Vertical bamboo partition cleaning machine

Abstract

The invention provides a vertical bamboo partition cleaning machine which is characterized in that the vertical bamboo partition cleaning machine comprises a machine frame, an overturning feeding mechanism, a bamboo partition cleaning mechanism and a discharging conveying mechanism, and the overturning feeding mechanism, the bamboo partition cleaning mechanism and the discharging conveying mechanism are sequentially installed on the machine frame; the bamboo partition removing mechanism is used for removing bamboo partitions in the bamboo tubes in the vertical state, and the discharging conveying mechanism conveys the bamboo tubes with the bamboo partitions removed to a follow-up production line. By the adoption of the technical scheme, after bamboo tubes are positioned through the overturning feeding mechanism, vertical overturning is achieved, the bamboo tubes are moved to the bamboo partition removing station of the bamboo partition removing mechanism, bamboo partitions in the vertical bamboo tubes are removed through the bamboo partition removing mechanism, and then the bamboo partitions are conveyed to a follow-up production line through the discharging conveying mechanism; the device can realize integration of feeding, bamboo partition cleaning and discharging of the bamboo tubes, and is high in automation degree, compact in structure and suitable for large-scale popularization and application.

Description

Technical Field

[0001] The invention relates to the field of bamboo tube production equipment, in particular to a vertical bamboo cleaning and separation machine. Background Art

[0002] As a fast-growing and renewable natural resource, bamboo is becoming increasingly important. In the bamboo processing process, bamboo cleaning is an important link that directly affects the efficiency and quality of subsequent processing. In the traditional bamboo processing process, bamboo cleaning is mostly done manually, which has many limitations. First, manual bamboo cleaning is labor-intensive and inefficient, and it is difficult to meet the needs of modern production; second, manual operation has safety hazards and is prone to work-related accidents. In addition, due to errors in manual operation, the quality of bamboo cleaning is difficult to guarantee, which affects the quality of subsequent processed products. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In order to solve the above problems in the prior art, the present invention provides a vertical bamboo cleaning machine.

[0005] (II) Technical solution

[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include:

[0007] A vertical bamboo cleaning and separation machine comprises a frame, and a turning and feeding mechanism, a bamboo cleaning and separation mechanism and a material unloading and conveying mechanism which are sequentially installed on the frame;

[0008] The flipping and loading mechanism is used to flip the bamboo tube upwards to be perpendicular to the frame;

[0009] The bamboo partition clearing mechanism is used to clear the bamboo partitions inside the vertical bamboo tube;

[0010] The unloading conveying mechanism conveys the bamboo tubes after the bamboo partitions are removed to the subsequent production line.

[0011] Preferably, the flip feeding mechanism comprises a bamboo tube clamp, a flip assembly and a limit assembly;

[0012] The bamboo tube clamp is installed on the frame and is used to clamp the bamboo tube;

[0013] The flip assembly is installed at the bottom of the bamboo tube clamp, and the flip assembly includes a motor, a driving gear and an arc-shaped rack;

[0014] One end of the arc-shaped rack is fixedly connected to the bottom of the bamboo tube clamp;

[0015] The driving gear meshes with the arc-shaped rack and is connected to the motor;

[0016] The limiting component includes a limiting member and a pushing member;

[0017] The limiting member is arranged at the rear of the frame and is used to limit the bamboo tube in the bamboo tube clamp from further moving forward;

[0018] The pushing member is arranged on the frame head and is used for pushing the bamboo tube in the bamboo tube clamp toward the limiting member.

[0019] Preferably, the limiting member includes a first cylinder, a slide rail and a limiting plate;

[0020] The slide rail is installed on the rack;

[0021] The limiting plate is slidably mounted on the slide rail;

[0022] The first cylinder is mounted on the frame, disposed on one side of the limit plate, and connected to the limit plate;

[0023] The pushing member comprises a second cylinder and a pushing plate. The second cylinder is arranged on the frame. The piston rod of the second cylinder faces the bamboo tube clamp and is connected to the pushing plate.

[0024] Preferably, the bamboo cleaning and separation mechanism comprises a supporting upright, a lifting assembly, a centering bamboo holding assembly, a bamboo cleaning and separation knife and a bamboo cleaning and separation platform;

[0025] The supporting pole is vertically arranged on the frame;

[0026] The bamboo cleaning partition is installed at the bottom of the supporting pole and is used to receive the bamboo tubes transported by the flip feeding mechanism;

[0027] The lifting assembly is installed on the supporting pole, and the bamboo cleaning knife is installed on the lifting end of the lifting assembly;

[0028] The centering bamboo holding component is arranged on the supporting vertical rod and is used for holding the bamboo tube on the bamboo cleaning partition tightly.

[0029] Preferably, the centering bamboo holding assembly includes a clamping plate, a first connecting rod, a second connecting rod, a first fixing plate, a second fixing plate, a driving rod, a third cylinder and a ⊥-shaped rod;

[0030] The first fixing plate and the second fixing plate are respectively arranged on the front and rear sides of the supporting pole;

[0031] The ⊥-shaped rods are provided in two groups, which are symmetrically arranged on the left and right, and one end of the horizontal part of the ⊥-shaped rod is rotatably connected to the first fixing plate, and the other end of the horizontal part of the ⊥-shaped rod is rotatably connected to the clamping plate, the clamping plates connected by the two groups of ⊥-shaped rods are arranged opposite to each other, and one end of the vertical part of the ⊥-shaped rod is rotatably connected to one end of the first connecting rod;

[0032] The other ends of the first connecting rods connected by the two groups of ⊥-shaped rods are both rotatably connected to the driving rod;

[0033] The driving rod is connected to the piston rod of the third cylinder;

[0034] The second connecting rod is provided with two groups, which are arranged symmetrically on the left and right. One end of the second connecting rod is rotatably connected to the first fixing plate, and the other end of the second connecting rod is rotatably connected to the clamping plate. The second connecting rod on the same clamping plate and the horizontal part of the ⊥-shaped rod are arranged parallel to each other.

[0035] The two clamping plates are provided with arc-shaped clamping grooves on the sides close to each other, and a plurality of limit rods are vertically arranged on the end surface of the clamping plate away from the first fixing plate.

[0036] Preferably, the material unloading and conveying mechanism comprises a transfer component, a deflection component and a conveying component;

[0037] The transfer component moves the bamboo tubes after bamboo cleaning and separation in the bamboo cleaning and separation mechanism to the deflection component;

[0038] The deflection assembly will flatten the vertical bamboo tube into the conveying assembly, and convey it to the subsequent production line through the conveying assembly.

[0039] Preferably, the transfer assembly includes a driving gear, a driven gear, a chain, a driving motor, a transverse frame and a bamboo tube clamp seat;

[0040] The driving gear and the driven gear are both mounted on the frame, and the driving gear and the driven gear are connected via the chain;

[0041] The transverse frame is installed on the chain;

[0042] The bamboo tube clamping seat is installed on the transverse moving frame.

[0043] Preferably, the deflection assembly comprises a deflection shaft, a fixing clamp seat and a bearing seat;

[0044] Both ends of the deflection shaft are fixedly mounted at the movement terminals of the transfer assembly through the bearing seats;

[0045] The fixing clamp seat is installed on the deflection shaft.

[0046] Preferably, the conveying component is a conveyor belt.

[0047] (III) Beneficial effects

[0048] The beneficial effects of the present invention are as follows: by adopting the above-mentioned technical scheme, the flipping loading mechanism positions the bamboo tube and then realizes vertical flipping, so that it is moved to the bamboo partition cleaning station of the bamboo partition cleaning mechanism. After the bamboo partitions inside the vertical bamboo tube are cleared by the bamboo partition cleaning mechanism, it is transported to the subsequent production line through the unloading and conveying mechanism. The present application can realize the integration of bamboo tube loading, bamboo partition cleaning and unloading, has a high degree of automation and a compact structure, and is suitable for large-scale promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 It is a structural schematic diagram of a vertical bamboo cleaning machine;

[0050] Figure 2 It is a structural schematic diagram of the flip feeding mechanism;

[0051] Figure 3 It is a schematic diagram of the main structure of the flip feeding mechanism;

[0052] Figure 4 It is a structural schematic diagram of the bamboo partition mechanism;

[0053] Figure 5 This is a structural diagram of the centering bamboo holding component;

[0054] Figure 6 It is a structural schematic diagram of the material feeding and conveying mechanism.

[0055] Description of reference numerals:

[0056] 1. Frame;

[0057] 2. Turn over the feeding mechanism;

[0058] 21. Bamboo tube clamp; 22. Turning assembly; 221. Arc rack; 222. Driving gear; 223. Motor; 23. Limiting assembly; 231. Pushing member; 2311. Pushing plate; 2312. Second cylinder; 232. Limiting member; 2321. First cylinder; 2322. Slide rail; 2323. Limiting plate;

[0059] 3. Bamboo partition cleaning mechanism;

[0060] 31. Support pole; 32. Bamboo partition; 33. Lifting assembly; 34. Centering bamboo holding assembly;

[0061] 341, first fixing plate; 342, second fixing plate; 343, cylinder; 344, driving rod; 345, first connecting rod; 346, ⊥-shaped rod; 347, clamping plate; 348, limiting rod; 349, second connecting rod; 35, bamboo cleaning knife;

[0062] 4. Material feeding and conveying mechanism;

[0063] 41. Transfer assembly; 42. Deflection assembly; 43. Conveying assembly. DETAILED DESCRIPTION

[0064] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0065] Please refer to Figures 1 to 6 The present invention provides a vertical bamboo cleaning and separation machine, comprising a frame 1 and a turning and loading mechanism 2, a bamboo cleaning and separation mechanism 3 and a material unloading and conveying mechanism 4 which are sequentially installed on the frame 1;

[0066] The flipping and loading mechanism 2 is used to flip the bamboo tube upward to be perpendicular to the frame 1;

[0067] The bamboo partition clearing mechanism 3 is used to clear the bamboo partitions inside the vertical bamboo tube;

[0068] The unloading conveying mechanism 4 conveys the bamboo tubes after the bamboo septa are removed to the subsequent production line;

[0069] When in use, the flipping loading mechanism 2 positions the bamboo tube and then flips it vertically, so that it moves to the bamboo partition cleaning station of the bamboo partition cleaning mechanism 3. After the bamboo partitions inside the vertical bamboo tube are cleared by the bamboo partition cleaning mechanism 3, it is transported to the subsequent production line through the unloading and conveying mechanism 4. The present application can realize the integration of bamboo tube loading, bamboo partition cleaning and unloading, with a high degree of automation and compact structure, and is suitable for large-scale promotion and use.

[0070] refer to Figure 2 and Figure 3 In this embodiment, the flip feeding mechanism 2 includes a bamboo tube clamp 21, a flip assembly 22 and a limit assembly 23;

[0071] The bamboo tube clamp 21 is installed on the frame 1 and is used to clamp the bamboo tube;

[0072] The flip assembly 22 is installed at the bottom of the bamboo tube fixture 21, and the flip assembly 22 includes a motor 223, a driving gear 222 and an arc-shaped rack 221;

[0073] One end of the arc-shaped rack 221 is fixedly connected to the bottom of the bamboo tube fixture 21;

[0074] The driving gear 222 is meshed with the arc-shaped rack 221 and connected to the motor 223;

[0075] The limiting assembly 23 includes a limiting member 232 and a pushing member 231;

[0076] The limiting member 232 is disposed at the rear of the frame 1 and is used to limit the bamboo tube in the bamboo tube clamp 21 from further moving forward;

[0077] The pushing member 231 is disposed at the head of the frame 1 and is used to push the bamboo tube in the bamboo tube clamp 21 toward the limiting member 232 .

[0078] The limiting member 232 includes a first cylinder 2321, a slide rail 2322 and a limiting plate 2323;

[0079] The slide rail 2322 is installed on the rack 1;

[0080] The limiting plate 2323 is slidably mounted on the slide rail 2322;

[0081] The first cylinder 2321 is installed on the frame 1, disposed on one side of the limit plate 2323, and connected to the limit plate 2323;

[0082] The pushing member 231 includes a second cylinder 2312 and a push plate 2311. The second cylinder 2312 is disposed on the frame 1. The piston rod of the second cylinder 2312 faces the bamboo tube clamp 21 and is connected to the push plate 2311.

[0083] When in use, the tail of the placement groove for accommodating the bamboo tube in the bamboo tube clamp 21 is blocked by the limiting piece 232, and the bamboo tube in the bamboo tube clamp 21 is pushed toward the limiting piece 232 by the pushing piece 231, so that the tail of the bamboo tube is against the limiting piece 232. After the bamboo tube is positioned, the bamboo tube clamp 21 clamps the bamboo tube and cooperates with the flipping assembly 22 to flip it vertically upward, perpendicular to the ground, to achieve automatic positioning and flipping of the bamboo tube.

[0084] refer to Figure 4 In this embodiment, the bamboo cleaning and separating mechanism 3 includes a supporting pole 31, a lifting assembly 33, a centering bamboo holding assembly 34, a bamboo cleaning and separating knife 35 and a bamboo cleaning and separating platform 32;

[0085] The support rod 31 is vertically arranged on the frame 1;

[0086] The bamboo cleaning partition 32 is installed at the bottom of the supporting pole 31, and is used to receive the bamboo tubes transported by the flip feeding mechanism 2;

[0087] The lifting assembly 33 is installed on the supporting pole 31, and the bamboo cleaning knife 35 is installed at the lifting end of the lifting assembly 33;

[0088] The centering bamboo holding component 34 is arranged on the supporting pole 31, and is used to hold the bamboo tube on the bamboo cleaning partition 32;

[0089] When in use, after flipping the feeding mechanism 2 to move the bamboo tube onto the bamboo cleaning partition 32, the bamboo tube on the bamboo cleaning partition 32 is clamped by the centering bamboo holding component 34, and the lifting component 33 drives the bamboo cleaning partition knife 35 to move downward to remove the bamboo partitions inside the bamboo tube.

[0090] refer to Figure 5 In this embodiment, the centering bamboo holding assembly 34 includes a clamping plate 347, a first connecting rod 345, a second connecting rod 349, a first fixing plate 341, a second fixing plate 342, a driving rod 344, a third cylinder 343 and a ⊥-shaped rod 346;

[0091] The first fixing plate 341 and the second fixing plate 342 are respectively arranged on the front and rear sides of the supporting pole 31;

[0092] The ⊥-shaped rods 346 are provided in two groups, which are symmetrically arranged on the left and right, and one end of the horizontal part of the ⊥-shaped rod 346 is rotatably connected to the first fixing plate 341, and the other end of the horizontal part of the ⊥-shaped rod 346 is rotatably connected to the clamping plate 347. The clamping plates 347 connected by the two groups of the ⊥-shaped rods 346 are arranged opposite to each other, and one end of the vertical part of the ⊥-shaped rod 346 is rotatably connected to one end of the first connecting rod 345;

[0093] The other ends of the first connecting rods 345 connected to the two groups of ⊥-shaped rods 346 are both rotatably connected to the driving rod 344;

[0094] The driving rod 344 is connected to the piston rod of the third cylinder 343;

[0095] The second connecting rod 349 is provided with two groups, which are symmetrically arranged on the left and right. One end of the second connecting rod 349 is rotatably connected to the first fixing plate 341, and the other end of the second connecting rod 349 is rotatably connected to the clamping plate 347. The second connecting rod 349 and the horizontal part of the ⊥-shaped rod 346 on the same clamping plate 347 are arranged parallel to each other.

[0096] The two clamping plates 347 are provided with arc-shaped clamping grooves on their sides close to each other, and a plurality of limit rods 348 are vertically provided on the surface of one end of the clamping plates 347 away from the first fixing plate 341;

[0097] When in use, the third cylinder 343 causes the driving rod 344 to move toward the supporting upright 31, and with the cooperation of the first connecting rod 345, the second connecting rod 349 and the ⊥-shaped rod 346, the two clamping plates 347 are deflected toward each other, so that the bamboo tube can be firmly clamped inside to achieve center locking. Similarly, the third cylinder 343 contracts, driving the driving rod 344 to reset, so that the two clamping plates 347 are deflected away from each other, making it easier for the bamboo tube to enter between the two clamping plates 347, thereby achieving automatic clamping control of the bamboo tube.

[0098] refer to Figure 6 In this embodiment, the material unloading conveying mechanism 4 includes a transfer component 41, a deflection component 42 and a conveying component 43;

[0099] The transfer assembly 41 moves the bamboo tubes after bamboo cleaning and separation in the bamboo cleaning and separation mechanism 3 to the deflection assembly 42;

[0100] The deflection assembly 42 flattens the vertical bamboo tube into the conveying assembly 43 , and conveys it to the subsequent production line through the conveying assembly 43 .

[0101] The transfer assembly 41 includes a driving gear, a driven gear, a chain, a driving motor 223, a transverse frame and a bamboo tube clamp seat;

[0102] The driving gear and the driven gear are both mounted on the frame 1, and the driving gear and the driven gear are connected by the chain;

[0103] The transverse frame is installed on the chain;

[0104] The bamboo tube clamping seat is installed on the transverse frame;

[0105] When in use, the motor 223 drives the driving gear to rotate, and the chain drives the driven gear to rotate, so that the transverse moving frame on the chain can realize transverse movement, and the bamboo tube clamping seat on the transverse moving frame is used to clamp the processed bamboo tube on the bamboo cleaning partition 32 and move it.

[0106] Wherein, the deflection assembly 42 includes a deflection shaft, a fixing clamp seat and a bearing seat;

[0107] Both ends of the deflection shaft are fixedly mounted at the movement terminals of the transfer assembly 41 through the bearing seats;

[0108] The fixed clamp seat is installed on the deflection shaft; when in use, the fixed clamp seat is used to receive the bamboo tube transported by the transfer component 41. Under the action of the deflection shaft, the fixed clamp seat deflects downward to deliver the bamboo tube to the conveying component 43.

[0109] Preferably, the conveying component 43 is a conveyor belt.

[0110] The working principle of the present invention is as follows:

[0111] After the flipping feeding mechanism 2 positions the bamboo tube, it realizes vertical flipping and moves it to the bamboo partition cleaning station of the bamboo partition cleaning mechanism 3. After the bamboo partitions inside the vertical bamboo tube are cleared by the bamboo partition cleaning mechanism 3, it is transported to the subsequent production line through the unloading and conveying mechanism 4. The present application can realize the integration of bamboo tube loading, bamboo partition cleaning and unloading, with a high degree of automation and compact structure, and is suitable for large-scale promotion and use.

[0112] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

[0113] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A vertical bamboo cleaning machine, characterized in that: It includes a frame and a turning and loading mechanism, a bamboo cleaning and separation mechanism and a material unloading and conveying mechanism which are sequentially installed on the frame; The flipping and loading mechanism is used to flip the bamboo tube upwards to be perpendicular to the frame; The bamboo partition clearing mechanism is used to clear the bamboo partitions inside the vertical bamboo tube; The unloading conveying mechanism conveys the bamboo tubes after the bamboo partitions are removed to the subsequent production line.

2. A vertical bamboo cleaning machine according to claim 1, characterized in that: The overturning and feeding mechanism comprises a bamboo tube clamp, an overturning assembly and a limiting assembly; The bamboo tube clamp is installed on the frame and is used to clamp the bamboo tube; The flip assembly is installed at the bottom of the bamboo tube clamp, and the flip assembly includes a motor, a driving gear and an arc-shaped rack; One end of the arc-shaped rack is fixedly connected to the bottom of the bamboo tube clamp; The driving gear meshes with the arc-shaped rack and is connected to the motor; The limiting component includes a limiting member and a pushing member; The limiting member is arranged at the rear of the frame and is used to limit the bamboo tube in the bamboo tube clamp from further moving forward; The pushing member is arranged on the frame head and is used for pushing the bamboo tube in the bamboo tube clamp toward the limiting member.

3. A vertical bamboo cleaning machine according to claim 2, characterized in that: The limiting member includes a first cylinder, a slide rail and a limiting plate; The slide rail is installed on the rack; The limiting plate is slidably mounted on the slide rail; The first cylinder is mounted on the frame, disposed on one side of the limit plate, and connected to the limit plate; The pushing member comprises a second cylinder and a pushing plate. The second cylinder is arranged on the frame. The piston rod of the second cylinder faces the bamboo tube clamp and is connected to the pushing plate.

4. A vertical bamboo cleaning machine according to claim 1, characterized in that: The bamboo cleaning and partitioning mechanism comprises a supporting upright, a lifting assembly, a centering bamboo holding assembly, a bamboo cleaning and partitioning knife and a bamboo cleaning and partitioning platform; The supporting pole is vertically arranged on the frame; The bamboo cleaning partition is installed at the bottom of the supporting pole and is used to receive the bamboo tubes transported by the flip feeding mechanism; The lifting assembly is installed on the supporting pole, and the bamboo cleaning knife is installed on the lifting end of the lifting assembly; The centering bamboo holding component is arranged on the supporting vertical rod and is used for holding the bamboo tube on the bamboo cleaning partition tightly.

5. A vertical bamboo cleaning machine according to claim 4, characterized in that: The centering bamboo holding assembly includes a clamping plate, a first connecting rod, a second connecting rod, a first fixing plate, a second fixing plate, a driving rod, a third cylinder and a ⊥-shaped rod; The first fixing plate and the second fixing plate are respectively arranged on the front and rear sides of the supporting pole; The ⊥-shaped rods are provided in two groups, which are symmetrically arranged on the left and right, and one end of the horizontal part of the ⊥-shaped rod is rotatably connected to the first fixing plate, and the other end of the horizontal part of the ⊥-shaped rod is rotatably connected to the clamping plate, the clamping plates connected by the two groups of ⊥-shaped rods are arranged opposite to each other, and one end of the vertical part of the ⊥-shaped rod is rotatably connected to one end of the first connecting rod; The other ends of the first connecting rods connected by the two groups of ⊥-shaped rods are both rotatably connected to the driving rod; The driving rod is connected to the piston rod of the third cylinder; The second connecting rod is provided with two groups, which are arranged symmetrically on the left and right. One end of the second connecting rod is rotatably connected to the first fixing plate, and the other end of the second connecting rod is rotatably connected to the clamping plate. The second connecting rod on the same clamping plate and the horizontal part of the ⊥-shaped rod are arranged parallel to each other. The two clamping plates are provided with arc-shaped clamping grooves on the sides close to each other, and a plurality of limit rods are vertically arranged on the end surface of the clamping plate away from the first fixing plate.

6. A vertical bamboo cleaning machine according to claim 1, characterized in that: The material unloading conveying mechanism includes a transfer component, a deflection component and a conveying component; The transfer component moves the bamboo tube after bamboo cleaning and separation in the bamboo cleaning and separation mechanism to the deflection component; The deflection assembly will flatten the vertical bamboo tube into the conveying assembly, and convey it to the subsequent production line through the conveying assembly.

7. A vertical bamboo cleaning machine according to claim 6, characterized in that: The transfer assembly includes a driving gear, a driven gear, a chain, a driving motor, a transverse frame and a bamboo tube clamp seat; The driving gear and the driven gear are both mounted on the frame, and the driving gear and the driven gear are connected via the chain; The transverse frame is installed on the chain; The bamboo tube clamping seat is installed on the transverse moving frame.

8. A vertical bamboo cleaning machine according to claim 6, characterized in that: The deflection assembly comprises a deflection shaft, a fixing clamp seat and a bearing seat; Both ends of the deflection shaft are fixedly mounted at the movement terminals of the transfer assembly through the bearing seats; The fixing clamp seat is installed on the deflection shaft.

9. A vertical bamboo cleaning machine according to claim 6, characterized in that: The conveying component is a conveyor belt.

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