fixedly connected with a second industrial camera 2123. By setting a dimension measuring unit 21, the dimension measuring unit 21 can be used to measure the size, thickness and flatness of six surfaces of the insulation board, thereby avoiding the measurement after the insulation board is processed.It is necessary to use multiple measuring devices to measure the insulation board, which affects the measurement efficiency.

[0024] See also Figure 2 The inner wall of each support frame 2109 is rotatably connected with a rotating shaft 2107, the left end of one of the rotating shafts 2107 is fixedly connected with a rotating circular plate 2106, the ends of the two rotating shafts 2107 close to each other are fixedly connected with a square plate 2108, and the side surfaces of the two square plates 2108 close to each other are respectively fixedly connected to the two side surfaces of the first industrial camera 2110. By providing the rotating shaft 2107, the rotating circular plate 2106 and the square plate 2108, the rotating shaft 2107 and the first industrial camera 2110 can be driven to rotate by the rotating circular plate 2106, and the friction force between the rotating shaft 2107 and the rotating circular plate 2106 is greater than the gravity of the first industrial camera 2110 itself. Therefore, under the premise of no external influence, the first industrial camera 2110 will not rotate, so that the angle of the first industrial camera 2110 can be adjusted.

[0025] See also Figure 1-Figure 3 The bottom surface of the first stepper motor 2101 is fixedly connected to a fixing plate 2102, and the right side of the fixing plate 2102 is fixedly connected to the left side of another support plate 1. By providing the fixing plate 2102, the fixing plate 2102 can provide support force for the first stepper motor 2101, so that the first stepper motor 2101 can run more stably.

[0026] The specific implementation of this embodiment is as follows: first, control the first stepper motor 2101 to run. When the first stepper motor 2101 is running, it will drive the long shaft 2116 fixed at its output end to rotate. By utilizing the transmission relationship between the long shaft 2116, the gear shaft 2115 and the toothed belt 2120, the toothed belt 2120 can be driven to rotate, thereby driving the two groups of circular blocks 2112 fixed on the outer surface of the toothed belt 2120 to rotate. When the circular blocks 2112 drive the rotating ring 2113, the rotating gear 2121 and the rectangular plate 2111 to move to the upper surface of the toothed belt 2120, the staff can place the composite insulation board 2105 to be tested on the upper surface of the rectangular plate 2111. At this time, the circular blocks 2112 and the rotating gear 2121 are The circular openings 2114 opened on the outer surfaces of the two rings 2113 are just in an overlapping state, so the laser signal emitted by the laser transmitter 2119 will be briefly blocked and then re-enter the laser receiver 2118 through the circular opening 2114. When the laser receiver 2118 does not receive the laser signal, it will transmit the electrical signal to the external controller through the wire, and the external controller will also control the first industrial camera 2110 through the electrical signal to shoot and record the composite insulation board 2105 in this state. With the operation of the first stepper motor 2101, when the circular opening 2114 is between the laser transmitter 2119 and the laser receiver 2118, the laser signal will be received by the laser receiver 2118. At this time, the first industrial camera 2110 The shooting stops. In addition, as the first stepper motor 2101 continues to run, the rotating gear 2121 will also move with the movement of the toothed belt 2120. When the rotating gear 2121 moves to the position of the toothed plate 2104, the teeth of the toothed plate 2104 mesh with the teeth of the rotating gear 2121. Therefore, the rotating gear 2121 will move horizontally while rotating. Every time it passes a toothed plate 2104, the rotating gear 2121 will rotate ninety degrees, thereby driving the composite insulation board 2105 above to rotate ninety degrees. Therefore, at this time, the circular openings 2114 opened on the outer surfaces of the circular block 2112 and the rotating ring 2113 are still in an overlapping state, and each toothed plate 2104 and each toothed plate 2104 are in a state of overlap. There are pores between them, so when the composite insulation board 2105 passes through these pores, the first industrial camera 2110 will once again record and shoot the state of the composite insulation board 2105. Therefore, after the rotating gear 2121 passes through the four tooth plates 2104, the rotating gear 2121 and the composite insulation board 2105 above will return to their original state. At this time, the second stepper motor 2128 is controlled to run. The operation of the second stepper motor 2128 will drive the first transmission gear belt group 2130 and the second transmission gear belt group 2125 to rotate. The transmission gear belt groups in this application are a transmission structure composed of two gears and a toothed belt. When the two side surfaces of the composite insulation board 2105 are in contact with the outer surfaces of the two second transmission gear belt groups 2125,The second transmission gear belt set 2125 will drive the composite insulation board 2105 to move. It should be understood here that the outer surface of the second transmission gear belt set 2125 is made of rubber, and the gap between the two second transmission gear belt sets 2125 is slightly smaller than the length of the composite insulation board 2105. Therefore, when the composite insulation board 2105 moves between the two second transmission gear belt sets 2125, the rubber material on the outer surface of the second transmission gear belt set 2125 will clamp the composite insulation board 2105, and the operating speed of the second stepper motor 2128 must be greater than the first stepper motor 2101 to ensure that the rectangular plate 211 When 1 is flipped to the bottom of the toothed belt 2120, it will not be blocked by the composite insulation board 2105. The composite insulation board 2105 moves with the rotation of the second transmission gear belt group 2125 and will be photographed by the second industrial camera 2123 below. Therefore, the six sides of the composite insulation board 2105 can be photographed and observed. It should be understood that whether it is the first industrial camera 2110 or the second industrial camera 2123, the pictures taken by them are processed by the image processing unit, and then the digital signals output by the industrial camera are transmitted to the computer through the image acquisition card to ensure the real-time and accuracy of the image data.

[0027] Example 2: Please refer to Figure 1 , Figure 7-Figure 9 The present invention provides a technical solution: a measuring device for the production and processing of XPS composite insulation board. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The measuring mechanism 2 also includes a compressive measurement unit 22. The compressive measurement unit 22 is arranged in front of the support plate 1. The compressive measurement unit 22 and the dimension measurement unit 21 cooperate with each other. The compressive measurement unit 22 can measure the compressive performance of the insulation board.

[0028] As a further limitation of the measuring mechanism 2 of the present invention, the compressive measurement unit 22 includes a force-bearing plate 2204, the left side of the force-bearing plate 2204 is fixedly connected to the right side of another support plate 1, the left side of the force-bearing plate 2204 is fixedly connected to a mounting frame 2203, the inner wall of the mounting frame 2203 is rotatably connected to a first short shaft 2211, the outer surface of the first short shaft 2211 and the outer surface of one of the long shafts 2116 are jointly fixedly connected to a third transmission gear belt group 2201, the bottom surface of one of the fixed frames 2127 is fixedly connected to a circular fixed block 2202, the inner wall of the circular fixed block 2202 is rotatably connected to a first threaded shaft 2206, and the outer surface of the first threaded shaft 2206 A first magnetic coupling 2212 is fixedly connected to the outer surface of the first short shaft 2211, a moving block 2210 is threadedly connected to the outer surface of the first threaded shaft 2206, a moving plate 2209 is rotatably hinged on the front of the moving block 2210, a test frame 2205 is fixedly connected to the upper surface of the force-bearing plate 2204, and a hydraulic rod 2208 is fixedly connected to the inner wall of the test frame 2205. By setting up a compressive measurement unit 22, the compressive performance of the composite insulation board can be measured by using the compressive measurement unit 22. The compressive measurement unit 22 and the size measurement unit 21 cooperate with each other to ensure that when measuring the insulation board, there is no need to transfer the measuring plate back and forth, thereby increasing its measurement efficiency.

[0029] See also Figure 8 and Fig. 9 The inner wall of the mounting frame 2203 is fixedly connected to the limiting shaft 2207, and the inner wall of the moving block 2210 is slidably connected to the outer surface of the limiting shaft 2207. By setting the limiting shaft 2207, the limiting shaft 2207 can be used to limit the moving block 2210 to prevent the moving block 2210 from rotating.

[0030] The specific implementation method of this embodiment is as follows: when it is necessary to test the compressive performance of the composite insulation board 2105, the first magnetic coupling 2212 can be controlled to run, and then the first stepper motor 2101 can be controlled to run in the reverse direction, and the third transmission gear belt group 2201 and the first magnetic coupling 2212 are used to drive the first threaded shaft 2206 to rotate counterclockwise, and the threaded connection relationship between the first threaded shaft 2206 and the moving block 2210 can be used to drive the moving block 2210 and the moving plate 2209 to move to the lower position in front of the two second transmission gear belt groups 2125. At this time, the first magnetic coupling 2212 is disconnected, and the first stepper motor 2101 is controlled to run in the positive direction. When the composite insulation board 2105 moves to the surface of the moving plate 2209, the first magnetic coupling 2212 is controlled to run, thereby pushing the moving plate 2209 to the bottom of the hydraulic rod 2208, and then the hydraulic rod 2208 can be used to apply pressure to the composite insulation board 2105 for a compressive test.

[0031] Example 3: Please refer to Fig.10 and Fig.11 The present invention provides a technical solution: a measuring device for the production and processing of XPS composite insulation boards. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. A defective product collection mechanism 3 is arranged on the right side of the support plate 1. The defective product collection mechanism 3 and the measuring mechanism 2 cooperate with each other. The defective product collection mechanism 3 can collect and process unqualified insulation boards in a centralized manner.

[0032] As a further limitation of the defective product collection mechanism 3 of the present invention, the defective product collection mechanism 3 includes a collection frame 301, the bottom surface of the collection frame 301 is fixedly connected to the upper surface of the force-bearing plate 2204, the right side of the collection frame 301 is fixedly connected to a mounting plate 304, the inner wall of the mounting plate 304 is fixedly connected to the outer surface of the limiting shaft 2207, the inner wall of the mounting plate 304 is rotatably connected to a second short shaft 311, the outer surface of the second short shaft 311 and the outer surface of the first threaded shaft 2206 are jointly fixedly connected to a second magnetic coupling 306, the outer surface of the second short shaft 311 is fixedly connected to a circular gear 305, the outer surface of the circular gear 305 is meshed with a tooth mark plate 307, the front of the tooth mark plate 307 is fixedly connected to a lifting block 308, the inner wall of the lifting block 308 is rotatably connected to a roller 309, and the test stand 2205 A rectangular opening 310 is provided on the bottom surface, a rectangular block 302 is fixedly connected to the right side surface of the test frame 2205, two limit frames 303 are arranged above the force-bearing plate 2204, and the outer surface of the tooth mark plate 307 is slidably connected to the inside of the two limit frames 303, wherein the outer surface of one limit frame 303 is fixedly connected to the inner wall of the rectangular block 302, and the bottom surface of the other limit frame 303 is fixedly connected to the upper surface of the force-bearing plate 2204. By setting up a defective product collection mechanism 3, the defective product collection mechanism 3 can be used to collect unqualified composite insulation boards and collect them together for convenient processing. By setting up a size measurement unit 21, a compressive resistance measurement unit 22 and a defective product collection mechanism 3, the problem of slow measurement efficiency due to the relatively single function of the measuring device during use of the device can be effectively avoided.

[0033] See also Fig.11 A material discharge box 317 is fixedly connected to the left side of the force-bearing plate 2204, and two second threaded shafts 312 are arranged inside the material discharge box 317. The outer surface of one of the second threaded shafts 312 is rotatably connected to the inner wall of the material discharge box 317. By providing the material discharge box 317 and the second threaded shaft 312, the material discharge box 317 can be used to temporarily store the measured products.

[0034] See also Fig.11A third stepper motor 315 is arranged below the other second threaded shaft 312, and the output end of the third stepper motor 315 is fixedly connected to the bottom end of the other second threaded shaft 312. The inner bottom wall of the unloading box 317 is fixedly connected to a mounting block 314, and the inner wall of the mounting block 314 is fixedly connected to the outer surface of the third stepper motor 315. By providing the mounting block 314 and the third stepper motor 315, the third stepper motor 315 can drive the second threaded shaft 312 to rotate, thereby providing power for automatic unloading of products.

[0035] See also Fig.11 The outer surfaces of the two second threaded shafts 312 are commonly fixedly connected with a fourth transmission gear belt set 316, and the outer surfaces of the two second threaded shafts 312 are commonly threadedly connected with a lifting plate 313. By providing the fourth transmission gear belt set 316, the power generated by the third stepper motor 315 when running can be transmitted to the two second threaded shafts 312. By coordinating the threaded connection relationship between the second threaded shafts 312 and the lifting plate 313, the lifting plate 313 can be freely controlled to move upward or downward, so that the finished products can be collected.

[0036] The specific implementation method of this embodiment is as follows: if unqualified products are found during the dimensional measurement and detection process, the external controller will control the unqualified composite insulation board to move to the frontmost position of the toothed belt 2120 first, and at this time control the first magnetic coupling 2212 to run, and then reversely control the first stepper motor 2101 to run, and when the moving block 2210 and the moving plate 2209 are moved to the lower position in front of the two second transmission gear belt groups 2125, the unqualified products can also be driven back to the rearmost position of the toothed belt 2120, and then the first magnetic coupling 2212 is disconnected, and the first stepper motor 2101 is controlled to run forward, driving the unqualified products to be inspected again to prevent inspection errors. If the inspection is qualified , the first magnetic coupling 2212 can be connected in advance to return the movable plate 2209 to its original position. If the unqualified products are moved to the upper surface of the movable plate 2209, the first magnetic coupling 2212 can be controlled to be connected. At this time, the first movable plate 2209 will drive the unqualified products to move to the position of the test rack 2205, and will control the second magnetic coupling 306 to operate during the movement, thereby driving the circular gear 305 to rotate, and cooperating with the meshing relationship between the circular gear 305 and the tooth mark plate 307, the lifting block 308 can be pushed through the rectangular opening 310, thereby pushing the movable plate 2209 to fold at a certain angle, causing the unqualified products to slide into the collection frame 301.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A measuring device for the production and processing of XPS composite insulation boards, comprising two support plates (1), characterized in that: A measuring mechanism (2) is commonly provided on the left side of the two support plates (1), and a defective product collecting mechanism (3) is commonly provided on the right side of the two support plates (1); The measuring mechanism (2) comprises a dimension measuring unit (21), wherein the dimension measuring unit (21) is arranged above the support plate (1), and the dimension measuring unit (21) is capable of measuring the size and flatness of the insulation plate; The measuring mechanism (2) further comprises a compression measurement unit (22), the compression measurement unit (22) being arranged in front of the support plate (1), the compression measurement unit (22) and the dimension measurement unit (21) cooperating with each other, and the compression measurement unit (22) being capable of measuring the compression performance of the thermal insulation board; The defective product collection mechanism (3) is arranged on the right side of the support plate (1); the defective product collection mechanism (3) and the measuring mechanism (2) cooperate with each other; the defective product collection mechanism (3) can collect and process unqualified insulation boards in a centralized manner.

2. The measuring device for the production and processing of XPS composite insulation board according to claim 1, characterized in that: The dimension measuring unit (21) comprises two long shafts (2116) and a first stepper motor (2101), the outer surfaces of the two long shafts (2116) are rotatably connected to the inner walls of the two support plates (1), the output end of the first stepper motor (2101) is fixedly connected to the left end of one of the long shafts (2116), the outer surface of each of the long shafts (2116) is fixedly connected to a gear shaft (2115), the outer surfaces of the two gear shafts (2115) are jointly meshed with a toothed belt (2120), the outer surface of the toothed belt (2120) is fixedly connected to two groups of circular blocks (2112), and the two groups of circular blocks (2112) are symmetrically distributed on the outer surface of the toothed belt (2120) with the center axis of the toothed belt (2120). The outer surface of each circular block (2112) is rotatably connected to a rotating ring (2113), the outer surface of each rotating ring (2113) and the outer surface of the circular block (2112) are provided with two groups of circular openings (2114), the top of each rotating ring (2113) is fixedly connected to a rotating gear (2121), the upper surface of each rotating gear (2121) is fixedly connected to a rectangular plate (2111), a composite insulation plate (2105) is arranged above one of the rectangular plates (2111), the bottom surface of the composite insulation plate (2105) is in contact with the upper surface of one of the rectangular plates (2111), and the side surfaces of the two support plates (1) that are close to each other are fixedly connected to an extension An extension plate (2103), wherein the left side of one of the extension plates (2103) is fixedly connected to two groups of tooth plates (2104), the left side of one of the support plates (1) is fixedly connected to two groups of laser transmitters (2119), and the right side of the other support plate (1) is fixedly connected to two groups of laser receivers (2118), the upper surface of each of the support plates (1) is fixedly connected to a support frame (2109), and a first industrial camera (2110) is arranged above the two support plates (1), and the inner wall of each of the support frames (2109) is fixedly connected to a long plate (2124), and the upper surface of one of the long plates (2124) is fixedly connected to a fixing seat (2129), and the fixing seat (21 29) is fixedly connected to the inner wall of the support plate (1) with a second stepper motor (2128), the inner wall of each of the long plates (2124) is rotatably connected to a first transmission shaft (2117) and a second transmission shaft (2126), the top end of one of the first transmission shafts (2117) is fixedly connected to the output end of the second stepper motor (2128), the outer surface of each of the first transmission shafts (2117) is rotatably connected to the inner wall of the support plate (1), the outer surfaces of the two first transmission shafts (2117) are jointly fixedly connected to a first transmission gear belt set (2130), the outer surface of each of the first transmission shafts (2117) and the outer surface of the second transmission shaft (2126) are jointly fixedly connected to a second transmission gear belt set (2125),The front surface of each support plate (1) is fixedly connected to a fixing frame (2127), the outer surface of each second transmission shaft (2126) is rotatably connected to the inner wall of the fixing frame (2127), the front surfaces of the two support plates (1) are commonly fixedly connected to a bottom plate (2122), and the upper surface of the bottom plate (2122) is fixedly connected to a second industrial camera (2123).

3. The measuring device for production and processing of XPS composite insulation board according to claim 2, characterized in that: The inner wall of each support frame (2109) is rotatably connected to a rotating shaft (2107), wherein the left end of one of the rotating shafts (2107) is fixedly connected to a rotating circular plate (2106), and the ends of the two rotating shafts (2107) close to each other are fixedly connected to a square plate (2108), and the side surfaces of the two square plates (2108) close to each other are respectively fixedly connected to the two side surfaces of the first industrial camera (2110).

4. The measuring device for the production and processing of XPS composite insulation board according to claim 2, characterized in that: The bottom surface of the first stepper motor (2101) is fixedly connected to a fixing plate (2102), and the right side surface of the fixing plate (2102) is fixedly connected to the left side surface of another support plate (1).

5. The measuring device for production and processing of XPS composite insulation board according to claim 2, characterized in that: The compressive strength measurement unit (22) comprises a force-bearing plate (2204), the left side surface of the force-bearing plate (2204) being fixedly connected to the right side surface of another support plate (1), the left side surface of the force-bearing plate (2204) being fixedly connected to a mounting frame (2203), the inner wall of the mounting frame (2203) being rotatably connected to a first short shaft (2211), the outer surface of the first short shaft (2211) and the outer surface of one of the long shafts (2116) being fixedly connected to a third transmission gear belt set (2201), the bottom surface of one of the fixing frames (2127) being fixedly connected to a circular fixing block (2202 ), the inner wall of the circular fixed block (2202) is rotatably connected to a first threaded shaft (2206), the outer surface of the first threaded shaft (2206) and the outer surface of the first short shaft (2211) are jointly fixedly connected to a first magnetic coupling (2212), the outer surface of the first threaded shaft (2206) is threadedly connected to a moving block (2210), the front surface of the moving block (2210) is rotatably hinged to a moving plate (2209), the upper surface of the force-bearing plate (2204) is fixedly connected to a test frame (2205), and the inner wall of the test frame (2205) is fixedly connected to a hydraulic rod (2208).

6. The measuring device for production and processing of XPS composite insulation board according to claim 5, characterized in that: The inner wall of the mounting frame (2203) is fixedly connected to the limiting shaft (2207), and the inner wall of the moving block (2210) is slidably connected to the outer surface of the limiting shaft (2207).

7. The measuring device for production and processing of XPS composite insulation board according to claim 5, characterized in that: The defective product collection mechanism (3) comprises a collection frame (301), the bottom surface of the collection frame (301) is fixedly connected to the upper surface of the force-bearing plate (2204), the right side surface of the collection frame (301) is fixedly connected to a mounting plate (304), the inner wall of the mounting plate (304) is fixedly connected to the outer surface of the limiting shaft (2207), the inner wall of the mounting plate (304) is rotatably connected to a second short shaft (311), the outer surface of the second short shaft (311) and the outer surface of the first threaded shaft (2206) are fixedly connected to a second magnetic coupling (306), the outer surface of the second short shaft (311) is fixedly connected to a circular gear (305), and the outer surface of the circular gear (305) is meshed with a tooth mark plate (307), the front of the tooth mark plate (307) is fixedly connected to a lifting block (308), the inner wall of the lifting block (308) is rotatably connected to a roller (309), the bottom surface of the test frame (2205) is provided with a rectangular opening (310), the right side of the test frame (2205) is fixedly connected to a rectangular block (302), two limit frames (303) are arranged above the force plate (2204), the outer surface of the tooth mark plate (307) is slidably connected to the inside of the two limit frames (303), the outer surface of one of the limit frames (303) is fixedly connected to the inner wall of the rectangular block (302), and the bottom surface of the other limit frame (303) is fixedly connected to the upper surface of the force plate (2204).

8. The measuring device for production and processing of XPS composite insulation board according to claim 5, characterized in that: The left side surface of the force-bearing plate (2204) is fixedly connected to a material discharge box (317), and two second threaded shafts (312) are arranged inside the material discharge box (317), wherein the outer surface of one of the second threaded shafts (312) is rotatably connected to the inner wall of the material discharge box (317).

9. A measuring device for production and processing of XPS composite insulation board according to claim 8, characterized in that: A third stepper motor (315) is arranged below another second threaded shaft (312), and an output end of the third stepper motor (315) is fixedly connected to the bottom end of another second threaded shaft (312). A mounting block (314) is fixedly connected to the inner bottom wall of the discharge box (317), and an inner wall of the mounting block (314) is fixedly connected to the outer surface of the third stepper motor (315).

10. The measuring device for production and processing of XPS composite insulation board according to claim 8, characterized in that: The outer surfaces of the two second threaded shafts (312) are commonly fixedly connected to a fourth transmission gear belt set (316), and the outer surfaces of the two second threaded shafts (312) are commonly threadedly connected to a lifting plate (313).

Citation Information

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