High-precision positioning photovoltaic glass automatic punching machine

By designing a high-precision positioning automatic photovoltaic glass hole punching machine, using conveyor belts and lever mechanisms, the problems of low precision and low efficiency of photovoltaic glass hole punching are solved, and high-precision and high-efficiency automatic hole punching is achieved.

CN119427563APending Publication Date: 2025-02-14江苏中清光伏科技有限公司
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Patent Information

Application Number
CN202411996037.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-14

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Abstract

The high-precision positioning photovoltaic glass automatic punching machine comprises a rack, a conveying belt mechanism is arranged on the rack, the conveying belt mechanism at least comprises a first roller and a second roller which are rotatable, a conveying belt is arranged on the outer side walls of the first roller and the second roller in a surrounding mode, a strip-shaped opening is formed in the side wall of the conveying belt, and the strip-shaped opening is communicated with the first roller and the second roller. Comprising a motor arranged on a rack and used for driving a first roller, and a plurality of tooth grooves are formed in the surface of the first roller; and the crank connecting rod mechanism at least comprises a crank and a push rod, the crank is driven by a motor, one end face of the crank is rotationally connected with the push rod, the other end face of the crank is fixedly connected with a half-tooth gear, and the half-tooth gear is meshed with a tooth groove formed in the side wall of the first roller. The invention relates to the technical field of photovoltaic glass manufacturing equipment, a motor drives a conveyor belt to move intermittently, and meanwhile, the motor drives a drill bit to reciprocate up and down, so that automatic punching operation on photovoltaic glass is realized.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic glass manufacturing equipment, in particular to a high-precision positioning photovoltaic glass automatic punching machine. Background Art

[0002] Solar photovoltaic glass is a special glass used to cover solar cells, protect them and transmit light. Its main function is to allow as much sunlight as possible to pass through, while protecting the cells from external erosion such as moisture, dust, acid and alkali substances, etc., to ensure that solar cells can stably and efficiently convert solar energy into electrical energy.

[0003] Solar photovoltaic glass is a special glass that can generate electricity using solar radiation by laminating solar cells and has related current extraction devices and cables. With the continuous development of science and technology, people's demand for industrial automation is getting higher and higher, and the requirements for glass processing equipment are also getting higher and higher. Since glass is fragile, drilling holes in glass generally uses diamond or other cutting processes to process and drill holes in the entire piece of glass. Since drilling holes in photovoltaic glass is usually done manually, drilling holes is a key process in the production of photovoltaic glass.

[0004] Traditional drilling methods mainly rely on manual operation or simple mechanical drilling equipment. Manual drilling is not only inefficient, but also difficult to ensure the accuracy and consistency of drilling due to human factors. For example, in terms of hole position accuracy, manual operation may result in deviations of several millimeters or even greater, which is unacceptable for photovoltaic modules with increasingly high requirements. Moreover, manual repeated drilling operations are prone to fatigue, further increasing the risk of unstable product quality and affecting work efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a high-precision positioning automatic punching machine for photovoltaic glass to solve the problem raised by the above background technology that holes in photovoltaic glass are usually drilled manually on the market, the accuracy of the holes cannot be guaranteed, manpower is wasted, and work efficiency is affected.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A photovoltaic glass automatic punching machine with high-precision positioning comprises a frame, a conveyor belt mechanism is arranged on the frame, the conveyor belt mechanism comprises at least a rotatable first roller and a second roller, a conveyor belt is arranged around the outer side wall of the first roller and the second roller, and a strip opening is opened on the side wall of the conveyor belt, comprising: A motor is disposed on the frame and is used to drive the first roller, wherein a plurality of tooth grooves are formed on the surface of the first roller; The crank-connecting rod mechanism at least comprises a crank and a push rod, the crank is driven by a motor, one end face of the crank is rotatably connected to the push rod, the other end face of the crank is fixedly connected to a half-toothed gear, and the half-toothed gear is meshed with a tooth groove provided on the side wall of the first roller; The lever mechanism at least comprises a rotating rod that can rotate horizontally, wherein one end of the rotating rod is rotatably connected to one end of the push rod, the other end of the rotating rod is rotatably connected to a moving rod, and a drill bit is fixedly connected to a lower end side wall of the moving rod; An L-shaped baffle is fixedly connected to the side wall of the frame near the upper end of the conveyor belt, and the bottom side wall of the L-shaped baffle is abutted against the upper side wall of the conveyor belt. A threaded hole is provided on the side wall of the frame away from the motor, and a screw is threadedly connected to the threaded hole. One end of the screw is rotatably connected to a push plate, and a rectangular opening is provided on the side wall of the push plate near the conveyor belt, and the side wall of the push plate near the rectangular opening is rotatably connected to an auxiliary plate through a torsion shaft.

[0007] Preferably, a side wall of the frame close to the motor is respectively fixedly connected with a first limit block and a second limit block, the push rod slides through the side wall of the first limit block, and the moving rod slides through the side wall of the second limit block.

[0008] Preferably, the lever mechanism further comprises, A rotating shaft, a side wall at one end of the rotating shaft is rotatably connected to the side wall of the frame, and the rotating rod is fixedly sleeved on the rotating shaft.

[0009] Preferably, a rectangular groove is formed on a side wall of the L-shaped baffle plate close to the push rod.

[0010] Preferably, the side walls of the first limiting block and the second limiting block are both provided with sliding grooves, and the notches of the sliding grooves are respectively larger than the rod diameters of the push rod and the moving rod.

[0011] Preferably, a sleeve is fixedly connected to a side wall of the push plate close to the screw rod, and the screw rod is rotatably connected to an inner side wall of the sleeve.

[0012] Preferably, the side wall of one end of the auxiliary plate close to the push plate is provided with an inclined surface, and the side wall at the rectangular opening provided in the side wall of the push plate is provided with an inclined surface matching the inclination thereof.

[0013] Preferably, one end of the screw rod away from the push plate is fixedly connected with a handle.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is provided with components such as a screw, a push plate, an auxiliary plate, a motor, a first roller and a second roller. When it is necessary to punch a hole in the photovoltaic glass, the handle is turned, and the handle drives the screw to rotate, so that the screw pushes the push plate to move. The distance between the push plate and the L-shaped baffle is adjusted according to the size of the photovoltaic glass, so as to facilitate the limiting effect on photovoltaic glasses of different sizes. 2. The present invention starts the motor to drive the half-tooth gear to rotate, and the first roller meshing with the half-tooth gear rotates accordingly, thereby driving the rotation of the conveyor belt. Due to the setting of the half-tooth gear, the movement of the conveyor belt is intermittent, so that the photovoltaic glass on the conveyor belt pauses for a certain period of time, which is convenient for punching holes in it; due to the setting of the auxiliary plate that is rotatably connected to the side wall of the push plate through the torsion shaft, the photovoltaic glass at the end of the conveyor belt can be well guided. As the photovoltaic glass moves, the auxiliary plate is pushed closer to the push plate. The rotation of the auxiliary plate can adjust the rear half of the photovoltaic glass, so that the photovoltaic glass moves close to the L-shaped baffle, which improves the accuracy of punching holes in it; 3. The present invention arranges components such as a motor, a crank, a push rod, a rotating rod, a moving rod, a first limit block and a second limit block. When the motor rotates, it will drive the crank fixedly connected to its output end to rotate, and the push rod rotationally connected to the crank side wall will move up and down in the first limit block. Since the other end of the push rod is rotationally connected to the rotating rod, when the push rod moves, it will push the rotating rod to rotate around the rotating shaft, so that the moving rod rotationally connected to the other end of the rotating rod slides along the sliding groove opened on the side wall of the second limit block, so that the drill bit fixedly connected to the bottom side wall of the moving rod can move toward the direction of the conveyor belt. Since the crank is an intermittent structure, when the conveyor belt stops conveying the photovoltaic glass, it is convenient for the drill bit to drill holes in the photovoltaic glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural diagram of a photovoltaic glass automatic drilling machine with high-precision positioning proposed by the present invention; Figure 2 A schematic diagram of the rear view of a photovoltaic glass automatic drilling machine with high precision positioning proposed by the present invention Figure 3 This is a front cross-sectional structural schematic diagram of a photovoltaic glass automatic drilling machine with high-precision positioning proposed by the present invention; Figure 4 for Figure 2 A schematic diagram of the enlarged structure at A in the middle; Figure 5 This is a schematic diagram of the rear cross-sectional structure of a high-precision positioning photovoltaic glass automatic drilling machine proposed by the present invention.

[0016] In the figure: 1. frame; 2. screw; 3. L-shaped baffle; 4. first limit block; 5. second limit block; 6. rotating shaft; 7. push rod; 8. rotating rod; 9. moving rod; 10. drill bit; 11. conveyor belt; 12. first roller; 13. second roller; 14. tooth groove; 15. half-tooth gear; 16. push plate; 17. auxiliary plate; 18. motor; 19. crank; 20. handle. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] Reference Figure 1-5 A photovoltaic glass automatic punching machine with high-precision positioning includes a frame 1, a conveyor belt mechanism is arranged on the frame 1, the conveyor belt mechanism includes at least a rotatable first roller 12 and a second roller 13, a conveyor belt 11 is arranged around the outer side wall of the first roller 12 and the second roller 13, and a strip-shaped opening is opened on the side wall of the conveyor belt 11, including a motor 18, which is arranged on the frame 1 and is used to drive the first roller 12, and a plurality of tooth grooves 14 are opened on the surface of the first roller 12; The crank-connecting rod mechanism at least comprises a crank 19 and a push rod 7. The crank 19 is driven by a motor 18. One end face of the crank 19 is rotatably connected to the push rod 7. The other end face of the crank 19 is fixedly connected to a half-toothed gear 15. The half-toothed gear 15 is meshed with a tooth groove 14 provided on the side wall of the first roller 12. The lever mechanism at least comprises a horizontally rotatable rotating rod 8, wherein one end of the rotating rod 8 is rotatably connected to one end of the push rod 7, and the other end of the rotating rod 8 is rotatably connected to a moving rod 9, and a drill bit 10 is fixedly connected to the lower end side wall of the moving rod 9; An L-shaped baffle 3 is fixedly connected to the side wall of the frame 1 near the upper end of the conveyor belt 11, and the bottom side wall of the L-shaped baffle 3 abuts against the upper side wall of the conveyor belt 11. A threaded hole is provided on the side wall of the frame 1 away from the motor 18, and a screw 2 is threadedly connected to the threaded hole. One end of the screw 2 is rotatably connected to a push plate 16, and a rectangular opening is provided on the side wall of the push plate 16 near the conveyor belt 11, and the side wall of the push plate 16 near the rectangular opening is rotatably connected to an auxiliary plate 17 via a torsion shaft.

[0020] In the present invention, the frame 1 is a C-shaped structure, and the first roller 12 and the second roller 13 are rotatably connected between the inner side walls of the frame 1, and the first roller 2 and the second roller 13 are arranged at the same horizontal position. A conveyor belt 11 is wound around the outer sides of the first roller 12 and the second roller 13, and a strip opening is opened on the side wall of the conveyor belt 11. A plurality of tooth grooves 14 are opened on the surface of the first roller 12. A motor 18 is fixedly connected to the side wall of the frame 1 close to the first roller 12, and a crank 19 is fixedly connected to the output end of the motor 18. The crank 19 is a U-shaped structure, and a push rod 7 is rotatably connected to the middle side wall of the crank 19. The push rod 7 is arranged vertically in the initial state.

[0021] Furthermore, the lever mechanism further comprises a rotating shaft 6 , a side wall at one end of the rotating shaft 6 is rotatably connected to a side wall of the frame 1 , and the rotating rod 8 is fixedly sleeved on the rotating shaft 6 .

[0022] In the present invention, the middle side wall of the rotating rod 8 is rotatably connected to the rotating shaft 6, and the side wall at one end of the rotating shaft 6 is fixedly connected to the side wall of the frame 1.

[0023] A half-toothed gear 15 is fixedly connected to the side wall of the crank 19 on the other side, and the half-toothed gear 15 is meshed with the tooth groove 14 provided on the side wall of the first roller 12. A first limit block 4 and a second limit block 5 are fixedly connected to the side wall of the frame 1 close to the motor 18, respectively. The side walls of the first limit block 4 and the second limit block 5 are provided with sliding grooves to facilitate the sliding of the push rod 7 and the moving rod 9. The push rod 7 passes through the side wall of the first limit block 4 and is slidably connected thereto. The other end of the push rod 7 is rotatably connected to a rotating rod 8, and the other end of the rotating rod 8 is rotatably connected to the moving rod 9. The lower end side wall of the moving rod 9 is fixedly connected to a drill bit 10.

[0024] The moving rod 9 passes through the side wall of the second limit block 5 and is slidably connected thereto. An L-shaped baffle 3 is fixedly connected to the side wall of the frame 1 near the upper end of the conveyor belt 11. A rectangular groove is provided on the side wall of the L-shaped baffle 3 near the push rod 7 to facilitate the movement of the push rod 7. The bottom side wall of the L-shaped baffle 3 abuts against the upper side wall of the conveyor belt 11. A threaded hole is provided on the side wall of the frame 1 away from the motor 18. A screw 2 is threadedly connected to the threaded hole. A handle 20 is fixedly connected to one end of the screw 2 away from the push plate 16 to facilitate the rotation of the screw 2. One end of the screw 2 is rotatably connected to the push plate 16. The side wall of the push plate 16 near the screw 2 is fixed A sleeve is fixedly connected, and the screw 2 is rotatably connected to the inner side wall of the sleeve to facilitate pushing the push plate 16 to move. A rectangular opening is provided on the side wall of the push plate 16 close to the conveyor belt 11, and an auxiliary plate 17 is rotatably connected to the side wall of the push plate 16 close to the rectangular opening through a torsion shaft. The side wall of the auxiliary plate 17 close to the push plate 16 is an inclined surface to facilitate the movement of the photovoltaic glass on the conveyor belt 11, and the side wall of the rectangular opening provided on the side wall of the push plate 16 is provided with an inclined surface matching its inclination. The specific connection method and working principle of multiple electrical components are well known in the art and will not be elaborated on here.

[0025] Working principle: In the present invention, when it is necessary to punch a hole in the photovoltaic glass, the handle 20 is rotated, and the handle 20 drives the screw 2 to rotate, so that the screw 2 pushes the push plate 16 to move, and the distance between the push plate 16 and the L-shaped baffle 3 is adjusted according to the size of the photovoltaic glass, so as to facilitate the limiting effect on photovoltaic glasses of different sizes; Start the motor 18, the motor 18 drives the half-toothed gear 15 to rotate, and the first roller 12 meshing with the half-toothed gear 15 rotates accordingly, thereby driving the conveyor belt 11 to rotate. Due to the setting of the half-toothed gear 15, the movement of the conveyor belt 11 is intermittent, so that the photovoltaic glass on the conveyor belt 11 pauses for a certain period of time, which is convenient for punching holes in it; due to the setting of the auxiliary plate 17 that is rotatably connected to the side wall of the push plate 16 through the torsion shaft, the photovoltaic glass at the end of the conveyor belt 11 can be well guided. As the photovoltaic glass moves, the auxiliary plate 17 will be pushed closer to the push plate 16. The rotation of the auxiliary plate 17 can adjust the rear half of the photovoltaic glass, so that the photovoltaic glass moves close to the L-shaped baffle 3, thereby improving the accuracy of punching holes in it; When the motor 18 rotates, it will drive the crank 19 fixedly connected to its output end to rotate, and the push rod 7 rotatably connected to the side wall of the crank 19 will move up and down in the first limit block 4. Since the other end of the push rod 7 is rotatably connected to the rotating rod 8, when the push rod 7 moves, it will push the rotating rod 8 to rotate around the rotating shaft 6, so that the moving rod 9 rotatably connected to the other end of the rotating rod 8 slides along the sliding groove opened on the side wall of the second limit block 5, so that the drill bit 10 fixedly connected to the bottom side wall of the moving rod 9 can be moved toward the conveyor belt 11. Since the crank 19 is an intermittent structure, when the conveyor belt 11 stops conveying the photovoltaic glass, it is convenient for the drill bit 10 to drill holes in the photovoltaic glass.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic glass automatic drilling machine with high-precision positioning, comprising a frame (1), a conveyor belt mechanism being arranged on the frame (1), the conveyor belt mechanism comprising at least a rotatable first roller (12) and a second roller (13), a conveyor belt (11) being arranged around the outer side walls of the first roller (12) and the second roller (13), the side wall of the conveyor belt (11) being provided with a strip-shaped opening, characterized in that: include, A motor (18) is disposed on the frame (1) and is used to drive the first roller (12), wherein a plurality of tooth grooves (14) are formed on the surface of the first roller (12); A crank-connecting rod mechanism, comprising at least a crank (19) and a push rod (7), wherein the crank (19) is driven by a motor (18), one end face of the crank (19) is rotatably connected to the push rod (7), and the other end face of the crank (19) is fixedly connected to a half-toothed gear (15), wherein the half-toothed gear (15) is meshed with a tooth groove (14) provided on a side wall of the first roller (12); The lever mechanism comprises at least a horizontally rotatable rotating rod (8), wherein one end of the rotating rod (8) is rotatably connected to one end of the push rod (7), the other end of the rotating rod (8) is rotatably connected to a moving rod (9), and a drill bit (10) is fixedly connected to a lower end side wall of the moving rod (9); An L-shaped baffle (3) is fixedly connected to a side wall of the frame (1) close to the upper end of the conveyor belt (11); the bottom side wall of the L-shaped baffle (3) abuts against the upper side wall of the conveyor belt (11); a threaded hole is provided on the side wall of the frame (1) away from the motor (18); a screw rod (2) is threadedly connected to the threaded hole; one end of the screw rod (2) is rotatably connected to a push plate (16); a rectangular opening is provided on the side wall of the push plate (16) close to the conveyor belt (11); and an auxiliary plate (17) is rotatably connected to the side wall of the push plate (16) close to the rectangular opening via a torsion shaft.

2. According to the high-precision positioning photovoltaic glass automatic drilling machine of claim 1, it is characterized in that: A first limit block (4) and a second limit block (5) are fixedly connected to a side wall of the frame (1) close to the motor (18), respectively; the push rod (7) slides through the side wall of the first limit block (4), and the moving rod (9) slides through the side wall of the second limit block (5).

3. The photovoltaic glass automatic drilling machine with high-precision positioning according to claim 2 is characterized in that: The lever mechanism also includes, A rotating shaft (6), a side wall at one end of the rotating shaft (6) being rotatably connected to a side wall of the frame (1), and the rotating rod (8) being fixedly sleeved on the rotating shaft (6).

4. The photovoltaic glass automatic drilling machine with high-precision positioning according to claim 3 is characterized in that: A rectangular groove is formed on a side wall of the L-shaped baffle plate (3) close to the push rod (7).

5. The photovoltaic glass automatic drilling machine with high-precision positioning according to claim 2, characterized in that: The side walls of the first limiting block (4) and the second limiting block (5) are both provided with sliding grooves, and the notches of the sliding grooves are respectively larger than the rod diameters of the push rod (7) and the moving rod (9).

6. The photovoltaic glass automatic drilling machine with high-precision positioning according to claim 1, characterized in that: A sleeve is fixedly connected to a side wall of the push plate (16) close to the screw rod (2), and the screw rod (2) is rotatably connected to the inner side wall of the sleeve.

7. The photovoltaic glass automatic drilling machine with high-precision positioning according to claim 6, characterized in that: The side wall of one end of the auxiliary plate (17) close to the push plate (16) is provided with an inclined surface, and the side wall of the rectangular opening provided in the side wall of the push plate (16) is provided with an inclined surface matching the inclination thereof.

8. A photovoltaic glass automatic drilling machine with high-precision positioning according to any one of claims 1 to 7, characterized in that: One end of the screw rod (2) away from the push plate (16) is fixedly connected to a handle (20).