Automatic sorting goods shelf and sorting system thereof

Abstract

The invention relates to the technical field of logistics, and particularly discloses an automatic sorting goods shelf and a sorting system thereof.The automatic sorting goods shelf comprises a base, two goods shelf bodies are installed in the middle of the top end of the base, and a plurality of lifting mechanisms are installed on the two goods shelf bodies; the lifting mechanism comprises a storage box, a through opening, a fixing frame, a positioning mechanism, a double-head motor, a driving shaft and a lifting gear. After a double-head motor is started, a lifting gear is precisely meshed with a tooth groove to drive a storage box and a placing goods shelf to move up and down, then a first driver is started, and a double-head screw is driven to rotate through tight meshing transmission of two bevel gears to enable two positioning blocks to be accurately inserted into corresponding positioning grooves, so that the storage box is firmly and stably fixed; by means of the design, the height of each layer of the goods shelf can be flexibly adjusted so as to adapt to goods of different sizes, the space utilization rate of the goods shelf is greatly improved, and the sorting difficulty and time cost are effectively reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of logistics, and in particular relates to an automatic sorting shelf and a sorting system thereof. Background Art

[0002] With the rapid progress of intelligent warehousing, the market competition is becoming increasingly fierce. In this context, intelligent sorting, as a key link in intelligent warehousing and logistics processes, plays a vital role. As an extremely common operation scenario in the logistics industry, the intelligent upgrade of cargo sorting has become an indispensable part of the intelligent warehousing system. The widespread application of intelligent sorting technology has not only significantly reduced labor costs and greatly improved sorting efficiency, but also greatly reduced the possible mispicking and missed picking in the manual sorting process, thereby ensuring the high accuracy and reliability of sorting operations.

[0003] In the Chinese patent with publication number CN212075261U, an automatic sorting shelf is mentioned. Through the arrangement of structures such as a swing cylinder, a rotating mounting seat, a rotating rod, a lifting column, and a driving motor, for conveying platforms of different heights, on the one hand, the height of the sorting platform can be adjusted by controlling the driving motor, and used in conjunction with the conveying platform of the corresponding height. On the other hand, when the height of the equipment cannot meet the requirements of a higher conveying platform, the overall height of the shelf can be increased by controlling the swing cylinder, thereby improving the practicality of the automatic sorting shelf.

[0004] However, the structure of the sorting shelf is relatively fixed, which leads to the problem of irrational space planning during actual use. Since the height of the shelf is fixed, when items of different sizes need to be stored, this fixity becomes a limitation, resulting in the inability to effectively and flexibly utilize the shelf space. Specifically, for smaller items, they may be wasted due to excessive shelf space, while for larger items, they may not be properly placed due to insufficient shelf space. This not only reduces the space utilization of the shelf, but also increases the difficulty and time cost of sorting. Summary of the invention

[0005] The object of the present invention is to provide an automatic sorting shelf and a sorting system thereof to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] An automatic sorting shelf, comprising:

[0008] A base, wherein two shelf bodies are installed at the middle of the top of the base, and a plurality of lifting mechanisms are installed on the two shelf bodies;

[0009] The lifting mechanism includes a storage box, a through-port, a fixed frame, a positioning mechanism, a double-headed motor, a driving shaft and a lifting gear. The through-port, the driving shaft and the lifting gear are each provided with two, and the two through-ports are both opened on an inner wall of one side of the storage box. The fixed frame is installed between the inner walls of both sides of the storage box. The positioning mechanism is installed between the inner walls of both sides of the fixed frame. The double-headed motor is installed between the inner walls of both sides of the fixed frame. The two driving shafts are respectively installed on the outer walls of both sides of the storage box through bearings, and the two lifting gears are respectively installed on the outer surfaces of the two driving shafts.

[0010] An adjustment mechanism, wherein two adjustment mechanisms are provided, and the two adjustment mechanisms are respectively installed between the outer walls of the two sides of the two shelf bodies;

[0011] The sorting mechanism is provided with two, and the two sorting mechanisms are respectively installed on the two adjusting mechanisms, and the sorting mechanisms can automatically sort the goods.

[0012] Preferably, driving wheels are installed at the four corners of the bottom end of the base, a control panel is installed at one end of the base, a storage shelf is installed between the opposite surfaces of the two lifting mechanisms on each layer, a number of fixing rods are installed between the inner walls on both sides of several of the storage shelves, three rollers are installed on the outer surfaces of several of the fixing rods, a number of tooth grooves are opened on the opposite surfaces of the two shelf bodies, and a number of positioning grooves are opened on the inner walls on both sides of the two shelf bodies.

[0013] Preferably, the positioning mechanism includes a double-headed screw, a first bevel gear, a positioning block, a limit rod, a first driver and a second bevel gear, the double-headed screw is installed between the inner walls of both sides of the fixed frame through a bearing, the first bevel gear is installed in the middle of the outer surface of the double-headed screw, two positioning blocks are provided, and the two positioning blocks are respectively installed on both sides of the outer surface of the double-headed screw, four limit rods are provided, and the four limit rods are respectively installed on the upper and lower parts of the opposite surfaces of the two positioning blocks, the first driver is installed at the bottom end of the storage box, the second bevel gear is installed at the output end of the first driver, and the bottom end of the second bevel gear is installed on the bottom box wall of the storage box through a bearing.

[0014] Preferably, the positioning block and the storage box are both configured as convex structures, the first bevel gear is meshed with the second bevel gear, the first driver and the driving wheel are both electrically connected to the control panel, the lifting gear is meshed with a corresponding number of tooth grooves, and the shelf is configured as a U-shaped structure.

[0015] Preferably, the adjustment mechanism includes a support frame, an adjusting screw, a pulley group, a slide track, an electric rotating slide and a second driver. Two of the support frame and the adjusting screw are provided, and the two support frames are installed at the top of the base. The two adjusting screws are respectively installed between the inner walls on both sides of the two support frames through bearings, the pulley group is installed between the lower parts of the outer surfaces of the two adjusting screws, the slide track is installed between the upper parts of the outer surfaces of the two adjusting screws, the electric rotating slide is installed on the outer surface of the slide track, and the second driver is installed at the top of one side support frame.

[0016] Preferably, the sorting mechanism includes a fixed frame, an electric telescopic rod, a sorting frame, a guide groove and a grabbing mechanism, the fixed frame is installed on the top of the electric rotating slide, the electric telescopic rod is installed on the outer wall of the fixed frame, the sorting frame is installed at the output end of the electric telescopic rod, the guide groove is opened at the bottom end of the sorting frame, and the grabbing mechanism is installed between the inner walls on both sides of the sorting frame.

[0017] Preferably, the grabbing mechanism includes forward and reverse screw rods, a third driver, a grabbing splint and a limit groove, the forward and reverse screw rods are installed between the inner walls on both sides of the sorting rack through bearings, the third driver is installed at one end of the forward and reverse screw rods, two grabbing splints are provided, and the two grabbing splints are respectively installed on both sides of the outer surface of the forward and reverse screw rods, and four limit grooves are provided, and the four limit grooves are respectively opened at the top and bottom ends of the two grabbing splints.

[0018] Preferably, the third driver, the electric telescopic rod, the electric rotating slide and the second driver are all electrically connected to the control panel, the width of the limit groove is consistent with the thickness of the sorting rack, and the opposite sides of the two grabbing splints are both set as inclined surfaces.

[0019] A sorting system for automatic sorting shelves, comprising:

[0020] Identification end, monitoring end, control end and management end;

[0021] The identification end includes a barcode scanning unit, an RFID reading unit and a computer vision unit; the monitoring end includes a cargo status monitoring unit, an equipment status monitoring unit and an environmental parameter monitoring unit; the control end includes a data analysis unit, a data processing unit and a central control unit; the management end includes an alarm unit, an emergency processing unit and a remote maintenance unit;

[0022] The barcode scanning unit is used to scan barcodes to quickly and accurately obtain relevant information of the goods, such as product name, specifications, quantity, etc. The RFID reading unit uses RFID technology to read RFID tag information on the goods to achieve automatic identification and tracking of the goods. The computer vision uses cameras and image processing technology to visually identify and analyze the goods.

[0023] The cargo status monitoring unit is used to monitor the location, quantity, integrity and other status of the cargo in real time to ensure the accuracy and safety of the cargo during the sorting process. The equipment status monitoring unit is used to monitor the operating status of the sorting equipment to prevent equipment failure and shutdown. The environmental parameter monitoring unit is used to monitor the environmental parameters of the sorting site to ensure that the working environment meets safety and production requirements.

[0024] Preferably, the data analysis unit is used to analyze the collected data and extract useful information for decision-making and control, the data processing unit is used to pre-process and format the raw data for subsequent data analysis and control, and the central control unit, as the core of the entire system, receives data from the monitoring end and the identification end, and executes corresponding control instructions according to the results of the data analysis unit;

[0025] The alarm unit is used to trigger an alarm signal when an abnormal situation is detected, and notify relevant personnel to take corresponding measures. The emergency handling unit is used to handle emergency situations to ensure system security and personnel safety. The remote maintenance unit is used to allow remote users to access the system to perform configuration, troubleshooting, updating and other operations.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] (1) The present invention sets a plurality of lifting mechanisms inside the shelf body. After starting the double-headed motor, the lifting gear and the tooth groove are precisely meshed to drive the storage box and the shelf to move up and down. Then, the first driver is started, and the double-headed screw is driven to rotate through the tightly meshed transmission of the two bevel teeth so that the two positioning blocks are accurately inserted into the corresponding positioning grooves, thereby firmly and stably fixing the storage box. This design enables the shelf to flexibly adjust the height of each layer to accommodate goods of different sizes, greatly improving the space utilization of the shelf and effectively reducing the difficulty and time cost of sorting.

[0028] (2) The present invention sets an adjustment mechanism on the outer surface of the shelf body. After the second drive is started, the pulley group is synchronously driven to drive the two adjustment screws to work simultaneously, thereby making the slide track move up and down in the vertical direction. At the same time, the electric rotary slide can move freely on the slide track, so as to flexibly adjust its position in the horizontal direction. In this way, the sorting mechanism can realize flexible movement in the horizontal and vertical directions, and easily pick up the goods at different positions on the sorting shelf.

[0029] (3) The present invention sets a sorting mechanism inside the adjustment mechanism. The electric telescopic rod pushes the sorting rack to move toward the goods, so that the grabbing clamps can be smoothly inserted into the two sides of the goods. Then, the third driver is started to drive the forward and reverse screws to rotate, thereby driving the two grabbing clamps to move toward the middle to clamp the goods. In this way, the goods can be sorted out from the shelf and moved to the designated position, thereby realizing automatic sorting of the goods. In addition, by adjusting the distance between the two grabbing clamps, it can adapt to goods of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 One of the three-dimensional diagrams of the present invention;

[0031] Figure 2 For the present invention Figure 1 A magnified view of middle;

[0032] Figure 3 is a cross-sectional view of the lifting mechanism of the present invention;

[0033] Figure 4 A three-dimensional diagram of the positioning mechanism of the present invention;

[0034] Figure 5 is a three-dimensional diagram of the adjustment mechanism of the present invention;

[0035] Figure 6 is a three-dimensional diagram of the sorting mechanism of the present invention;

[0036] Figure 7 is a three-dimensional diagram of the grabbing mechanism of the present invention;

[0037] Figure 8 It is a flow chart of the sorting system of the present invention;

[0038] In the figure: 1. base; 2. shelf body; 3. lifting mechanism; 4. adjustment mechanism; 5. sorting mechanism; 6. driving wheel; 7. control panel; 8. shelf placement; 9. fixing rod; 10. roller; 11. tooth groove; 12. positioning groove;

[0039] 31. Storage box; 32. Through hole; 33. Fixed frame; 34. Positioning mechanism; 35. Double-headed motor; 36. Driving shaft; 37. Lifting gear;

[0040] 341, double-headed screw; 342, first bevel gear; 343, positioning block; 344, limiting rod; 345, first driver; 346, second bevel gear;

[0041] 41. Support frame; 42. Adjusting screw; 43. Pulley assembly; 44. Sliding seat track; 45. Electric rotating sliding seat; 46. Second drive;

[0042] 51. Fixed frame; 52. Electric telescopic rod; 53. Sorting frame; 54. Guide groove; 55. Grasping mechanism;

[0043] 551, forward and reverse screw rods; 552, third driver; 553, grabbing splint; 554, limiting groove. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] Embodiment 1:

[0046] See also Figures 1 to 7 As shown, an automatic sorting shelf comprises:

[0047] A base 1, two shelf bodies 2 are installed at the middle of the top of the base 1, and a plurality of lifting mechanisms 3 are installed on the two shelf bodies 2;

[0048] The lifting mechanism 3 includes a storage box 31, a through-port 32, a fixed frame 33, a positioning mechanism 34, a double-headed motor 35, a driving shaft 36 and a lifting gear 37. The through-port 32, the driving shaft 36 and the lifting gear 37 are each provided with two, and the two through-ports 32 are both opened on the inner wall of one side of the storage box 31, the fixed frame 33 is installed between the inner walls of both sides of the storage box 31, the positioning mechanism 34 is installed between the inner walls of both sides of the fixed frame 33, the double-headed motor 35 is installed between the inner walls of both sides of the fixed frame 33, the two driving shafts 36 are respectively installed on the outer walls of both sides of the storage box 31 through bearings, and the two lifting gears 37 are respectively installed on the outer surfaces of the two driving shafts 36;

[0049] An adjustment mechanism 4, wherein two adjustment mechanisms 4 are provided, and the two adjustment mechanisms 4 are respectively installed between the outer walls of both sides of the two shelf bodies 2;

[0050] The sorting mechanism 5 is provided with two sorting mechanisms 5, and the two sorting mechanisms 5 are respectively installed on the two adjusting mechanisms 4, and the sorting mechanism 5 can automatically sort the goods.

[0051] Depend on Figures 1 to 4It can be seen that driving wheels 6 are installed at the four corners of the bottom end of the base 1, a control panel 7 is installed at one end of the base 1, a shelf 8 is installed between the opposite surfaces of the two lifting mechanisms 3 on each layer, a plurality of fixing rods 9 are installed between the inner walls on both sides of the plurality of shelves 8, and three rollers 10 are installed on the outer surfaces of the plurality of fixing rods 9, a plurality of tooth grooves 11 are opened on the opposite surfaces of the two shelf bodies 2, and a plurality of positioning grooves 12 are opened on the inner walls on both sides of the two shelf bodies 2;

[0052] The positioning mechanism 34 includes a double-headed screw 341, a first bevel gear 342, a positioning block 343, a limiting rod 344, a first driver 345 and a second bevel gear 346. The double-headed screw 341 is installed between the inner walls on both sides of the fixed frame 33 through a bearing, the first bevel gear 342 is installed in the middle of the outer surface of the double-headed screw 341, two positioning blocks 343 are provided, and the two positioning blocks 343 are respectively installed on both sides of the outer surface of the double-headed screw 341, four limiting rods 344 are provided, and the four limiting rods 344 are respectively installed on the upper and lower parts of the opposite surfaces of the two positioning blocks 343, the first driver 345 is installed at the bottom end of the storage box 31, the second bevel gear 346 is installed at the output end of the first driver 345, and the bottom end of the second bevel gear 346 is installed on the bottom box wall of the storage box 31 through a bearing.

[0053] As can be seen from the above, when goods are placed on the shelves 8, the spacing of each layer of the shelves 8 can be adjusted according to the actual height of each layer of goods. First, the double-headed motor 35 is started through the control panel 7. The double-headed motor 35 drives the two driving shafts 36 to respectively drive the lifting gears 37 thereon to rotate. The two lifting gears 37 are respectively located in the two through openings 32 and precisely mesh with the corresponding plurality of tooth grooves 11, thereby driving the storage box 31 to drive the shelves 8 to move up and down. When the position of the shelves 8 is adjusted to a suitable height, the control panel 7 plays a role again to control the first driver 345 Start, at this time, the second bevel gear 346 begins to mesh with the first bevel gear 342, driving the double-headed screw 341 to rotate. Under the guidance and limiting action of the limiting rod 344, the two positioning blocks 343 on the double-headed screw 341 move stably and are accurately inserted into the corresponding positioning grooves 12, thereby firmly fixing the storage box 31. This design enables the sorting shelf to flexibly adjust the height of each layer of the shelf 8 to accommodate goods of different heights, thereby optimizing the use of the shelf space. This not only greatly improves the space utilization and storage efficiency of the shelf, but also effectively reduces the difficulty and time cost of sorting.

[0054] Specifically, refer to Figures 1 to 4As shown, the positioning block 343 and the storage box 31 are both configured as convex structures, the first bevel gear 342 is meshed with the second bevel gear 346, the first driver 345 and the driving wheel 6 are both electrically connected to the control panel 7, the lifting gear 37 is meshed with the corresponding plurality of tooth grooves 11, and the shelf 8 is configured as a U-shaped structure.

[0055] As can be seen from the above, the convex positioning block 343 can enhance the stability and load-bearing capacity of the storage box 31. The convex storage box 31 is convenient for limiting it on the shelf body 2, so that the second bevel gear 346 can drive the first bevel gear 342 to rotate, allowing the first driver 345 and the driving wheel 6 to be remotely controlled and adjusted through the control panel 7, which can realize the precise lifting and lowering movement of the lifting mechanism 3. The U-shaped storage shelf 8 can provide a larger placement area and load-bearing capacity.

[0056] Embodiment 2:

[0057] refer to Figures 5 to 7 As shown, the adjustment mechanism 4 includes a support frame 41, an adjustment screw 42, a pulley set 43, a slide track 44, an electric rotating slide 45 and a second driver 46. Two support frames 41 and two adjustment screws 42 are provided, and the two support frames 41 are installed at the top of the base 1. The two adjustment screws 42 are respectively installed between the inner walls of the two sides of the two support frames 41 through bearings, the pulley set 43 is installed between the lower parts of the outer surfaces of the two adjustment screws 42, the slide track 44 is installed between the upper parts of the outer surfaces of the two adjustment screws 42, the electric rotating slide 45 is installed on the outer surface of the slide track 44, and the second driver 46 is installed at the top of the support frame 41 on one side;

[0058] The sorting mechanism 5 includes a fixed frame 51, an electric telescopic rod 52, a sorting frame 53, a guide groove 54 and a grabbing mechanism 55. The fixed frame 51 is installed at the top of the electric rotating slide 45, the electric telescopic rod 52 is installed on the outer wall of the fixed frame 51, the sorting frame 53 is installed at the output end of the electric telescopic rod 52, the guide groove 54 is opened at the bottom end of the sorting frame 53, and the grabbing mechanism 55 is installed between the inner walls on both sides of the sorting frame 53;

[0059] The grabbing mechanism 55 includes a forward and reverse screw rod 551, a third driver 552, a grabbing splint 553 and a limiting groove 554. The forward and reverse screw rod 551 is installed between the inner walls on both sides of the sorting frame 53 through a bearing, the third driver 552 is installed at one end of the forward and reverse screw rod 551, two grabbing splints 553 are provided, and the two grabbing splints 553 are respectively installed on both sides of the outer surface of the forward and reverse screw rod 551, and four limiting grooves 554 are provided, and the four limiting grooves 554 are respectively opened at the top and bottom ends of the two grabbing splints 553.

[0060] As can be seen from the above, when it is necessary to sort the goods, the second driver 46 is first started through the control panel 7. At this time, the synchronous transmission of the pulley group 43 causes the two adjusting screws 42 to rotate synchronously, thereby driving the slide rail 44 to drive the sorting mechanism 5 to move up and down in the vertical direction. At the same time, the control panel 7 also controls the start of the electric rotating slide 45 to make it move freely on the slide rail 44, thereby realizing the left and right movement of the sorting mechanism 5 in the horizontal direction. In this way, the sorting mechanism 5 can move flexibly in the horizontal and vertical directions, and easily pick up the goods at different positions on the sorting shelf. When the sorting mechanism 5 moves to the position of the target goods, the control panel 7 starts the electric telescopic rod 52 and the third driver 552 in sequence, and the electric The movable telescopic rod 52 is extended to push the sorting frame 53 to move towards the goods until the two grabbing clamps 553 are successfully inserted into the two sides of the goods. Then, the third driver 552 drives the forward and reverse screw rods 551 to rotate, driving the two grabbing clamps 553 to move toward the middle and clamp the goods. In this process, the sliding limit of the limit groove 554 and the sorting frame 53 improves the stability of the grabbing clamps 553. After the goods are sorted out, in conjunction with the adjustment mechanism 4, the sorting mechanism 5 can move the goods to the specified position to realize automatic sorting of the goods. In addition, by adjusting the distance between the two grabbing clamps 553, the sorting mechanism 5 can adapt to goods of different sizes, which not only expands the scope of application, but also can meet various automatic sorting needs.

[0061] Preferably, reference Figures 5 to 7 As shown, the third driver 552, the electric telescopic rod 52, the electric rotating slide 45 and the second driver 46 are all electrically connected to the control panel 7, the width of the limiting groove 554 is consistent with the thickness of the sorting rack 53, and the opposite sides of the two grabbing clamps 553 are set as inclined surfaces.

[0062] As can be seen from the above, remote control and adjustment of the sorting mechanism 5 and the adjusting mechanism 4 can be realized, which makes it convenient to limit the grabbing splint 553 on the sorting frame 53, and can improve the stability of the grabbing splint 553 during movement. The inclined surface makes it convenient to insert the grabbing splint 553 between the goods, which is conducive to clamping the goods.

[0063] Embodiment three:

[0064] refer to Figure 8 As shown, a sorting system for automatic sorting shelves includes:

[0065] Identification end, monitoring end, control end and management end;

[0066] The identification end includes a barcode scanning unit, an RFID reading unit and a computer vision unit; the monitoring end includes a cargo status monitoring unit, an equipment status monitoring unit and an environmental parameter monitoring unit; the control end includes a data analysis unit, a data processing unit and a central control unit; the management end includes an alarm unit, an emergency processing unit and a remote maintenance unit;

[0067] The barcode scanning unit is used to scan barcodes to quickly and accurately obtain relevant information of the goods, such as product name, specifications, quantity, etc. The RFID reading unit uses RFID technology to read RFID tag information on the goods to achieve automatic identification and tracking of the goods. The computer vision uses cameras and image processing technology to visually identify and analyze the goods.

[0068] The cargo status monitoring unit is used to monitor the location, quantity, integrity and other status of the cargo in real time to ensure the accuracy and safety of the cargo during the sorting process. The equipment status monitoring unit is used to monitor the operating status of the sorting equipment to prevent equipment failure and shutdown. The environmental parameter monitoring unit is used to monitor the environmental parameters of the sorting site to ensure that the working environment meets safety and production requirements;

[0069] The data analysis unit is used to analyze the collected data and extract useful information for decision-making and control. The data processing unit is used to pre-process and format the raw data for subsequent data analysis and control. The central control unit, as the core of the entire system, receives data from the monitoring end and the identification end, and executes corresponding control instructions according to the results of the data analysis unit.

[0070] The alarm unit is used to trigger an alarm signal when an abnormal situation is detected, and notify relevant personnel to take corresponding measures. The emergency handling unit is used to handle emergency situations to ensure system security and personnel safety. The remote maintenance unit is used to allow remote users to access the system to perform configuration, troubleshooting, updating and other operations.

[0071] As can be seen from the above, the sorting system supports scanning of various barcode formats through the barcode scanning unit, has fast reading and recognition capabilities, and can automatically upload scanned data to the system. Through the RFID reading unit, the system supports long-distance, non-contact reading, and can read multiple label information at the same time, thereby improving the efficiency and accuracy of cargo identification. In addition, the computer vision unit can identify the shape, color, size and other characteristics of the cargo, support automatic classification, counting and detection of cargo, and further enhance the intelligence level of the sorting system; the cargo status monitoring unit can automatically record the movement trajectory of the cargo, detect abnormal conditions such as missing and damaged cargo, and the equipment status monitoring unit can monitor the vibration, temperature, current and other parameters of the equipment in real time, analyze the health status of the equipment, predict potential failure risks, and provide corresponding maintenance suggestions. At the same time, the environmental parameter monitoring unit can monitor temperature, humidity, gas concentration and other parameters in real time, analyze the impact of the environment on cargo and equipment, issue environmental abnormality alarms in time, and provide corresponding improvement measures; data analysis The analysis unit uses data analysis algorithms and models to predict and optimize key indicators such as the sorting efficiency of goods and the equipment failure rate, thereby improving the overall performance of the system. The data processing unit is responsible for cleaning the noise and outliers in the data, normalizing and standardizing the data to improve the quality and availability of the data. The central control unit, as the core of the system, can coordinate the work between various units to realize functions such as automatic sorting of goods, intelligent scheduling of equipment and automatic adjustment of the environment. At the same time, the alarm unit can issue various forms of alarms such as sound and light alarms and SMS alarms to ensure that relevant personnel can be informed of abnormal situations and respond in time. The emergency handling unit can activate emergency plans and perform emergency shutdowns to prevent the situation from escalating and the loss from increasing. The remote maintenance unit provides functions such as remote login, remote monitoring, and remote configuration, which improves the maintainability and flexibility of the system. In summary, these units play a vital role in the sorting system, and work together to realize the complete process from goods identification to monitoring, control, and management.

[0072] Application examples:

[0073] This design is applied in storage and logistics centers, e-commerce distribution centers, manufacturing production lines and other environments. In large storage and logistics centers, there are many types of goods with different sizes, and they need to be sorted and stored efficiently and accurately. This design can achieve flexible adjustment of the spacing between two-layer shelves 8 by setting a lifting mechanism 3, so that the shelf space utilization rate can be optimized according to the size and height of the goods and storage requirements, and the efficient use of space can be achieved, and the storage cost can be reduced. By setting an adjustment mechanism 4, the sorting mechanism 5 can be flexibly moved in the horizontal and vertical directions, so that the sorting task can be sorted according to the requirements. , quickly adjust the position of the sorting mechanism 5 to sort the goods, improve the sorting efficiency, and then set the sorting mechanism 5 to clamp and sort the goods of different sizes in a clamping manner. The sorting mechanism 5 has sufficient flexibility and adaptability and can handle goods of different sizes. Through automatic sorting and flexible adjustment, the goods can be quickly and accurately sorted, reducing manual intervention and waiting time. The sorting shelf can be monitored in real time through the sorting system, and the automatic sorting function of the goods can be realized to meet the diversified and personalized storage and sorting needs, which can bring significant sorting efficiency improvement and space optimization effect.

[0074] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic sorting shelf, characterized in that: include: A base (1), wherein two shelf bodies (2) are installed at the middle of the top of the base (1), and a plurality of lifting mechanisms (3) are installed on the two shelf bodies (2); The lifting mechanism (3) comprises a storage box (31), a through-port (32), a fixed frame (33), a positioning mechanism (34), a double-headed motor (35), a driving shaft (36) and a lifting gear (37); the through-port (32), the driving shaft (36) and the lifting gear (37) are each provided with two, the two through-ports (32) are each opened on an inner wall of one side of the storage box (31); the fixed frame (33) is installed between the inner walls of both sides of the storage box (31); the positioning mechanism (34) is installed between the inner walls of both sides of the fixed frame (33); the double-headed motor (35) is installed between the inner walls of both sides of the fixed frame (33); the two driving shafts (36) are respectively installed on the outer walls of both sides of the storage box (31) through bearings; and the two lifting gears (37) are respectively installed on the outer surfaces of the two driving shafts (36); An adjustment mechanism (4), wherein two adjustment mechanisms (4) are provided, and the two adjustment mechanisms (4) are respectively installed between the outer walls on both sides of the two shelf bodies (2); A sorting mechanism (5), wherein two sorting mechanisms (5) are provided, and the two sorting mechanisms (5) are respectively installed on two adjustment mechanisms (4), and the sorting mechanisms (5) can automatically sort goods.

2. The automatic sorting shelf according to claim 1, characterized in that: The four corners of the bottom end of the base (1) are each provided with driving wheels (6); a control panel (7) is provided at one end of the base (1); a shelf (8) is commonly provided between the opposite surfaces of the two lifting mechanisms (3) on each layer; a plurality of fixing rods (9) are commonly provided between the inner walls on both sides of a plurality of the shelf (8); three rollers (10) are each provided on the outer surfaces of the plurality of fixing rods (9); a plurality of tooth grooves (11) are provided on the opposite surfaces of the two shelf bodies (2); and a plurality of positioning grooves (12) are provided on the inner walls on both sides of the two shelf bodies (2).

3. The automatic sorting shelf according to claim 2, characterized in that: The positioning mechanism (34) comprises a double-headed screw (341), a first bevel gear (342), a positioning block (343), a limiting rod (344), a first driver (345) and a second bevel gear (346); the double-headed screw (341) is installed between the inner walls of both sides of the fixed frame (33) through a bearing; the first bevel gear (342) is installed in the middle of the outer surface of the double-headed screw (341); two positioning blocks (343) are provided, and the two positioning blocks (343) are respectively The two stop rods (344) are respectively installed on both sides of the outer surface of the double-headed screw (341), four stop rods (344) are provided, and the four stop rods (344) are respectively installed on the upper and lower parts of the opposite surfaces of the two positioning blocks (343), the first driver (345) is installed at the bottom end of the storage box (31), the second bevel gear (346) is installed at the output end of the first driver (345), and the bottom end of the second bevel gear (346) is installed on the bottom box wall of the storage box (31) through a bearing.

4. The automatic sorting shelf according to claim 3, characterized in that: The positioning block (343) and the storage box (31) are both configured as convex structures, the first bevel gear (342) is meshed with the second bevel gear (346), the first driver (345) and the driving wheel (6) are both electrically connected to the control panel (7), the lifting gear (37) is meshed with a plurality of corresponding tooth grooves (11), and the shelf (8) is configured as a U-shaped structure.

5. The automatic sorting shelf according to claim 1, characterized in that: The adjusting mechanism (4) comprises a support frame (41), an adjusting screw (42), a pulley group (43), a slide rail (44), an electric rotating slide (45) and a second driver (46). The support frame (41) and the adjusting screw (42) are both provided with two, and the two support frames (41) are both installed at the top of the base (1). The two adjusting screws (42) are respectively installed between the inner walls on both sides of the two support frames (41) through bearings. The pulley group (43) is installed between the lower parts of the outer surfaces of the two adjusting screws (42). The slide rail (44) is installed between the upper parts of the outer surfaces of the two adjusting screws (42). The electric rotating slide (45) is installed on the outer surface of the slide rail (44). The second driver (46) is installed at the top of one side support frame (41).

6. The automatic sorting shelf according to claim 5, characterized in that: The sorting mechanism (5) comprises a fixed frame (51), an electric telescopic rod (52), a sorting frame (53), a guide groove (54) and a grabbing mechanism (55); the fixed frame (51) is mounted on the top of an electric rotating slide (45); the electric telescopic rod (52) is mounted on the outer wall of the fixed frame (51); the sorting frame (53) is mounted on the output end of the electric telescopic rod (52); the guide groove (54) is arranged at the bottom end of the sorting frame (53); and the grabbing mechanism (55) is mounted between the inner walls on both sides of the sorting frame (53).

7. The automatic sorting shelf according to claim 6, characterized in that: The grabbing mechanism (55) comprises a forward and reverse screw rod (551), a third driver (552), a grabbing clamping plate (553) and a limiting groove (554); the forward and reverse screw rod (551) is installed between the inner walls on both sides of the sorting frame (53) through a bearing; the third driver (552) is installed on one end of the forward and reverse screw rod (551); two grabbing clamping plates (553) are provided, and the two grabbing clamping plates (553) are respectively installed on both sides of the outer surface of the forward and reverse screw rod (551); four limiting grooves (554) are provided, and the four limiting grooves (554) are respectively opened at the top and bottom ends of the two grabbing clamping plates (553).

8. The automatic sorting shelf according to claim 7, characterized in that: The third driver (552), the electric telescopic rod (52), the electric rotating slide (45) and the second driver (46) are all electrically connected to the control panel (7); the width of the limit groove (554) is consistent with the thickness of the sorting rack (53); and the opposite sides of the two grabbing clamps (553) are both arranged as inclined surfaces.

9. A sorting system for an automatic sorting shelf, applicable to an automatic sorting shelf according to claims 1 to 8, characterized in that: include: Identification end, monitoring end, control end and management end; The identification end includes a barcode scanning unit, an RFID reading unit and a computer vision unit; the monitoring end includes a cargo status monitoring unit, an equipment status monitoring unit and an environmental parameter monitoring unit; the control end includes a data analysis unit, a data processing unit and a central control unit; the management end includes an alarm unit, an emergency processing unit and a remote maintenance unit; The barcode scanning unit is used to scan barcodes to quickly and accurately obtain relevant information of the goods, such as product name, specifications, quantity, etc. The RFID reading unit uses RFID technology to read RFID tag information on the goods to achieve automatic identification and tracking of the goods. The computer vision uses cameras and image processing technology to visually identify and analyze the goods. The cargo status monitoring unit is used to monitor the location, quantity, integrity and other status of the cargo in real time to ensure the accuracy and safety of the cargo during the sorting process. The equipment status monitoring unit is used to monitor the operating status of the sorting equipment to prevent equipment failure and shutdown. The environmental parameter monitoring unit is used to monitor the environmental parameters of the sorting site to ensure that the working environment meets safety and production requirements.

10. The sorting system of the automatic sorting shelf according to claim 9, characterized in that: The data analysis unit is used to analyze the collected data and extract useful information for decision-making and control. The data processing unit is used to pre-process and format the raw data for subsequent data analysis and control. The central control unit, as the core of the entire system, receives data from the monitoring end and the identification end, and executes corresponding control instructions according to the results of the data analysis unit. The alarm unit is used to trigger an alarm signal when an abnormal situation is detected, and notify relevant personnel to take corresponding measures. The emergency handling unit is used to handle emergency situations to ensure system security and personnel safety. The remote maintenance unit is used to allow remote users to access the system to perform configuration, troubleshooting, updating and other operations.

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