Drilling device
By designing an automated drilling device for deep foundation pits, the safety hazards existing in manual operation under deep foundation pits are solved, and efficient, safe and green construction results are achieved.
Patent Information
- Application Number
- CN202411625020.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-14
AI Technical Summary
In the prior art, manual operation of water grinding drills under deep foundation pits have safety hazards such as falling from high places, impact of objects, electric shock, and hypoxia suffocation.
A drilling device is designed, including a support mechanism, a slewing mechanism, a lifting mechanism, a displacement adjustment mechanism and a drilling mechanism. Through the coordinated work of these mechanisms, the automatic operation of the drilling device is realized to avoid manual drop to the working area.
It significantly improves construction efficiency, ensures workers' safety, reduces construction costs, and ensures construction quality, meeting the power industry's demand for efficient, safe and green construction.
Smart Images

Figure CN119434837A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of deep foundation pit excavation, and in particular to a drilling device. Background Art
[0002] At present, deep foundation pit excavation is a crucial link in the construction of power transmission line infrastructure in mountainous areas, especially in tunnel excavation, mountain highway bridge pile foundation excavation and power grid foundation pit excavation. It is widely used and has significant effects. Due to the complex terrain and large undulating terrain in mountainous areas, it is difficult for large-scale hole-forming machinery and equipment to enter the construction site. Therefore, the method of manually operated water-grinding drilling and manual coring has always been used. The water-grinding drilling construction process has many advantages such as low noise, high construction flexibility, low dust, low vibration, good hole quality, and no explosive safety problems. In addition, the water-grinding drilling construction process will not destroy the integrity of the rock mass, making the integrity of the pile wall and the pile bottom rock stronger, thereby improving the bearing capacity of the pile foundation, making the structure more stable and reliable, and providing a solid foundation for subsequent pile foundation reinforcement. However, at present, workers are still used to descend to the working area together with the water-grinding drill to perform on-site drilling operations. Manual water-grinding drilling construction in deep pits still has safety hazards such as falling from heights, object collisions, electric shocks, and suffocation due to lack of oxygen. Summary of the invention
[0003] The purpose of the present application is to provide a drilling device, which to some extent solves the technical problems existing in the prior art that workers are required to descend to the working area with a water-grinding drill to perform on-site drilling operations, and that manual water-grinding drill excavation construction in deep pits still has safety hazards such as falling from heights, being hit by objects, electric shock, and suffocation due to lack of oxygen.
[0004] The present application provides a drilling device, comprising: a supporting mechanism, a rotating mechanism, a lifting mechanism, a displacement adjusting mechanism and a drilling mechanism; wherein the supporting mechanism is used to support the inner wall of a foundation pit; the lifting mechanism is connected to the supporting mechanism via the rotating mechanism, the drilling mechanism is connected to the lifting mechanism via the displacement adjusting mechanism, the rotating mechanism is used to drive the lifting mechanism together with the displacement adjusting mechanism and the drilling mechanism to rotate around the rotating mechanism, the displacement adjusting mechanism is used to drive the drilling mechanism to move along a second preset direction, the lifting mechanism is used to drive the displacement adjusting mechanism and the drilling mechanism to rise and fall synchronously along a first preset direction, and the drilling mechanism is used to drill holes.
[0005] In the above technical solution, further, the support mechanism includes a first connecting member and a plurality of moving components; wherein the plurality of moving components are sequentially arranged along the circumference of the first connecting member; any of the moving components includes a second connecting member, a mounting pipe, a moving member and a moving drive device;
[0006] Wherein, the second connecting member and the first connecting member are arranged at intervals along the first preset direction, and the installation pipe is sandwiched between the two; the second connecting member and the first connecting member are connected; and the movable member is movably arranged on the installation pipe;
[0007] The fixed end of the mobile driving device is connected to the first connecting member, and the driving end of the mobile driving device is connected to the mobile member and is used to drive the mobile member to move along the installation pipe; the slewing mechanism is fixedly connected to the second connecting member.
[0008] In any of the above technical solutions, further, the supporting mechanism also includes a third connecting member, the third connecting member is connected between multiple second connecting members, and the rotating mechanism is connected to the second connecting member through the third connecting member.
[0009] In any of the above technical solutions, further, the number of the movable members and the installation pipes are both multiple, and one movable member and one installation pipe serve as a group of telescopic structures, and the lengths of the movable members in each group of telescopic structures are different, and one group of telescopic structures is selected to be installed between the first connecting member and the second connecting member; the number of the mobile drive devices is also multiple, and corresponds one-to-one to the multiple groups of telescopic structures; the second connecting member and the first connecting member are detachably connected via a first fastening member.
[0010] In any of the above technical solutions, further, the support mechanism also includes an inclination sensor, and the inclination sensor is arranged on the first connecting member or the second connecting member.
[0011] In any of the above technical solutions, further, the supporting mechanism also includes a hanging ring, and the hanging ring is arranged on the first connecting member or the second connecting member.
[0012] In any of the above technical solutions, further, the rotating mechanism includes a rotating drive device, a first transmission gear and a second transmission gear; wherein the driving end of the rotating drive device is connected to the first transmission gear and is used to drive the first transmission gear to rotate; the second transmission gear is meshed with the first transmission gear; the second transmission gear is rotatably connected to the supporting mechanism, and the second transmission gear is fixedly connected to the lifting mechanism.
[0013] In any of the above technical solutions, further, the displacement adjustment mechanism includes a first connecting rod, a second connecting rod and a first auxiliary connecting member; wherein the number of the first connecting rods is multiple, and they are arranged in parallel and at intervals; any two adjacent first connecting rods are rotatably connected through the second connecting rod, and the second connecting rod and the first connecting rod are arranged crosswise;
[0014] The first connecting rod and the second connecting rod close to the lifting mechanism are rotatably connected to the lifting mechanism; the first connecting rod and the second connecting rod far from the lifting mechanism are rotatably connected to the first auxiliary connecting member, and the first auxiliary connecting member is fixedly connected to the drilling mechanism.
[0015] In any of the above technical solutions, further, the first connecting rod and the second connecting rod are rotatably connected via a rotating shaft, and wear-resistant bushings are provided between the first connecting rod, the second connecting rod and the rotating shaft, and between the first connecting rod and the second connecting rod.
[0016] In any of the above technical solutions, further, the lifting mechanism includes a first supporting member, a first screw rod, an upper moving member, a first lifting drive device, a second screw rod, a lower moving member, a second lifting drive device and a guide column; wherein the guide column is fixedly connected to the first supporting member, and the lower moving member and the upper moving member are both slidably connected to the guide column;
[0017] The fixed end of the first lifting drive device is connected to the first supporting member, and the driving end of the first lifting drive device is connected to the first screw and is used to drive the first screw to rotate; the lower moving member is threadedly connected to the first screw; the fixed end of the second lifting drive device is connected to the lower moving member, and the driving end of the second lifting drive device is connected to the second screw and is used to drive the second screw to rotate;
[0018] The upper movable member is rotationally connected to the second screw rod; one of the upper movable member and the lower movable member is rotationally connected to the first connecting rod, and the other of the upper movable member is rotationally connected to the second connecting rod.
[0019] In any of the above technical solutions, further, the lifting mechanism also includes a second supporting member and a plurality of transmission gears; wherein the second supporting member is arranged below the lower moving member along the first preset direction, and the second supporting member is fixedly connected to the guide column, and the plurality of transmission gears are rotatably arranged on the second supporting member;
[0020] There are multiple second screw rods, and one of the second screw rods is connected to the driving end of the second lifting drive device, and the second screw rod connected to the driving end of the second lifting drive device is connected to the remaining second screw rods through multiple transmission gears; the lower moving member is formed with an avoidance hole, and the second screw rod is rotatably inserted into the avoidance hole.
[0021] In any of the above technical solutions, further, the lifting mechanism also includes a third supporting member, which is arranged below the first supporting member along the first preset direction, and the end of the guide column away from the first supporting member is connected to the third supporting member; the end of the first screw rod away from the first lifting drive device is rotatably connected to the third supporting member.
[0022] In any of the above technical solutions, further, the drilling mechanism includes a drilling drive device and a drill bit; wherein the fixed end of the drilling drive device is connected to the displacement adjustment mechanism, and the driving end of the drilling drive device is connected to the drill bit and is used to drive the drill bit to rotate.
[0023] In any of the above technical solutions, further, the drilling mechanism includes a reducer, an acceleration gear box and a water seal assembly; wherein the driving end of the driving device is connected to the drill bit through the reducer and the acceleration gear box in sequence, and the water seal assembly is arranged between the acceleration gear box and the drill bit.
[0024] In any of the above technical solutions, further, the water seal assembly includes a main body, a skeleton oil seal and an elastic retaining ring; wherein the main body is formed with an installation cavity running through both ends thereof along the first preset direction; the number of the skeleton oil seals is two, and partial structures of the two are respectively embedded in the upper and lower inner walls of the installation cavity; the two skeleton oil seals are also respectively provided with the elastic retaining rings for limiting on the opposite sides thereof, and partial structures of the two elastic retaining rings are respectively embedded in the inner wall of the installation cavity.
[0025] In any of the above technical solutions, further, the number of output ends of the drill bit, the water seal assembly and the acceleration gear phase are multiple and correspond one to one.
[0026] In any of the above technical solutions, further, the drilling mechanism also includes a second auxiliary connecting member, and the displacement adjustment mechanism is connected to the acceleration gear box through the second auxiliary connecting member.
[0027] In any of the above technical solutions, further, the slewing mechanism is detachably connected to the supporting mechanism and the lifting mechanism respectively.
[0028] In any of the above technical solutions, further, the displacement adjustment mechanism is detachably connected to the lifting mechanism and the drilling mechanism respectively.
[0029] In any of the above technical solutions, further, the drilling device also includes a controller, and the controller is communicatively connected with the supporting mechanism, the rotating mechanism, the lifting mechanism, the displacement adjusting mechanism and the drilling mechanism respectively.
[0030] In any of the above technical solutions, further, the number of the displacement adjustment mechanisms and the drilling mechanisms are both multiple and correspond to each other one by one, and the multiple displacement adjustment mechanisms and the multiple drilling mechanisms are sequentially spaced along the circumference of the lifting mechanism.
[0031] Compared with the prior art, the beneficial effects of this application are:
[0032] The present application provides a new type of automated water-grinding drilling device for mountain rock foundations, which replaces manually operated water-grinding drills and can automatically control multiple drilling mechanisms such as water-grinding drills to perform drilling operations at the same time. It can not only significantly improve construction efficiency, ensure worker safety, and reduce construction costs, but also ensure construction quality, and meet the current power industry's urgent needs for efficient, safe, and green construction. In addition, the device has a compact structure, occupies a small space, and has a simple structure. The components are easy to disassemble and the parts are easy to replace. The operating radius is larger than similar products on the market and can reach 1000-1800mm. The height of the entire machine is relatively low, about 1800mm, and the working efficiency and degree of automation are high, which can meet the requirements of foundation pit excavation. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0034] Figure 1 A schematic diagram of the structure of a drilling device provided in an embodiment of the present application;
[0035] Figure 2 A schematic diagram of the structure of the support mechanism provided in the embodiment of the present application;
[0036] Figure 3 A schematic diagram of the structure of the rotary mechanism provided in the embodiment of the present application;
[0037] Figure 4 A schematic diagram of the structure of the lifting mechanism provided in the embodiment of the present application;
[0038] Figure 5 Another structural schematic diagram of the lifting mechanism provided in the embodiment of the present application;
[0039] Figure 6 A schematic diagram of the structure of the displacement adjustment mechanism provided in the embodiment of the present application;
[0040] Figure 7 for Figure 6 A schematic diagram of the enlarged structure at A;
[0041] Figure 8 A schematic diagram of the structure of a drilling mechanism provided in an embodiment of the present application;
[0042] Fig. 9 An exploded schematic diagram of a drilling mechanism provided in an embodiment of the present application;
[0043] Fig.10 An assembly diagram of the rotating shaft of the drilling mechanism provided in an embodiment of the present application;
[0044] Fig.11 Another assembly diagram of the rotating shaft of the drilling mechanism provided in an embodiment of the present application;
[0045] Fig.12 Another assembly diagram of the rotating shaft of the drilling mechanism provided in the embodiment of the present application;
[0046] Fig.13 A schematic diagram of the structure of the water seal assembly provided in an embodiment of the present application.
[0047] Reference numerals:
[0048] 1-support mechanism, 11-first connecting member, 12-moving assembly, 121-second connecting member, 122-installing pipe, 123-moving member, 124-moving drive device, 125-third connecting member, 126-tilt sensor, 127-lifting ring;
[0049] 2-slewing mechanism, 21-slewing driving device, 22-first transmission gear, 23-second transmission gear;
[0050] 3-lifting mechanism, 31-first supporting member, 32-first screw, 33-lower moving member, 34-first lifting drive device, 35-second screw, 36-upper moving member, 37-second lifting drive device, 38-guide column, 39-second supporting member, 310-transmission gear, 311-gear reducer, 312-third supporting member;
[0051] 4-displacement adjustment mechanism, 41-first connecting rod, 42-second connecting rod, 43-first auxiliary connecting member, 44-rotating shaft, 45-wear-resistant bushing;
[0052] 5-drilling mechanism, 51-drilling drive device, 52-drill bit, 53-reducer, 54-acceleration gearbox, 540-O-ring, 541-gearbox upper housing end cover assembly, 542-gearbox upper housing, 543-bearing assembly, 544-gear assembly, 5440-side shaft gear, 5441-intermediate gear, 5442-direction-changing gear, 545-shaft sleeve assembly, 546-gearbox lower housing, 547-flat key assembly, 548-rotating shaft assembly, 5480-side rotating shaft, 5481-intermediate rotating shaft, 5482-direction-changing rotating shaft, 549-skeleton oil seal for sealing, 55-water seal assembly, 551-body, 552-skeleton oil seal, 553-elastic retaining ring, 56-second auxiliary connecting member. DETAILED DESCRIPTION
[0053] The technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0054] The components of the embodiments of the present application generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed, but merely represents the selected embodiments of the present application.
[0055] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.
[0056] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0057] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0058] Refer to the following Figures 1 to 13 A drilling device according to some embodiments of the present application is described.
[0059] See also Figure 1 As shown, an embodiment of the present application provides a drilling device, including: a supporting mechanism 1, a rotating mechanism 2, a lifting mechanism 3, a displacement adjustment mechanism 4 and a drilling mechanism 5; wherein the supporting mechanism 1 is used to support the inner wall of a foundation pit; the lifting mechanism 3 is connected to the supporting mechanism 1 through the rotating mechanism 2, and the drilling mechanism 5 is connected to the lifting mechanism 3 through the displacement adjustment mechanism 4; the rotating mechanism 2 is used to drive the lifting mechanism 3 together with the displacement adjustment mechanism 4 and the drilling mechanism 5 to rotate around the rotating mechanism 2; the displacement adjustment mechanism 4 is used to drive the drilling mechanism 5 to move along a second preset direction; the lifting mechanism 3 is used to drive the displacement adjustment mechanism 4 and the drilling mechanism 5 to rise and fall synchronously along a first preset direction; and the drilling mechanism 5 is used for drilling.
[0060] In this embodiment, the working process of the drilling device provided by the present application is as follows:
[0061] First, three traction ropes are connected to the device, and the device is lowered into the foundation pit through the ropes, and the supporting mechanism 1 is supported on the inner wall of the foundation pit, so that the device as a whole can be suspended in the foundation pit, and the horizontal position of the drilling mechanism 5 is adjusted by the displacement adjustment mechanism 4, and the lifting mechanism 3 is used to drive the drilling mechanism 5 to move in the vertical direction, so as to realize the downward feeding and upward lifting of the drilling mechanism 5 to complete the drilling action, and then the rotating mechanism 2 is used to drive the drilling mechanism 5 to rotate a certain angle according to different pit diameters, and continue to complete the drilling action until the air surface is drilled out, and finally the device is restored to the starting state and lifted out by the rope. Of course, it is not limited to the above steps, and can also be adjusted according to actual needs.
[0062] Therefore, the present application provides a new type of automated water-grinding drilling device for mountain rock foundations, which replaces manually operated water-grinding drills, can significantly improve construction efficiency, ensure worker safety, reduce construction costs, and ensure construction quality, meeting the current power industry's urgent needs for efficient, safe, and green construction. Moreover, the device has a compact structure, occupies a small space, and has a simple structure. The components are easy to disassemble and the parts are easy to replace. The operating radius is larger than similar products on the market, reaching 1000-1800mm, and the overall machine height is relatively low at about 1800mm. It has a high working efficiency and a high degree of automation, which can meet the requirements of foundation pit excavation.
[0063] Further, preferably, the slewing mechanism 2 is detachably connected to the supporting mechanism 1 and the lifting mechanism 3 respectively; the displacement adjusting mechanism 4 is detachably connected to the lifting mechanism 3 and the drilling mechanism 5 respectively. It can be seen that the various mechanisms of the device are detachably connected to facilitate later disassembly and maintenance, and preferably, the above-mentioned detachable connection method can be selected by fastening components such as bolts or buckles, of course, not limited to this, and a non-detachable connection method can also be selected, which is selected according to actual needs.
[0064] In one embodiment of the present application, preferably, Figure 2 As shown, the support mechanism 1 includes a first connecting member 11 and a plurality of moving components 12; wherein the plurality of moving components 12 are sequentially arranged along the circumference of the first connecting member 11; any moving component 12 includes a second connecting member 121, a mounting pipe 122, a moving member 123 and a moving drive device 124;
[0065] The second connecting member 121 and the first connecting member 11 are arranged at intervals along the first preset direction, and the mounting pipe 122 is sandwiched between the two. The first connecting member 11 and the second connecting member 121 play the role of supporting and fixing the mounting pipe 122; the second connecting member 121 is connected to the first connecting member 11; the movable member 123 is movably arranged on the mounting pipe 122;
[0066] The fixed end of the mobile driving device 124 is connected to the first connecting member 11 , and the driving end of the mobile driving device 124 is connected to the mobile member 123 and is used to drive the mobile member 123 to move along the mounting pipe 122 ; the slewing mechanism 2 is fixedly connected to the second connecting member 121 .
[0067] In this embodiment, the mobile driving device 124 drives the mobile member 123 to move along the installation pipe 122, that is, to realize the extension and retraction of the mobile member 123, so that the end of the mobile member 123 can be against the inner wall of the foundation pit, so that the whole device can be suspended in the foundation pit.
[0068] Further, preferably, the mobile driving device 124 can be a driving device such as a cylinder or an oil cylinder.
[0069] In one embodiment of the present application, preferably, Figure 2 As shown, the support mechanism 1 further includes a third connecting member 125 , which is connected between the plurality of second connecting members 121 , and the slewing mechanism 2 is connected to the second connecting member 121 via the third connecting member 125 .
[0070] In this embodiment, the plurality of second connecting members 121 are assembled together using the third connecting member 125 to increase the overall strength, making the overall structure more stable and stronger.
[0071] In one embodiment of the present application, preferably, Figure 2 As shown, the number of the movable members 123 and the mounting pipe fittings 122 are both multiple, and one movable member 123 and one mounting pipe fitting 122 serve as a group of telescopic structures, and the length dimensions of the movable members 123 in each group of telescopic structures are different, and one group of telescopic structures is selected to be installed between the first connecting member 11 and the second connecting member 121, and the number of the corresponding mobile driving devices 124 is also multiple, and corresponds one-to-one to the multiple groups of telescopic structures; the second connecting member 121 and the first connecting member 11 are detachably connected by a first fastening member such as a screw or a bolt.
[0072] In this embodiment, the first connecting member 11 and the second connecting member 121 are connected in a detachable manner, so that the telescopic structure can be replaced according to different pit diameters, so that the application range of the present device is wider. It should be noted that: each group of telescopic structures is not limited to the different lengths of the moving member 123, and its width and height can also be changed according to actual needs, and the size of the mounting pipe 122 can be modified accordingly.
[0073] Further, preferably, the first fastening member extends to the third connecting member 125, and simultaneously connects the third connecting member 125 with the second connecting member 121, that is, the first connecting member 11, the second connecting member 121 and the third connecting member 125 are simultaneously connected together by using the same first fastening member, which plays a role in saving parts. Of course, it is not limited to this, and different fastening members such as screws or bolts can also be used for connection, or the third connecting member 125 and the second connecting member 121 can be connected by clamping or welding.
[0074] In one embodiment of the present application, preferably, Figure 2 As shown, the support mechanism 1 further includes an inclination sensor 126 , and the inclination sensor 126 is disposed on the first connecting member 11 .
[0075] In this embodiment, the entire device is lowered into the foundation pit by ropes, and the inclination angle of the device is detected in real time according to the inclination sensor 126, and then the three ropes are adjusted to pull up and lower until the entire device is balanced, and the inclination sensor 126 is set on the first upper connecting member 11 to avoid other components, that is, to avoid interference. Of course, it is not limited to this, and the inclination sensor 126 can also be set on the second lower connecting member 121, etc. In addition, it should be noted that: the support mechanism 1 does not have to include the inclination sensor 126, but can use manual observation at the pit mouth, etc.
[0076] In one embodiment of the present application, preferably, Figure 2 As shown, the support mechanism 1 further includes a hanging ring 127 , and the hanging ring 127 is disposed on the first connecting member 11 or the second connecting member 121 .
[0077] In this embodiment, a rope can be connected to the lifting ring 127 to facilitate the placement of the device in the foundation pit below, and the lifting ring 127 is set on the first connecting member 11 above to avoid other components, that is, to avoid interference. Of course, this is not limited to this, and the inclination sensor 126 can also be set on the second connecting member 121 below.
[0078] Further, preferably, there are multiple hanging rings 127 , which are evenly spaced along the outer circumference of the first connecting member 11 .
[0079] Further, preferably, the number of the lifting rings 127 is equal to the number of the plurality of mobile drive devices 124 and corresponds one to one, and the lifting ring 127 includes a U-shaped seat and a ring portion, the U-shaped seat is mounted on the mobile drive device 124, and the ring portion is arranged on the top of the U-shaped seat.
[0080] Note: The structure of the support mechanism 1 is not limited to the above, and it can also adopt structures such as a suspended mechanical arm in the prior art.
[0081] In one embodiment of the present application, preferably, Figure 3 As shown, the slewing mechanism 2 includes a slewing drive device 21, a first transmission gear 22 and a second transmission gear 23; wherein, the driving end of the slewing drive device 21 is connected to the first transmission gear 22 and is used to drive the first transmission gear 22 to rotate; the second transmission gear 23 is meshed with the first transmission gear 22; the second transmission gear 23 is rotatably connected to the supporting mechanism 1, and the second transmission gear 23 is fixedly connected to the lifting mechanism 3.
[0082] In this embodiment, the rotary drive device 21 drives the first transmission gear 22 to rotate, and the first transmission gear 22 drives the second transmission gear 23 to rotate, thereby driving the lifting mechanism 3 to rotate synchronously, that is, rotating a certain angle according to different pit diameters, and continuing to complete the drilling action until the empty surface is drilled out.
[0083] Further, preferably, the second transmission gear 23 is disposed on the side of the first transmission gear 22, and the diameter of the second transmission gear 23 is larger than the diameter of the first transmission gear 22, which provides a sufficient installation area for the lower lifting mechanism 3, but is not limited thereto.
[0084] In one embodiment of the present application, preferably, Figures 4 to 6As shown, the displacement adjustment mechanism 4 includes a first connecting rod 41, a second connecting rod 42 and a first auxiliary connecting member 43; wherein, the number of the first connecting rods 41 is multiple, and they are arranged in parallel and at intervals; any two adjacent first connecting rods 41 are rotatably connected by the second connecting rod 42, and the second connecting rod 42 and the first connecting rod 41 are arranged crosswise, it can be seen that the displacement adjustment mechanism 4 belongs to a double scissor structure;
[0085] The first connecting rod 41 and the second connecting rod 42 close to the lifting mechanism 3 are rotatably connected to the lifting mechanism 3; the first connecting rod 41 and the second connecting rod 42 far from the lifting mechanism 3 are rotatably connected to the first auxiliary connecting member 43, and the first auxiliary connecting member 43 is fixedly connected to the drilling mechanism 5;
[0086] The lifting mechanism 3 includes a first supporting member 31, a first screw rod 32, a lower moving member 33, a first lifting drive device 34, a second screw rod 35, an upper moving member 36, a second lifting drive device 37 and a guide column 38; wherein the guide column 38 is fixedly connected to the first supporting member 31, and the lower moving member 33 and the upper moving member 36 are both slidably connected to the guide column 38;
[0087] The fixed end of the first lifting drive device 34 is connected to the first supporting member 31, and the driving end of the first lifting drive device 34 is connected to the first screw rod 32 and is used to drive the first screw rod 32 to rotate; the lower moving member 33 is threadedly connected to the first screw rod 32; the fixed end of the second lifting drive device 37 is connected to the lower moving member 33, and the driving end of the second lifting drive device 37 is connected to the second screw rod 35 and is used to drive the second screw rod 35 to rotate;
[0088] The upper moving member 36 is rotationally connected to the second screw rod 35 ; one of the upper moving member 36 and the lower moving member 33 is rotationally connected to the first connecting rod 41 , and the other is rotationally connected to the second connecting rod 42 .
[0089] In this embodiment, the second lifting drive device 37 drives the second screw 35, i.e., the small screw, to rotate, thereby driving the upper movable member 36 to move up and down. Since the lower movable member 33 is controlled by the first screw 32, i.e., the large screw, to remain stationary, the upper movable member 36 and the lower movable member 33 are relatively displaced, so that the displacement adjustment mechanism 4 can achieve horizontal extension and retraction, thereby adjusting the horizontal displacement of the drilling mechanism 5.
[0090] After the horizontal position of the drilling mechanism 5 is adjusted, the first lifting drive device 34 drives the first screw 32, that is, the large screw, to rotate, thereby driving the lower moving member 33 to move up and down, thereby driving the drilling mechanism 5 to feed downward and upward to achieve the drilling operation.
[0091] Further, preferably, the driving end of the first lifting drive device 34 and the first screw rod 32 , and the driving end of the second lifting drive device 37 and the second screw rod 35 are both connected via a gear reducer 311 .
[0092] In one embodiment of the present application, preferably, Figure 4 and Figure 5 As shown, the lifting mechanism 3 also includes a third support member 312. Along the first preset direction, the third support member 312 is arranged below the first support member 31, and the end of the guide column 38 away from the first support member 31 is connected to the third support member 312; the end of the first screw rod 32 away from the first lifting drive device 34 is rotatably connected to the third support member 312.
[0093] In this embodiment, the first support member 31, the third support member 312 and the guide column 38 serve as the main supporting structure, and can further support the upper moving member 36 and the lower moving member 33, etc., so that the overall structure is more stable. Of course, the lifting mechanism 3 may not include the third support member 312, which is selected according to actual needs.
[0094] In one embodiment of the present application, preferably, Figure 7 As shown, the first connecting rod 41 and the second connecting rod 42 are rotatably connected via a rotating shaft 44, and wear-resistant bushings 45 are provided between the first connecting rod 41 and the second connecting rod 42 and the rotating shaft 44 and between the first connecting rod 41 and the second connecting rod 42. It can be seen that the wear-resistant bushings 45 are provided at multiple rotating connections to reduce friction.
[0095] In one embodiment of the present application, preferably, Figure 4 and Figure 5 As shown, the lifting mechanism 3 further includes a second supporting member 39 and a plurality of transmission gears 310; wherein the second supporting member 39 is disposed below the lower moving member 33 along the first preset direction, and the second supporting member 39 is fixedly connected to the guide column 38, and the plurality of transmission gears 310 are rotatably disposed on the second supporting member 39;
[0096] There are multiple second screws 35, and one of the second screws 35 is connected to the driving end of the second lifting drive device 37, and the second screw 35 connected to the driving end of the second lifting drive device 37 is connected to the remaining second screws 35 through multiple transmission gears 310; the lower moving member 33 is formed with an avoidance hole, and the second screw 35 is rotatably inserted into the avoidance hole. It can be seen that the second screw 35 and the first screw 32 do not interfere with each other.
[0097] In this embodiment, multiple second screws 35 are designed to ensure the balance and stability of the upper moving member 36 during movement, and the multiple second screws 35 can be connected by multiple transmission gears 310, so that when the second lifting drive device 37 drives one second screw 35 to rotate, the remaining screws can rotate synchronously, thereby stably driving the upper moving member 36 to move. Of course, it is not limited to this, and only one second screw 35 can be set. In this case, there is no need to configure the second support member 39 and the transmission gear 310.
[0098] Further, preferably, along the first preset direction, the first supporting member 31 , the second supporting member 39 and the third supporting member 312 are sequentially arranged from top to bottom.
[0099] Further, preferably, the number of the second screw rods 35 is two, and the number of the transmission gears 310 is three, wherein the two transmission gears 310 are respectively and one-to-one sleeved on the two second screw rods 35, wherein the third transmission gear 310 is arranged between the two transmission gears 310 and meshed with each other, and the first screw rod 32 passes through the third gear and is rotationally connected to the third support member 312 below.
[0100] Note: The structure of the lifting mechanism 3 is not limited to the above, and it can also adopt structures such as linear modules in the prior art. The structure of the displacement adjustment mechanism 4 is not limited to the above, and it can also adopt structures such as linear modules in the prior art, or a linear module with both horizontal and vertical adjustment functions can be selected to replace the lifting mechanism 3 and the displacement adjustment mechanism 4.
[0101] In one embodiment of the present application, preferably, Figure 8 As shown, the drilling mechanism 5 includes a drilling drive device 51 and a drill bit 52; wherein the fixed end of the drilling drive device 51 is connected to the displacement adjustment mechanism 4, and the driving end of the drilling drive device 51 is connected to the drill bit 52 and is used to drive the drill bit 52 to rotate.
[0102] In this embodiment, the drilling drive device 51 can drive the drill bit 52 to rotate, thereby realizing the drilling operation.
[0103] In one embodiment of the present application, preferably, Figure 8 As shown, the drilling mechanism 5 includes a reducer 53, an acceleration gear box 54 and a water seal assembly 55; wherein the driving end of the driving device is connected to the drill bit 52 through the reducer 53 and the acceleration gear box 54 in sequence, and the water seal assembly 55 is arranged between the acceleration gear box 54 and the drill bit 52.
[0104] In this embodiment, the drilling drive device 51, such as a permanent magnet synchronous motor, is decelerated and torque amplified by a reducer 53. Since the output shaft speed of the reducer 53 is relatively slow, an acceleration gearbox 54 is installed below it to make the speed of the drill bit 52 reach the average level of the engineering speed, and the water seal assembly 55 forms a sealed water-passing structure. Of course, it is not limited to this, and the drilling mechanism 5 may not include the reducer 53, the acceleration gearbox 54, and the water seal assembly 55, that is, the drilling drive device 51 may directly drive the drill bit 52 to rotate, which is selected according to actual needs.
[0105] Further, preferably, Figures 10 to 12 As shown, the acceleration gearbox 54 includes an O-ring 540, a gearbox upper housing end cover assembly 541, a gearbox upper housing 542, a bearing assembly 543, a gear assembly 544, a shaft sleeve assembly 545, a gearbox lower housing 546, a flat key assembly 547 and a rotating shaft assembly 548; wherein the rotating shaft assembly 548 includes two side rotating shafts 5480, an intermediate rotating shaft 5481 and a direction-changing rotating shaft 5482 according to the position, and the gear assembly 544 includes two side shaft gears 5440, an intermediate gear 5441 and a direction-changing gear 5442 according to the position, and preferably, the parts are made of steel;
[0106] The drilling drive device 51, such as a permanent magnet synchronous motor, finally drives the two drill bits 52 to rotate. Since it is necessary to ensure the overall balance of the drilling mechanism 5, a steering gear is added to the acceleration gear box 54 to make the overall torque of the drilling mechanism 5 reach a balanced state; the gear box upper end cover with an O-ring 540 is installed on the upper part of the gear box to achieve the upper sealing of the gear box. The intermediate main shaft drives the intermediate large gear to rotate through a flat key connection, and then the intermediate large gear drives the peripheral small gear, that is, the side shaft gear 5440 and the change gear 5442 for transmission, wherein the change gear 5442 for changing the gear direction is added , achieving torque balance of the drill bit 52 mechanism; since the intermediate main shaft is not subjected to or is subjected to less axial force and radial force, deep groove ball bearings are used for support; during the drilling process, the two side rotating shafts 5480 are subjected to a large upward axial force, so the upper support adopts a tapered roller bearing, and the lower support is subjected to a small axial force, so the lower support adopts a deep groove ball bearing; the upper and lower parts of the acceleration gear box 54 are sealed with a skeleton oil seal 549 or an O-ring 540 to prevent water, mud, etc. from entering the gear box body; the direction-changing rotating shaft 5482 is mainly subjected to torque and is subjected to less axial force, so a deep groove ball bearing is used for support.
[0107] In one embodiment of the present application, preferably, Fig.13As shown, the water seal assembly 55 includes a main body 551, a skeleton oil seal 552 and an elastic retaining ring 553; wherein, the main body 551 is formed with an installation cavity running through both ends thereof along a first preset direction; there are two skeleton oil seals 552, and partial structures of the two are respectively embedded in the upper and lower inner walls of the installation cavity; the two skeleton oil seals 552 are also respectively provided with elastic retaining rings 553 for limiting on the opposite sides thereof, and partial structures of the two elastic retaining rings 553 are respectively embedded in the inner wall of the installation cavity.
[0108] In this embodiment, the water seal device assembly is connected and sealed with the output shaft of the acceleration gear box 54 and the main shaft of the drill bit 52 by a skeleton oil seal 552, and is limited by an elastic retaining ring 553. Preferably, a threaded hole is drilled in the middle part of the skeleton oil seal 552 for installing water pipes and other devices, and a countersunk hole is made along the axial direction at one end of the drill bit 52 so that the water seal device assembly and the drill bit 52 form a sealed water-permeable structure as a whole. It can be seen that the drill bit 52 structure is a water-grinding drill bit 52. Of course, it is not limited to this, and the type of drill bit 52 can also be selected according to actual needs.
[0109] In one embodiment of the present application, preferably, Figure 8 As shown, the number of the drill bit 52, the water seal assembly 55 and the output end of the acceleration gear phase are multiple and correspond to each other one by one.
[0110] In this embodiment, the drilling drive device 51 drives multiple drill bits 52 to rotate at the same time to ensure the overall balance. Of course, it is not limited to this, and only one drill bit 52 can be set, which is selected according to actual needs.
[0111] In one embodiment of the present application, preferably, Figure 8 As shown, the drilling mechanism 5 also includes a second auxiliary connecting member 56, and the displacement adjustment mechanism 4 is connected to the acceleration gearbox 54 through the second auxiliary connecting member 56, and preferably, the second auxiliary connecting member 56 is fixedly connected to the acceleration reduction box, and the first auxiliary connecting member 43 and the second auxiliary connecting member 56 can be detachably connected by bolts, etc., of course, it is not limited to this.
[0112] In one embodiment of the present application, preferably, the drilling device further includes a controller, and the controller is communicatively connected with the supporting mechanism 1 , the rotating mechanism 2 , the lifting mechanism 3 , the displacement adjusting mechanism 4 and the drilling mechanism 5 , respectively.
[0113] In this embodiment, the above mechanism can be automatically controlled by a controller to improve intelligence. Of course, the device may not include a controller, which can be selected according to actual needs.
[0114] In one embodiment of the present application, preferably, Figure 1As shown, the number of the displacement adjustment mechanisms 4 and the drilling mechanisms 5 are both multiple and correspond to each other one by one, and the multiple displacement adjustment mechanisms 4 and the multiple drilling mechanisms 5 are sequentially arranged at intervals along the circumference of the lifting mechanism 3 .
[0115] In this embodiment, multiple drilling mechanisms 5 such as water-grinding drills can be controlled to perform drilling operations simultaneously, which greatly improves the operating efficiency.
[0116] In summary, the detailed working process of the drilling device provided by this application is as follows:
[0117] First, three traction ropes are connected to the lifting ring 127 on the supporting mechanism 1, and the whole device is lowered into the foundation pit through the ropes. The three ropes are adjusted to be pulled up and lowered in real time according to the inclination sensor 126 until the whole device is balanced, and the cylinder rod of the mobile driving device 124 is controlled to extend, and the mobile member 123 is driven to support on the inner wall of the foundation pit, so that the whole device can be suspended and supported in the foundation pit;
[0118] Then, the second screw 35, such as a small lead screw, is driven to rotate, thereby driving the middle and upper movable plate to move, causing the displacement adjustment mechanism 4 to extend and retract, driving the drilling mechanism 5 to move horizontally, and the drilling drive device 51, such as a motor, drives the drill bit 52 to rotate through the reducer 53 and the acceleration gear box 54;
[0119] Then, the first screw 32, such as a large lead screw, is driven to rotate, thereby driving the lower moving member 33 together with the displacement adjustment mechanism 4 and the drilling mechanism 5 to move downward or upward, that is, the drilling mechanism 5 is fed downward and raised upward to complete the drilling action;
[0120] Then the rotary drive device 21 is made such as a motor to drive the drilling mechanism 5 to rotate a certain angle according to different pit diameters, and the drilling action is continued until the free surface is drilled out, and finally the device is restored to the starting state and is raised by the rope. Of course, it is not limited to the above steps, and can also be adjusted according to actual needs.
[0121] Therefore, the present application provides a new type of automatic water-grinding drilling device for mountain rock foundation, which replaces the manually operated water-grinding drill and can automatically control multiple drilling mechanisms 5 such as water-grinding drills to perform drilling operations at the same time. It can not only significantly improve the construction efficiency, ensure the safety of workers, and reduce construction costs, but also ensure the construction quality, and meet the current power industry's urgent needs for efficient, safe and green construction. Moreover, the device has a compact structure, occupies a small space, and has a simple structure. The components are easy to disassemble and the parts are easy to replace. The operating radius is larger than similar products on the market and can reach 1000-1800mm. The height of the whole machine is relatively low at about 1800mm. The work efficiency and degree of automation are high, which can meet the requirements of foundation pit excavation.
[0122] Note: The first preset direction involved in the aforementioned embodiment may be a vertical direction, but is not limited to this, and may also be the opposite of the vertical direction; the aforementioned second preset direction may be any radial direction centered on the rotating mechanism 2, but is not limited to this.
[0123] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A drilling device, characterized in that: include: A supporting mechanism, a rotating mechanism, a lifting mechanism, a displacement adjustment mechanism and a drilling mechanism; wherein the supporting mechanism is used to support the inner wall of the foundation pit; the lifting mechanism is connected to the supporting mechanism through the rotating mechanism, and the drilling mechanism is connected to the lifting mechanism through the displacement adjustment mechanism; the rotating mechanism is used to drive the lifting mechanism together with the displacement adjustment mechanism and the drilling mechanism to rotate around the rotating mechanism; the displacement adjustment mechanism is used to drive the drilling mechanism to move along a second preset direction; the lifting mechanism is used to drive the displacement adjustment mechanism and the drilling mechanism to rise and fall synchronously along a first preset direction; and the drilling mechanism is used to drill holes.
2. The drilling device according to claim 1, characterized in that: The support mechanism includes a first connecting member and a plurality of moving components; wherein the plurality of moving components are sequentially arranged along the circumference of the first connecting member; any of the moving components includes a second connecting member, a mounting pipe, a moving member and a moving drive device; Wherein, the second connecting member and the first connecting member are arranged at intervals along the first preset direction, and the installation pipe is sandwiched between the two; the second connecting member and the first connecting member are connected; and the movable member is movably arranged on the installation pipe; The fixed end of the mobile driving device is connected to the first connecting member, and the driving end of the mobile driving device is connected to the mobile member and is used to drive the mobile member to move along the installation pipe; the slewing mechanism is fixedly connected to the second connecting member.
3. The drilling device according to claim 2, characterized in that: The supporting mechanism further comprises a third connecting member, wherein the third connecting member is connected between the plurality of the second connecting members, and the slewing mechanism is connected to the second connecting members via the third connecting member; and / or The number of the movable members and the installation pipes are both multiple, and one movable member and one installation pipe serve as a group of telescopic structures, and the lengths of the movable members in each group of telescopic structures are different, and one group of telescopic structures is selected to be installed between the first connecting member and the second connecting member; the number of the mobile driving devices is also multiple, and they correspond one to one to the multiple groups of telescopic structures; the second connecting member and the first connecting member are detachably connected via a first fastening member; and / or The supporting mechanism further comprises an inclination sensor, and the inclination sensor is arranged on the first connecting member or the second connecting member; and / or The supporting mechanism further includes a hanging ring, and the hanging ring is arranged on the first connecting member or the second connecting member.
4. The drilling device according to claim 1, characterized in that: The rotary mechanism includes a rotary drive device, a first transmission gear and a second transmission gear; wherein the driving end of the rotary drive device is connected to the first transmission gear and is used to drive the first transmission gear to rotate; the second transmission gear is meshed with the first transmission gear; the second transmission gear is rotatably connected to the supporting mechanism, and the second transmission gear is fixedly connected to the lifting mechanism.
5. The drilling device according to claim 1, characterized in that: The displacement adjustment mechanism comprises a first connecting rod, a second connecting rod and a first auxiliary connecting member; wherein the first connecting rods are multiple in number and are arranged in parallel and at intervals in sequence; any two adjacent first connecting rods are rotatably connected by the second connecting rod, and the second connecting rod is arranged crosswise with the first connecting rod; The first connecting rod and the second connecting rod close to the lifting mechanism are rotatably connected to the lifting mechanism; the first connecting rod and the second connecting rod far from the lifting mechanism are rotatably connected to the first auxiliary connecting member, and the first auxiliary connecting member is fixedly connected to the drilling mechanism.
6. The drilling device according to claim 5, characterized in that: The first connecting rod and the second connecting rod are rotatably connected via a rotating shaft, and wear-resistant bushings are arranged between the first connecting rod, the second connecting rod and the rotating shaft, and between the first connecting rod and the second connecting rod.
7. The drilling device according to claim 5, characterized in that The lifting mechanism comprises a first supporting member, a first screw rod, a lower moving member, a first lifting driving device, a second screw rod, an upper moving member, a second lifting driving device and a guide column; wherein the guide column is fixedly connected to the first supporting member, and the lower moving member and the upper moving member are both slidably connected to the guide column; The fixed end of the first lifting drive device is connected to the first supporting member, and the driving end of the first lifting drive device is connected to the first screw and is used to drive the first screw to rotate; the lower moving member is threadedly connected to the first screw; the fixed end of the second lifting drive device is connected to the lower moving member, and the driving end of the second lifting drive device is connected to the second screw and is used to drive the second screw to rotate; The upper movable member is rotationally connected to the second screw rod; one of the upper movable member and the lower movable member is rotationally connected to the first connecting rod, and the other of the upper movable member is rotationally connected to the second connecting rod.
8. The drilling device according to claim 7, characterized in that The lifting mechanism further includes a second supporting member and a plurality of transmission gears; wherein the second supporting member is disposed below the lower moving member along the first preset direction, and the second supporting member is fixedly connected to the guide column, and the plurality of transmission gears are rotatably disposed on the second supporting member; There are multiple second screws, and one of the second screws is connected to the driving end of the second lifting drive device, and the second screw connected to the driving end of the second lifting drive device is connected to the remaining second screws through multiple transmission gears; the lower moving member is formed with an avoidance hole, and the second screw is rotatably inserted into the avoidance hole; and / or The lifting mechanism also includes a third supporting member, which is arranged below the first supporting member along the first preset direction, and the end of the guide column away from the first supporting member is connected to the third supporting member; the end of the first screw rod away from the first lifting drive device is rotatably connected to the third supporting member.
9. The drilling device according to claim 1, characterized in that: The drilling mechanism includes a drilling drive device and a drill bit; wherein the fixed end of the drilling drive device is connected to the displacement adjustment mechanism, and the driving end of the drilling drive device is connected to the drill bit and is used to drive the drill bit to rotate.
10. The drilling device according to claim 9, characterized in that The drilling mechanism includes a reducer, an acceleration gear box and a water seal assembly; wherein the driving end of the driving device is connected to the drill bit through the reducer and the acceleration gear box in sequence, and the water seal assembly is arranged between the acceleration gear box and the drill bit.
11. The drilling device according to claim 10, characterized in that The water seal assembly comprises a body, a skeleton oil seal and an elastic retaining ring; wherein the body is formed with an installation cavity penetrating through both ends thereof along the first preset direction; the number of the skeleton oil seals is two, and partial structures of the two seals are respectively embedded in the upper and lower inner walls of the installation cavity; the two skeleton oil seals are also respectively provided with the elastic retaining rings for limiting on the opposite sides thereof, and partial structures of the two elastic retaining rings are respectively embedded in the inner wall of the installation cavity; and / or The drill bit, the water seal assembly and the output ends of the acceleration gear phase are all multiple in number and correspond one to one; and / or The drilling mechanism further includes a second auxiliary connecting member, and the displacement adjustment mechanism is connected to the acceleration gear box via the second auxiliary connecting member.
12. The drilling device according to any one of claims 1 to 11, characterized in that The slewing mechanism is detachably connected to the supporting mechanism and the lifting mechanism respectively; and / or The displacement adjustment mechanism is detachably connected to the lifting mechanism and the drilling mechanism respectively; and / or The drilling device further comprises a controller, and the controller is respectively connected to the supporting mechanism, the rotating mechanism, the lifting mechanism, the displacement adjusting mechanism and the drilling mechanism for communication; and / or The displacement adjustment mechanisms and the drilling mechanisms are both multiple in number and correspond to each other one by one, and the multiple displacement adjustment mechanisms and the multiple drilling mechanisms are sequentially spaced along the circumferential direction of the lifting mechanism.