Pavement crack repairing equipment

By using image sensors to automatically locate cracks in road crack repair equipment, moving components adjust openings, fan cleaning and vibrating components compacting asphalt, the existing equipment has low heating efficiency and inability to automatically adjust the discharge port in low temperature environments. Improves repair quality and efficiency.

CN119434070AInactive Publication Date: 2025-02-14CHONGQING TECH & BUSINESS INST +1
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Patent Information

Application Number
CN202411798165.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing pavement crack repair equipment cannot effectively heat asphalt in low temperature environments, resulting in asphalt agglomeration, and the equipment cannot automatically adjust the discharge port position and cannot vibrate and compact the asphalt mixture, affecting the repair efficiency and effect.

Method used

A road crack repair equipment was designed, using an image sensor to set up a bottom of the vehicle body for automatic crack positioning, using mobile components to adjust the opening position of the bottom of the mixing tank, combining fan cleaning and vibration components for vibration compaction, and heating was set up in the mixing tank. to improve heating efficiency.

Benefits of technology

It realizes efficient heating of asphalt in low temperature environments, automatically positioning and adjusting the discharge port, ensuring sufficient vibration and compaction of the asphalt mixture, improving repair quality and efficiency, and reducing the need for manual intervention.

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Abstract

The invention relates to the technical field of highway engineering, in particular to pavement crack repairing equipment which comprises a vehicle body, a stirring tank, a moving assembly, a cleaning assembly and a vibration assembly. Wheels are arranged at the bottom of the vehicle body, a push rod is fixedly connected to one side of the vehicle body, and an image sensor is arranged at the end, away from the push rod, of the vehicle body; a bottom opening of the stirring tank penetrates through the vehicle body and extends to the bottom of the vehicle body, the bottom opening of the stirring tank is communicated with a hose, the moving assembly is arranged at the bottom of the vehicle body corresponding to the bottom opening of the stirring tank, and the top of the moving assembly is fixedly connected with the bottom of the vehicle body; the cleaning assembly is arranged at the end, close to the image sensor, of the bottom of the vehicle body, the top mounting end of the cleaning assembly is fixedly connected with the bottom wall of the vehicle body, the vibration assembly is arranged at the end, close to the push rod, of the bottom of the vehicle body, and the top mounting end of the vibration assembly is fixedly connected with the bottom wall of the vehicle body.
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Description

Technical Field

[0001] The invention relates to the technical field of highway engineering, and in particular to a road surface crack repairing device. Background Art

[0002] Highway engineering structures include roadbed, pavement, bridges, culverts, tunnels, drainage systems, safety protection facilities, greening and traffic monitoring facilities, as well as houses, workshops and other service facilities used for construction, maintenance and monitoring. Among them, the pavement is an important part of highway engineering, and its quality directly affects the comfort and safety of driving. The pavement mainly includes cement concrete, asphalt concrete, various asphalt-treated crushed stone and gravel materials, sand and gravel or crushed stone mixtures and blocks mixed with soil, etc. Among them, asphalt concrete pavement has become a commonly used highway pavement today due to its good performance and low cost.

[0003] However, after long-term use, asphalt pavement will be damaged by cracks, dents, etc. due to vehicle overloading, lack of maintenance, etc., which will affect the flatness of the road and driving comfort. If the road surface is not repaired in time, it will affect driving safety and even cause traffic accidents. Therefore, cracks and damages on the road surface need to be repaired in time.

[0004] Existing road crack repair equipment cannot heat asphalt during use. In low temperature environments, asphalt caking is easily caused, which is not conducive to road repair and results in poor smoothness of the repaired road surface. In addition, although some existing solutions use heating modules both outside and inside the asphalt heating cylinder, in the actual asphalt heating process, since the height of the material added to the asphalt cylinder is different each time, and the heating wires or heating rods in the heating module are evenly arranged, when the asphalt material in the asphalt heating cylinder is stacked at different heights, some of the heating wires in the heating module are far away from the asphalt material, and as the heating process proceeds, the asphalt melts into a fluid, causing the material height to further decrease. This defect will be more significant, which will seriously affect the heating efficiency and cause heating waste.

[0005] In addition, the existing road crack repair equipment cannot adjust the position of the discharge port according to the location of the crack, and the asphalt mixture cannot be vibrated and compacted after filling the crack, and the crack is usually cleaned manually in advance. These problems affect the efficiency and effect of road crack repair. Summary of the invention

[0006] In view of this, the present invention aims at the deficiencies of the prior art and proposes a road crack repair device, aiming to solve at least one of the problems raised by the above background technology.

[0007] The present invention provides a road crack repair device, comprising: a vehicle body, a wheel is arranged at the bottom of the vehicle body, a push rod is fixedly connected to one side of the vehicle body, and an image sensor is arranged at one end of the vehicle body away from the push rod;

[0008] A stirring tank, wherein the stirring tank is arranged on the top of the vehicle body, and the bottom of the stirring tank is fixedly connected to the top of the vehicle body, the bottom opening of the stirring tank penetrates the vehicle body and extends to the bottom of the vehicle body, and a hose is connected to the bottom opening of the stirring tank;

[0009] A moving component, the moving component is arranged at the bottom of the vehicle body corresponding to the bottom opening of the mixing tank, and the top of the moving component is fixedly connected to the bottom of the vehicle body;

[0010] A cleaning component, the cleaning component is arranged at one end of the bottom of the vehicle body close to the image sensor, and the top mounting end of the cleaning component is fixedly connected to the bottom wall of the vehicle body;

[0011] A vibration component is arranged at the bottom of the vehicle body close to one end of the push rod, and a top mounting end of the vibration component is fixedly connected to the bottom wall of the vehicle body.

[0012] In some embodiments, the push rod comprises:

[0013] Support rods, wherein two support rods are provided and the two support rods are symmetrically arranged, the bottoms of the two support rods are fixedly connected to the top of the vehicle body, and the tops of the two support rods are fixedly connected to mounting blocks;

[0014] The connecting column is arranged transversely, and two ends of the connecting column are respectively fixedly connected to the two mounting blocks.

[0015] In some embodiments, the image sensor is disposed at the bottom of the vehicle body, and the top mounting end of the image sensor is fixedly connected to the bottom of the vehicle body, and the sensing end of the image sensor is disposed toward a side away from the push rod.

[0016] In some embodiments, a feed port is provided at the top of the stirring tank, and a rotating motor is also provided at the top of the stirring tank. The bottom rotating end of the rotating motor passes through the stirring tank and extends into the stirring tank. The rotating motor is vertically arranged, and a heating strip is provided on the inner wall of the stirring tank.

[0017] In some embodiments, a spiral fan blade is provided at the output end of the rotating motor, and the rotating motor coincides with the axis of the stirring tank.

[0018] In some embodiments, the moving component is disposed on one side of the bottom opening of the stirring tank, and the moving component includes:

[0019] A first electric slide rail, wherein the top mounting end of the first electric slide rail is fixedly connected to the bottom of the vehicle body, the two ends of the first electric slide rail are arranged along the width direction of the vehicle body, and the length of the first electric slide rail is the same as the width of the vehicle body;

[0020] A first connecting rod, one end of which is fixedly connected to the bottom sliding end of the first electric slide rail, and the other end of which is fixedly connected to the side wall of the hose.

[0021] In some embodiments, the axial cross-section of the first connecting rod is an L-shaped structure.

[0022] In some embodiments, the cleaning component comprises:

[0023] a second electric slide rail, wherein a top mounting end of the second electric slide rail is fixedly connected to the bottom of the vehicle body, and a length of the second electric slide rail is the same as that of the first electric slide rail;

[0024] A fan, wherein the top mounting end of the fan is fixedly connected to the bottom mounting end of the second electric slide rail, and the air outlet end of the fan is provided with an air outlet, the air outlet is tilted downward, and the air outlet is arranged toward a side close to the image sensor.

[0025] In some embodiments, the vibration assembly includes:

[0026] A shell, wherein the shell is arranged at the bottom of the vehicle body, the top of the shell is fixedly connected to the bottom of the vehicle body, and the bottom of the shell is provided with an opening;

[0027] A vibration motor is arranged in the shell, and the top mounting end of the vibration motor passes through the shell and is fixedly connected to the bottom of the vehicle body, and the bottom vibration end of the vibration motor is fixedly connected to a connection block.

[0028] In some embodiments, the housing coincides with an axis of the vibration motor.

[0029] Compared with the prior art, the beneficial effect of the present invention is that the position of the road crack can be automatically identified and located by the image sensor arranged at the bottom of the vehicle body. This automation technology reduces the need for manual intervention and improves work efficiency and accuracy. The opening position at the bottom of the mixing barrel is adjusted by using a mobile component to ensure that the opening corresponds precisely to the road crack, thereby avoiding waste of asphalt mixture and improving the quality of repair. The fan arranged at the bottom of the vehicle body can be used to blow and clean the cracks before filling the asphalt mixture to remove impurities and dust in the cracks, thereby providing a clean working environment for subsequent repair work. The vibration component arranged at the bottom of the vehicle body can be used to vibrate and compact the asphalt mixture after filling the cracks, so that the asphalt mixture and the cracks are perfectly bonded, thereby enhancing the strength and durability of the repaired road surface. The equipment can adapt to cracks of different heights and widths, as well as different working environments and climatic conditions, and has strong on-site applicability and flexibility. By arranging a heating strip inside the asphalt mixing tank, the heating efficiency can be improved and energy waste can be avoided.

[0030] The foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.

[0031] Other features and aspects of the present disclosure will become more apparent from the following detailed description of exemplary embodiments with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0033] Figure 1 A front structural cross-sectional view of a road crack repair device provided by an embodiment of the present invention;

[0034] Figure 2 A partial enlarged view of a road crack repair device provided by an embodiment of the present invention;

[0035] Figure 3 A partial enlarged view of a road crack repair device provided by an embodiment of the present invention;

[0036] Figure 4 A partially enlarged view of the road crack repairing equipment provided in an embodiment of the present invention.

[0037] Among them: 1. body; 2. wheels; 3. push rod; 4. image sensor; 5. mixing tank; 6. hose; 7. moving component; 8. support rod; 9. mounting block; 10. connecting column; 11. feed port; 12. rotating motor; 13. heating strip; 14. spiral fan blade; 15. first electric slide rail; 16. first connecting rod; 17. second electric slide rail; 18. fan; 19. air outlet; 20. shell; 21. vibration motor; 22. connecting block; 23. cleaning component; 24. vibration component. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0039] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0040] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0041] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0042] As mentioned in the background technology, the existing road crack repair equipment cannot heat the asphalt during use. In a low temperature environment, it is easy to cause asphalt to agglomerate, which is not conducive to repairing the road surface, resulting in poor smoothness of the repaired road surface. In addition, although some existing solutions use heating modules to be set both on the periphery and inside of the asphalt heating cylinder, in the actual asphalt heating process, since the height of the material added to the asphalt cylinder is different each time, and the heating wires or heating rods in the heating module are evenly arranged, when the asphalt material in the asphalt heating cylinder is stacked at different heights, some of the heating wires in the heating module are far away from the asphalt material, and as the heating process proceeds, the asphalt melts into a fluid, causing the material height to further decrease. This defect will be more significant, thereby seriously affecting the heating efficiency and causing heating waste.

[0043] In addition, the existing road crack repair equipment cannot adjust the position of the discharge port according to the location of the crack, and the asphalt mixture cannot be vibrated and compacted after filling the crack, and the crack is usually cleaned manually in advance. These problems affect the efficiency and effect of road crack repair.

[0044] In order to improve the above problems, the present application proposes a road crack repair device, which can automatically identify and locate the position of road cracks through an image sensor arranged at the bottom of the vehicle body. This automation technology reduces the need for manual intervention and improves work efficiency and accuracy. The opening position at the bottom of the mixing barrel is adjusted by a mobile component to ensure that the opening corresponds precisely to the road crack, thereby avoiding waste of asphalt mixture and improving the quality of repair. Through the fan arranged at the bottom of the vehicle body, the cracks can be blown and cleaned before filling the asphalt mixture to remove impurities and dust in the cracks, providing a clean working environment for subsequent repair work. Through the vibration component arranged at the bottom of the vehicle body, the asphalt mixture can be vibrated and compacted after filling the cracks, so that the asphalt mixture and the cracks are perfectly bonded, thereby enhancing the strength and durability of the repaired road surface. The device can adapt to cracks of different heights and widths, as well as different working environments and climatic conditions, and has strong on-site applicability and flexibility. By arranging a heating strip inside the asphalt mixing tank, the heating efficiency can be improved and energy waste can be avoided.

[0045] See also Figure 1-4 As shown, a road crack repairing device according to an embodiment of the present application includes: a vehicle body 1, a wheel 2 is arranged at the bottom of the vehicle body 1, a push rod 3 is fixedly connected to one side of the vehicle body 1, and an image sensor 4 is arranged at one end of the vehicle body 1 away from the push rod 3;

[0046] A stirring tank 5, the stirring tank 5 is arranged on the top of the vehicle body 1, and the bottom of the stirring tank 5 is fixedly connected to the top of the vehicle body 1, the bottom opening of the stirring tank 5 passes through the vehicle body 1 and extends to the bottom of the vehicle body 1, and the bottom opening of the stirring tank 5 is connected to a hose 6;

[0047] A moving component 7, the moving component 7 is arranged at the bottom of the vehicle body 1 corresponding to the bottom opening of the mixing tank 5, and the top of the moving component 7 is fixedly connected to the bottom of the vehicle body 1;

[0048] A cleaning component 23, the cleaning component 23 is arranged at one end of the bottom of the vehicle body 1 close to the image sensor 4, and the top mounting end of the cleaning component 23 is fixedly connected to the bottom wall of the vehicle body 1;

[0049] The vibration component 24 is arranged at the bottom of the vehicle body 1 close to one end of the push rod 3 , and the top mounting end of the vibration component 24 is fixedly connected to the bottom wall of the vehicle body 1 .

[0050] In some specific embodiments, the push rod 3 includes:

[0051] Support rods 8, two support rods 8 are provided, and the two support rods 8 are symmetrically arranged, the bottoms of the two support rods 8 are fixedly connected to the top of the vehicle body 1, and the tops of the two support rods 8 are fixedly connected with mounting blocks 9;

[0052] The connecting column 10 is arranged horizontally, and both ends of the connecting column 10 are fixedly connected to the two mounting blocks 9 respectively.

[0053] In some specific embodiments, the image sensor 4 is disposed at the bottom of the vehicle body 1 , and the top mounting end of the image sensor 4 is fixedly connected to the bottom of the vehicle body 1 , and the sensing end of the image sensor 4 is disposed toward a side away from the push rod 3 .

[0054] Specifically, the image sensor 4 is used to identify specific location information of road cracks.

[0055] In some specific embodiments, a feed port 11 is provided on the top of the stirring tank 5, and a rotating motor 12 is also provided on the top of the stirring tank 5. The bottom rotating end of the rotating motor 12 penetrates the stirring tank 5 and extends into the stirring tank 5. The rotating motor 12 is vertically arranged, and a heating strip 13 is provided on the inner wall of the stirring tank 5.

[0056] Specifically, a heating strip 13 is provided on the inner wall of the mixing tank 5. This layout can heat the asphalt more effectively, especially when the material stacking height is different, the heating strip can adjust the heating intensity according to actual needs, thereby improving the heating efficiency and saving energy.

[0057] In some specific embodiments, a spiral blade 14 is provided at the output end of the rotating motor 12 , and the axis of the rotating motor 12 coincides with the axis of the stirring tank 5 .

[0058] In some specific embodiments, the moving assembly 7 is disposed on one side of the bottom opening of the stirring tank 5, and the moving assembly 7 includes:

[0059] A first electric slide rail 15, wherein the top mounting end of the first electric slide rail 15 is fixedly connected to the bottom of the vehicle body 1, and both ends of the first electric slide rail 15 are arranged along the width direction of the vehicle body 1, and the length of the first electric slide rail 15 is the same as the width of the vehicle body 1;

[0060] A first connecting rod 16 , one end of which is fixedly connected to the bottom sliding end of the first electric slide rail 15 , and the other end of which is fixedly connected to the side wall of the hose 6 .

[0061] In some specific embodiments, the axial cross-section of the first connecting rod 16 is an L-shaped structure.

[0062] In some specific embodiments, the cleaning component 23 includes:

[0063] A second electric slide rail 17, the top mounting end of the second electric slide rail 17 is fixedly connected to the bottom of the vehicle body 1, and the length of the second electric slide rail 17 is the same as that of the first electric slide rail 15;

[0064] The fan 18 has a top mounting end fixedly connected to a bottom mounting end of the second electric slide rail 17 , and an air outlet 19 is provided at an air outlet end of the fan 18 . The air outlet 19 is tilted downward and is disposed toward a side close to the image sensor 4 .

[0065] Specifically, the fan 18 can be set to blow air to clean the cracks before filling the asphalt mixture to remove impurities and dust in the cracks. This design ensures that the inside of the cracks is clean, providing a good foundation for subsequent repair work. The air outlet 19 is set to be tilted downward and toward the side close to the image sensor 4. This design helps to blow air directly to the crack area, improving the cleaning efficiency and effect. After the image sensor identifies the crack position, the mobile component automatically adjusts the opening to correspond to the crack. Combined with fan cleaning and vibration compaction, the entire repair process can be highly automated, reducing manual operations and improving work efficiency.

[0066] In some specific embodiments, the vibration assembly 24 includes:

[0067] The shell 20 is disposed at the bottom of the vehicle body 1, the top of the shell 20 is fixedly connected to the bottom of the vehicle body 1, and the bottom of the shell 20 is provided with an opening;

[0068] The vibration motor 21 is disposed in the housing 1 , and the top mounting end of the vibration motor 21 passes through the housing 20 and is fixedly connected to the bottom of the vehicle body 1 . The bottom vibration end of the vibration motor 21 is fixedly connected to a connection block 22 .

[0069] In some specific embodiments, the housing 20 and the vibration motor 21 have axial centers that coincide with each other.

[0070] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A road crack repair device, characterized in that: include: A vehicle body, wherein wheels are arranged at the bottom of the vehicle body, a push rod is fixedly connected to one side of the vehicle body, and an image sensor is arranged at one end of the vehicle body away from the push rod; A stirring tank, wherein the stirring tank is arranged on the top of the vehicle body, and the bottom of the stirring tank is fixedly connected to the top of the vehicle body, the bottom opening of the stirring tank penetrates the vehicle body and extends to the bottom of the vehicle body, and a hose is connected to the bottom opening of the stirring tank; A moving component, the moving component is arranged at the bottom of the vehicle body corresponding to the bottom opening of the mixing tank, and the top of the moving component is fixedly connected to the bottom of the vehicle body; A cleaning component, the cleaning component is arranged at one end of the bottom of the vehicle body close to the image sensor, and the top mounting end of the cleaning component is fixedly connected to the bottom wall of the vehicle body; A vibration component is arranged at the bottom of the vehicle body close to one end of the push rod, and a top mounting end of the vibration component is fixedly connected to the bottom wall of the vehicle body.

2. A road crack repair device according to claim 1, characterized in that: The push rod comprises: Support rods, wherein two support rods are provided and the two support rods are symmetrically arranged, the bottoms of the two support rods are fixedly connected to the top of the vehicle body, and the tops of the two support rods are fixedly connected to mounting blocks; The connecting column is arranged transversely, and two ends of the connecting column are respectively fixedly connected to the two mounting blocks.

3. A road crack repairing device according to claim 1, characterized in that: The image sensor is arranged at the bottom of the vehicle body, and the top mounting end of the image sensor is fixedly connected to the bottom of the vehicle body, and the sensing end of the image sensor is arranged toward a side away from the push rod.

4. A road crack repairing device according to claim 1, characterized in that: A feed port is provided on the top of the stirring tank, and a rotating motor is also provided on the top of the stirring tank. The rotating end at the bottom of the rotating motor penetrates the stirring tank and extends into the stirring tank. The rotating motor is vertically arranged, and a heating strip is provided on the inner wall of the stirring tank.

5. A road crack repairing device according to claim 4, characterized in that: The output end of the rotating motor is provided with a spiral blade, and the rotating motor coincides with the axis of the stirring tank.

6. A road crack repairing device according to claim 3, characterized in that: The moving assembly is arranged at one side of the bottom opening of the stirring tank, and the moving assembly comprises: A first electric slide rail, wherein the top mounting end of the first electric slide rail is fixedly connected to the bottom of the vehicle body, the two ends of the first electric slide rail are arranged along the width direction of the vehicle body, and the length of the first electric slide rail is the same as the width of the vehicle body; A first connecting rod, one end of which is fixedly connected to the bottom sliding end of the first electric slide rail, and the other end of which is fixedly connected to the side wall of the hose.

7. A road crack repairing device according to claim 6, characterized in that: The axial cross section of the first connecting rod is an L-shaped structure.

8. A road crack repairing device according to claim 6, characterized in that: The cleaning component comprises: a second electric slide rail, wherein a top mounting end of the second electric slide rail is fixedly connected to the bottom of the vehicle body, and a length of the second electric slide rail is the same as that of the first electric slide rail; A fan, wherein the top mounting end of the fan is fixedly connected to the bottom mounting end of the second electric slide rail, and the air outlet end of the fan is provided with an air outlet, the air outlet is tilted downward, and the air outlet is arranged toward a side close to the image sensor.

9. A road crack repairing device according to claim 8, characterized in that: The vibration assembly comprises: A shell, wherein the shell is arranged at the bottom of the vehicle body, the top of the shell is fixedly connected to the bottom of the vehicle body, and the bottom of the shell is provided with an opening; A vibration motor is arranged in the shell, and the top mounting end of the vibration motor passes through the shell and is fixedly connected to the bottom of the vehicle body, and the bottom vibration end of the vibration motor is fixedly connected to a connection block.

10. A road crack repairing device according to claim 9, characterized in that: The shell and the vibration motor axis are coincident.

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