Tomato harvest fruit and seedling vibration separation system and tomato harvester
By designing the vibration separation system for tomato harvesting fruit seedlings, using the primary conveyor belt, secondary conveyor belt, anti-wrap roller and plant tomato vibration separation device, the low efficiency of the tomato harvester in the prior art in the vibration separation treatment of fruit seedlings in the fruit seedlings is solved. , the problems of high loss rate and incomplete separation have achieved efficient and low loss tomato harvest.
Patent Information
- Application Number
- CN202411643662.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
AI Technical Summary
The existing tomato harvesters have problems such as low efficiency, high loss rate and incomplete separation in the vibration separation treatment of fruit seedlings.
A vibration separation system for tomato harvesting fruit seedlings is designed, including a primary conveyor belt, a secondary conveyor belt, an anti-winding roller and a plant tomato vibration separation device. The tomatoes are dropped through the gap between the primary conveyor belt and the secondary conveyor belt, and the anti-winding roller treats the mulch/drip irrigation belt. The plant tomato vibration separation device uses a vibrating roller and a vibrator to separate the tomatoes and seedlings.
It improves the efficiency of tomato harvest, reduces the loss rate and damage rate, realizes the complete separation of tomatoes and seedlings, and solves the problems of easy damage to the separation mechanism and difficulty in repairing and replacing them.
Smart Images

Figure CN119452882A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tomato harvesting, and in particular to a tomato harvesting fruit vine vibration separation system and a tomato harvester. Background Art
[0002] In 2023, the global industrial tomato area will be 4.5 million mu, of which China will account for about 1.2 million mu, accounting for 27%. The planting area has been growing steadily year by year, and the demand for harvesting machinery has been increasing year by year. At present, the main technical difficulties of commercial tomato harvesters are concentrated on the vibration separation of fruit vines. The performance of the fruit vine vibration separation mechanism is the direct cause of the whole machine's harvest impurity rate, loss rate, and breakage rate. The following are common vibration separation structures of traditional machines:
[0003] (1) Driven comb-tooth separation mechanism:
[0004] This is a forced separation mechanism. When the machine moves along the ridge, the comb teeth are inserted into the tomato vines, forcibly pulling the fruits off the branches, and separating the fruits from the stems. The separation process of this model causes great damage to the tomato fruits, and it only separates the fruits, while the stems are still growing in the ground. Removing them requires other follow-up work.
[0005] (2) Drum type separation mechanism:
[0006] The fruit vines are sent to the inclined drum separation device. The drum rotates and lifts and drops the tomato vines several times, so that the fruits fall off and the fruits are separated. This separation mechanism cannot guarantee the separation effect during the separation of fruit vines. When the drum rotates too fast or too slow, the separation effect is not ideal. If the speed is too slow, the separation is incomplete; if the speed is too fast, the separated fruits will not have time to fall and will be thrown into the field together with the tomato vines, resulting in harvest losses.
[0007] (3) Vibration separation mechanism:
[0008] Most vibration separation mechanisms are rotating mechanisms, which ensure unidirectional rotation while achieving periodic changes in speed. The inertial force generated by the change in speed causes the tomato fruits to fall off. Therefore, different separation effects can be achieved by changing the speed of the rotation, and continuous operation can be easily achieved. This type of machine is most widely used in the field of tomato combine harvesters. Summary of the invention
[0009] The invention provides a tomato harvesting fruit vine vibration separation system and a tomato harvester, aiming to solve the problems in the prior art.
[0010] The technical solution of the present invention to solve the above technical problems is as follows:
[0011] A tomato harvesting and fruit vine vibrating separation system comprises a primary conveyor belt, a secondary conveyor belt, an anti-entanglement roller and a plant tomato vibrating separation device, wherein the primary conveyor belt is installed at the inlet side of the secondary conveyor belt, and a gap is left between the outlet side of the primary conveyor belt and the inlet side of the secondary conveyor belt for tomatoes to fall;
[0012] The anti-entanglement roller is horizontally installed below the exit side of the secondary conveyor belt. It extends from one side of the secondary conveyor belt to the other side and can rotate horizontally around its own axis. The plant tomato vibration separation device is installed on the exit side of the secondary conveyor belt to separate the tomatoes on the tomato vines from the tomato vines.
[0013] The beneficial effects of the present invention are as follows: during the tomato harvesting process, firstly, the tomatoes, the tomato vines with the tomatoes, and the mulch film / drip irrigation belt, etc. are conveyed forward by the primary conveyor belt, and the individual tomatoes fall downward through the gap between the primary conveyor belt and the secondary conveyor belt, while the tomato vines with the tomatoes and the mulch film / drip irrigation belt, etc. are conveyed forward to the secondary conveyor belt; secondly, the tomato vines with the tomatoes and the mulch film / drip irrigation belt, etc. are conveyed forward by the secondary conveyor belt, and the mulch film / drip irrigation belt, etc. are wound around the anti-winding roller, while the tomato vines with the tomatoes are conveyed to the plant tomato vibration separation device; thirdly, the plant tomato vibration separation device is used to separate the tomato vines from the tomatoes, so that the tomatoes are separated and harvested, with high efficiency and low breakage rate.
[0014] The present invention has a compact structure and a reasonable design, can achieve complete separation of tomatoes from tomato vines, has a high separation efficiency, can reduce the loss rate, improve the harvesting efficiency, and ensure the quality of tomato harvesting; in addition, it can solve the problem that the separation mechanism is easily damaged by grass entanglement and is difficult to repair and replace.
[0015] Based on the above technical solution, the present invention can also be improved as follows.
[0016] Furthermore, the plant tomato vibration separation device includes a vibration roller and a vibrator. The vibration roller is horizontally installed on the outlet side of the secondary conveyor belt and can rotate horizontally around its own axis. The vibrator is fixedly installed on one end of the vibration roller.
[0017] The beneficial effect of adopting the above further scheme is that during the tomato harvesting process, when the tomato vines with tomatoes are sent to the vibration roller, the rotation of the vibration roller and the vibration of the vibrator are used to make the tomatoes fall off the tomato vines, so the tomato harvesting efficiency is high.
[0018] Furthermore, the vibrator includes a bracket, a driving assembly and a plurality of pendulums, wherein the bracket is rotatably mounted on one end of the central axis of the vibration roller; the driving assembly is transmission-connected to one end of the central axis of the vibration roller for driving the central axis of the vibration roller to rotate horizontally; and the plurality of pendulums are evenly distributed on the bracket at circumferential intervals.
[0019] The beneficial effects of adopting the above further scheme are simple structure and reasonable design. The driving assembly is used to drive the bracket and multiple pendulums and vibration rollers thereon to rotate, so that the tomatoes on the tomato vines are separated from the tomato vines, the separation efficiency is high, and the loss rate of tomatoes is reduced.
[0020] Furthermore, the vibration roller includes a rubber disc and a plurality of flexible vibration rods. The rubber disc is horizontally installed on the outlet side of the secondary conveyor belt, and can rotate horizontally around its own axis. A plurality of anti-wrapping belts are fixedly sleeved thereon at evenly spaced intervals along its own axis. A plurality of the vibration rods are evenly spaced and fixedly installed on the rubber disc and distributed in a spiral around the rubber disc. The vibrator is fixedly installed on one end of the rubber disc.
[0021] The beneficial effect of adopting the above further scheme is that during the process of tomato harvesting, the rubber disc rotates and drives a plurality of vibrating rods to rotate, and the tomatoes on the tomato vines are knocked off by the plurality of vibrating rods, thereby realizing rapid tomato harvesting with high harvesting efficiency.
[0022] Furthermore, the plant tomato vibration separation device also includes a grid-like upper grid, which is V-shaped and is obliquely installed between the rubber disc and the secondary conveyor belt; the rubber disc is located in the upper grid, and a plurality of the vibration rods are directly opposite to a plurality of grid holes on the upper grid.
[0023] The beneficial effect of adopting the above further scheme is that during the tomato harvesting process, the tomato vines with tomatoes are transported to the upper grid, and at the same time the rubber disk rotates and drives a number of vibrating rods to rotate, and the vibrating rods are inserted into a plurality of grid holes on the upper grid to knock the tomatoes on the tomato vines off, thereby achieving rapid tomato harvesting with high harvesting efficiency.
[0024] Furthermore, it also includes lower release fingers, which include a plurality of long release fingers and a plurality of short release fingers. The plurality of long release fingers are evenly spaced below the rubber disc along the axial direction of the rubber disc, and one end of the long release fingers bypasses the upper side of the anti-winding roller and is fixedly arranged after being fitted with the upper side of the anti-winding roller. The plurality of long release fingers are respectively opposite to the positions on both sides of the plurality of grille holes on the upper grille; the plurality of short release fingers are evenly spaced below the rubber disc, and are staggered with the plurality of long release fingers.
[0025] The beneficial effect of adopting the above further scheme is that during the tomato harvesting process, the tomato vines with tomatoes are transported to the upper grid, and at the same time the rubber disk rotates and drives a number of vibrating rods to rotate. The vibrating rods are inserted into a plurality of grid holes on the upper grid, and at the same time cooperate with a number of long and short fingers to knock the tomatoes off the tomato vines, thereby achieving rapid tomato harvesting with high harvesting efficiency.
[0026] Furthermore, it also includes a vine belt, which is installed on the outlet side of the plant tomato vibration separation device.
[0027] The beneficial effect of adopting the above further scheme is that during the tomato harvesting process, after the tomato vines are separated from the tomatoes, the vine belt is used to transport the tomato vines forward to a set position, which is highly efficient.
[0028] Furthermore, it also includes a fruit belt, which is installed below the primary conveyor belt, the secondary conveyor belt, the anti-entanglement roller, the plant tomato vibration separation device and the vine belt.
[0029] The beneficial effect of adopting the above further scheme is that during the tomato harvesting process, the fruit belt is used to receive the tomatoes that fall between the primary conveyor belt and the secondary conveyor belt, as well as the tomatoes separated from the tomato vines by the plant tomato vibration separation device, and at the same time the received tomatoes are transported forward to the set position, so that the tomato harvesting is convenient and efficient.
[0030] Furthermore, the secondary conveyor belt is evenly spaced with multiple rows of secondary shifting teeth installed, and the multiple rows of secondary shifting teeth are respectively at a certain angle to the horizontal axis; it also includes a guide plate, and the guide plate is fixedly installed above the outlet side of the secondary conveyor belt.
[0031] The beneficial effect of adopting the above further scheme is that the structure is simple, the multiple rows of secondary shifting teeth are conveniently distributed, and the conveying efficiency of tomato plants is improved, while impurities such as mulch film / drip irrigation tape are guided to the anti-entanglement roller.
[0032] The present invention also relates to a tomato harvester, comprising the tomato harvesting fruit vine vibration separation system as described above.
[0033] The beneficial effect of adopting the above further scheme is that the present invention also provides a tomato harvester, which has a compact structure and a reasonable design, can achieve complete separation of tomatoes and tomato vines, has high separation efficiency, can reduce the loss rate, improve the harvesting efficiency, and ensure the quality of tomato harvesting; in addition, it can solve the problem that the separation mechanism is easily damaged by grass and difficult to repair and replace. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0035] Figure 2 It is a front view of the present invention;
[0036] Figure 3 It is a schematic diagram of the structure of the tomato plant vibration separation device of the present invention;
[0037] Figure 4 It is a schematic diagram of the three-dimensional structure of the vibration roller in the present invention;
[0038] Figure 5 is a side view of the vibrating roller in the present invention;
[0039] Figure 6 It is a schematic diagram of the three-dimensional structure of the vibrator in the present invention;
[0040] Figure 7 It is a front view of the vibrator in the present invention;
[0041] Figure 8 is a top view of the vibrator in the present invention;
[0042] Fig. 9 It is a schematic diagram of the structure of the secondary conveyor belt in the present invention.
[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0044] 1. Primary conveyor belt; 1-1. Primary shifting teeth; 2. Secondary conveyor belt; 2-1. Secondary shifting teeth; 3. Guide plate; 4. Anti-entanglement roller; 4-1. Anti-entanglement roller groove; 5. Upper grid; 6. Lower finger; 6-1. Long finger; 6-2. Short finger; 7. Vibrator; 7-1. Bracket; 7-2. Pendulum; 7-3. Synchronous belt; 7-4. Synchronous pulley; 7-5. Driving wheel; 8. Vibrating roller; 8-1. Vibrating rod; 8-2. Anti-entanglement belt; 8-3. Rubber disc; 9. Fruit belt; 10. Rice seedling belt. DETAILED DESCRIPTION
[0045] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0047] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0048] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0049] Example 1
[0050] like Figures 1 to 9 As shown, this embodiment provides a tomato harvesting and fruit vine vibrating separation system, comprising a primary conveyor belt 1, a secondary conveyor belt 2, an anti-entanglement roller 4 and a plant tomato vibrating separation device, wherein the primary conveyor belt 1 is installed at the inlet side of the secondary conveyor belt 2, and a gap is left between the outlet side thereof and the inlet side of the secondary conveyor belt 2 for tomatoes to fall;
[0051] The anti-entanglement roller 4 is horizontally installed below the outlet side of the secondary conveyor belt 2. It extends from one side of the secondary conveyor belt 2 to the other side and can rotate horizontally around its own axis. The plant tomato vibration separation device is installed on the outlet side of the secondary conveyor belt 2 to separate the tomatoes on the tomato vines from the tomato vines.
[0052] During the tomato harvesting process, firstly, the tomatoes, the tomato vines with tomatoes, and the mulch film / drip irrigation belt are conveyed forward by the primary conveyor belt 1, and the individual tomatoes fall downward through the gap between the primary conveyor belt 1 and the secondary conveyor belt 2, while the tomato vines with tomatoes and the mulch film / drip irrigation belt are conveyed forward to the secondary conveyor belt 2; secondly, the tomato vines with tomatoes and the mulch film / drip irrigation belt are conveyed forward by the secondary conveyor belt 2, and the mulch film / drip irrigation belt is wound around the anti-winding roller 4, while the tomato vines with tomatoes are conveyed to the plant tomato vibration separation device; thirdly, the tomato vines are separated from the tomatoes by the plant tomato vibration separation device, so that the tomatoes are separated and harvested, with high efficiency and low breakage rate.
[0053] Preferably, in this embodiment, a plurality of rows of first-level shifting teeth 1-1 are evenly and fixedly installed on the first-level conveyor belt 1 along its own conveying direction, and the first-level shifting teeth 1-1 in each row are evenly spaced from one side of the first-level conveyor belt 1 to the other side, and are respectively distributed perpendicular to the first-level conveyor belt 1.
[0054] In addition, the multiple rows of first-level shifting teeth 1-1 are preferably rubber teeth, which are reasonably designed and can both shift the tomatoes for transportation and avoid damaging the tomatoes.
[0055] Preferably, in this embodiment, both ends of the primary conveyor belt 1 are respectively provided with conveyor rollers that rotate horizontally, and the primary conveyor belt 1 is sleeved on two conveyor rollers, one end of one of the conveyor rollers is fixedly connected to the driving end of a fixed hydraulic motor. During operation, the hydraulic motor is used to drive the conveyor rollers to rotate, thereby realizing the rotation of the primary conveyor belt 1.
[0056] Preferably, in this embodiment, two conveying rollers are installed at an interval and horizontally rotated on the inlet side of the secondary conveyor belt 2, and a conveying roller is installed horizontally rotated on the outlet side of the secondary conveyor belt 2, and one end of one of the conveying rollers is fixedly connected to the driving end of a fixed hydraulic motor. During operation, the hydraulic motor is used to drive the conveying roller to rotate, thereby realizing the rotation of the secondary conveyor belt 2.
[0057] This embodiment has a compact structure and reasonable design, and can achieve complete separation of tomatoes and tomato vines with high separation efficiency, reduce the loss rate, improve harvesting efficiency, and ensure the quality of tomato harvesting; in addition, it can solve the problem that the separation mechanism is easily damaged by grass and difficult to repair and replace.
[0058] Example 2
[0059] On the basis of Example 1, in this embodiment, the plant tomato vibration separation device includes a vibration roller 8 and a vibrator 7. The vibration roller 8 is horizontally installed on the outlet side of the secondary conveyor belt 2 and can rotate horizontally around its own axis; the vibrator 7 is fixedly installed on one end of the vibration roller 8.
[0060] During the tomato harvesting process, when the tomato vines with tomatoes are sent to the vibration roller 8, the rotation of the vibration roller 8 and the vibration of the vibrator 7 are used to make the tomatoes fall off the tomato vines, so that the tomato harvesting efficiency is high.
[0061] Example 3
[0062] On the basis of Example 2, in this embodiment, the vibrator 7 includes a bracket 7-1, a driving assembly and a plurality of pendulums 7-2, the bracket 7-1 is rotatably mounted on one end of the central axis of the vibration roller 8; the driving assembly is transmission-connected to one end of the central axis of the vibration roller 8, and is used to drive the central axis of the vibration roller 8 to rotate horizontally; the plurality of pendulums 7-2 are evenly distributed on the bracket 7-1 at circumferential intervals.
[0063] The solution has a simple structure and a reasonable design. The driving assembly is used to drive the bracket 7-1 and the multiple pendulums 7-2 and the vibration roller 8 thereon to rotate, so that the tomatoes on the tomato vines are separated from the tomato vines. The separation efficiency is high and the loss rate of tomatoes is reduced.
[0064] Preferably, in this embodiment, there are preferably three pendulums 7-2, and the three pendulums 7-2 are distributed on the bracket 7-1 in a triangular shape.
[0065] Preferably, in this embodiment, the above-mentioned driving assembly includes a driving wheel 7-5 and four synchronous pulleys 7-4, one of which is coaxially fixed on one end of the central axis of the vibration roller 8, and the remaining three synchronous pulleys 7-4 are distributed in a triangular shape on the bracket 7-1, and correspond one to one with the three pendulums 7-2. The three synchronous pulleys 7-4 are connected by a synchronous belt 7-3, and one of the synchronous pulleys 7-4 is connected to the synchronous pulley 7-4 installed on one end of the central axis of the vibration roller 8 through the synchronous belt 7-3.
[0066] In addition, a tensioning wheel is rotatably mounted on the bracket 7-1, and the two tensioning wheels are respectively rotatably fitted with the two synchronous belts 7-3.
[0067] The driving wheel 7-5 is installed on one side of the four synchronous pulleys 7-4, and is connected to the synchronous pulley 7-4 installed on one end of the central axis of the vibration roller 8 through the synchronous belt 7-3; the driving wheel 7-5 is connected to the engine of the harvester, or is driven by a separate motor.
[0068] During operation, the driving wheel 7-5 rotates, and cooperates with multiple synchronous belts 7-3 to drive the vibration roller 8 and four synchronous pulleys 7-4 to rotate, thereby realizing the rotation of the vibration roller 8 and the three pendulums 7-2.
[0069] Example 4
[0070] On the basis of any one of Examples 2 to 3, in this embodiment, the vibration roller 8 includes a rubber disc 8-3 and a plurality of flexible vibration rods 8-1, the rubber disc 8-3 is horizontally installed on the outlet side of the secondary conveyor belt 2, it can rotate horizontally around its own axis, and a plurality of anti-wrapping belts 8-2 are evenly spaced and fixedly sleeved thereon along its own axis; a plurality of the vibration rods 8-1 are evenly spaced and fixedly installed on the rubber disc 8-3, and are spirally distributed around the rubber disc 8-3; the vibrator 7 is fixedly installed on one end of the rubber disc 8-3.
[0071] During the tomato harvesting process, the rubber disc 8-3 rotates and drives the plurality of vibrating rods 8-1 to rotate, and the plurality of vibrating rods 8-1 are used to knock the tomatoes on the tomato vines, thereby realizing rapid tomato harvesting with high harvesting efficiency.
[0072] Preferably, in this embodiment, the above-mentioned plurality of flexible vibration rods 8-1 are made of glass fiber + high-pressure resin (the manufacturing process adopts the existing technology), and the plurality of flexible vibration rods 8-1 have a certain elasticity, which can reduce the damage of tomatoes.
[0073] Preferably, in this embodiment, the above-mentioned multiple anti-entanglement belts 8-2 prevent impurities such as drip irrigation belts / ground films left behind from being entangled in the gaps between adjacent vibrating rods, and the synchronous rubber disc 8-3 fixing structure improves the convenience of maintenance and replacement.
[0074] Preferably, in this embodiment, the rubber disc 8 - 3 is a cylindrical structure with both ends open, and flanges are fixedly mounted on both ends, and the central axis passes through the centers of the two flanges.
[0075] Example 5
[0076] On the basis of Example 4, in this embodiment, the plant tomato vibration separation device also includes a grid-shaped upper grid 5, which is V-shaped and is obliquely installed between the rubber disc 8-3 and the secondary conveyor belt 2; the rubber disc 8-3 is located in the upper grid 5, and a plurality of the vibration rods 8-1 are opposite to the multiple grid holes on the upper grid 5.
[0077] During the tomato harvesting process, the tomato vines with tomatoes are transported to the upper grid 5, and at the same time, the rubber disc 8-3 rotates and drives a plurality of vibrating rods 8-1 to rotate, and a plurality of vibrating rods 8-1 are inserted into a plurality of grid holes on the upper grid 5 to knock the tomatoes on the tomato vines off, thereby realizing rapid tomato harvesting with high harvesting efficiency.
[0078] Example 6
[0079] On the basis of Example 5, this embodiment also includes a lower release finger 6, which includes a plurality of long release fingers 6-1 and a plurality of short release fingers 6-2. The plurality of long release fingers 6-1 are evenly spaced below the rubber disc 8-3 along the axial direction of the rubber disc 8-3, and one end of the long release fingers 6-1 bypasses the upper side of the anti-winding roller 4 and is fixedly arranged after being fitted with the upper side of the anti-winding roller 4. The plurality of long release fingers 6-1 are respectively opposite to the parts on both sides of the plurality of grille holes on the upper grille 5; the plurality of short release fingers 6-2 are evenly spaced below the rubber disc 8-3, and are staggered with the plurality of long release fingers 6-1.
[0080] During the tomato harvesting process, the tomato vines with tomatoes are transported to the upper grid 5, and at the same time, the rubber disc 8-3 rotates and drives a plurality of vibrating rods 8-1 to rotate. The plurality of vibrating rods 8-1 are inserted into a plurality of grid holes on the upper grid 5, and at the same time, a plurality of long stripping fingers 6-1 and a plurality of short stripping fingers 6-2 are used to knock the tomatoes on the tomato vines off, thereby realizing rapid tomato harvesting with high harvesting efficiency.
[0081] Preferably, in this embodiment, the lower fingers 6 are staggered and stepped by long fingers 6-1 and short fingers 6-2, the front fingers are densely arranged to prevent the tomato plants from sagging from the gaps between the fingers, which causes the vibrating rod 8-1 to fail to work effectively and causes incomplete tomato separation, and the rear fingers are sparsely arranged to promote the separated tomatoes to fall quickly, effectively solving the problem of incomplete separation of tomatoes and tomato vines and low separation efficiency.
[0082] Preferably, in this embodiment, the anti-entanglement roller 4 is provided with a plurality of anti-entanglement roller grooves 4-1 evenly spaced along its axial direction, and one end of a plurality of long fingers 6-1 respectively bypasses the plurality of anti-entanglement roller grooves 4-1 and rotates and fits with the plurality of anti-entanglement roller grooves 4-1. The arrangement of the plurality of anti-entanglement roller grooves 4-1 facilitates regular cleaning, and the unique barbed teeth can ensure that impurities such as ground film / drip irrigation tape are brought to the anti-entanglement roller 4 and not taken away.
[0083] Example 7
[0084] On the basis of the above embodiments, this embodiment further comprises a vine belt 10, and the vine belt 10 is installed at the outlet side of the plant tomato vibration separation device.
[0085] During the tomato harvesting process, after the tomato vines are separated from the tomatoes, the vine belt 10 is used to transport the tomato vines forward to a set position, which is highly efficient.
[0086] Preferably, in this embodiment, conveying rollers are installed at both ends of the above-mentioned vine belt 10 so as to rotate horizontally, and the vine belt 10 is sleeved on the two conveying rollers, and one end of one of the conveying rollers is fixedly connected to the driving end of a fixed hydraulic motor. During operation, the conveying rollers are driven to rotate by the hydraulic motor, thereby realizing the rotation of the vine belt 10.
[0087] Example 8
[0088] On the basis of Example 7, this embodiment further includes a fruit belt 9, which is installed below the primary conveyor belt 1, the secondary conveyor belt 2, the anti-entanglement roller 4, the plant tomato vibration separation device and the vine belt 10.
[0089] During the tomato harvesting process, the fruit belt is used to receive the tomatoes dropped between the primary conveyor belt 1 and the secondary conveyor belt 2 and the tomatoes separated from the tomato vines by the plant tomato vibration separation device, and the received tomatoes are conveyed forward to the set position at the same time, so that the tomato harvesting is convenient and efficient.
[0090] Preferably, in this embodiment, conveying rollers are installed at both ends of the fruit belt 9 so as to rotate horizontally. The fruit belt 9 is sleeved on two conveying rollers, and one end of one of the conveying rollers is fixedly connected to the driving end of a fixed hydraulic motor. During operation, the conveying rollers are driven to rotate by the hydraulic motor, thereby realizing the rotation of the fruit belt 9.
[0091] It should be noted that the primary conveyor belt 1, the secondary conveyor belt 2, the fruit belt 9 and the vine belt 10 in the drawings are only partially drawn for simple illustration and do not represent the entirety of each conveyor belt.
[0092] In addition, each conveyor belt can be supported by two conveyor rollers, or by other suitable number of conveyor rollers. The specific number of conveyor rollers is selected according to actual needs.
[0093] Example 9
[0094] On the basis of the above embodiments, in this embodiment, the secondary conveyor belt 2 is evenly spaced and equipped with multiple rows of secondary shifting teeth 2-1, each of which is at a certain angle to the horizontal axis; and also includes a guide plate 3, which is fixedly installed above the outlet side of the secondary conveyor belt 2.
[0095] The scheme has a simple structure, and the multiple rows of secondary shifting teeth 2 - 1 are conveniently distributed, which play a guiding role, improve the tomato plant transportation efficiency, and at the same time guide impurities such as mulch film / drip irrigation tape to the anti-entanglement roller 4.
[0096] Preferably, in this embodiment, each secondary shifting tooth 2 - 1 is preferably a bent rod-shaped structure, and the bending direction thereof is opposite to the direction in which the tomatoes are conveyed. The design is reasonable to ensure that the tomatoes are conveyed forward smoothly.
[0097] In addition, the multiple rows of secondary shifting teeth 2-1 are preferably rubber teeth, which are reasonably designed and can both shift the tomatoes for transportation and avoid damaging the tomatoes.
[0098] Example 10
[0099] On the basis of the above embodiments, this embodiment further provides a tomato harvester, comprising the tomato harvesting fruit vine vibration separation system as described above.
[0100] The present embodiment also provides a tomato harvester, which has a compact structure and a reasonable design. It can achieve complete separation of tomatoes from tomato vines, has a high separation efficiency, and can reduce the loss rate, improve the harvesting efficiency, and ensure the quality of tomato harvesting. In addition, it can solve the problem that the separation mechanism is easily damaged by grass and difficult to repair and replace.
[0101] The process of harvesting tomatoes of the present invention is as follows:
[0102] During the tomato harvesting process, firstly, the tomatoes, the tomato vines with tomatoes, and the mulch film / drip irrigation belt are conveyed forward by the primary conveyor belt 1, and the individual tomatoes fall downward onto the fruit belt 9 through the gap between the primary conveyor belt 1 and the secondary conveyor belt 2, while the tomato vines with tomatoes and the mulch film / drip irrigation belt are conveyed forward to the secondary conveyor belt 2; secondly, the tomato vines with tomatoes and the mulch film / drip irrigation belt are conveyed forward by the secondary conveyor belt 2, and the mulch film / drip irrigation belt is wound around the anti-winding roller 4, while the tomato vines with tomatoes are Sent to the plant tomato vibration separation device; thirdly, the tomato vines with tomatoes are transported to the upper grid 5, and at the same time, the rubber disk 8-3 rotates and drives a plurality of vibration rods 8-1 to rotate, and a plurality of vibration rods 8-1 are inserted into a plurality of grid holes on the upper grid 5, and at the same time, a plurality of long stripping fingers 6-1 and a plurality of short stripping fingers 6-2 are cooperated to knock the tomatoes on the tomato vines off, and the separated tomatoes fall downward onto the fruit belt 9, and the tomato vines fall onto the vine belt 10 and are transported forward, thereby completing the separation and harvesting of tomatoes with high efficiency and low breakage rate.
[0103] The specific workflow is as follows:
[0104] 1. The harvested tomato plants (with tomatoes), tomatoes (highly mature and have fallen off the vines), and the mulch / drip tape mixture are transported backwards from the primary conveyor belt 1. When passing through the gap between the primary conveyor belt 1 and the secondary conveyor belt 2, the tomatoes that are relatively mature and have been separated from the tomato vines fall from here to the fruit belt 9 and continue to be transported backwards.
[0105] 2. The tomato plants (with tomatoes) and the mixture of ground film / drip irrigation tape are continuously transported backwards via the secondary conveyor belt 2, wherein the ground film / drip irrigation tape is wound around the anti-winding roller 4 under the action of the teeth on the secondary conveyor belt 2 and the rotation of the anti-winding roller 4.
[0106] 3. The tomato plants (with tomatoes) are transported backward along the channel between the upper grille 5 and the lower stripping fingers 6. During the process, they are vibrated and beaten by the vibrating rods on the vibrating rollers 8 to separate the tomatoes from the tomato vines. The tomatoes fall from the gaps between the lower stripping fingers 6 to the fruit belt 9 and continue to be transported backward. The tomato vines slide along the lower stripping fingers 6 to the vine belt 10 and continue to be transported backward.
[0107] The separation system provided by the present invention has the following advantages:
[0108] 1. The conveyor belt is divided into a primary conveyor belt 1 and a secondary conveyor belt 2, with a gap reserved in the middle. Tomatoes that are more mature and have been separated from the tomato vines do not need to pass through the vibration roller and fall directly from here to the fruit belt 9. This can be diverted in advance, reduce the vibration separation pressure, reduce the risk of blockage, and improve the separation efficiency. At the same time, this part of the tomatoes can avoid being beaten by the vibration rod, reducing the breakage rate.
[0109] 2. Multiple rows of barbed teeth 2-1 are added to the secondary conveyor belt 2 to play a guiding role, thereby improving the conveying efficiency of tomato plants. At the same time, impurities such as mulch film / drip irrigation tape are guided to the anti-entanglement roller 4. The anti-entanglement roller 4 rotates to wrap the mulch film / drip irrigation tape around the anti-entanglement roller groove 4-1, which is convenient for regular cleaning. The unique barbed teeth can ensure that impurities such as mulch film / drip irrigation tape are brought to the anti-entanglement roller 4 and not taken away.
[0110] 3. The upper grid 5 is arranged in an array, which is the upper boundary of the tomato plant movement, preventing the tomato vine from being entangled on the vibrating roller 8. The lower fingers 6 are staggered and stepped by long fingers 6-1 and short fingers 6-2. The front fingers are densely arranged to prevent the tomato plant from sagging from the gaps between the fingers, which causes the vibrating rod 8-1 to not work effectively and cause incomplete tomato separation. The rear fingers are sparsely arranged to promote the rapid drop of the separated tomatoes. This effectively solves the problem of incomplete separation of tomatoes and tomato vines and low separation efficiency.
[0111] 4. The vibrator 7 is mainly composed of three pendulums 7-2 with exactly the same shape and mass. The relative angle of the pendulum 7-2 is kept unchanged by the synchronous belt 7-3 and the synchronous pulley 7-4. The hydraulic motor drives the driving wheel 7-5 to rotate during operation. The pendulum 7-2 is driven by the synchronous belt 7-3 to rotate at high speed to generate a periodically changing force, which provides a periodically changing acceleration to the vibrator 7, which is transmitted to the vibration roller 8 through the bracket 7-1, and finally manifested as the rotation and vibration of the vibration roller 8. During the vibration process, the vibration rod 8-1 knocks the tomato vines in the channel to make the tomatoes fall off. The tomatoes fall into the fruit belt through the gap of the lower finger 6, and the tomato vines slide along the lower finger 6 and fall into the vine belt to achieve fruit vine separation.
[0112] The double pendulum vibrator is upgraded to a three-pendulum structure, which reduces the mass of a single pendulum while increasing stability. The original gear drive of the pendulum is upgraded to a synchronous belt drive, which reduces costs and can absolutely guarantee the relative angle of the pendulum, ensuring the balance performance of the system. At the same time, it has a certain overload protection function to prevent damage to the mechanical structure.
[0113] 5. The vibration roller 8 is mainly composed of vibration rods 8-1. The number of vibration rods is increased on the basis of the transmission structure. The original vertical structure is adjusted to a 15-degree structure. The two adjacent rows are staggered and stepped to effectively reduce the vibration rod knocking angle and reduce tomato damage. At the same time, the vibration rod material is upgraded to glass fiber + high-pressure resin, which has a certain elasticity to reduce tomato damage. The anti-entanglement belt 8-2 prevents the impurities such as drip irrigation tape / ground film left behind from being entangled in the gap between adjacent vibration rods. The synchronous rubber disc 8-3 fixed structure improves the convenience of maintenance and replacement.
[0114] The present invention solves the problem of high tomato breakage rate and reduces the loss rate; at the same time, the present invention also solves the problem of incomplete separation of tomatoes and tomato vines and low separation efficiency in the existing mechanism, reduces the loss rate and improves the harvesting efficiency; in addition, the present invention also solves the problem that the separation mechanism is easily damaged by grass and is difficult to repair and replace.
[0115] It should be noted that all electronic components involved in the present invention adopt the existing technology, and the above-mentioned components are electrically connected to the controller, and the control circuit between the controller and each component is the existing technology.
[0116] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0117] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0118] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A tomato harvesting and fruit vine vibrating separation system, characterized in that: The invention comprises a primary conveyor belt (1), a secondary conveyor belt (2), an anti-entanglement roller (4) and a plant tomato vibration separation device, wherein the primary conveyor belt (1) is installed at the inlet side of the secondary conveyor belt (2), and a gap is left between the outlet side of the primary conveyor belt and the inlet side of the secondary conveyor belt (2) for tomatoes to fall; The anti-entanglement roller (4) is horizontally installed below the outlet side of the secondary conveyor belt (2), extending from one side of the secondary conveyor belt (2) to the other side, and can rotate horizontally around its own axis; the plant tomato vibration separation device is installed on the outlet side of the secondary conveyor belt (2) and is used to separate the tomatoes on the tomato vines from the tomato vines.
2. The tomato harvesting and fruit vine vibration separation system according to claim 1, characterized in that: The plant tomato vibration separation device comprises a vibration roller (8) and a vibrator (7). The vibration roller (8) is horizontally installed on the outlet side of the secondary conveyor belt (2) and can rotate horizontally around its own axial direction; the vibrator (7) is fixedly installed on one end of the vibration roller (8).
3. The tomato harvesting and fruit vine vibration separation system according to claim 2, characterized in that: The vibrator (7) comprises a bracket (7-1), a driving assembly and a plurality of pendulums (7-2); the bracket (7-1) is rotatably mounted on one end of the central axis of the vibration roller (8); the driving assembly is transmission-connected to one end of the central axis of the vibration roller (8) and is used to drive the central axis of the vibration roller (8) to rotate horizontally; and the plurality of pendulums (7-2) are evenly spaced and distributed on the bracket (7-1) at circumferential intervals.
4. The tomato harvesting and fruit vine vibrating separation system according to claim 2, characterized in that: The vibration roller (8) comprises a rubber disc (8-3) and a plurality of flexible vibration rods (8-1); the rubber disc (8-3) is horizontally mounted on the outlet side of the secondary conveyor belt (2), can rotate horizontally around its own axial direction, and is provided with a plurality of anti-wrapping belts (8-2) at even intervals and fixedly sleeved along its own axial direction; a plurality of the vibration rods (8-1) are evenly spaced and fixedly mounted on the rubber disc (8-3) and are spirally distributed around the rubber disc (8-3); the vibrator (7) is fixedly mounted on one end of the rubber disc (8-3).
5. The tomato harvesting and fruit vine vibrating separation system according to claim 4 is characterized by: The plant tomato vibration separation device also includes a grid-shaped upper grid (5), the upper grid (5) is V-shaped, and is obliquely installed between the rubber plate (8-3) and the secondary conveyor belt (2); the rubber plate (8-3) is located in the upper grid (5), and a plurality of the vibration rods (8-1) are directly opposite to a plurality of grid holes on the upper grid (5).
6. The tomato harvesting and fruit vine vibration separation system according to claim 5, characterized in that: It also includes a lower release finger (6), the lower release finger (6) includes a plurality of long release fingers (6-1) and a plurality of short release fingers (6-2), the plurality of long release fingers (6-1) are evenly spaced and distributed below the rubber disc (8-3) along the axial direction of the rubber disc (8-3), one end of which passes around the upper side of the anti-entanglement roller (4) and is fixedly arranged after being attached to the upper side of the anti-entanglement roller (4), the plurality of long release fingers (6-1) are respectively opposite to the positions on both sides of the plurality of grille holes on the upper grille (5); the plurality of short release fingers (6-2) are evenly spaced and distributed below the rubber disc (8-3), and are staggered with the plurality of long release fingers (6-1).
7. The tomato harvesting and fruit vine vibration separation system according to any one of claims 1 to 6, characterized in that: It also comprises a vine belt (10), which is installed on the outlet side of the plant tomato vibration separation device.
8. The tomato harvesting and fruit vine vibrating separation system according to claim 7, characterized in that: It also comprises a fruit belt (9), wherein the fruit belt (9) is installed below the primary conveyor belt (1), the secondary conveyor belt (2), the anti-entanglement roller (4), the plant tomato vibration separation device and the vine belt (10).
9. The tomato seedling harvesting vibration separation system according to any one of claims 1 to 6, characterized in that: The secondary conveyor belt (2) is evenly spaced with multiple rows of secondary shifting teeth (2-1), each of which is at a certain angle to the horizontal axis; and further comprises a guide plate (3), wherein the guide plate (3) is fixedly mounted above the outlet side of the secondary conveyor belt (2).
10. A tomato harvester, characterized in that: It comprises the tomato harvesting and fruit vine vibration separation system as described in any one of claims 1 to 9.