Testing device for hydrogenation adjusting system

By using a one-way valve and canvas plate anti-reflow mechanism in the hydrogenation regulation system test device, combined with the dual flow detection method of fan blades and sensors, the detection data error caused by gas reflux is solved, and more accurate hydrogenation is achieved Adjustment system detection.

CN119437752APending Publication Date: 2025-02-14SHANDONG MINGTU PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411165154.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The existing hydrogenation regulation system test device causes gas return during operation to incorrect detection data, affecting the accurate detection of the hydrogenation regulation system.

Method used

A test device for hydrogenation regulation system was designed, using a anti-reflow mechanism combining a one-way valve and a canvas plate to realize unidirectional flow of gas through a one-way valve to prevent gas return; at the same time, the gas flow rate was detected by using fan blades and speed sensors. , and detect wind speed through pressure sensor and damping rod to achieve dual flow detection.

Benefits of technology

It effectively prevents gas return, improves the accuracy of the equipment's gas flow rate detection, ensures accurate detection of the hydrogenation regulation system, and the device has telescopic pipelines and sealing functions, which are easy to connect and protect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a testing device for a hydrogenation adjusting system, and the device comprises a middle pipeline which is internally fixedly provided with a fixed ring; the one-way valve is adhered to the interior of the middle pipeline, and the one-way valve is located in the left side direction of the fixing ring; and the connecting vertical rods are fixed in the middle pipeline, the connecting vertical rods are located in the left side direction of the one-way valve, and the two connecting vertical rods are symmetrically arranged about the horizontal central axis of the middle pipeline. The testing device for the hydrogenation adjusting system has the beneficial effects that the testing device for the hydrogenation adjusting system has a dual flow velocity detection function, data detected by the device are more accurate, the backflow prevention mechanism of the device can prevent gas backflow from causing problems on detection of the device, meanwhile, the device is provided with the telescopic pipeline, connection of the device is facilitated, and the testing efficiency is improved. And the connecting part of the other end of the equipment has a sealing function, and a display structure and an operation structure of the equipment can be stored, so that an electric appliance mechanism can be protected when the equipment is not used.
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Description

Technical Field

[0001] The invention relates to the technical field of hydrogenation regulating system testing, in particular to a testing device for a hydrogenation regulating system. Background Art

[0002] During the hydrogenation process, a hydrogenation regulating system is required to control the amount of hydrogenation. After the design of the hydrogenation regulating system is completed, a test device is needed to test the system to observe whether the system can operate normally and prevent a faulty system from being directly introduced into the hydrogenation and affecting the hydrogenation station.

[0003] When the existing testing device is working, gas passes through the inside of the equipment. When the gas collides with the obstruction in the front direction, gas backflow will occur, so that the backflow gas affects the forward flowing gas and causes interference, causing the equipment to detect the gas flow rate incorrectly, resulting in the equipment's detection of the hydrogenation regulation system incorrectly.

[0004] Therefore, it is necessary to design a test device for the hydrogenation regulation system to address the above problems. Summary of the invention

[0005] The object of the present invention is to provide a test device for a hydrogenation regulating system, so as to solve the problem proposed in the above background technology that when the test device is working, gas passes through the inside of the equipment, and the gas collides with the obstruction in the front end direction, causing gas backflow, so that the refluxed gas affects the forward flowing gas and causes interference, causing the equipment to detect the gas flow rate incorrectly, resulting in the equipment's detection of the hydrogenation regulating system incorrectly.

[0006] To achieve the above object, the present invention provides the following technical solution: a test device for a hydrogenation regulation system, comprising:

[0007] A middle pipe, wherein a fixing ring is fixed inside the middle pipe;

[0008] A one-way valve is adhered to the inside of the middle pipe, and the one-way valve is located on the left side of the fixing ring;

[0009] A connecting vertical rod is fixed inside the middle pipe. The connecting vertical rod is located on the left side of the one-way valve. Two connecting vertical rods are symmetrically arranged about the horizontal center axis of the middle pipe.

[0010] Preferably, the fixing ring is further provided with:

[0011] A mounting bracket, which is fixed inside the fixing ring, and the mounting bracket is in a cross shape;

[0012] A rotation speed sensor, which is installed on the left side of the mounting bracket;

[0013] A fixing bolt, which is sleeved and connected to the outside of the speed sensor, and the fixing bolt is located on the right side of the mounting bracket;

[0014] The fan blade is connected to the detection end of the rotation speed sensor, and the fan blade is located on the right side of the fixing bolt.

[0015] Preferably, the connecting vertical rod is further provided with:

[0016] A pressure sensor is installed on the right side of the connecting vertical rod;

[0017] A damping rod connected to the right side of the pressure sensor;

[0018] A canvas board is connected to the right side of the damping rod, and the canvas board forms an elastic structure between the damping rod and the pressure sensor.

[0019] Preferably, the middle pipeline is further provided with:

[0020] A left pipe installed on the left side of the middle pipe;

[0021] A butterfly valve installed on the right side of the middle pipeline;

[0022] A bearing is mounted on the upper end of the middle pipe.

[0023] Preferably, the left pipeline is further provided with:

[0024] A connecting block fixedly installed inside the left pipeline;

[0025] A sealing airbag is fixed inside the left pipe, and the sealing airbag is located on the left side of the connecting block.

[0026] Preferably, the butterfly valve is further provided with:

[0027] a right pipeline, which is installed on the right side of the butterfly valve;

[0028] a hemispherical ring embedded in the right pipe;

[0029] a flexible pipe connected to the interior of the hemispherical ring;

[0030] A connecting plate is connected to the right side of the flexible pipe.

[0031] Preferably, the bearing is further provided with:

[0032] A box body is installed on the upper end of the bearing, and the box body forms a rotating structure through the bearing and the middle pipe;

[0033] A programmable logic controller is mounted on the inner lower wall of the box;

[0034] A slide groove is arranged on the left and right walls inside the box;

[0035] A connecting pin is connected to the upper end of the box body.

[0036] Preferably, the chute is further provided with:

[0037] A sliding frame connected to the interior of the slideway;

[0038] A mounting plate fixed to the upper end of the sliding frame;

[0039] A control panel is mounted on the upper end of the mounting plate.

[0040] Preferably, the connecting pin is further provided with:

[0041] a cover plate connected to the outside of the connecting pin;

[0042] The LED display screen is installed at the lower end of the cover plate.

[0043] Preferably, the cover plate forms a rotating structure with the box body through a connecting pin, and the sliding frame forms a sliding lifting structure with the box body through a sliding groove.

[0044] Compared with the prior art, the beneficial effects of the present invention are: the device has a dual flow rate detection function, which makes the data detected by the device more accurate, the anti-backflow mechanism of the device can prevent gas backflow from causing problems in the detection of the device, and the device has a telescopic pipe to facilitate the connection of the device, the connection at the other end of the device has a sealing function, the display and operation structure of the device can be stored, and the electrical mechanism of the device can be protected when the device is not in use.

[0045] 1. The present invention enables the gas to flow in one direction through a one-way valve, thereby preventing the gas passing through the middle pipe from knocking over the canvas board and forming a backflow, causing the backflow gas to affect the gas flowing forward inside the middle pipe, thereby affecting the rotation speed of the fan blades, resulting in an error in the gas flow rate detected by the equipment, and causing errors in the equipment's test of the hydrogenation regulation system.

[0046] 2. In the present invention, the gas flow inside the pipeline will drive the fan blades to rotate. The speed of the fan blades is detected by the speed sensor, so that the gas flow inside the equipment can be calculated. At the same time, the gas passes through the one-way valve and blows onto the canvas board. The canvas board can be buffered by the elastic structure formed by the damping rod and the pressure sensor. At the same time, the pressure sensor can also detect the pressure of the gas on the canvas board, so that the wind speed generated by the gas flow can be calculated, and the gas flow inside the equipment can be calculated, so that the equipment has a dual flow detection function, thereby improving the accuracy of the equipment flow detection.

[0047] 3. The present invention can be connected to other pipes through the threads inside the connecting block, and then the inside of the sealing airbag is inflated so that the sealing airbag tightly wraps the other pipes, thereby preventing air leakage at the connection between the connecting block and other pipes, which affects the connection effect of the equipment and easily causes errors in the detection data of the equipment.

[0048] 4. The inner ring of the hemispherical ring of the present invention is connected to a flexible pipe. Pulling the connecting plate will pull the hemispherical ring out of the right pipe, so that the flexible pipe is fully unfolded and extended. Similarly, pushing the hemispherical ring into the right pipe will cause the flexible pipe to wrinkle together, thereby controlling the flexible pipe to shrink, making it easier for the equipment to be connected to other pipes.

[0049] 5. The present invention relies on the rotating structure formed between the box body and the middle pipe to rotate and adjust the box body, so that it is convenient for workers in different positions to observe the content on the LED display screen. When the equipment is not in use, the control panel can be stored in the box body by relying on the sliding structure formed between the sliding frame and the box body through the sliding groove, and the LED display screen can be covered to the box body by relying on the rotating structure formed between the cover plate and the box body through the connecting pin, so as to protect some electrical mechanisms of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] Figure 1 It is a front view half-section structure schematic diagram of a test device for a hydrogenation regulation system of the present invention;

[0051] Figure 2 It is a schematic diagram of the enlarged structure of the right pipeline section of a test device for a hydrogenation regulation system of the present invention;

[0052] Figure 3 A test device for a hydrogenation regulating system of the present invention Figure 1 The enlarged structural diagram at A in the middle;

[0053] Figure 4 A test device for a hydrogenation regulating system of the present invention Figure 1 The enlarged structural diagram at B in the middle;

[0054] Figure 5 It is a schematic diagram of the three-dimensional structure of the left pipeline cross section of a test device for a hydrogenation regulation system of the present invention;

[0055] Figure 6 It is a schematic diagram of an enlarged cross-section of a box body of a test device for a hydrogenation regulation system of the present invention;

[0056] Figure 7 It is a schematic diagram of a three-dimensional enlarged structure of a box of a test device for a hydrogenation regulation system of the present invention.

[0057] In the figure: 1. middle pipe; 2. fixing ring; 3. one-way valve; 4. connecting vertical rod; 5. mounting bracket; 6. speed sensor; 7. fixing bolt; 8. fan blade; 9. pressure sensor; 10. damping rod; 11. canvas board; 12. left pipe; 13. butterfly valve; 14. bearing; 15. connecting block; 16. right pipe; 17. hemispherical ring; 18. flexible pipe; 19. connecting plate; 20. box; 21. programmable logic controller; 22. slide groove; 23. sliding rack; 24. mounting plate; 25. control panel; 26. connecting pin; 27. cover plate; 28. LED display screen; 29. ​​sealing airbag. DETAILED DESCRIPTION

[0058] See also Figure 1-7 The present invention provides a technical solution: a test device for a hydrogenation regulation system, comprising:

[0059] A middle pipe 1, wherein a fixing ring 2 is fixed inside the middle pipe 1;

[0060] The one-way valve 3 is pasted inside the middle pipe 1. The one-way valve 3 is located on the left side of the fixing ring 2. The one-way valve 3 enables the gas to flow in one direction, thereby preventing the gas passing through the middle pipe 1 from knocking over the canvas board 11 and forming a backflow, causing the backflow gas to affect the gas flowing forward inside the middle pipe 1, thereby affecting the rotation speed of the fan blade 8, resulting in an error in the gas flow rate detected by the equipment, and causing an error in the equipment's test of the hydrogenation regulation system;

[0061] A connecting vertical rod 4 is fixed inside the middle pipe 1. The connecting vertical rod 4 is located on the left side of the one-way valve 3. Two connecting vertical rods 4 are symmetrically arranged about the horizontal center axis of the middle pipe 1.

[0062] The fixing ring 2 also has:

[0063] A mounting bracket 5, which is fixed inside the fixing ring 2, and the mounting bracket 5 is in a cross shape;

[0064] A speed sensor 6 is installed on the left side of the mounting bracket 5;

[0065] A fixing bolt 7 is sleeved and connected to the outside of the speed sensor 6, and the fixing bolt 7 is located on the right side of the mounting bracket 5;

[0066] The fan blade 8 is connected to the detection end of the speed sensor 6, and the fan blade 8 is located on the right side of the fixing bolt 7;

[0067] The connecting vertical rod 4 is also provided with:

[0068] A pressure sensor 9 is installed on the right side of the connecting vertical rod 4;

[0069] A damping rod 10, which is connected to the right side of the pressure sensor 9;

[0070] The canvas board 11 is connected to the right side of the damping rod 10 , and the canvas board 11 forms an elastic structure through the damping rod 10 and the pressure sensor 9 .

[0071] In the present invention, the gas flow inside the pipeline 1 drives the fan blade 8 to rotate, and the speed sensor 6 detects the speed of the fan blade 8, so that the gas flow inside the device can be calculated. At the same time, the gas passes through the one-way valve 3 and blows onto the canvas board 11. The canvas board 11 can be buffered by the elastic structure formed between the damping rod 10 and the pressure sensor 9. At the same time, the pressure sensor 9 can also detect the pressure of the gas on the canvas board 11, so that the wind speed generated by the gas flow can be calculated, and the gas flow inside the device can be calculated, so that the device has a dual flow detection function, and the accuracy of the device flow detection is improved;

[0072] The middle pipeline 1 also has:

[0073] A left pipe 12, which is installed on the left side of the middle pipe 1;

[0074] A butterfly valve 13 is installed on the right side of the middle pipe 1;

[0075] A bearing 14 is mounted on the upper end of the middle pipe 1;

[0076] The left pipeline 12 is also provided with:

[0077] A connecting block 15, which is fixedly mounted inside the left pipe 12;

[0078] The sealing airbag 29 is fixed inside the left pipe 12. The sealing airbag 29 is located on the left side of the connecting block 15. It can be connected to other pipes through the threads inside the connecting block 15. Then, the inside of the sealing airbag 29 is inflated so that the sealing airbag 29 tightly wraps other pipes, thereby preventing air leakage at the connection between the connecting block 15 and other pipes, which affects the connection effect of the device and easily causes errors in the detection data of the device.

[0079] The butterfly valve 13 is also provided with:

[0080] A right pipe 16, which is installed on the right side of the butterfly valve 13;

[0081] A hemispherical ring 17, which is embedded in the right pipe 16;

[0082] A flexible pipe 18 connected to the interior of the hemispherical ring 17;

[0083] The connecting plate 19 is connected to the right side of the flexible pipe 18. The inner ring of the hemispherical ring 17 is connected to the flexible pipe 18. Pulling the connecting plate 19 will pull the hemispherical ring 17 out of the right pipe 16, so that the flexible pipe 18 is fully unfolded and extended. Similarly, pushing the hemispherical ring 17 into the right pipe 16 will cause the flexible pipe 18 to fold together, so that the flexible pipe 18 can be controlled to shrink, so that the device is easy to connect to other pipes;

[0084] The bearing 14 is also provided with:

[0085] The housing 20 is mounted on the upper end of the bearing 14, and the housing 20 forms a rotating structure with the bearing 14 and the middle pipe 1;

[0086] A programmable logic controller 21, which is mounted on the inner lower wall of the box 20;

[0087] The slide groove 22 is arranged on the left and right walls inside the box body 20;

[0088] A connecting pin 26 connected to the upper end of the box body 20;

[0089] The chute 22 is also provided with:

[0090] A sliding frame 23 connected to the inside of the slide slot 22;

[0091] A mounting plate 24 fixed to the upper end of the sliding frame 23;

[0092] A control panel 25 mounted on the upper end of the mounting plate 24;

[0093] The connecting pin 26 is also provided with:

[0094] a cover plate 27 connected to the outside of the connecting pin 26;

[0095] The LED display screen 28 is installed at the lower end of the cover plate 27. The box body 20 can be rotated and adjusted by the rotating structure formed between the bearing 14 and the middle pipe 1, so that the staff at different positions can observe the content on the LED display screen 28. When the equipment is not in use, the control panel 25 can be put into the box body 20 by the sliding structure formed between the slide groove 22 and the box body 20 by the sliding frame 23, and the LED display screen 28 can be covered to the box body 20 by the rotating structure formed between the cover plate 27 and the box body 20 through the connecting pin 26, so as to protect some electrical mechanisms of the equipment;

[0096] The cover plate 27 forms a rotating structure with the box body 20 through the connecting pin 26, and the sliding frame 23 forms a sliding lifting structure with the box body 20 through the sliding groove 22. The device has a dual flow rate detection function, which makes the data detected by the device more accurate. The anti-backflow mechanism of the device can prevent gas backflow from causing problems in the detection of the device. At the same time, the device has a telescopic pipe to facilitate the connection of the device. The connection at the other end of the device has a sealing function. The display and operation structures of the device can be stored, so that the electrical mechanism can be protected when the device is not in use.

[0097] Working principle: First, the programmed hydrogenation regulation system is written into the programmable logic controller 21 through a wire, and can be connected to other pipelines through the thread inside the connecting block 15, and then the inside of the sealing airbag 29 is inflated to make the sealing airbag 29 wrap and seal other pipelines, and the connecting plate 19 is pulled to pull the hemispherical ring 17 out of the right pipeline 16, so that the flexible pipeline 18 is fully unfolded and extended, and then connected to the pipeline on the other side through the connecting plate 19, and the cover plate 27 is unfolded by the rotating structure formed by the connecting pin 26 and the box body 20, and the sliding frame 23 is used to lift the mounting plate 24 through the sliding structure formed by the slide groove 22 and the box body 20, so that the control panel 25 is exposed, which is convenient for the staff to operate, and gas is introduced into the equipment, and then the staff can operate the equipment through the control panel 25. The program inside the programmed logic controller 21 is operated to adjust the opening size of the butterfly valve 13, so that the gas blowing can rotate the fan blade 8, and the rotation speed of the fan blade 8 is detected by the speed sensor 6, so that the gas flow inside the equipment can be calculated (gas flow = gas flow rate * pipeline cross section, where the pipeline cross-sectional area refers to the cross-sectional area of ​​the fixed ring 2), and then the gas flows through the one-way valve 3, and the gas blowing relies on the expansion and contraction of the canvas board 11 that forms an elastic structure between the damping rod 10 and the pressure sensor 9, so that the wind force of the gas flow can be detected by the pressure sensor 9, and then the secondary gas flow of the equipment can be detected, thereby increasing the accuracy of the equipment detection, and the control effect of the hydrogenation regulation system on the butterfly valve 13 can be detected by detecting the gas flow, so that it can be detected whether the hydrogenation regulation system is qualified and whether it can be used.

Claims

1. A test device for a hydrogenation regulation system, characterized in that: include: A middle pipe, wherein a fixing ring is fixed inside the middle pipe; A one-way valve is adhered to the inside of the middle pipe, and the one-way valve is located on the left side of the fixing ring; A connecting vertical rod is fixed inside the middle pipe. The connecting vertical rod is located on the left side of the one-way valve. Two connecting vertical rods are symmetrically arranged about the horizontal center axis of the middle pipe.

2. A test device for a hydrogenation regulation system according to claim 1, characterized in that: The fixing ring is also provided with: A mounting bracket, which is fixed inside the fixing ring, and the mounting bracket is in a cross shape; A rotation speed sensor, which is installed on the left side of the mounting bracket; A fixing bolt, which is sleeved and connected to the outside of the speed sensor, and the fixing bolt is located on the right side of the mounting bracket; The fan blade is connected to the detection end of the rotation speed sensor, and the fan blade is located on the right side of the fixing bolt.

3. A test device for a hydrogenation regulation system according to claim 1, characterized in that: The connecting vertical rod is also provided with: A pressure sensor is installed on the right side of the connecting vertical rod; A damping rod connected to the right side of the pressure sensor; A canvas board is connected to the right side of the damping rod, and the canvas board forms an elastic structure between the damping rod and the pressure sensor.

4. A test device for a hydrogenation regulation system according to claim 1, characterized in that: The middle pipeline is also provided with: A left pipe installed on the left side of the middle pipe; A butterfly valve installed on the right side of the middle pipeline; A bearing is mounted on the upper end of the middle pipe.

5. A test device for a hydrogenation regulation system according to claim 4, characterized in that: The left pipeline is also provided with: A connecting block fixedly installed inside the left pipeline; A sealing airbag is fixed inside the left pipe, and the sealing airbag is located on the left side of the connecting block.

6. A test device for a hydrogenation regulation system according to claim 4, characterized in that: The butterfly valve is also provided with: a right pipeline, which is installed on the right side of the butterfly valve; a hemispherical ring embedded in the right pipe; a flexible pipe connected to the interior of the hemispherical ring; A connecting plate is connected to the right side of the flexible pipe.

7. A test device for a hydrogenation regulation system according to claim 4, characterized in that: The bearing also has: A box body is installed on the upper end of the bearing, and the box body forms a rotating structure through the bearing and the middle pipe; A programmable logic controller is mounted on the inner lower wall of the box; A slide groove is arranged on the left and right walls inside the box; A connecting pin is connected to the upper end of the box body.

8. A test device for a hydrogenation regulation system according to claim 7, characterized in that: The chute also has: A sliding frame connected to the interior of the slideway; A mounting plate fixed to the upper end of the sliding frame; A control panel is mounted on the upper end of the mounting plate.

9. A test device for a hydrogenation regulation system according to claim 7, characterized in that: The connecting pin is also provided with: a cover plate connected to the outside of the connecting pin; The LED display screen is installed at the lower end of the cover plate.

10. A test device for a hydrogenation regulation system according to claim 9, characterized in that: The cover plate forms a rotating structure with the box body through the connecting pin, and the sliding frame forms a sliding lifting structure with the box body through the sliding groove.