Automatic feeding type pipe end forming device
By designing an automatic feeding pipe end molding device, the conveyor plate rotation is driven by synchronous belts and gears to realize automatic loading, fixing, centering, hole extraction and unloading of pipe parts, solving the time caused by manual operation in the prior art The problems of high consumption, low efficiency and insufficient safety guarantees have achieved an efficient and safe automated hole extraction process.
Patent Information
- Application Number
- CN202310973007.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the pipe hole extraction process requires manual and continuous lifting of parts, resulting in high time consumption, low hole extraction efficiency, and insufficient safety guarantee for workers.
Design an automatic feeding pipe end molding device, including a support table, annular guide rail, conveyor plate, fixing block, centering assembly and forming mechanism, and realize automatic feeding and fixing of parts by synchronous belt and gear. Centering, pulling holes and unloading.
The pipeline hole extraction process is automated, the hole extraction efficiency is improved, the workers are safe, and the time and safety problems caused by manual operation are avoided.
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Figure CN119426438A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-end metal processing devices, in particular to an automatic feeding type pipe end forming device. Background Art
[0002] During the water treatment process, two liquids need to be combined into one, and several pipes need to be connected to each other. Therefore, an elliptical hole needs to be set on a pipe, and then a hole-pulling machine is used to pull the elliptical hole into a round hole with a flange, so that several pipes can be connected to each other.
[0003] A Chinese invention patent with application publication number CN116372225A discloses a new type of pipe hole pulling machine, including a frame, a hydraulic cylinder, a threaded rod, a hole pulling block, and installation positions at multiple heights. The hole pulling block is threadedly connected to the bottom of the threaded rod. Each working chamber is equipped with an arc plate, and the arc plate is provided with a second opening corresponding to the drilled hole of the pipe. The arc plate fits the pipe; the top of the threaded rod is plugged into the bottom of the telescopic shaft; when working, the threaded rod passes through the first opening, the second opening and the drilled hole, and the hole pulling block is located in the pipe. The present invention can pull holes in pipes of different diameters and different apertures.
[0004] However, the inventors found that the device has the following problems: when the device is pulling holes, it is necessary to manually pick up and put parts continuously, which is time-consuming, has poor hole pulling efficiency, and the safety of workers cannot be guaranteed. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies in the prior art and to invent an automatic feeding type pipe end forming device, comprising a support platform and an annular guide rail arranged on the support platform, a plurality of conveying plates are slidably arranged on the annular guide rail, the conveying plates are rotatably arranged on a synchronous belt, the synchronous belt is driven by a driving wheel and a driven wheel, a fixed block and a centering component are arranged on the conveying plate, a fixed component is arranged in the fixed block, and the fixed block passes through a blanking frame, a guide rail a, a friction strip, a guide rail b, a forming mechanism, and a collecting mechanism in the path of rotation of the synchronous belt, and simultaneously completes the loading, fixing, centering, hole pulling, and material unloading tasks in sequence, thereby solving the problem that manual labor is required to continuously pick up and place parts when pulling holes, which consumes a lot of time, has a poor hole pulling efficiency, and the safety of workers cannot be guaranteed.
[0006] In view of the above technical problems, the technical solution adopted by the present invention is as follows: an automatic feeding type pipe end forming device, comprising a support table and a conveying mechanism arranged on the support table, the conveying mechanism comprising an annular guide rail and a plurality of conveying plates slidably arranged on the annular guide rail, the conveying plate is provided with a fixed block and a centering component, the fixed block is provided with a fixed component for fixing the parts, the moving path of the conveying plate passes through a blanking frame, a guide rail a, a friction strip, a guide rail b, a forming mechanism, and a collecting mechanism in sequence, the fixed block is used to take out the parts on the blanking frame, the guide rail a is used to drive the fixed component to fix the parts, the friction strip is used to drive the parts to rotate so that the centering component extends into the parts, the guide rail b is used to drive the centering component to center the parts, the forming component is used to form the parts, and the collecting mechanism is used to collect the formed parts.
[0007] Preferably, the conveying mechanism comprises gear a and gear b rotatably arranged on a support platform, a synchronous belt is sleeved on the gear a and gear b, the annular guide rail is arranged outside the synchronous belt, and the conveying plate is rotatably arranged on the synchronous belt.
[0008] Preferably, the fixed block includes a toggle bar and a slot, the toggle bar is used to toggle the parts on the blanking frame into the slot, the fixed assembly includes a sliding slot arranged in the fixed block and a fixed plate slidably arranged in the sliding slot, a transmission rod is arranged on the fixed side, a sliding rod for driving the transmission rod to move is slidably arranged inside the fixed block, and the sliding rod is slidably arranged on the surface of the guide rail a.
[0009] As a preferred embodiment, the centering component includes a fixed rod arranged on the conveying plate, a rotating groove and a linkage rod rotatably arranged in the rotating groove are arranged at the end of the fixed rod, a centering rod is rotatably arranged at the bottom of the linkage rod, a centering block is slidably arranged on the centering rod, a piston channel and a piston slidably arranged in the piston channel are arranged at the end of the fixed rod, a piston rod is arranged at the bottom of the piston, the piston rod is slidably arranged on the surface of the guide rail b, and the piston channel is connected to the centering block through an air intake channel.
[0010] Preferably, the forming mechanism includes a hole pulling machine and a pushing assembly arranged on the opposite side of the hole pulling machine, and the pushing assembly includes a clamping block a and a clamping block b, and the clamping block a and the clamping block b cooperate with each other to clamp the parts and send the parts into the hole pulling machine.
[0011] As a preference, the shape of the clamping block a is configured to fit with the outer wall surface of the part, and the shape of the clamping block b is configured to fit with the inner wall surface of the part.
[0012] Preferably, the collecting mechanism includes a collecting assembly arranged in the support platform and a collecting box arranged on the opposite side of the collecting assembly, the collecting assembly includes a cylinder and a pushing cylinder driven by the cylinder, and the pushing cylinder pushes the parts into the collecting box under the drive of the cylinder.
[0013] As a preference, the outer diameter of the pushing cylinder is set to be the same as that of the part, and the height of the pushing cylinder coincides with that of the part.
[0014] As a preference, a spring is provided between the fixing plate and the sliding groove.
[0015] As another preferred embodiment, a spring is provided between the linkage rod and the rotating groove, and a torsion spring is provided at the hinge between the centering rod and the linkage rod.
[0016] Beneficial effects of the present invention:
[0017] 1. The parts on the feeding frame are taken out by sequentially passing through the feeding frame, guide rail a, friction strip, guide rail b, forming mechanism, collecting mechanism and fixed block on the moving path of the conveying plate. Guide rail a is used to drive the fixing assembly to fix the parts. The friction strip is used to drive the parts to rotate so that the centering assembly extends into the parts. Guide rail b is used to drive the centering assembly to center the parts. The forming assembly is used to form the parts. The collecting mechanism is used to collect the formed parts. The device is automated and does not require manual material placement, thus ensuring the safety of workers.
[0018] 2. A centering block is slidably arranged on the centering rod, a piston channel and a piston slidably arranged in the piston channel are arranged at the end of the fixed rod, a piston rod is arranged at the bottom of the piston, and the piston is slidably arranged on the surface of the guide rail b. The piston channel and the centering block are connected through the air intake channel. The piston rod is driven to move through the guide rail b, so that the centering block moves outward to center the parts, thereby preventing the parts from being offset when the holes are pulled out.
[0019] In summary, this equipment has the advantages of automatic material loading and unloading, good safety, and high hole extraction efficiency, and is particularly suitable for the field of high-end metal processing device technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 It is a structural schematic diagram of an automatic feeding type tube end forming device;
[0022] Figure 2 A top view of an automatic feeding type tube end forming device;
[0023] Figure 3 It is a partial cross-sectional view of a centering component of an automatic feeding type tube end forming device;
[0024] Figure 4 It is a front cross-sectional view of a centering component of an automatic feeding type tube end forming device;
[0025] Figure 5 It is a partial cross-sectional view of a centering component of an automatic feeding type tube end forming device;
[0026] Figure 6 It is a partial cross-sectional view of a fixing assembly of an automatic feeding type tube end forming device;
[0027] Figure 7 It is a partial enlarged view of the A part of an automatic feeding type tube end forming device;
[0028] Figure 8 It is a partial enlarged view of the B part of an automatic feeding type tube end forming device;
[0029] Fig. 9 This is a partial enlarged view of position C of an automatic feeding tube end forming device.
[0030] Figures are marked: 1. Support table; 2. Conveying mechanism; 3. Fixed block; 4. Fixed assembly; 5. Centering assembly; 6. Unloading frame; 7. Forming mechanism; 8. Collecting mechanism; 10. Annular guide rail; 11. Conveying plate; 13. Guide rail a; 14. Friction strip; 15. Guide rail b; 21. Gear a; 22. Gear b; 23. Synchronous belt; 31. Toggle bar; 32. Slot; 33. Sliding slot; 34. Fixed plate; 35. Transmission rod; 36. Sliding rod; 41. Fixed rod; 42. Rotating slot; 43. Linkage rod; 44. Centering rod; 45. Centering block; 46. Piston channel; 47. Piston; 48. Piston rod; 49. Intake channel; 51. Pulling machine; 52. Pushing assembly; 53. Clamping block a; 54. Clamping block b; 71. Collecting assembly; 72. Collecting box; 73. Cylinder; 74. Pushing cylinder; DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0032] Embodiment 1
[0033] like Figures 1 to 9As shown, an automatic feeding type pipe end forming device includes a support table 1 and a conveying mechanism 2 arranged on the support table 1, the conveying mechanism 2 includes an annular guide rail 10 and a plurality of conveying plates 11 slidably arranged on the annular guide rail 10, the conveying plate 11 is provided with a fixed block 3 and a centering component 5, the fixed block 3 is provided with a fixed component 4 for fixing the parts, the conveying plate 11 moves along a path passing through a blanking frame 6, a guide rail a13, a friction strip 14, a guide rail b15, a forming mechanism 7, and a collecting mechanism 8 in sequence, the fixed block 3 is used to take out the parts on the blanking frame 6, the guide rail a13 is used to drive the fixing component 4 to fix the parts, the friction strip 14 is used to drive the parts to rotate so that the centering component 5 extends into the parts, the guide rail b15 is used to drive the centering component 5 to center the parts, the forming component 7 is used to form the parts, and the collecting mechanism 8 is used to collect the formed parts.
[0034] It is worth mentioning here that the fixed block 3 moves on the annular guide rail 10 through the unloading frame 6, the guide rail a13, the friction strip 14, the guide rail b15, the forming mechanism 7, and the collecting mechanism 8 in sequence, and completes the loading, fixing, centering, pulling holes, and unloading tasks in sequence, thereby solving the problem of manual picking and placing of parts during hole pulling, which consumes a lot of time, has a poor pulling efficiency, and the safety of workers cannot be guaranteed.
[0035] like Figure 2 As shown, the conveying mechanism 2 includes a gear a21 and a gear b22 rotatably set on the support platform 1, a synchronous belt 23 is sleeved on the gear a21 and the gear b22, the annular guide rail 10 is set on the outside of the synchronous belt 23, and the conveying plate 11 is rotatably set on the synchronous belt 23.
[0036] It is worth mentioning here that by arranging gear a21 and gear b22 on the support platform, a synchronous belt 23 is sleeved on the gear a21 and gear b22, the annular guide rail 10 is arranged on the outside of the synchronous belt 23, and the conveying plate is rotatably arranged on the synchronous belt 23. The transmission is more accurate by meshing the gears with the synchronous belt 23.
[0037] like Figure 6 As shown in FIG. 7 , the fixed block 3 includes a toggle bar 31 and a slot 32. The toggle bar 31 is used to toggle the parts on the blanking frame 6 into the slot 32. The fixed component 4 includes a sliding slot 33 arranged in the fixed block 3 and a fixed plate 34 slidably arranged in the sliding slot 33. A transmission rod 35 is arranged on the side of the fixed plate 34. A sliding rod 36 for driving the transmission rod 35 to move is slidably arranged inside the fixed block 3. The sliding rod 36 is slidably arranged on the surface of the guide rail a13.
[0038] It is worth mentioning here that a sliding rod 36 is slidably set inside the fixed block 3 to drive the transmission rod 35 to move. The sliding rod 36 is slidably set on the surface of the guide rail a13. During the movement, the sliding rod 36 can be driven to move by the guide rail a13, so that the fixed plate 34 moves forward to fix the parts.
[0039] As shown in Figures 3 and 4, the centering component 5 includes a fixed rod 41 arranged on the conveying plate 11, a rotating groove 42 and a linkage rod 43 rotatably arranged in the rotating groove 42 are arranged at the end of the fixed rod 41, a centering rod 44 is rotatably arranged at the bottom of the linkage rod 43, a centering block 45 is slidably arranged on the centering rod 44, a piston channel 46 and a piston 47 slidably arranged in the piston channel 46 are arranged at the end of the fixed rod 41, a piston rod 48 is arranged at the bottom of the piston 47, and the piston rod 48 is slidably arranged on the surface of the guide rail b15, and the piston channel 46 is connected to the centering block 45 through an air intake channel 49.
[0040] It is worth mentioning here that a centering block 45 is slidably arranged on the centering rod 44, a piston channel 46 and a piston 47 slidably arranged in the piston channel 46 are arranged at the end of the fixed rod 41, a piston rod 48 is arranged at the bottom of the piston 47, and the piston 47 is slidably arranged on the surface of the guide rail b15. The piston channel 46 is connected to the centering block 44 through an air intake channel 49. The piston rod 48 is driven to move through the guide rail b15, so that the centering block 45 moves outward to center the parts, thereby preventing the parts from being offset when the holes are pulled out.
[0041] like Figure 1 As shown in FIG9 , the forming mechanism 7 includes a hole pulling machine 51 and a pushing assembly 52 arranged on the opposite side of the hole pulling machine 51. The pushing assembly 52 includes a clamping block a53 and a clamping block b54. The clamping block a53 and the clamping block b54 cooperate with each other to clamp the parts and send the parts into the hole pulling machine 51.
[0042] like Fig. 9 As shown, the shape of the clamping block a53 is configured to fit the outer wall surface of the part, and the shape of the clamping block b54 is configured to fit the inner wall surface of the part.
[0043] It is worth mentioning here that by setting the shape of clamp block a53 to fit the outer wall of the part and the shape of clamp block b54 to fit the inner wall of the part, clamp blocks a53 and b54 can fit the part better, making the clamping more firm and preventing it from falling off.
[0044] like Figure 2As shown in Figure 5, the collecting mechanism 8 includes a collecting component 71 arranged in the supporting platform 1 and a collecting box 72 arranged on the opposite side of the collecting component 71. The collecting component 7 includes a cylinder 73 and a pushing cylinder 74 driven by the cylinder 73. The pushing cylinder 74 pushes the parts into the collecting box 72 under the drive of the cylinder 73.
[0045] like Figure 5 As shown, the outer diameter of the pushing cylinder 74 is set to be the same as that of the part, and the height of the pushing cylinder 74 coincides with that of the part.
[0046] It is worth mentioning here that by setting the outer diameter of the pushing cylinder 74 to be the same as that of the part and the height of the pushing cylinder 74 coinciding with that of the part, the pushing cylinder can maintain a consistent height with the part during the pushing process, preventing deviation and damage to the device during pushing.
[0047] like Figure 6 As shown, a spring is provided between the fixing plate 34 and the sliding slot 33 .
[0048] It is worth mentioning here that by arranging a spring between the fixed plate 34 and the sliding groove 33, when the sliding rod 36 is separated from the surface of the guide rail a13, the fixed plate 34 can be reset by the spring.
[0049] like Figure 4 As shown, a spring is arranged between the linkage rod 43 and the rotation slot 42 , and a torsion spring is arranged at the hinge between the centering rod 44 and the linkage rod 43 .
[0050] It is worth mentioning here that a spring is provided between the linkage rod 43 and the rotating groove 42, so that when the piston rod 48 is separated from the surface of the guide rail b15, the linkage rod 43 can be reset by the spring.
[0051] The working process is as follows:
[0052] The device is started, the driving wheel 21 rotates to drive the driven wheel 22 to rotate through the synchronous belt 23, so that the conveying plate 11 moves on the annular guide rail 10. When the conveying plate 11 passes under the blanking frame 6, the shifting bar 31 causes the parts on the blanking frame 6 to fall into the card slot 32, and drives the linkage rod 43 to deviate so that it rests on the surface of the parts;
[0053] When the conveying plate 11 passes the guide rail a13, the guide rail a13 drives the sliding rod 36 to move, and the sliding rod 36 drives the transmission rod 35 to move through the inclined surface, so that the fixing plate 34 moves forward to fix the parts. When the conveying plate 11 moves to the friction strip 14, the friction strip 14 drives the parts to rotate, so that the centering rod 44 falls into the part hole.
[0054] When the conveying plate 11 passes the guide rail b15, the guide rail b15 drives the piston rod 48 to move, so that the centering block 45 moves outward to center the part; when the conveying plate 11 moves to the forming mechanism 7, the clamping block a53 and the clamping block b54 clamp the part and push it into the hole pulling machine 51, and the hole pulling machine 51 pulls the hole on the part. After completion, the clamping block a53 and the clamping block b54 remove the part and release the part;
[0055] When the conveying plate 11 moves to the collecting mechanism 8 , the cylinder 73 drives the pushing cylinder 72 to push the parts and make them fall into the collecting box 72 .
[0056] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0057] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "one" should not be understood as a limitation on the number.
[0058] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical prompts of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An automatic feeding type pipe end forming device, comprising a support platform (1) and a conveying mechanism (2) arranged on the support platform (1), characterized in that: The conveying mechanism (2) comprises an annular guide rail (10) and a plurality of conveying plates (11) slidably arranged on the annular guide rail (10); a fixing block (3) and a centering assembly (5) are arranged on the conveying plate (11); a fixing assembly (4) for fixing parts is arranged inside the fixing block (3); the conveying plate (11) moves along a path which passes through a material unloading frame (6), a guide rail a (13), a friction strip (14), a guide rail b (15), a molding mechanism (7), and a collecting mechanism (8) in sequence; the fixing block (3) is used to take out parts from the material unloading frame (6); the guide rail a (13) is used to drive the fixing assembly (4) to fix the parts; the friction strip (14) is used to drive the parts to rotate so that the centering assembly (5) extends into the parts; the guide rail b (15) is used to drive the centering assembly (5) to center the parts; the molding assembly (7) is used to mold the parts; and the collecting mechanism (8) is used to collect the molded parts.
2. The automatic feeding type tube end forming device according to claim 1, characterized in that: The conveying mechanism (2) comprises a gear a (21) and a gear b (22) rotatably arranged on a support platform (1); a synchronous belt (23) is sleeved on the gear a (21) and the gear b (22); the annular guide rail (10) is arranged outside the synchronous belt (23); and the conveying plate (11) is rotatably arranged on the synchronous belt (23).
3. The automatic feeding type tube end forming device according to claim 1, characterized in that: The fixed block (3) comprises a toggle bar (31) and a slot (32), wherein the toggle bar (31) is used to toggle the parts on the blanking frame (6) into the slot (32), and the fixed assembly (4) comprises a sliding slot (33) arranged in the fixed block (3) and a fixed plate (34) slidably arranged in the sliding slot (33), a transmission rod (35) is arranged on the side of the fixed plate (34), and a sliding rod (36) for driving the transmission rod (35) to move is slidably arranged inside the fixed block (3), and the sliding rod (36) is slidably arranged on the surface of the guide rail a (13).
4. The automatic feeding type tube end forming device according to claim 1, characterized in that: The centering assembly (5) comprises a fixed rod (41) arranged on a conveying plate (11); a rotation groove (42) and a linkage rod (43) rotatably arranged in the rotation groove (42) are arranged at the end of the fixed rod (41); a centering rod (44) is rotatably arranged at the bottom of the linkage rod (43); a centering block (45) is slidably arranged on the centering rod (44); a piston channel (46) and a piston (47) slidably arranged in the piston channel (46) are arranged at the end of the fixed rod (41); a piston rod (48) is arranged at the bottom of the piston (47); the piston rod (48) is slidably arranged on the surface of the guide rail b (15); the piston channel (46) and the centering block (45) are connected via an air intake channel (49).
5. The automatic feeding type tube end forming device according to claim 1, characterized in that: The forming mechanism (7) comprises a hole-pulling machine (51) and a pushing assembly (52) arranged on the opposite side of the hole-pulling machine (51); the pushing assembly (52) comprises a clamping block a (53) and a clamping block b (54); the clamping block a (53) and the clamping block b (54) cooperate with each other to clamp the parts and send the parts into the hole-pulling machine (51).
6. The automatic feeding type tube end forming device according to claim 5, characterized in that: The shape of the clamping block a (53) is configured to fit the outer wall surface of the part, and the shape of the clamping block b (54) is configured to fit the inner wall surface of the part.
7. The automatic feeding type tube end forming device according to claim 1, characterized in that: The collecting mechanism (8) comprises a collecting assembly (71) arranged in the support platform (1) and a collecting box (72) arranged on the opposite side of the collecting assembly (71); the collecting assembly (7) comprises a cylinder (73) and a pushing cylinder (74) driven by the cylinder (73); the pushing cylinder (74) pushes the parts into the collecting box (72) under the drive of the cylinder (73).
8. The automatic feeding type pipe end forming device according to claim 7, characterized in that: The outer diameter of the pushing cylinder (74) is set to be the same as that of the part, and the height of the pushing cylinder (74) coincides with that of the part.
9. The automatic feeding type tube end forming device according to claim 3, characterized in that: A spring is arranged between the fixing plate (34) and the sliding groove (33).
10. The automatic feeding type tube end forming device according to claim 3, characterized in that: A spring is arranged between the linkage rod (43) and the rotation groove (42), and a torsion spring is arranged at the hinge between the centering rod (44) and the linkage rod (43).
Citation Information
Patent Citations
Novel pipeline hole drawing machine
CN116372225A