Chronic springback memory pillow production and manufacturing method

Abstract

The invention discloses a production and manufacturing method of a chronic rebound memory pillow. The production and manufacturing method comprises the following steps: step 1, preparing materials; step 2, heating; step 3, curing; step 4, drying; step 5, sewing; step 6, detecting; step 7, assembling; wherein in the first step, polyurethane memory foam, a silver ion material, an antibacterial agent and a fiber filler are prepared to serve as inner core materials, a mold corresponding to the inner core materials is manufactured according to the needed specification and shape, and meanwhile an outer sleeve material is prepared; wherein in the second step, a proper amount of the polyurethane memory foam, the silver ion material, the antibacterial agent and the fiber filler prepared in the first step are placed in a mold and then heated to be expanded and formed, and a semi-finished inner core is obtained; according to the production and manufacturing method of the chronic rebound memory pillow, in the preparation process, the antibacterial agent and the silver ion material are added, and the antibacterial coating is sprayed, so that the antibacterial effect of the memory pillow is improved.

Description

Technical Field

[0001] The invention relates to the technical field of pillow production, in particular to a method for producing a chronic rebound memory pillow. Background Art

[0002] The chronic rebound memory pillow is a specially designed pillow with memory foam material that can provide personalized support and comfort according to the shape and posture of the human body. The advantages of chronic rebound memory pillows include improving sleep quality, reducing neck and shoulder discomfort, preventing and relieving cervical spine problems, etc. They are suitable for all kinds of sleepers, especially those who need extra support and comfort, such as those who sit in the office for a long time and patients with cervical spondylosis. However, during the use of existing chronic rebound memory pillows, due to the long-term contact between the head and the memory pillow, the memory pillow is prone to moisture due to sweating, which makes it easy for bacteria to grow in the memory pillow, which is not good for the health of the user. Summary of the invention

[0003] The object of the present invention is to provide a method for producing a chronic rebound memory pillow to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: a method for manufacturing a chronic rebound memory pillow, comprising the following steps: step one, preparing materials; step two, heating; step three, curing; step four, drying; step five, suturing; step six, testing; step seven, assembling; In the above step 1, polyurethane memory foam, silver ion material, antibacterial agent and fiber filler are prepared as inner core materials, and molds are made according to required specifications and shapes, and outer shell materials are prepared at the same time; In the above step 2, the polyurethane memory foam, silver ion material, antibacterial agent and fiber filler prepared in step 1 are appropriately placed in a mold, and then heated to expand and shape the mold to obtain a semi-finished inner core; In the above step 3, the semi-finished inner core obtained after forming in step 2 is cooled and solidified to ensure that the semi-finished inner core has good elasticity and stability; In the above step 4, the semi-finished inner core cured in step 3 is placed in a sterile studio, and then sprayed with an antibacterial coating, and then the semi-finished inner core sprayed with the antibacterial coating is placed in a drying room for drying; In the above step 5, the outer jacket material selected in step 1 is sewn according to the shape of the inner core of the semi-finished product dried in step 4 to obtain an outer jacket; In the above step 6, the semi-finished inner core obtained in step 4 is subjected to quality inspection, and the quality inspection includes the elasticity and shape of the inner core, and the outer shell obtained in step 5 is subjected to quality inspection; In the above step seven, the semi-finished inner core and outer shell that have passed the inspection in step six are assembled, and the semi-finished inner core is wrapped with a zipper or buttons to obtain a finished chronic rebound memory pillow.

[0005] Preferably, in step 1, the outer jacket material includes but is not limited to cotton cloth and nylon cloth.

[0006] Preferably, in step 1, the antibacterial agent is selected from one of ammonium chloride and triclosan, and the weight ratio of the polyurethane memory foam, the silver ion material, the antibacterial agent and the fiber filler is 99:0.5:0.3:0.2.

[0007] Preferably, in step 4, the temperature in the drying room is 40-50° C., and the air in the drying room is in a circulating state. When the air is circulating, the air is purified by an air purification device.

[0008] Preferably, in step five, a zipper or buttons can be provided on the jacket as required to facilitate better cleaning of the jacket.

[0009] Preferably, in step five, containing bags are provided on both sides of the interior of the jacket, and zippers are provided on the containing bags. During use, a Chinese medicine bag containing wild chrysanthemum, mung bean and cassia seed can be placed in the containing bags, and the weight ratio of wild chrysanthemum, mung bean and cassia seed is 1:1:1.

[0010] Compared with the prior art, the beneficial effects of the present invention are: the method for producing a slow rebound memory pillow improves the antibacterial effect of the memory pillow by adding antibacterial agents and silver ion materials and spraying an antibacterial coating during the preparation process; and a containing bag is provided in the outer shell, and a Chinese medicine bag is placed in the containing bag. The Chinese medicine in the Chinese medicine bag can help sleep, and at the same time, there is no need to change the structure of the inner core of the semi-finished product, thereby ensuring the slow rebound elasticity of the inner core of the semi-finished product and improving the competitiveness of the memory pillow in the market. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The present invention is a flow chart of the method. Implementation

[0012] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0013] See also Figure 1 , an embodiment of the present invention: a method for manufacturing a chronic rebound memory pillow, comprising the following steps: step one, preparing materials; step two, heating; step three, curing; step four, drying; step five, suturing; step six, testing; step seven, assembling; In the above step 1, polyurethane memory foam, silver ion material, antibacterial agent and fiber filler are prepared as inner core materials, and molds are made according to required specifications and shapes. At the same time, outer jacket materials are prepared, and the outer jacket materials include but are not limited to cotton cloth and nylon cloth, and the antibacterial agent is selected from one of ammonium chloride and triclosan, and the weight ratio of polyurethane memory foam, silver ion material, antibacterial agent and fiber filler is 99:0.5:0.3:0.2; In the above step 2, the polyurethane memory foam, silver ion material, antibacterial agent and fiber filler prepared in step 1 are appropriately placed in a mold, and then heated to expand and shape the mold to obtain a semi-finished inner core; In the above step 3, the semi-finished inner core obtained after forming in step 2 is cooled and solidified to ensure that the semi-finished inner core has good elasticity and stability; In the above step 4, the semi-finished inner core cured in step 3 is placed in a sterile studio, and then the semi-finished inner core is sprayed with an antibacterial coating by a spraying device, and then the semi-finished inner core sprayed with the antibacterial coating is placed in a drying room for drying, and the temperature in the drying room is 40-50° C., and the air in the drying room is in a circulating state. When the air is circulating, the air is purified by an air purification device; In the above step 5, the outer jacket material selected in step 1 is sewn according to the shape of the inner core of the semi-finished product dried in step 4 to obtain an outer jacket, and a zipper or button can be provided on the outer jacket as required to better clean the outer jacket; a containing bag is provided on both sides of the inner part of the outer jacket, and a zipper is provided on the containing bag, and during use, a Chinese medicine bag can be placed in the containing bag, and wild chrysanthemum, mung bean and cassia seed are placed in the Chinese medicine bag, and the weight ratio of wild chrysanthemum, mung bean and cassia seed is 1:1:1; In the above step 6, the semi-finished inner core obtained in step 4 is subjected to quality inspection, and the quality inspection includes the elasticity and shape of the inner core, and the outer shell obtained in step 5 is subjected to quality inspection; In the above step seven, the semi-finished inner core and outer shell that have passed the inspection in step six are assembled, and the semi-finished inner core is wrapped with a zipper or buttons to obtain a finished chronic rebound memory pillow.

[0014] Based on the above, the advantage of the present invention is that when the invention is used, by adding antibacterial agents and silver ion materials, and spraying an antibacterial coating on the surface of the semi-finished inner core, the antibacterial effect of the memory pillow is improved, which is convenient for protecting the health of the user, and the Chinese medicine in the Chinese medicine bag can help sleep. At the same time, there is no need to change the structure of the semi-finished inner core, thereby ensuring the slow rebound elasticity of the semi-finished inner core and improving the competitiveness of the memory pillow in the market.

[0015] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A method for producing a slow rebound memory pillow, comprising the following steps: Step 1, material preparation; Step 2, heating; Step 3, curing; Step 4, drying; Step 5, suturing; Step 6, testing; Step 7, assembling; It is characterized by: In the above step 1, polyurethane memory foam, silver ion material, antibacterial agent and fiber filler are prepared as inner core materials, and molds are made according to required specifications and shapes, and outer shell materials are prepared at the same time; In the above step 2, the polyurethane memory foam, silver ion material, antibacterial agent and fiber filler prepared in step 1 are appropriately placed in a mold, and then heated to expand and shape the mold to obtain a semi-finished inner core; In the above step 3, the semi-finished inner core obtained after forming in step 2 is cooled and solidified to ensure that the semi-finished inner core has good elasticity and stability; In the above step 4, the semi-finished inner core cured in step 3 is placed in a sterile studio, and then sprayed with an antibacterial coating, and then the semi-finished inner core sprayed with the antibacterial coating is placed in a drying room for drying; In the above step 5, the outer jacket material selected in step 1 is sewn according to the shape of the inner core of the semi-finished product dried in step 4 to obtain an outer jacket; In the above step 6, the semi-finished inner core obtained in step 4 is subjected to quality inspection, and the quality inspection includes the elasticity and shape of the inner core, and the outer shell obtained in step 5 is subjected to quality inspection; In the above step seven, the semi-finished inner core and outer shell that have passed the inspection in step six are assembled, and the semi-finished inner core is wrapped with a zipper or buttons to obtain a finished chronic rebound memory pillow.

2. The method for producing a slow rebound memory pillow according to claim 1, characterized in that: In step 1, the outer jacket material includes but is not limited to cotton and nylon.

3. The method for producing a slow rebound memory pillow according to claim 1, characterized in that: In the step 1, the antibacterial agent is selected from one of ammonium chloride and triclosan, and the weight ratio of the polyurethane memory foam, the silver ion material, the antibacterial agent and the fiber filler is 99:0.5:0.3:0.

2.

4. The method for producing a slow rebound memory pillow according to claim 1, characterized in that: In the step 4, the temperature in the drying room is 40-50° C., and the air in the drying room is in a circulating state. When the air is circulating, the air is purified by the air purification equipment.

5. The method for producing a slow rebound memory pillow according to claim 1, characterized in that: In step 5, a zipper or buttons can be provided on the coat according to needs so as to better clean the coat.

6. The method for producing a slow rebound memory pillow according to claim 1, characterized in that: In the step five, a containing bag is provided on both sides of the interior of the coat, and a zipper is provided on the containing bag. During use, a Chinese medicine bag containing wild chrysanthemum, mung bean and cassia seed can be placed in the containing bag, and the weight ratio of wild chrysanthemum, mung bean and cassia seed is 1:1:1.

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