Well drilling pressure test pump wireless remote control intelligent recording system
By designing a wireless remote control intelligent recording system for drilling pressure test pumps, the existing pressure test pump operation safety hazards and single data recording functions are solved, and the automatic control of the pressure test process and efficient data recording are realized, which improves operational safety and work efficiency.
Patent Information
- Application Number
- CN202310979697.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-04
- Publication Date
- 2025-02-14
AI Technical Summary
The start-stop control and pressure relief valve operation of existing pressure test pumps need to be carried out in a high-pressure environment, which poses safety hazards. At the same time, the pressure test data recording function is single, and there is a lack of intelligent judgment and automated operation.
A wireless remote control intelligent recording system for drilling pressure test pumps is designed, and a wireless communication module is used to realize remote remote control of pressure test pumps and pressure relief valves. Combined with pressure sensors and intelligent control algorithms, it realizes automatic control and data recording of the pressure test process.
Through wireless remote control, the operator is able to stay away from the high-voltage area, improving operational safety; at the same time, the system's automated control and intelligent recording functions greatly reduce the labor intensity of the operator, improve the working efficiency of the pressure test process, and save costs.
Smart Images

Figure CN119450255A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of oil field control equipment, and in particular relates to a wireless remote control intelligent recording system for a drilling pressure test pump. Background Art
[0002] Well control is an extremely important part of drilling operations, and hydraulic well plugs are key equipment in well control. When a well control hazard occurs, high-pressure hydraulic oil is needed to push the piston in the hydraulic well plug to achieve the purpose of shutting in the well, and the hydraulic well plug must be able to completely seal the underground space after shutting in the well, otherwise the consequences will be disastrous if a well control hazard occurs.
[0003] The pressure test pump consists of a water tank, a reciprocating plunger pump, a motor, and a pressure relief valve. Its function is to inject high-pressure water into the hydraulic well sealer, high-pressure manifold or casing after the hydraulic well sealer is installed. By observing and calculating the pressure drop over a period of time, it is judged whether the hydraulic well sealer can completely block the underground space after the well is shut in. The specific method is to connect the inlet of the reciprocating plunger pump to the water tank and the outlet to the pressure test space of the hydraulic well sealer through the high-pressure manifold, and then use the motor to drive the reciprocating plunger pump to work, so that the water in the water tank generates a certain pressure, and then inject high-pressure water into the hydraulic well sealer, high-pressure manifold or casing for pressure test. By observing and calculating the pressure drop in the high-pressure manifold over a period of time, it is judged whether the hydraulic well sealer can completely block the underground space after the well is shut in. After the pressure test is completed, the pressure relief valve installed on the high-pressure manifold is opened to release the high-pressure water in the high-pressure manifold.
[0004] However, at present, the start and stop control of the pressure test pump is realized locally through the start and stop switch. After the pressure test is completed, the opening and closing of the pressure relief valve is also realized by operating the pressure relief valve handle locally. However, in the actual pressure test process, the pressure generally reaches more than 10MPa, and the highest even exceeds 100MPa. Obviously, it is very dangerous to start and stop the pressure test pump and switch the pressure relief valve locally under such high pressure.
[0005] In addition, the current recording of pressure test data is generally achieved by using a finished paperless recorder, which only has the function of continuously collecting and storing pressure data, and does not have the function of intelligently judging whether the pressure test is qualified during the on-site pressure test. In order to judge whether the pressure test is qualified, it is required that during the pressure test, the on-site operator manually records the pressure data continuously, and judges whether the pressure test is qualified by combining the pump stop pressure holding time and pressure drop. The role of the paperless recorder is only to print the relevant pressure holding curve for future reference based on the time point recorded by the operator. Summary of the invention
[0006] In order to solve the above problems, the object of the present invention is to provide a wireless remote control intelligent recording system for a drilling pressure test pump.
[0007] In order to achieve the above-mentioned purpose, the wireless remote control intelligent recording system for drilling pressure test pump provided by the present invention includes a pressure collection and pressure test pump pressure relief valve output control device and a remote control and pressure test data intelligent recording and judgment device; wherein, the pressure collection and pressure test pump pressure relief valve output control device is installed on the pressure test pump control box side, including a local end controller, a local end power supply module, a pressure sensor, a local end wireless communication module, a pressure test pump start and stop controller, an electric control pressure relief valve switch controller, a pressure test pump working status feedback device and a local control button; the pressure sensor and the electric control pressure relief valve switch controller are both installed on the high-pressure manifold, which are used to collect the pressure test pressure and remotely control the pressure release; the pressure test pump start and stop controller is electrically connected to the motor contactor coil on the pressure test pump, Used to control the on and off of the motor contactor coil on the pressure test pump to start and stop the pressure test pump; the pressure test pump working status feedback device is installed on the auxiliary contacts of the motor contactor on the pressure test pump; the local wireless communication module is used to realize two-way data interaction with the remote remote control and pressure test data intelligent recording and judgment device; the local controller is electrically connected to other components in the pressure acquisition and pressure test pump pressure relief valve output control device to coordinate and control the work of each component; the local power supply module adopts two-phase 380V input and DC 12V / 20W output, which is used to power various electrical components in the pressure acquisition and pressure test pump pressure relief valve output control device; the local control button is installed on the outside of the pressure test pump control box, which is used to realize local emergency start and stop operations when the remote control fails;
[0008] The remote control and pressure test data intelligent recording and judgment device is held by a staff member and is used for remote operation of the pressure acquisition and pressure test pump pressure relief valve output control device, including a remote main controller, a power supply and charge and discharge management module, a backup rechargeable lithium battery, a remote wireless communication module, a touch screen, an SD card, a high-precision real-time clock and an alarm buzzer; wherein the remote main controller is electrically connected to other components in the remote control and pressure test data intelligent recording and judgment device respectively, for coordinating and controlling the work of each component; the power supply and charge and discharge management module is used to supply power to each electrical component in the remote control and pressure test data intelligent recording and judgment device; the backup rechargeable lithium battery is used to ensure the normal operation of the device after the mains power is off; the remote wireless communication module is used to realize two-way data interaction with the pressure acquisition and pressure test pump pressure relief valve output control device; the touch screen is used for human-computer interaction; the SD card is used to store and access pressure test pressure data; the high-precision real-time clock is used for accurate system timing; the alarm buzzer 2-8 is used to issue a prompt sound to the operator after a fault or pressure test is completed.
[0009] The local controller adopts a 32-bit ARM processor STM32F103C8 and has a built-in 12-bit AD converter with DMA function.
[0010] The local power module adopts YHT4S+12 / 20W power module; the pressure sensor adopts Rosemount 3051TG5A21AB4M5K5HR5 explosion-proof pressure transmitter with an input of 0-68.9MPa and an output of 4-20mA; the local wireless communication module adopts LoRa wireless chip SX1278, which has super anti-interference ability.
[0011] The pressure test pump start-stop controller and the pressure relief valve switch controller both use HK4100F-DC5V-SHG relays, which are small in size and have coils powered by 5V.
[0012] The pressure test pump working status feedback device adopts the Schmidt trigger chip 74HC14, which is used to feedback the working status of the pressure test pump; the local control buttons include five self-reset buttons, one of which is a local control / remote control button for switching local and remote control, a pressure test pump start button, a pressure test pump stop button, a pressure relief valve open button and a pressure relief valve close button.
[0013] The remote main controller adopts a 32-bit ARM processor STM32F103RC.
[0014] The power supply and charge and discharge management module adopts the YHT4S+9 / 20W power supply module, which has 220 / 380V input and 9V / 20W output, and adopts the 7.4V lithium battery charge management chip SUN4001 for charge and discharge management; the backup rechargeable lithium battery adopts a 7.4V polymer lithium battery pack with a capacity of 10000mAh.
[0015] The remote wireless communication module adopts the LoRa wireless module SX1278, which is used to send the start and stop instructions of the pressure test pump and the pressure relief valve switch instructions, and receive the working status of the pressure test pump and the pressure test pressure data; the touch screen adopts a 4-inch industrial capacitive touch screen DMG48480T040-01W.
[0016] The SD card has a storage capacity of 16G and is used to store the collected test pressure data; the high-precision real-time clock model is DS3231, which is used to provide the system with high-precision date and time information. It has a built-in temperature-compensated crystal oscillator, an operating temperature of -40℃—+85℃, and a clock accuracy of ±3.5ppm; the alarm buzzer uses a miniature electromagnetic active buzzer powered by 3.3V.
[0017] The wireless remote control intelligent recording system for drilling pressure test pumps provided by the present invention has the following beneficial effects:
[0018] First, the super anti-interference wireless communication module is applied to the remote control of the pressure test pump and the pressure relief valve, so as to ensure that the operator is away from the high-pressure area during the pressure test and ensure the personal safety of the operator. Secondly, the system developed and designed according to the actual needs of the site greatly reduces the labor intensity of the operator during the pressure test and improves the work efficiency of the pressure test process.
[0019] 1. Economic benefits:
[0020] The system realizes one-touch intelligent operation during the pressure test. After setting data such as "upper limit of pressure, pressure holding time, allowable pressure drop, and lower limit of pressure", the system can realize a series of actions such as automatic pump stop, automatic pressure holding judgment, automatic recording of qualified pressure holding data, and automatic reminder of operators, which greatly reduces the labor intensity of operators during the pressure test and improves the work efficiency of the pressure test. It avoids the problems of excessive pump stop pressure caused by manual operation of the pressure test pump stop and possible misjudgment caused by manual judgment of qualified pressure test. According to the calculation of saving 2 hours for each pressure test, each team conducts pressure tests about 2 times a month, which can save 48 hours a year. According to the calculation of a drilling team with 70,000 yuan of personnel and cost consumption per day, each team can save 140,000 yuan a year.
[0021] 2. Social benefits:
[0022] This system can not only remotely control the start and stop of the pressure test pump and the pressure relief valve, but also realize the precise control of the stop pressure of the pressure test pump. During the pressure test, the operator stays away from the high-pressure area, ensuring the personal safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a block diagram of the pressure collection and pressure test pump pressure relief valve output control device in the wireless remote control intelligent recording system for the drilling pressure test pump provided by the present invention.
[0024] Figure 2 This is a connection diagram of the pressure acquisition and pressure test pump pressure relief valve output control device in the wireless remote control intelligent recording system for the drilling pressure test pump provided by the present invention.
[0025] Figure 3 This is a block diagram of the remote control and pressure test data intelligent recording and judgment device in the wireless remote control intelligent recording system for the drilling pressure test pump provided by the present invention. DETAILED DESCRIPTION
[0026] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] like Figure 1-Figure 3As shown, the wireless remote control intelligent recording system for the drilling pressure test pump provided by the present invention includes a pressure acquisition and pressure test pump pressure relief valve output control device and a remote control and pressure test data intelligent recording and judgment device; wherein, the pressure acquisition and pressure test pump pressure relief valve output control device is installed on the pressure test pump control box side, including a local end controller 1-1, a local end power supply module 1-2, a pressure sensor 1-3, a local end wireless communication module 1-4, a pressure test pump start and stop controller 1-5, an electric control pressure relief valve switch controller 1-6, a pressure test pump working state feedback device 1-7 and a local control button 1-8; the pressure sensor 1-3 and the electric control pressure relief valve switch controller 1-6 are both installed on the high-pressure manifold, for collecting the pressure test pressure and remotely controlling the pressure release; the pressure test pump start and stop controller 1-5 and the motor contactor on the pressure test pump The coil is electrically connected to control the on and off of the motor contactor coil on the pressure test pump to start and stop the pressure test pump; the pressure test pump working status feedback device 1-7 is installed on the auxiliary contacts of the motor contactor on the pressure test pump; the local wireless communication module 1-4 is used to realize two-way data interaction with the remote remote control and pressure test data intelligent recording and judgment device at the far end; the local controller 1-1 is electrically connected to other components in the pressure acquisition and pressure test pump pressure relief valve output control device to coordinate and control the work of each component; the local power supply module 1-2 adopts a two-phase 380V input and a DC 12V / 20W output to power the various electrical components in the pressure acquisition and pressure test pump pressure relief valve output control device; the local control button 1-8 is installed on the outside of the pressure test pump control box to realize local emergency start and stop operations when the remote control fails.
[0028] The local controller 1-1 adopts a 32-bit ARM processor STM32F103C8 and has a built-in 12-bit AD converter with DMA function.
[0029] The local power supply module 1-2 adopts a YHT4S+12 / 20W power supply module.
[0030] The pressure sensor 1-3 adopts Rosemount 3051TG5A21AB4M5K5HR5 explosion-proof pressure transmitter with an input of 0-68.9MPa and an output of 4-20mA.
[0031] The local wireless communication module 1-4 adopts the LoRa wireless chip SX1278, which has super anti-interference ability.
[0032] The pressure test pump start-stop controller 1-5 and the pressure relief valve switch controller 1-6 both use HK4100F-DC5V-SHG relays, which are small in size and have coils powered by 5V.
[0033] The pressure test pump working state feedback device 1-7 adopts a Schmidt trigger chip 74HC14, which is used to feedback the working state of the pressure test pump.
[0034] The local control buttons 1-8 include five self-reset buttons, one of which is a local control / remote control button for switching local and remote control, a pressure test pump start button, a pressure test pump stop button, a pressure relief valve open button and a pressure relief valve close button.
[0035] The remote control and pressure test data intelligent recording and judgment device is held by a staff member and is used for remotely operating the pressure collection and pressure test pump pressure relief valve output control device, including a remote main controller 2-1, a power supply and charge and discharge management module 2-2, a backup rechargeable lithium battery 2-3, a remote wireless communication module 2-4, a touch screen 2-5, an SD card 2-6, a high-precision real-time clock 2-7 and an alarm buzzer 2-8; wherein the remote main controller 2-1 is electrically connected to other components in the remote control and pressure test data intelligent recording and judgment device respectively, and is used to coordinate and control the work of each component; The power supply and charge-discharge management module 2-2 is used to supply power to various electrical components in the remote control and pressure test data intelligent recording and judgment device; the backup rechargeable lithium battery 2-3 is used to ensure the normal operation of the device after the mains power is off; the remote wireless communication module 2-4 is used to realize two-way data interaction with the pressure acquisition and pressure test pump pressure relief valve output control device; the touch screen 2-5 is used for human-computer interaction; the SD card 2-6 is used to store and access pressure test pressure data; the high-precision real-time clock 2-7 is used for accurate system timing; the alarm buzzer 2-8 is used to issue a prompt sound to the operator after a fault or the pressure test is completed.
[0036] The remote main controller 2-1 adopts a 32-bit ARM processor STM32F103RC.
[0037] The power supply and charge and discharge management module 2-2 adopts a YHT4S+9 / 20W power supply module, which has a 220 / 380V input and a 9V / 20W output, and also adopts a 7.4V lithium battery charge management chip SUN4001 for charge and discharge management.
[0038] The backup rechargeable lithium battery 2-3 adopts a 7.4V polymer lithium battery pack with a capacity of 10000mAh.
[0039] The remote wireless communication module 2-4 adopts the LoRa wireless module SX1278 with super anti-interference ability, which is used to send the start and stop instructions of the pressure test pump and the pressure relief valve switch instructions, and receive the working status of the pressure test pump and the pressure test pressure data.
[0040] The touch screen 2-5 adopts a 4-inch industrial capacitive touch screen DMG48480T040-01W for human-computer interaction.
[0041] The SD card 2-6 has a storage capacity of 16G and is used to store the collected pressure test data.
[0042] The model of the high-precision real-time clock 2-7 is DS3231, which is used to provide the system with high-precision date and time information. The chip has a built-in temperature-compensated crystal oscillator, an operating temperature of -40°C - +85°C, and a clock accuracy of ±3.5ppm.
[0043] The alarm buzzer 2-8 is a miniature electromagnetic active buzzer powered by 3.3V.
[0044] The working principle of the wireless remote control intelligent recording system for drilling pressure test pump provided by the present invention is described as follows:
[0045] 1. Local start and stop of the pressure test pump and switch of the pressure relief valve: Press the local control / remote control button on the local control button 1-8, and the corresponding indicator light will light up, indicating that it is in the local operation state. Then press the pressure test pump start button, and the local controller 1-1 will control the pressure test pump start and stop controller 1-5 to be energized, thereby closing the motor contactor of the pressure test pump to realize the operation of the pressure test pump. At the same time, the auxiliary contact signal of the motor contactor is fed back to the local controller 1-1. If the local controller 1-1 does not receive the feedback signal, it means that the motor contactor control circuit has a fault, and the pressure test pump start and stop controller 1-5 will be immediately controlled to cut off the power; conversely, press the pressure test pump stop button to control the pressure test pump start and stop controller 1-5 to cut off the power, thereby disconnecting the motor contactor of the pressure test pump. Press the pressure relief valve start button, and the local controller 1-1 will control the electric control pressure relief valve switch controller 1-6 to be energized. , Then the electronically controlled pressure relief valve will get 220V power and open; conversely, pressing the pressure relief valve closing button will cause the electronically controlled pressure relief valve to lose 220V power and close.
[0046] 2. Remote start and stop of the pressure test pump and switch of the pressure relief valve: Press the local control / remote control button on the local control button 1-8 again to switch to the remote operation state, and the corresponding indicator light goes out; click the "start pump" button on the touch screen 2-5 of the remote control and pressure test data intelligent recording and judgment device, and under the control of the remote main controller 2-1, immediately send a pressure test pump start command to the pressure acquisition and pressure test pump pressure relief valve output control device through the remote wireless communication module 2-4. After receiving the above command through the local wireless communication module 1-4, the local controller 1-1 on the pressure acquisition and pressure test pump pressure relief valve output control device will immediately control the pressure test pump start-stop controller 1-5 to be powered on, thereby realizing the remote start of the pressure test pump motor; click the "stop pump" button, it will immediately send a pressure test pump stop command to the pressure acquisition and pressure test pump pressure relief valve output control device through the remote wireless communication module 2-4. After receiving the above command through the local wireless communication module 1-4, the local controller 1-1 will immediately control the pressure test pump start-stop controller 1-5 to be powered off, thereby realizing the remote stop of the pressure test pump motor; click the "pressure relief" button on the touch screen 2-5, it will immediately The remote wireless communication module 2-4 sends a pressure relief valve opening command to the pressure acquisition and pressure test pump pressure relief valve output control device. After the local controller 1-1 receives the above command through the local wireless communication module 1-4, it will immediately control the pressure relief valve switch controller 1-6 to be powered on, thereby realizing the remote opening of the pressure relief valve; click the "hold pressure" button on the touch screen 2-5, and the pressure relief valve closing command will be immediately sent to the pressure acquisition and pressure test pump pressure relief valve output control device through the remote wireless communication module 2-4. After the local controller 1-1 receives the above command through the local wireless communication module 1-4, it will immediately control the pressure relief valve switch controller 1-6 to be powered off, thereby realizing the remote closing of the pressure relief valve.
[0047] 3. Manual recording of pressure test data function: Click the "manual recording" button on the touch screen 2-5, and enter the "pressure upper limit, allowable pressure drop, pressure holding time", click the "pump automatic stop" button, and finally click the "start recording" button. At this time, the remote control and pressure test data intelligent recording and judgment device first sends a pump start instruction to remotely control the start of the pressure test pump, and also sends the "pressure upper limit" to the pressure acquisition and pressure test pump pressure relief valve output control device; after receiving the instruction, the pressure acquisition and pressure test pump pressure relief valve output control device immediately controls the start of the pressure test pump, and uses the pressure sensor 1-3 to automatically collect and process the pressure test data at an interval of 20ms, and sends the pressure test data and the working status of the pressure test pump through the local wireless communication module 1-4 at an interval of 1 second, and once it is detected that the pressure test reaches the " When the pressure test pump stops, the remote main controller 2-1 on the remote control and pressure test data intelligent recording and judgment device will immediately start the data acquisition and judgment program after finding that the pressure test pump has stopped, and use the SD card 2-6 to record the current pressure test pressure and time. If the pressure drop is less than the "allowable pressure drop" within the specified "pressure holding time", it means that the pressure holding is successful, and the alarm buzzer 2-8 is controlled to sound a prompt. At this time, click the "Store" button on the touch screen 2-5, and the pressure test pressure data, pressure holding time, start and end time and other related information within this period will be immediately stored in the specified area of the SD card 2-6; if the "pressure holding time" has not yet arrived but the pressure drop is greater than the "allowable pressure drop", it means that the pressure holding has failed, and the alarm buzzer 2-8 will sound a prompt. In addition, during the pressure test process, the operation can be terminated at any time by clicking the "Stop Recording" button on the touch screen 2-5.
[0048] 4. Intelligent recording of pressure test data function: click the "intelligent recording" button on the touch screen 2-5, and enter the "lower pressure limit, upper pressure limit, allowable pressure drop, pressure holding time", click the "pump automatic stop" button, and finally click the "start recording" button. At this time, the remote control and pressure test data intelligent recording and judgment device first sends a pump start command to remotely control the start of the pressure test pump, and also sends the "upper pressure limit" command to the pressure acquisition and pressure test pump pressure relief valve output control device; after the local controller 1-1 receives the above command through the local wireless communication module 1-4, it immediately controls the start of the pressure test pump, and uses the pressure sensor 1-3 to automatically collect and process the pressure test pressure data at intervals of 20ms, and sends the pressure test pressure data and the working status of the pressure test pump through the local wireless communication module 1-4 at intervals of 1 second, and once it detects that the pressure test pressure reaches the "upper pressure limit", it will immediately control the pressure test pump to stop; the remote main controller 2-1 on the remote control and pressure test data intelligent recording and judgment device will immediately stop after finding that the pressure test pump has stopped That is, the data acquisition judgment program is started, and the current pressure test pressure and time are recorded using the SD card 2-6. The remote main controller 2-1 will continuously judge whether there is a period of time that satisfies both the time greater than the "pressure holding time" and the pressure drop below the "allowable pressure drop" when the pressure test pressure is greater than the "pressure lower limit". If so, it means that the pressure holding is successful, and the alarm buzzer 2-8 is controlled to emit a prompt sound. At this time, click the "Store" button on the touch screen 2-5, and the pressure test pressure data, pressure holding time, start and end time and other related information within this period of time will be immediately stored in the specified area of the SD card 2-6; if the pressure test pressure has dropped to the "pressure lower limit" and still no area that meets the conditions is found, it means that the pressure holding has failed, and the alarm buzzer 2-8 will emit a prompt sound. During the pressure test process, the operation can be terminated at any time by clicking the "Stop Recording" button on the touch screen 2-5.
[0049] 5. The remote main controller 2-1 uses a high-precision real-time clock 2-7 to achieve accurate date and time timing. In order to facilitate the query of historical test pressure data in the SD card 2-6, the test pressure data in the SD card 2-6 is stored based on date and time. According to the customized storage mode, the 16G SD card 2-6 can store 600,000 test pressure records (each test pressure record can store up to 124 minutes of test pressure data), and can use the "record number query" and "date and time query" two query methods to quickly search and display the historical test pressure data in the form of a curve on the touch screen 2-5.
Claims
1. A wireless remote control intelligent recording system for drilling pressure test pump, characterized in that: The wireless remote control intelligent recording system for the drilling pressure test pump comprises a pressure acquisition and pressure test pump pressure relief valve output control device and a remote control and pressure test data intelligent recording and judgment device; wherein the pressure acquisition and pressure test pump pressure relief valve output control device is installed on the pressure test pump control box side, and comprises a local end controller (1-1), a local end power supply module (1-2), a pressure sensor (1-3), a local end wireless communication module (1-4), a pressure test pump start-stop controller (1-5), an electric control pressure relief valve switch controller (1-6), a pressure test pump working state feedback device (1-7) and a local control button (1-8); the pressure sensor (1-3) and the electric control pressure relief valve switch controller (1-6) are both installed on the high-pressure manifold for acquiring the pressure test pressure and remotely controlling the release of the pressure; the pressure test pump start-stop controller (1-5) and the motor on the pressure test pump The contactor coil is electrically connected to control the on and off of the motor contactor coil on the pressure test pump to realize the start and stop of the pressure test pump; the pressure test pump working state feedback device (1-7) is installed on the auxiliary contact of the motor contactor on the pressure test pump; the local end wireless communication module (1-4) is used to realize two-way data interaction with the remote remote control and pressure test data intelligent recording and judgment device at the far end; the local end controller (1-1) is electrically connected to other components in the pressure acquisition and pressure test pump pressure relief valve output control device to coordinate and control the work of each component; the local end power supply module (1-2) adopts a two-phase 380V input and a DC 12V / 20W output to supply power to each electrical component in the pressure acquisition and pressure test pump pressure relief valve output control device; the local control button (1-8) is installed outside the pressure test pump control box to realize local emergency start and stop operation when the remote control fails; The remote control and pressure test data intelligent recording and judgment device is held by a staff member and is used for remotely operating a pressure collection and pressure test pump pressure relief valve output control device, comprising a remote main controller (2-1), a power supply and charge and discharge management module (2-2), a backup rechargeable lithium battery (2-3), a remote wireless communication module (2-4), a touch screen (2-5), an SD card (2-6), a high-precision real-time clock (2-7) and an alarm buzzer (2-8); wherein the remote main controller (2-1) is electrically connected to other components in the remote control and pressure test data intelligent recording and judgment device respectively, and is used for coordinating and controlling the operation of each component. The power supply and charge-discharge management module (2-2) is used to supply power to various electrical components in the remote control and pressure test data intelligent recording and judgment device; the backup rechargeable lithium battery (2-3) is used to ensure the normal operation of the device after the mains power is cut off; the remote wireless communication module (2-4) is used to realize two-way data interaction with the pressure acquisition and pressure test pump pressure relief valve output control device; the touch screen (2-5) is used for human-computer interaction; the SD card (2-6) is used to store and access pressure test data; the high-precision real-time clock (2-7) is used for accurate system timing; and the alarm buzzer (2-8) is used to send a prompt sound to the operator after a fault or pressure test is completed.
2. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The local controller (1-1) adopts a 32-bit ARM processor STM32F103C8 and has a built-in 12-bit AD converter with DMA function.
3. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The local power module (1-2) adopts a YHT4S+12 / 20W power module; the pressure sensor (1-3) adopts a Rosemount 3051TG5A21AB4M5K5HR5 explosion-proof pressure transmitter, with an input of 0-68.9MPa and an output of 4-20mA; the local wireless communication module (1-4) adopts a LoRa wireless chip SX1278, which has super anti-interference ability.
4. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The pressure test pump start-stop controller (1-5) and the pressure relief valve switch controller (1-6) both use HK4100F-DC5V-SHG relays, which are small in size and have coils powered by 5V.
5. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The pressure test pump working state feedback device (1-7) adopts the Schmidt trigger chip 74HC14, which is used to feedback the working state of the pressure test pump; the local control button (1-8) includes five self-reset buttons, one of which is a local control / remote control button for switching local and remote control, a pressure test pump start button, a pressure test pump stop button, a pressure relief valve opening button and a pressure relief valve closing button.
6. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The remote main controller (2-1) adopts a 32-bit ARM processor STM32F103RC.
7. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The power supply and charge and discharge management module (2-2) adopts a YHT4S+9 / 20W power supply module, which has a 220 / 380V input and a 9V / 20W output, and uses a 7.4V lithium battery charge management chip SUN4001 for charge and discharge management; the backup rechargeable lithium battery (2-3) adopts a 7.4V polymer lithium battery pack with a capacity of 10000mAh.
8. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The remote wireless communication module (2-4) adopts the LoRa wireless module SX1278, which is used to receive the start and stop instructions of the pressure test pump and the switch instructions of the pressure relief valve, and send the working status of the pressure test pump and the pressure test pressure data; the touch screen (2-5) adopts a 4-inch industrial capacitive touch screen DMG48480T040-01W.
9. The wireless remote control intelligent recording system for drilling pressure test pump according to claim 1 is characterized in that: The SD card (2-6) has a storage capacity of 16G and is used to store the collected pressure test data; the high-precision real-time clock (2-7) is of model DS3231 and is used to provide the system with high-precision date and time information. The chip has a built-in crystal oscillator with temperature compensation, an operating temperature of -40°C to +85°C, and a clock accuracy of ±3.5ppm; the alarm buzzer (2-8) uses a miniature electromagnetic active buzzer powered by 3.3V.