Grinding and polishing equipment applied to metal processing
By using a regular hexagonal cylinder to set different mesh numbers of grinding paper and polishing disks in metal processing grinding and polishing equipment, and using hydraulic cylinders, adjusting motors and strong magnetic coupling sub-rotors and other components, the automated grinding and polishing process is realized, and the existing solutions are solved The problem of long grinding time of the equipment improves grinding and polishing efficiency and safety.
Patent Information
- Application Number
- CN202411920434.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When used in existing metal processing, grinding and polishing equipment, there are a large number of grinding discs or sandpapers, resulting in a long polishing time for metal parts and reducing the grinding and polishing efficiency.
A kind of grinding and polishing equipment used for metal processing, grinding paper and polishing discs with different mesh numbers are designed using a regular hexagonal cylinder, and the grinding and polishing process is automated and the grinding and polishing process is realized through components such as hydraulic cylinders, adjustment motors and strong magnetic coupling auxiliary rotors. Efficient.
Through the automated grinding and polishing process, the workload and polishing time of the staff are significantly reduced, the grinding and polishing efficiency of metal parts is improved, and the safety of the device and the simplification of the structure are ensured.
Smart Images

Figure CN119427153A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of metal processing grinding and polishing equipment, in particular to a metal processing grinding and polishing equipment. Background Art
[0002] Grinding and polishing is a surface processing technology that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of the workpiece to obtain a bright and smooth surface. It is a modification process of the workpiece surface using polishing tools and abrasive particles or other polishing media. During the processing of metals, grinding and polishing equipment is often required to perform surface operations on their surfaces.
[0003] When grinding and polishing metal parts, it is necessary to remove scratches and flaws on the metal surface, then grind the metal surface to make it smooth and reduce the roughness, and finally remove the tiny remaining flaws to make the metal surface have a perfect gloss. However, when using existing grinding and polishing equipment, the number of grinding discs or sandpapers used thereon is large, resulting in a long time for grinding and polishing metal parts, which seriously reduces the efficiency of grinding and polishing. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems and to design a grinding and polishing device for metal processing.
[0005] To achieve the above object, the present invention adopts the following technical solutions: A grinding and polishing device for metal processing, comprising a base placed on the ground, and further comprising: The support column is installed at both ends above the base, and a hydraulic cylinder is installed at the center above it. A fixed bearing is installed at the telescopic end of one of the hydraulic cylinders. An L-shaped positioning seat is installed on one side of the support column where the hydraulic cylinder is located, and an adjustment motor is installed on the side surface of the support column; The rotating and adjusting grinding and polishing mechanism is arranged above the base and comprises: The regular hexagonal tube is horizontally arranged above the base and between the two supporting columns. A regular hexagonal seat is arranged at the center of one end of the cylinder. The regular hexagonal seat is in active contact with the upper end of the L-shaped positioning seat. An adjusting shaft is installed at the center of the side surface of the regular hexagonal seat. The adjusting shaft is inserted in the fixed bearing. The adjusting shaft is connected to the adjusting motor through a pulley set and a belt. The driven sleeve shaft is located at the other end of the regular hexagonal cylinder and is connected to the telescopic end of another hydraulic cylinder and inserted into the regular hexagonal cylinder. The driven sleeve shaft is connected to the other end of the regular hexagonal cylinder through the same fixed bearing. The grinding main shaft is arranged at the center of each side surface of the regular hexagonal cylinder and is connected by bearings and evenly distributed. A double-groove pulley is installed on its upper end, a bevel gear 1 is installed on its upper end, and grinding secondary shafts are arranged on both sides. The grinding secondary shaft and the grinding main shaft are staggered. A pulley is installed on the grinding secondary shaft, and a synchronous belt is set between the double-groove pulley and the two pulleys. The transmission shaft is transversely arranged above the center of each side surface of the regular hexagonal cylinder and connected to the bearing seat through the bearing seat. A plurality of bevel gears 2 are installed on the transmission shaft. The bevel gears 2 are meshed with the bevel gears 1. A strong magnetic coupling auxiliary rotor is installed at one end of the transmission shaft. The same position baffle is arranged on the outside of the regular hexagonal cylinder and is arranged parallel to each side surface thereof. A plurality of telescopic rods are arranged on the same position baffle and are evenly distributed. A compression spring is mounted on the telescopic rod. A plurality of grinding sleeve shafts are arranged on the same position baffle and are connected through bearings. The grinding sleeve shafts are slidably mounted on the corresponding grinding main shaft and grinding secondary shaft. A grinding disc is mounted on the lower end of the grinding sleeve shaft. The reciprocating rotary clamping platform mechanism is arranged on the base and comprises: The clamping box is embedded on the base, with an open top. A driving motor is installed on one side of the box. A small hinged disc is installed on the rotating end of the driving motor. A clamping shaft is arranged at the center of the box and connected through a bearing. A large hinged disc is installed at the lower end of the clamping shaft. The large hinged disc and the small hinged disc are movably hinged through a hinged connecting rod. The clamping disk is installed on the upper end of the clamping shaft and is located inside the clamping box. A plurality of sliding grooves are opened on its upper surface. The sliding grooves are evenly distributed along the radius of the clamping disk. A plurality of L-shaped extrusion seats are arranged on its upper surface. Fastening bolts are installed on the L-shaped extrusion seats. A fastening baffle is arranged under the L-shaped extrusion seat. The fastening baffle is slidably inserted in the sliding groove and is threadedly connected with the fastening bolts.
[0006] Furthermore, a pulley groove is opened on one side of the lower surface of the driven sleeve shaft, a driving shaft groove is opened at one end of the driven sleeve shaft, a motor baffle is installed at one end of the driven sleeve shaft, a grinding motor is installed on one side of the motor baffle, and a driving shaft is installed on the rotating end of the grinding motor. The driving shaft is located in the driving shaft groove and is connected through a bearing. A small pulley is installed at one end of the driving shaft, and the small pulley is located in the pulley groove.
[0007] Furthermore, a bearing bracket is installed at one end of the lower surface of the driven sleeve shaft, a locating bearing is installed at the lower end of the bearing bracket, a locating shaft is installed in the locating bearing, a large pulley is installed at one end of the locating shaft, a driving belt is installed between the large pulley and the small pulley, and a strong magnetic coupling main rotor is installed at the other end of the locating shaft.
[0008] Furthermore, the strong magnetic coupling main rotor is located on one side of the strong magnetic coupling auxiliary rotor and is spaced a certain distance apart.
[0009] Furthermore, the outer end of the lower surface of the grinding disc is chamfered with an arc, and the grinding disc is wrapped with grinding sandpaper, which is fixed by a clamping bolt.
[0010] Furthermore, the grit of the grinding sandpaper corresponding to each side surface of the regular hexagonal tube gradually increases along the rotation direction of the regular hexagonal tube.
[0011] Furthermore, a polishing disc is installed on the lower end of the grinding sleeve shaft on one of the side surfaces of the regular hexagonal tube.
[0012] Furthermore, the side surface of the L-shaped extrusion seat facing the center of the clamping disk is tapered, and the tapered end thereof is an arc chamfered.
[0013] Furthermore, the grinding sleeve shaft is connected to the grinding main shaft and the grinding secondary shaft by a limited sliding connection. Beneficial Effects
[0014] A metal processing grinding and polishing device manufactured by the technical solution of the present invention has the following beneficial effects: 1. Use grinding sandpaper and polishing discs with different mesh sizes set on each side surface of the regular hexagonal tube, and grind the metal parts in order from small to large by grinding sandpaper, and finally polish them by polishing disc, which can effectively reduce the workload of the staff, and at the same time greatly save the time required for grinding and polishing, and improve the grinding and polishing efficiency of metal parts.
[0015] 2. By using the strong magnetic coupling main rotor and the strong magnetic coupling auxiliary rotor, the driving motor can drive the grinding disc to rotate, grind and polish the metal parts, and avoid the rotation of the grinding disc in other positions. On the one hand, it can ensure the safety of the use of the device and avoid the exposed grinding disc from rotating and scratching the staff. On the other hand, it can facilitate the power transmission of the grinding disc and reduce the complexity of the structure.
[0016] 3. Use the combination of the clamping plate and the L-shaped extrusion seat, and use multiple L-shaped extrusion seats to quickly extrude the metal parts, so that the metal parts can be quickly fixed on the clamping plate, and the reciprocating rotation of the clamping plate drives the metal parts to reciprocate, thereby ensuring that the metal parts can be fully ground and polished to avoid dead corners that cannot be polished.
[0017] 4. By setting the same-position baffle, elastically cooperating with the compression spring, and limiting sliding connection between the grinding sleeve shaft and the grinding main shaft and grinding secondary shaft, the grinding discs can be kept at the same height. At the same time, by utilizing the arc chamfer at the outer end of the grinding disc, the metal parts can be stably moved to the bottom of the grinding disc during reciprocating rotation, avoiding collision between the metal parts and the grinding disc, while ensuring the grinding force, so that the metal parts can be efficiently ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a grinding and polishing device for metal processing according to the present invention; Figure 2 It is a partial enlarged view of the rotation adjustment grinding and polishing mechanism of the present invention; Figure 3 is a side sectional view of the rotation adjustment grinding and polishing mechanism of the present invention; Figure 4 The present invention Figure 3 A partial enlarged view of Figure 5 is a cross-sectional view of the driven sleeve shaft of the present invention; Figure 6 is a schematic diagram of the regular hexagonal seat of the present invention; Figure 7 is a schematic diagram of the reciprocating rotary clamping table mechanism of the present invention; Figure 8 It is a schematic diagram of the articulation of the small articulated disc and the large articulated disc of the present invention; Fig. 9 is a top view of the clamping disc of the present invention; Fig.10 is a cross-sectional view of the sliding groove of the present invention; In the figure: 1. Base; 11. Support column; 111. Hydraulic cylinder; 112. Fixed bearing; 113. L-shaped positioning seat; 114. Adjusting motor.
[0019] 2. Rotation adjustment grinding and polishing mechanism; 21. Hexagonal cylinder; 211. Hexagonal seat; 212. Adjustment shaft; 22. Driven sleeve shaft; 221. Pulley groove; 222. Drive shaft groove; 223. Motor baffle; 224. Grinding motor; 2241. Drive shaft; 2242. Small pulley; 225. Bearing bracket; 2251. Positioning bearing; 2252. Positioning shaft; 2253. Large pulley; 2254. Drive belt; 2 26. Strong magnetic coupling main rotor; 23. Grinding main shaft; 231. Double groove pulley; 232. Bevel gear one; 233. Grinding secondary shaft; 234. Pulley; 235. Synchronous belt; 24. Transmission shaft; 241. Bevel gear two; 242. Strong magnetic coupling secondary rotor; 25. Co-position baffle; 251. Telescopic rod; 252. Compression spring; 253. Grinding sleeve shaft; 254. Grinding disc; 255. Polishing disc; 256. Grinding sandpaper.
[0020] 3. Reciprocating rotary clamping table mechanism; 31. Clamping box; 311. Driving motor; 312. Small hinged disc; 313. Clamping shaft; 314. Large hinged disc; 315. Articulated connecting rod; 32. Clamping disc; 321. Sliding groove; 322. L-shaped extrusion seat; 323. Fastening bolt; 324. Fastening baffle. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0022] See also Figures 1 to 10 The embodiment of the present application provides a grinding and polishing device for metal processing, including a base 1, which is placed on the ground, and also includes: a support column 11, which is installed at both ends above the base 1, and a hydraulic cylinder 111 is installed at the center above it, and a fixed bearing 112 is installed at the telescopic end of the hydraulic cylinder 111, an L-shaped positioning seat 113 is installed on one side of one of the support columns 11, and an adjustment motor 114 is installed on the side surface of this support column 11.
[0023] In the embodiment of the present invention, the hydraulic cylinder 111 can be used to prop up the two fixed bearings 112, so that the rotationally adjustable grinding and polishing mechanism 2 can be raised to a certain height, thereby facilitating the placement and clamping of metal parts and the rotation adjustment of the rotationally adjustable grinding and polishing mechanism 2.
[0024] In the embodiment of the present invention, the L-shaped positioning seat 113 can be used to contact the regular hexagonal seat 211 to ensure that the regular hexagonal tube 21 can be rotated to a suitable angle after the rotation adjustment of the rotation adjustment grinding and polishing mechanism 2 is completed, so that the metal parts can be ground and polished. Compared with other fixed-angle rotation mechanisms, the rotation accuracy of this method does not need to be too high. It only needs to use the L-shaped positioning seat 113 to contact and squeeze the outer surface of the regular hexagonal seat 211 to accurately control the rotation angle of the rotation adjustment grinding and polishing mechanism 2.
[0025] The rotation adjustment grinding and polishing mechanism 2 is arranged above the base 1, and includes: a regular hexagonal cylinder 21, which is arranged horizontally above the base 1 and located between the two support columns 11, a regular hexagonal seat 211 is arranged at the center of one end, the regular hexagonal seat 211 is in active contact with the upper end of the L-shaped positioning seat 113, an adjustment shaft 212 is installed at the center of the side surface of the regular hexagonal seat 211, the adjustment shaft 212 is inserted in the fixed bearing 112, and the adjustment shaft 212 is connected to the adjustment motor 114 through a pulley set and a belt; a grinding main shaft 23 is arranged at the center of each side surface of the regular hexagonal cylinder 21 and is connected through bearings and is evenly distributed, a double-groove pulley 231 is installed on the upper end, a bevel gear 232 is installed on the upper end, and grinding secondary shafts 233 are arranged on both sides, the grinding secondary shaft 233 is staggered with the grinding main shaft 23, a pulley 234 is installed on the grinding secondary shaft 233, and a synchronous belt 235 is set between the double-groove pulley 231 and the two pulleys 234.
[0026] In the embodiment of the present invention, by utilizing the connection between the adjusting shaft 212 and the fixed bearing 112, and the connection between the regular hexagonal tube 21 and the fixed bearing 112, the regular hexagonal tube 21 can be installed between the two fixed bearings 112, and rotated by the adjusting shaft 212, thereby facilitating the adjustment of the rotation angle of the regular hexagonal tube 21, so as to facilitate the use of grinding sandpaper 256 or polishing disc 255 with different mesh sizes to grind and polish metal parts.
[0027] In the embodiment of the present invention, the hexagonal seat 211 is provided to conveniently fix the hexagonal tube 21 and ensure the accuracy of its rotation angle, so that the grinding sandpaper 256 or the polishing disc 255 can fully contact the metal part.
[0028] In the embodiment of the present invention, the grinding secondary shaft 233 and the grinding main shaft 23 are driven by a double-groove pulley 231, a pulley 234 and a synchronous belt 235, which can simplify the number of transmission shafts 24. Through the setting of a bevel gear 232, the transmission shaft 24 can quickly drive the grinding main shaft 23 to rotate, simplifying the transmission structure of the device, and rationally utilizing space, thereby facilitating the transmission of power.
[0029] The driven sleeve shaft 22 is located at the other end of the regular hexagonal tube 21, and is connected to the telescopic end of another hydraulic cylinder 111, and is inserted into the regular hexagonal tube 21. The driven sleeve shaft 22 is connected to the other end of the regular hexagonal tube 21 through the same fixed bearing 112; a pulley groove 221 is opened on one side of the lower surface of the driven sleeve shaft 22, and a drive shaft groove 222 is opened at one end of the driven sleeve shaft 22. A motor baffle 223 is installed at one end of the driven sleeve shaft 22, and a grinding motor 224 is installed on one side of the motor baffle 223. A driving shaft 2241 is installed at the rotating end of the grinding motor 224, and the driving shaft 2241 is located at the driving shaft 2241. The driving shaft is in the groove 222 and connected through the bearing. A small pulley 2242 is installed at one end of the driving shaft 2241, and the small pulley 2242 is located in the pulley groove 221; a bearing bracket 225 is installed at one end of the lower surface of the driven sleeve shaft 22, a positioning bearing 2251 is installed at the lower end of the bearing bracket 225, a positioning shaft 2252 is installed in the positioning bearing 2251, a large pulley 2253 is installed at one end of the positioning shaft 2252, a driving belt 2254 is set between the large pulley 2253 and the small pulley 2242, and a strong magnetic coupling main rotor 226 is installed at the other end of the positioning shaft 2252.
[0030] In the embodiment of the present invention, the regular hexagonal cylinder 21 and the driven sleeve shaft 22 are connected by a fixed bearing 112, which can ensure the smooth rotation of the other end of the regular hexagonal cylinder 21. At the same time, the connection between the driven sleeve shaft 22 and the hydraulic cylinder 111 can facilitate the lifting and lowering control of the regular hexagonal cylinder 21.
[0031] In the embodiment of the present invention, the drive shaft 2241 and the small pulley 2242 are arranged, and the large pulley 2253 is driven to rotate by the drive belt 2254, so that the grinding motor 224 can drive the positioning shaft 2252 to rotate, and then utilize the magnetic coupling method to make the strong magnetic coupling main rotor 226 drive the strong magnetic coupling sub-rotor 242 to rotate, so that the transmission shaft 24 can rotate, thereby facilitating the transmission of power and simplifying its structure.
[0032] In the embodiment of the present invention, by utilizing the setting of the strong magnetic coupling main rotor 226, the grinding motor 224 can only drive the grinding disc 254 or polishing disc 255 at the corresponding position to rotate, thereby preventing other grinding discs 254 or polishing discs 255 exposed to the outside from rotating, so as to ensure the safety of the device. At the same time, after the regular hexagonal tube 21 is rotated to a suitable angle, it can drive the corresponding grinding disc 254 or polishing disc 255, thereby making its operation easier and more convenient, while simplifying its structure and reducing its structural complexity.
[0033] The transmission shaft 24 is horizontally arranged above the center of each side surface of the regular hexagonal tube 21 and is connected through a bearing seat and a bearing. A plurality of bevel gears 241 are installed on it. The bevel gears 241 mesh with the bevel gears 1 232, and a strong magnetic coupling auxiliary rotor 242 is installed at one end.
[0034] In the embodiment of the present invention, the transmission shaft 24 is arranged above the center of each side surface of the regular hexagonal cylinder 21, so that it can be easily positioned so that all the transmission shafts 24 inside the regular hexagonal cylinder 21 can be on the same circle, and through the arrangement of the strong magnetic coupling sub-rotor 242, when it rotates to the bottom, it can be rotated by magnetic coupling, thereby ensuring efficient grinding of the device, reducing power waste, and not causing adverse effects on the rotation of the regular hexagonal cylinder 21.
[0035] The same-position baffle 25 is arranged on the outside of the regular hexagonal tube 21 and parallel to each side surface thereof. A plurality of telescopic rods 251 are arranged thereon and are evenly distributed. A compression spring 252 is mounted on the telescopic rod 251. A plurality of grinding sleeve shafts 253 are arranged thereon and are connected through bearings. The positions of the grinding main shaft 23 and the grinding secondary shaft 233 are corresponding to the grinding sleeve shaft 253. The grinding sleeve shaft 253 is slidably mounted on the corresponding grinding main shaft 23 and the grinding secondary shaft 233. A grinding disc 254 is installed at the lower end of the grinding sleeve shaft 253.
[0036] In the embodiment of the present invention, the same-position baffle 25 is used to drive the grinding sleeve shaft 253 to rise and fall synchronously, and the grinding force is controlled by the elasticity of the compression spring 252. On the one hand, the efficiency of the metal part grinding can be ensured, and on the other hand, the grinding disk 254 can be placed in the same horizontal plane so that it can rise and fall synchronously, thereby avoiding the problem of the metal part colliding with the grinding disk 254 during reciprocating rotation, causing damage to the grinding disk.
[0037] The reciprocating rotary clamping platform mechanism 3 is arranged on the base 1, and comprises: a clamping box 31, which is embedded on the base 1, and its upper end is an open mouth, and a driving motor 311 is installed on one side of the surface, and a small hinged disk 312 is installed on the rotating end of the driving motor 311, and a clamping shaft 313 is arranged at the center of the inner part thereof, and is connected through a bearing, and a large hinged disk 314 is installed at the lower end of the clamping shaft 313, and the large hinged disk 314 and the small hinged disk 312 are movably hinged through a hinged connecting rod 315; The disk 32 is installed on the upper end of the clamping shaft 313 and is located inside the clamping box 31. A plurality of sliding grooves 321 are opened on its upper surface. The sliding grooves 321 are evenly distributed along the radius of the clamping disk 32. A plurality of L-shaped extrusion seats 322 are arranged on its upper surface. Fastening bolts 323 are installed on the L-shaped extrusion seats 322. A fastening baffle 324 is arranged under the L-shaped extrusion seat 322. The fastening baffle 324 is slidably inserted into the sliding groove 321 and is threadedly connected with the fastening bolt 323.
[0038] In the embodiment of the present invention, an open clamping box 31 is used and a certain space is provided inside the box, so that the grinding liquid can be collected conveniently so that it can be reused. At the same time, the center of the clamping box 31 is raised to a certain height to avoid leakage of the grinding liquid, and a drain pipe can be provided on the lower surface of the clamping box 31 to facilitate the discharge of the grinding liquid.
[0039] In the embodiment of the present invention, in order to ensure the stability of the clamping plate 32, the clamping plate 32 and the upper surface inside the clamping box 31 can be in rolling contact through balls, thereby ensuring that the clamping plate 32 is evenly stressed, so that the metal parts can be stably clamped.
[0040] In the embodiment of the present invention, by utilizing the arrangement of the large hinged disk 314, the small hinged disk 312 and the hinged connecting rod 315, the small hinged disk 312 can be continuously rotated, and driven by the hinged connecting rod 315, the large hinged disk 314 can be reciprocated within a certain angle range, thereby driving the clamping disk 32 to reciprocate, and the metal part can be reciprocated at a fixed angle, and then cooperate with the grinding of the grinding sandpaper 256 or the polishing of the polishing disk 255 to enable it to fully perform the grinding and polishing work, avoiding dead angles that cannot be ground or polished.
[0041] In the embodiment of the present invention, by utilizing a plurality of sliding grooves 321 that are reflectively opened on the clamping plate 32 and adjusting and fixing the L-shaped extrusion seat 322, the clamping plate 32 can be used to quickly clamp and fix metal parts of various shapes, thereby facilitating grinding and polishing thereof.
[0042] In the present invention, the strong magnetic coupling main rotor 226 is located on one side of the strong magnetic coupling auxiliary rotor 242 and is spaced a certain distance apart; this can ensure the stability of magnetic coupling power transmission and ensure that it can be quickly staggered and separated by rotation.
[0043] In the present invention, the outer end of the lower surface of the grinding disc 254 is chamfered with an arc, and the grinding sandpaper 256 is wrapped on the grinding disc 254, and the grinding sandpaper 256 is fixed by a clamping bolt; the arc chamfer of the grinding disc 254 can facilitate its contact with the metal parts and avoid damage caused by collision with the metal parts, and the setting of the grinding sandpaper 256 can facilitate replacement by the staff.
[0044] In the present invention, the mesh number of the grinding sandpaper 256 corresponding to each side surface of the regular hexagonal tube 21 gradually increases along the rotation direction of the regular hexagonal tube 21, so that the metal parts can be ground by sandpapers of different mesh numbers, thereby ensuring the grinding efficiency of the metal parts.
[0045] In the present invention, a polishing disc 255 is installed at the lower end of the grinding sleeve shaft 253 on one side surface of the regular hexagonal tube 21; the polishing disc 255 can be used to polish the ground metal part to ensure that the metal part can be polished smoothly.
[0046] In the present invention, the side surface of the L-shaped extrusion seat 322 facing the center of the clamping plate 32 is tapered, and the tapered end is chamfered to facilitate the extrusion of the metal parts and avoid scratching the metal parts.
[0047] In the present invention, the connection between the grinding sleeve shaft 253 and the grinding main shaft 23 and the grinding secondary shaft 233 is a limited sliding connection, which ensures the stability of power transmission between the grinding sleeve shaft 253 and the grinding main shaft 23 and the grinding secondary shaft 233.
[0048] During the implementation of this technical solution, personnel in this field need to connect all electrical components in this case to an external power supply mechanism, and should select a suitable controller according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between each electrical component is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0049] When the present invention is specifically used, the following steps are adopted: S1: Control the hydraulic cylinder 111 to extend, so that it pushes the fixed bearing 112 and the driven sleeve shaft 22 at both ends of the regular hexagonal tube 21 to rise, thereby supporting the entire rotating adjustment grinding and polishing mechanism 2 to a certain height, and then the staff can put the metal parts on the clamping plate 32 in the clamping box 31; S2: The staff manually moves each L-shaped extrusion seat 322 to squeeze the metal piece, and then rotates the fastening bolt 323 with a wrench to generate a fastening force between the fastening baffle 324 and the L-shaped extrusion seat 322 to fix the metal piece on the clamping plate 32; S3: Control the adjusting motor 114 to work, so that it drives the adjusting shaft 212 to rotate through the transmission of the pulley group and the belt, and then drives the regular hexagonal cylinder 21 to rotate, and the grinding sandpaper 256 with the lowest mesh number is rotated to the bottom, and then the hydraulic cylinder 111 is controlled to contract, and the rotating adjustment grinding and polishing mechanism 2 is lowered, and at the same time, the regular hexagonal seat 211 is lowered and contacts with the L-shaped positioning seat 113, and the regular hexagonal cylinder 21 is fixed by squeezing the two; S4: At this time, the grinding sandpaper 256 on the grinding disc 254 at the bottom of the regular hexagonal tube 21 contacts the metal part, and through the extrusion of the metal part, it pushes the same position baffle 25 to rise to a certain height, and compresses the compression spring 252 to generate a certain elasticity, so as to generate a certain grinding pressure for the grinding sandpaper 256; S5; Control the grinding motor 224 to start working, so that it drives the driving shaft 2241 to rotate, and through the driving belt 2254, the small pulley 2242 drives the large pulley 2253 to rotate, and then the positioning shaft 2252 drives the strong magnetic coupling main rotor 226 to rotate, and the magnetic coupling transmission makes the strong magnetic coupling sub-rotor 242 rotate synchronously with the strong magnetic coupling main rotor 226, and then drives the transmission shaft 24 to rotate, and then through the meshing of the bevel gear 1 232 and the bevel gear 241, the grinding main shaft 23 is rotated, and at the same time, the double-groove pulley 231, the synchronous belt 235 and the pulley 234 are used to drive the grinding sub-shaft 233 to rotate synchronously, and then the grinding main shaft 23 and the grinding sub-shaft 233 are used to drive the rotation of the grinding sleeve shaft 253, so that it drives the grinding disc 254 to rotate, and the grinding sandpaper 256 grinds the metal parts; S6: At the same time, the driving motor 311 is controlled to work, so that it drives the small hinged disk 312 to rotate continuously, and through the transmission of the hinged connecting rod 315, the large hinged disk 314 reciprocates within a certain angle, and then the clamping shaft 313 drives the clamping disk 32 to rotate, so that the clamping disk 32 drives the metal part to reciprocate within a certain angle range.
[0050] S7: The metal part is ground by the reciprocating rotation of the clamping plate 32 and the high-speed rotation of the grinding sandpaper 256, so that the metal part can be fully ground and dead angles are avoided; S8: After grinding for a certain period of time, the grinding motor 224 is controlled to stop working, and the hydraulic cylinder 111 is controlled to rise to a certain height again, and then the adjusting motor 114 is controlled to work, so that it drives the rotating and adjusting grinding and polishing mechanism 2 to rotate 60°, and then the hydraulic cylinder 111 is controlled to retract again, so that the regular hexagonal tube 21 is fixed again, and the subsequent grinding sandpaper 256 is moved to the bottom and contacts the metal part; S9: Then, repeat steps S5-S7; S10: After grinding again for a certain period of time, the staff repeats steps S8-S9 until the polishing disc 255 finally contacts the metal part and polishes the metal part for a certain period of time, thereby completing the polishing work of the metal part.
[0051] S11: Finally, the staff controls the device to stop working and controls the hydraulic cylinder 111 to rise, and then removes the metal part from the clamping plate 32.
[0052] When the device is implemented, the number of the grinding main shaft 23, the grinding secondary shaft 233, and the grinding sleeve shaft 253 can be increased according to the size of the grinding disc 254 and the polishing disc 255, so that the grinding disc 254 and the polishing disc 255 can maximize the contact with the metal parts and align them for grinding and polishing.
[0053] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.
Claims
1. A grinding and polishing device for metal processing, comprising a base, which is placed on the ground, characterized in that: Also includes: The support column is installed at both ends above the base, and a hydraulic cylinder is installed at the center above it. A fixed bearing is installed at the telescopic end of one of the hydraulic cylinders. An L-shaped positioning seat is installed on one side of the support column where the hydraulic cylinder is located, and an adjustment motor is installed on the side surface of the support column; The rotating and adjusting grinding and polishing mechanism is arranged above the base and comprises: The regular hexagonal tube is horizontally arranged above the base and between the two supporting columns. A regular hexagonal seat is arranged at the center of one end of the cylinder. The regular hexagonal seat is in active contact with the upper end of the L-shaped positioning seat. An adjusting shaft is installed at the center of the side surface of the regular hexagonal seat. The adjusting shaft is inserted in the fixed bearing. The adjusting shaft is connected to the adjusting motor through a pulley set and a belt. The driven sleeve shaft is located at the other end of the regular hexagonal cylinder and is connected to the telescopic end of another hydraulic cylinder and inserted into the regular hexagonal cylinder. The driven sleeve shaft is connected to the other end of the regular hexagonal cylinder through the same fixed bearing. The grinding main shaft is arranged at the center of each side surface of the regular hexagonal cylinder and is connected by bearings and evenly distributed. A double-groove pulley is installed on its upper end, a bevel gear 1 is installed on its upper end, and grinding secondary shafts are arranged on both sides. The grinding secondary shaft and the grinding main shaft are staggered. A pulley is installed on the grinding secondary shaft, and a synchronous belt is set between the double-groove pulley and the two pulleys. The transmission shaft is transversely arranged above the center of each side surface of the regular hexagonal cylinder and connected to the bearing seat through the bearing seat. A plurality of bevel gears 2 are installed on the transmission shaft. The bevel gears 2 are meshed with the bevel gears 1. A strong magnetic coupling auxiliary rotor is installed at one end of the transmission shaft. The same position baffle is arranged on the outside of the regular hexagonal cylinder and is arranged parallel to each side surface thereof. A plurality of telescopic rods are arranged on the same position baffle and are evenly distributed. A compression spring is mounted on the telescopic rod. A plurality of grinding sleeve shafts are arranged on the same position baffle and are connected through bearings. The grinding sleeve shafts are slidably mounted on the corresponding grinding main shaft and grinding secondary shaft. A grinding disc is mounted on the lower end of the grinding sleeve shaft. The reciprocating rotary clamping platform mechanism is arranged on the base and comprises: The clamping box is embedded on the base, with an open top. A driving motor is installed on one side of the box. A small hinged disc is installed on the rotating end of the driving motor. A clamping shaft is arranged at the center of the box and connected through a bearing. A large hinged disc is installed at the lower end of the clamping shaft. The large hinged disc and the small hinged disc are movably hinged through a hinged connecting rod. The clamping disk is installed on the upper end of the clamping shaft and is located inside the clamping box. A plurality of sliding grooves are opened on its upper surface. The sliding grooves are evenly distributed along the radius of the clamping disk. A plurality of L-shaped extrusion seats are arranged on its upper surface. Fastening bolts are installed on the L-shaped extrusion seats. A fastening baffle is arranged under the L-shaped extrusion seat. The fastening baffle is slidably inserted in the sliding groove and is threadedly connected with the fastening bolts.
2. The grinding and polishing equipment for metal processing according to claim 1, characterized in that: A pulley groove is opened on one side of the lower surface of the driven sleeve shaft, a driving shaft groove is opened at one end of the driven sleeve shaft, a motor baffle is installed at one end of the driven sleeve shaft, a grinding motor is installed on one side of the motor baffle, a driving shaft is installed on the rotating end of the grinding motor, the driving shaft is located in the driving shaft groove and is connected through a bearing, a small pulley is installed at one end of the driving shaft, and the small pulley is located in the pulley groove.
3. The grinding and polishing equipment for metal processing according to claim 1, characterized in that: A bearing bracket is installed at one end of the lower surface of the driven sleeve shaft, a locating bearing is installed at the lower end of the bearing bracket, a locating shaft is installed in the locating bearing, a large pulley is installed at one end of the locating shaft, a driving belt is installed between the large pulley and the small pulley, and a strong magnetic coupling main rotor is installed at the other end of the locating shaft.
4. The grinding and polishing equipment for metal processing according to claim 3 is characterized in that: The strong magnetic coupling main rotor is located at one side of the strong magnetic coupling auxiliary rotor and is spaced a certain distance apart.
5. The grinding and polishing equipment for metal processing according to claim 1, characterized in that: The outer end of the lower surface of the grinding disc is chamfered in an arc shape. The grinding disc is wrapped with grinding sandpaper, and the grinding sandpaper is fixed by a clamping bolt.
6. The grinding and polishing equipment for metal processing according to claim 5, characterized in that: The number of grinding sandpapers corresponding to each side surface of the regular hexagonal tube gradually increases along the rotation direction of the regular hexagonal tube.
7. The grinding and polishing equipment for metal processing according to claim 1, characterized in that: A polishing disc is installed at the lower end of the grinding sleeve shaft on one of the side surfaces of the regular hexagonal cylinder.
8. The grinding and polishing equipment for metal processing according to claim 1, characterized in that: The side surface of the L-shaped extrusion seat facing the center of the clamping disk is tapered, and the tapered end thereof is an arc chamfered.
9. The grinding and polishing equipment for metal processing according to claim 1, characterized in that: The connection mode between the grinding sleeve shaft and the grinding main shaft and the grinding secondary shaft is a limited sliding connection.