Ship lock on-site patrol wireless handheld terminal

By designing a wireless handheld terminal that can be connected in real time with the lock control system, the problem that wireless handheld terminals in the prior art cannot guarantee real-time and data security is solved, and real-time data communication and emergency operation capabilities of on-site inspection of the lock are realized. Ensure the safe operation of the lock.

CN119449063AInactive Publication Date: 2025-02-14BEIJING RES INST OF AUTOMATION FOR MACHINERY IND
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Patent Information

Application Number
CN202310960593.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-01
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, wireless handheld terminals cannot guarantee real-time and data security during on-site inspection of the lock, and cannot effectively handle abnormal situations in the lock operation.

Method used

A wireless handheld terminal for on-site inspection of the lock is designed to connect with the lock control system through a wireless communication base station to realize real-time data communication and emergency operations. The terminal is equipped with emergency operation buttons, LCD display unit, vibration prompt module and dial switch, which can display the lock operation status and handheld terminal status in real time, and supports emergency shutdown, valve shutdown and lighting control operations.

Benefits of technology

实现了船闸现场巡视人员随时了解船闸运行状况及时处理突发情况的能力,确保了船闸的安全运行和实时数据通讯的可靠性。

✦ Generated by Eureka AI based on patent content.

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  • Figure CN119449063A_ABST
    Figure CN119449063A_ABST
Patent Text Reader

Abstract

A wireless handheld terminal for ship lock field inspection is connected with a ship lock control system through a wireless communication base station arranged on a ship lock field and comprises a shell, a rechargeable battery is arranged in the shell, an emergency operation button is arranged on the shell, and a wireless communication module is arranged on the shell. The stop module is used for immediately sending a pause or stop command to stop the operation of the current ship lock when finding that the ship lock equipment operates or the ship enters and exits from the lock; the liquid crystal display unit is used for displaying the current operation state of the ship lock and the state of the handheld terminal in real time, and displaying the electric quantity of the battery and the wireless signal intensity; the vibration prompting module is used for important information vibration prompting; and the dial switch is used for selecting a ship lock to be monitored and operated and selecting a broadcasting area during field broadcasting. The system supports real-time communication between a plurality of handheld terminals and one base station at the same time, facilitates real-time understanding of the lockage process of the current ship lock by field inspectors, carries out various emergency operations, and is suitable for all current ship locks.
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Description

Technical Field

[0001] The invention relates to a ship lock automation monitoring technology, in particular to an on-site inspection wireless handheld terminal for unmanned ship locks, which is used to know the ship lock operation status at any time and handle emergencies during the centralized control of the ship lock. Background Art

[0002] With the development of technology, the control and operation of ship locks has gradually developed from the previous on-site machine room of each lock to centralized control. A unified centralized control center has been set up for multiple cascade ship locks in multiple river basins to control multiple line ship locks in a region or multiple cascade ship locks in a river basin. Under the centralized control mode, the on-site machine room of the ship lock cancels the fixed duty posts and only retains a small number of on-site mobile patrol personnel, forming a remote centralized management and control, unmanned on-site, and few patrol ship lock operation management mode. This realizes the joint adjustment and control of ship locks, improves navigation efficiency, and reduces operating costs.

[0003] After the fixed on-duty personnel in the on-site machine room are cancelled, if the on-site inspection personnel find any abnormal situation in the operation of the ship lock and the process of ships entering and leaving the lock during the inspection, the ship lock needs to be shut down or the valve needs to be closed urgently. However, the on-site machine room is far away and it is impossible to get to the on-site machine room in time for operation. At present, most of the operators in the centralized control center are contacted through handheld walkie-talkies or mobile phones. This method has many restrictions and takes a long time to communicate and deal with. There is a risk of delaying the timing of handling and escalating the consequences of the situation.

[0004] The length of a large ship lock chamber is about 300 meters and the width is within 40 meters. Considering the patrol routes of the upstream and downstream pilot channels and both sides of the lock chamber, the patrol coverage area of ​​a single-line ship lock is within a radius of 1 kilometer. At present, the number of ship locks managed in parallel at the same section is at most three-line ship locks. According to the requirements of the on-site patrol routes of three-line ship locks, the patrol coverage area should be no less than 3 kilometers. In the existing technology, wireless handheld terminals have mobile phone APP solutions, but they are connected to the control system through WIFI or 4G, and the real-time operation and data security cannot be guaranteed, so they cannot be put into practical application. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a wireless handheld terminal for on-site inspection of ship locks in view of the above-mentioned defects of the prior art.

[0006] In order to achieve the above-mentioned object, the present invention provides a wireless handheld terminal for on-site inspection of a ship lock, wherein the wireless handheld terminal for on-site inspection of the ship lock is connected to the ship lock control system through a wireless communication base station arranged on-site of the ship lock, and the wireless handheld terminal for on-site inspection of the ship lock comprises:

[0007] A housing with a built-in rechargeable battery, wherein an emergency operation button is provided on the housing for immediately issuing a pause or shutdown command to terminate the current operation of the lock when an abnormal situation is found in the operation of the lock equipment or in the process of a ship entering or leaving the lock;

[0008] Liquid crystal display unit, used to display the current operating status of the lock and the status of the handheld terminal itself in real time, as well as the battery power and wireless signal strength;

[0009] Vibration prompt module, used for vibration prompt of important information; and

[0010] The dip switch is used to select the lock to be monitored and operated, and to select the broadcast area during live broadcasting.

[0011] In the above-mentioned wireless handheld terminal for on-site inspection of ship locks, the emergency operation button is also used to issue an emergency valve closing command to immediately stop the current water filling or water discharge state of the ship lock chamber to avoid the occurrence of dangerous accidents.

[0012] In the above-mentioned wireless handheld terminal for on-site inspection of ship locks, the emergency operation button is also used to issue a command to open or close the lock chamber or pilot channel lighting.

[0013] The above-mentioned wireless handheld terminal for on-site inspection of the lock, wherein, communicates with the wireless communication base station through the wireless Lora protocol, and the communication distance is greater than 3 kilometers. The wireless communication base station and the lock control system are directly connected and communicated through the industrial Ethernet port, and the operation command signal issued by the emergency operation button is sent to the lock control system through the wireless communication base station; and the wireless handheld terminal for on-site inspection of the lock reads the current operating status of the lock from the lock control system to perform on-site inspection monitoring and emergency operation of the lock operation to ensure the safe operation of the lock.

[0014] The above-mentioned wireless handheld terminal for on-site inspection of ship locks, wherein the wireless communication base station includes a fiberglass antenna, a feeder and a base station module, and the base station module has a built-in conversion function between the wireless Lora protocol and the industrial Ethernet protocol.

[0015] The above-mentioned wireless handheld terminal for on-site inspection of locks, wherein the wireless communication base station adopts two sets of mutually redundant configurations, and the communication distance covered by the wireless communication base station is greater than 3 kilometers; the conversion between the wireless Lora protocol and the industrial Ethernet protocol is completed through the dedicated protocol conversion chip built into the base station module to ensure the real-time and reliability of communication.

[0016] The above-mentioned wireless handheld terminal for on-site inspection of ship locks, wherein the housing is a pocket-type structure for easy carrying.

[0017] In the above-mentioned wireless handheld terminal for on-site inspection of ship locks, the emergency operation buttons include emergency stop, pause, forced valve drop, lighting on, lighting off and / or test operation buttons, and a lock chamber number selection dial switch is also provided.

[0018] In the above-mentioned wireless handheld terminal for on-site inspection of ship locks, the operation buttons and switches are both physical buttons with an anti-mistouch function.

[0019] In the above-mentioned wireless handheld terminal for on-site inspection of ship locks, the physical button is a concave structure, and the effective touch position of the physical button is lower than the panel of the shell.

[0020] The technical effects of the present invention are:

[0021] The present invention is convenient for on-site inspection personnel to carry, can display the current operation of the lock and the upcoming actions and fault information during automatic operation, can also display the signal strength of the handheld terminal, the battery power, the current operation of the lock and other information, and can perform all emergency operations of the lock and daily inspection operations such as turning on and off the lighting; a built-in dedicated chip is used to complete the conversion between the wireless Lora protocol and the industrial Ethernet protocol, without the need for conversion through an external data server, and the base station is directly connected to the lock control system PLC through the industrial Ethernet, ensuring the real-time and reliability of data communication and emergency operations, and the data response cycle does not exceed 1 second; the same handheld terminal can be used for inspection of up to three locks in the same section of the same lock management office; it is equipped with a test button, and the effectiveness of the handheld terminal operation can be tested anytime and anywhere.

[0022] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A working principle diagram of an embodiment of the present invention;

[0024] Figure 2 It is a structural schematic diagram of an embodiment of the present invention.

[0025] Among them, the reference numerals

[0026] 1 Shell

[0027] 2 LCD screen

[0028] 3DIP switch

[0029] 4 Emergency operation buttons

[0030] 5. Power switch

[0031] 6 Charging port DETAILED DESCRIPTION

[0032] The structural principle and working principle of the present invention are described in detail below in conjunction with the accompanying drawings:

[0033] See also Figure 1 and Figure 2 , Figure 1 FIG. 1 is a working principle diagram of an embodiment of the present invention. Figure 2 It is a structural schematic diagram of an embodiment of the present invention. The wireless handheld terminal for on-site inspection of the ship lock of the present invention is connected to the ship lock control system through a wireless communication base station installed at the ship lock site. The wireless handheld terminal for on-site inspection of the ship lock includes: a housing 1, preferably a pocket-type structure, the length and width of which are similar to a 6.5-inch screen mobile phone for easy carrying; a built-in rechargeable battery, a charging interface 6 using a universal mobile phone TYPE-C interface, which can be used with a mobile phone charging cable, and a power switch 5 can also be provided on the side of the housing 1; an emergency operation button 4 is provided on the housing 1, which is used to immediately issue a pause or shutdown command to terminate the current operation of the ship lock when an abnormal situation is found in the operation of the ship lock equipment or the process of the ship entering and exiting the lock, and the emergency operation button 4 includes emergency stop, pause, forced valve drop, lighting on, and lighting off and / or signal test operation button, and a lock chamber number selection dial switch 3 is also provided. The operation button and switch are both physical keys with anti-mistouch function, and the physical keys are preferably concave structures, and the effective touch position of the physical keys is lower than the panel of the housing 1; the liquid crystal display unit includes a liquid crystal display screen 2, which is used to display the current operating status of the lock and the status of the handheld terminal itself in real time, and to display the battery power and wireless signal strength; the number of lines of displayed characters and graphics is not less than 3; a vibration prompt module is used for vibration prompts of important information, so that you will not miss it even if you put it in your pocket; and a dial switch 3 is used to select the lock to be monitored and operated, and to select the broadcast area during on-site broadcasting, so that one terminal device can be used for multi-line lock patrol. Among them, the wireless communication base station includes a fiberglass antenna, a feeder and a base station module, and the base station module has a built-in wireless Lora protocol and industrial Ethernet protocol conversion function. The wireless communication base station adopts two sets of mutually redundant configurations to improve the reliability of the base station. The communication distance covered by the wireless communication base station is greater than 3 kilometers. The conversion between the wireless Lora protocol and the industrial Ethernet protocol is completed through a dedicated protocol conversion chip built into the base station module, without the need for conversion through an external data server, to ensure the real-time and reliability of communication.

[0034] In this embodiment, the emergency operation button 4 is also used to issue an emergency valve closing command to immediately stop the current water filling or water discharge state of the lock chamber to avoid the occurrence of dangerous accidents. The emergency operation button 4 is also used to issue a command to open or close the lock chamber or the pilot channel lighting. Among them, the wireless Lora protocol is used to communicate with the wireless communication base station, and the communication distance is greater than 3 kilometers. The wireless communication base station and the lock control system are directly connected and communicated through the industrial Ethernet port. The operation command signal issued by the emergency operation button 4 is sent to the lock control system through the wireless communication base station; and the lock on-site inspection wireless handheld terminal reads the current operation status of the lock from the lock control system to conduct on-site inspection monitoring and emergency operation of the lock operation to ensure the safe operation of the lock.

[0035] This embodiment is provided with operation buttons such as "emergency stop, pause, forced valve drop, lighting on, lighting off, test", and also provided with a "0, 1, 2, 3" lock chamber number selection dial switch 3 (0 means exit, 1, 2, 3 correspond to the first, second, and third line ship locks respectively), and any of the three-line ship locks can be selected for monitoring operation to meet the patrol personnel's state monitoring and emergency operation switching requirements for the three-line ship lock. This button involves emergency operation, and it is necessary to ensure that emergency operation instructions can be issued immediately at any time, so the keyboard lock function similar to the mobile phone button cannot be set. The wireless handheld terminal uses the wireless Lora protocol to communicate with the wireless communication base station for data reception / transmission bidirectionally. The wireless communication base station also has the protocol gateway conversion function to convert the wireless Lora protocol data into industrial Ethernet data. The wireless communication base station is connected to the ship lock control system PLC Ethernet switch through an Ethernet interface (using Modbus TCP, Profinet, OPC and other Ethernet-based communication protocols) and a Category 5e cable (optical fiber is required for distances exceeding 100 meters). The wireless handheld terminal and the ship lock control system PLC can issue operation commands and obtain the ship lock operation status. The PLC program of the ship lock control system adds function blocks for communication processing with the wireless base station and response to handheld operation commands. The communication processing function block has the function of self-tuning and self-diagnosis of communication data. If abnormal communication data is found, the operation command will be refused and an alarm will be issued to avoid false operation.

[0036] The present invention is a portable monitoring device for on-site inspection personnel of a ship lock to understand the operation status of the ship lock at any time and deal with emergencies in a timely manner, and is equipped with a set of wireless transceivers connected to the ship lock control system. A set of wireless transceivers is set at the ship lock site of each ship lock management office, and the wireless signal range can cover each ship lock on-site inspection area under the ship lock management office. Each on-site inspection personnel carries a wireless handheld terminal. Once an abnormal situation is found in the operation of the ship lock equipment or the process of ships entering and leaving the lock, a pause or shutdown command can be immediately issued through the emergency operation button 4 to terminate the operation of the current ship lock, and an emergency valve closing command can also be issued to immediately stop the current ship lock chamber filling and draining state to avoid the occurrence of dangerous accidents. The wireless handheld terminal can also be used to open and close the lock chamber and the pilot channel lighting.

[0037] The present invention is easy for on-site patrol personnel to carry (its external dimensions are similar to those of a 6.5-inch mobile phone), can display the current operation of the lock, the upcoming actions during automatic operation, and fault information (with an information vibration prompt function), and can also display the signal strength, battery power, current operation of the lock and other information of the handheld terminal, and can perform all emergency operations of the lock and daily patrol operations such as turning on and off the lighting. A built-in dedicated chip is used to complete the conversion between the wireless Lora protocol and the industrial Ethernet protocol, without the need for conversion through an external data server. The base station is directly connected to the lock control system PLC through industrial Ethernet to ensure the real-time and reliability of data communication and emergency operations, and the data response cycle does not exceed 1 second. One handheld terminal can be used for patrolling up to three locks in the same section of the same lock management office (selected by the dial switch 3 on the handheld terminal). It is equipped with a test button, which can test the effectiveness of the handheld terminal operation anytime and anywhere.

[0038] The present invention adopts a dedicated wireless communication protocol. One base station can cover the multi-line ship lock range of the same ship lock management office (supporting up to three-line ship locks), and supports multiple handheld terminals to communicate with one base station in real time at the same time, so that on-site patrol personnel can understand the current ship lock passage process in real time and perform various emergency operations. It is applicable to all current ship locks. In order to ensure the reliability and real-time operation of the handheld terminal, the wireless handheld terminal uses the Lora protocol to communicate directly with the ship lock control system PLC through the base station, and cannot perform data conversion through devices such as servers. The two base stations are mutually standby and redundantly operated, covering the patrol routes of three ship locks, and the communication distance is greater than 3 kilometers. The wireless handheld terminal adopts a pocket-sized design, which is convenient for on-site patrol personnel to carry. It adopts an anti-mistouch button with a built-in vibration function. The dial switch 3 is used to select the No. 1, 2, and 3 ship locks and exit, which is convenient for on-site patrol personnel to carry. The button anti-mistouch function is mainly to prevent the handheld terminal from being squeezed and sending a signal by mistake when it is in a pocket or held by hand. The button is preferably a concave structure, and the effective touch part of the button is lower than the panel of the housing 1, ensuring that only human fingers can send an operation signal. It uses a rechargeable battery, and the charging cable uses the universal TYPE-C interface for mobile phones. The wireless handheld terminal is equipped with a liquid crystal display unit, which can display information such as battery power and signal strength, the currently monitored ship lock, the current operating status of the ship lock, fault alarm and shutdown reasons, the action position of the shutdown button, the automatic conversion of the entry signal light, and the countdown time for the automatic opening and closing of the gate valve (action notice and alarm information can be vibrated to prompt), which can prompt the upcoming and ongoing actions and fault conditions of the fully automatic ship lock, meeting the needs of "unmanned, less-staffed emergency" smart ship lock operation and daily inspection and on-site debugging of the fully automatic ship lock. When the on-site inspectors broadcast through the handheld walkie-talkie, they can select the broadcast area (such as the lock chamber, upstream pilot channel, downstream pilot channel, etc.) through the wireless handheld terminal.

[0039] The on-site inspection personnel carry it and issue operation instructions through the emergency operation button 4, and display the current operation status of the lock through the LCD screen 2; the wireless communication base station is installed in the lock control room, the base station is equipped with an antenna feed system, and one base station can communicate with multiple wireless handheld terminals within a range of not less than 3 kilometers, and transmit the received handheld terminal operation instructions to the PLC, and transmit the lock operation status information output by the PLC to the handheld terminal for display; the lock control system PLC is installed in the lock control room, and after receiving the operation instructions issued by the wireless handheld terminal, it performs logical judgment and completes related operations.

[0040] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art may make various corresponding changes and modifications based on the present invention, but these corresponding changes and modifications should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A wireless handheld terminal for on-site inspection of ship locks, characterized in that: The wireless communication base station set up on the ship lock site is connected to the ship lock control system, and the ship lock site inspection wireless handheld terminal includes: A housing with a built-in rechargeable battery, wherein an emergency operation button is provided on the housing for immediately issuing a pause or shutdown command to terminate the current operation of the lock when an abnormal situation is found in the operation of the lock equipment or in the process of a ship entering or leaving the lock; Liquid crystal display unit, used to display the current operating status of the lock and the status of the handheld terminal itself in real time, as well as the battery power and wireless signal strength; Vibration prompt module, used for vibration prompt of important information; and The dip switch is used to select the lock to be monitored and operated, and to select the broadcast area during live broadcasting.

2. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 1, characterized in that: The emergency operation button is also used to issue an emergency valve closing command to immediately stop the current water filling or water discharge state of the lock chamber to avoid the occurrence of dangerous accidents.

3. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 1, characterized in that: The emergency operation button is also used to issue a command to open or close the lock chamber or the pilot channel lighting.

4. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 1, characterized in that: Communicate with the wireless communication base station through the wireless Lora protocol, the communication distance is greater than 3 kilometers, the wireless communication base station and the ship lock control system are directly connected and communicated through the industrial Ethernet port, and the operation command signal sent by the emergency operation button is sent to the ship lock control system through the wireless communication base station; The lock on-site inspection wireless handheld terminal reads the current operation status of the lock from the lock control system to perform on-site inspection monitoring and emergency operations on the lock operation to ensure the safe operation of the lock.

5. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 1, characterized in that: The wireless communication base station includes a fiberglass antenna, a feeder and a base station module. The base station module has a built-in conversion function between the wireless Lora protocol and the industrial Ethernet protocol.

6. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 5, characterized in that: The wireless communication base station adopts two sets of mutually redundant configurations, and the communication distance covered by the wireless communication base station is greater than 3 kilometers; the conversion between the wireless Lora protocol and the industrial Ethernet protocol is completed through a dedicated protocol conversion chip built into the base station module to ensure the real-time and reliability of communication.

7. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 1, characterized in that: The housing is a pocket-type structure for easy carrying.

8. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 1, characterized in that: The emergency operation buttons include emergency stop, pause, forced valve drop, lighting on, lighting off and / or test operation buttons, and a lock chamber number selection dial switch is also provided.

9. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 8, characterized in that: The operation buttons and switches are both physical buttons with an anti-mistouch function.

10. The wireless handheld terminal for on-site inspection of ship locks as claimed in claim 9, characterized in that: The physical key is a concave structure, and the effective touch position of the physical key is lower than the panel of the shell.

Citation Information

Patent Citations

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    CN108121283A

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    CN113722806A

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    CN217443969U