Waste photovoltaic module crushing device
By designing a photovoltaic component crushing device including a motor, a rotating shaft, a blade and a pressure sensor, the problems of blockage caused by excessive materials and shortened blade service life in the prior art are solved, and automatic separation, automatic adjustment and timely implementation are achieved The detection function improves the crushing effect and safety.
Patent Information
- Application Number
- CN202411786444.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When dealing with waste photovoltaic modules, existing photovoltaic module crushing devices are prone to blockage of the feed funnel due to excessive materials, and the blade is subjected to excessive working pressure, shortened service life, and it is difficult to detect blade damage in time, affecting the shredding effect.
A crushing device including a housing, a feed funnel, a motor, a rotating shaft, a rotating blade, a fixed blade, a filter plate and a pressure sensor is designed. Through the transmission of the pulley assembly and the motor, the rotating shaft drives the blade to perform the crushing operation. The filter plate and pressure sensor are used to detect and automatically adjust the crushing process, and the hydraulic rod is used to reduce the abandoned photovoltaic components on the upper side of the filter plate to facilitate secondary crushing.
The device can automatically separate and adjust the stacking thickness of the discarded photovoltaic modules, reduce the risk of blockage, extend the service life of the blade, and promptly detect blade damage through pressure sensors, improving crushing effect and safety.
Smart Images

Figure CN119456128A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste photovoltaic component processing, and in particular to a waste photovoltaic component crushing device. Background Art
[0002] Photovoltaic modules are devices that are made up of a certain number of photovoltaic cells connected in series and parallel through wires and packaged. The main function of photovoltaic modules is to convert solar energy into electrical energy. They are usually used in solar power generation systems. In the process of recycling waste photovoltaic modules, first of all, the separated photovoltaic cells need to be crushed and decomposed into smaller particles for subsequent processing. Then, chemical methods are used to remove impurities and pollutants on the surface of the cells to expose pure silicon materials.
[0003] In the above recycling process, the waste photovoltaic cells are firstly crushed by a crushing device, wherein the crushing device is generally a single-shaft shredder, which has a simple structure and is mainly composed of a blade spindle, a fixed blade, a box, a bracket, a power system, etc. The overall structure is simple. The waste photovoltaic cells to be crushed are placed in the box, and the blade spindle is rotated. After the comprehensive effects of tearing, squeezing, and shearing of the shredding blade, the shredding operation of the waste photovoltaic cells can be completed;
[0004] However, in the actual working process, directly pouring the discarded photovoltaic modules into the single-axis shredder may cause excessive materials in the subsequent shredding process, resulting in blockage of the feed funnel of the single-axis shredder, which needs to be cleared manually. In addition, excessive discarded photovoltaic modules are stacked together, which will cause greater working pressure on the blade during the subsequent shredding process, thereby reducing the service life of the blade. Secondly, during the long shredding process, the blade is likely to be damaged, and the staff cannot be informed of this situation in time, which affects the shredding effect of the waste photovoltaic modules. Therefore, a discarded photovoltaic module crushing device is provided. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a waste photovoltaic component crushing device.
[0006] The present invention adopts the following technical solutions:
[0007] A waste photovoltaic component crushing device comprises a shell, a feed funnel is fixedly connected to the upper outer side of the shell, a motor is fixedly installed on the outer side of the shell, a rotating shaft is rotatably connected inside the shell, one end of the rotating shaft passes through the shell, and the rotating shaft is transmission-connected to the output shaft of the motor through a pulley assembly, a plurality of rotating blades are fixedly connected to the outer side of the rotating shaft, a fixed plate is fixedly connected inside the shell, a plurality of fixed blades are fixedly connected to the outer side of the fixed plate, the plurality of fixed blades and rotating blades are staggered, a plurality of filter plates are slidably connected inside the shell, pressure sensors are fixedly connected between the plurality of filter plates and the shell, and a drainage assembly is installed in the shell.
[0008] The dredging component includes a first gear fixedly mounted on the outer side of the rotating shaft, a rotating rod is rotatably connected in the housing, a second gear is fixedly connected to the outer side of the rotating rod, the first gear and the second gear are meshed with each other, a worm is fixedly connected to the rotating rod, a control plate is fixedly connected to the side wall of the feeding funnel, a plurality of control grooves are evenly opened on the lower side of the control plate, a slide plate is slidably connected in each of the control grooves, a first spring is fixedly connected between the slide plate and the side wall of the control groove, a hydraulic rod is also fixedly connected between the slide plate and the side wall of the control groove, a connecting cylinder is rotatably connected to the outer side of the slide plate, a round table is fixedly connected to the outer side of the connecting cylinder, a circular plate is fixedly connected to the outer side of the connecting cylinder, a plurality of connecting grooves are circumferentially opened on the outer side of the circular plate, a square rod is slidably connected in each of the connecting grooves, a second spring is fixedly connected between the square rod and the connecting groove, a plurality of first connecting rods are rotatably mounted in the housing, a worm wheel is fixedly connected to the outer side of the plurality of first connecting rods, the worm wheel and the worm are meshed, a rotating plate is fixedly connected to the outer side of the first connecting rod, and a plurality of connecting plates are fixedly connected to the outer side of the rotating plate in the circumferential direction.
[0009] Preferably, a control component for controlling the rotational circumference of the connecting cylinder is installed in the connecting cylinder, and the control component includes limit grooves on both sides of the control groove, and limit rods are slidably connected in the two limit grooves. A moving rod is slidably connected in the connecting cylinder, and a first connecting ring is rotatably connected to the outer side of the moving rod. The limit rod and the first connecting ring are fixedly connected, and the square rod is located in the circular plate. One end is fixedly connected to a connecting line, and the connecting line is fixedly connected to the moving rod.
[0010] Preferably, the outer side of the table is slidably connected to a rotating cover, the upper side of the rotating cover is rotatably connected to a third connecting ring, a third spring is fixedly connected between the third connecting ring and the control plate, the upper side of the rotating cover is rotatably connected to a second connecting ring, the outer side of the rotating shaft is also fixedly connected to a cam, the outer side of the fixed plate is slidably connected to an arc plate, the outer side of the arc plate is fixedly connected to a fourth connecting rod, the outer side of the fourth connecting rod is fixedly connected to a second connecting rod, the upper side of the second connecting rod is fixedly connected to a fifth connecting rod, and the upper side of the fifth connecting rod is fixedly connected to the third connecting rod.
[0011] Preferably, the second connecting rod is slidably connected to the housing, the second connecting rod is located on the upper side of the cam, and the surface of the cam is smoothly arranged.
[0012] Preferably, the side wall of the arc-shaped plate is fixedly connected with an insertion rod, and the insertion rod and the fixed blade are arranged in an alternating manner.
[0013] Preferably, a stopper is fixedly connected inside the shell, and the corners of the stopper are smoothly chamfered.
[0014] The beneficial effects of the present invention are:
[0015] 1. First, during the shredding process, the stacked PV modules will be separated to ensure the subsequent shredding effect. In the process, the separation speed can be automatically adjusted according to the thickness of the PV modules, with a high degree of automation and intelligence.
[0016] 2. In addition, during the separation process using the truncated table, the truncated table is always against the waste photovoltaic modules, which can reduce the possibility of the waste photovoltaic modules blocking the feed funnel;
[0017] 3. Secondly, when filtering the shredded discarded photovoltaic modules, if there are too many discarded photovoltaic modules on the upper side of the filter plate, the pressure sensor will start the hydraulic rod, causing the truncated table and the second connecting ring to move, which can reduce the number of discarded photovoltaic modules on the upper side of the filter plate. The discarded photovoltaic modules will not fall on the upper side of the filter plate, that is, the discarded photovoltaic modules will not fall between the fixed blade and the rotating blade directly above the filter plate. The discarded photovoltaic modules on the upper side of the filter plate can be taken out without shutting down the device as a whole.
[0018] 4. In the actual working process, if the fixed blade or rotating blade on the upper side of a filter plate is damaged, the shredding effect of the discarded photovoltaic components on the upper side of the filter plate will be average. Most of the discarded photovoltaic components will fall on the upper side of the filter plate, which will cause the electrical signal emitted by the pressure sensor to change rapidly. The hydraulic rod is activated, and the working area on the upper side of the filter plate can also be closed. In this process, generally only one hydraulic rod is activated. The staff can use detection equipment such as voltmeters and ammeters to check the size of the electrical signal emitted by the pressure sensor, and then detect the degree of damage to the rotating blade and the fixed blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a waste photovoltaic module crushing device proposed by the present invention;
[0020] Figure 2 This is a schematic diagram of the internal connections of a shell in a waste photovoltaic module crushing device proposed by the present invention;
[0021] Figure 3 This is a schematic diagram of another angle of connection inside the shell of a waste photovoltaic module crushing device proposed by the present invention;
[0022] Figure 4 This is a schematic diagram of the connection of the drainage components in the waste photovoltaic component crushing device proposed by the present invention;
[0023] Figure 5 A partial cross-sectional connection diagram of a control panel and a truncated table in a waste photovoltaic module crushing device proposed by the present invention;
[0024] Figure 6 A top view and cross-sectional connection diagram of a circular plate in a waste photovoltaic module crushing device proposed by the present invention;
[0025] Figure 7 A schematic diagram of the connection state of a rotating plate and a circular plate in a waste photovoltaic module crushing device proposed by the present invention;
[0026] Figure 8 This is a cross-sectional connection diagram of a control slot in a waste photovoltaic module crushing device proposed by the present invention;
[0027] Fig. 9 A schematic diagram of the connection between a rotating cover and a control panel in a waste photovoltaic module crushing device proposed by the present invention;
[0028] Fig.10 This is a schematic diagram of the connection between a rotating shaft and a fixed plate in a waste photovoltaic module crushing device proposed by the present invention.
[0029] In the figure: 1 motor; 2 feed hopper, 3 housing, 4 rotating shaft, 5 fixed plate, 6 stopper, 7 filter plate, 8 pressure sensor, 9 rotating blade, 10 fixed blade, 11 first gear, 12 rotating rod, 13 worm, 14 second gear, 15 first connecting rod, 16 worm wheel, 17 rotating plate, 18 control plate, 19 control groove, 20 slide plate, 21 first spring, 22 hydraulic rod, 23 connecting cylinder, 24 round table, 25 round plate, 26 square rod, 27 connecting plate, 28 moving rod, 29 connecting line, 30 second spring, 31 first connecting ring, 32 limiting rod, 33 limiting groove, 34 third spring, 35 rotating cover, 36 second connecting ring, 37 cam, 38 second connecting rod, 39 third connecting rod, 40 arc plate, 41 fifth connecting rod, 42 fourth connecting rod, 43 third connecting ring. DETAILED DESCRIPTION
[0030] See also Figure 1-Figure 10 , a waste photovoltaic module crushing device, comprising a housing 3, such as Figure 2 , Figure 3 A feed hopper 2 is fixedly connected to the outer upper side of the shell 3, a motor 1 is fixedly installed on the outer side of the shell 3, a rotating shaft 4 is rotatably connected inside the shell 3, one end of the rotating shaft 4 passes through the shell 3, and the rotating shaft 4 is connected to the output shaft of the motor 1 through a pulley assembly, a plurality of rotating blades 9 are fixedly connected to the outer side of the rotating shaft 4, a fixed plate 5 is fixedly connected inside the shell 3, a plurality of fixed blades 10 are fixedly connected to the outer side of the fixed plate 5, and the plurality of fixed blades 10 and the rotating blades 9 are staggered, a stopper 6 is fixedly connected inside the shell 3, a plurality of filter plates 7 are slidably connected inside the shell 3, a pressure sensor 8 is fixedly connected between the plurality of filter plates 7 and the shell 3, and the corners of the stopper 6 are smoothly chamfered;
[0031] First, the pressure sensor 8 is a device or apparatus that can sense pressure signals and convert the pressure signals into usable output electrical signals according to a certain rule. Secondly, under the obstruction of the block 6, the discarded photovoltaic components entering the housing 3 can fall exactly in the middle of the rotating blade 9 and the fixed blade 10. When the discarded photovoltaic components need to be crushed, the motor 1 is started, and the output shaft of the motor 1 drives the rotating shaft 4 to rotate through the pulley assembly, and the rotating shaft 4 drives the rotating blade 9 to rotate, and the discarded photovoltaic components are poured into the feeding funnel 2. The discarded photovoltaic components fall on the upper side of the rotating blade 9 and the fixed blade 10 through the feeding funnel 2. At this time, the rotating blade 9 and the fixed blade 10 are crushed. Under the action of the fixed blade 10, the discarded photovoltaic components are crushed, and the crushed photovoltaic components fall on the filter plate 7. The photovoltaic components smaller than the diameter of the filter hole on the outer side of the filter plate 7 pass through the filter plate 7 and are discharged from the lower side of the shell 3. The photovoltaic components larger than the diameter of the filter hole on the outer side of the filter plate 7 stay on the upper side of the filter plate 7, thereby increasing the overall gravity of the filter plate 7, causing the electrical signal emitted by the pressure sensor 8 to change. When the electrical signal emitted by the pressure sensor 8 is large, it means that there are more photovoltaic components on the upper side of the filter plate 7. The photovoltaic components on the upper side of the filter plate 7 are taken out and crushed for the second time until the diameter of the filter hole on the outer side of the filter plate 7 is met. The above are all prior arts and no unnecessary elaboration is made.
[0032] like Figure 4 , Figure 5 A drainage assembly is installed in the housing 3, and the drainage assembly includes a first gear 11 fixedly installed on the outside of the rotating shaft 4. A rotating rod 12 is rotatably connected in the housing 3, and a second gear 14 is fixedly connected to the outside of the rotating rod 12. The first gear 11 and the second gear 14 are meshed with each other, and the rotating rod 12 is fixedly connected to a worm 13. A control plate 18 is fixedly connected to the side wall of the feed funnel 2, and a plurality of control grooves 19 are evenly opened on the lower side of the control plate 18. A slide plate 20 is slidably connected in each control groove 19, and a first spring 21 is fixedly connected between the slide plate 20 and the side wall of the control groove 19, and a hydraulic rod is also fixedly connected between the slide plate 20 and the side wall of the control groove 19. 22, the outer side of the slide plate 20 is rotatably connected with a connecting cylinder 23, the outer side of the connecting cylinder 23 is fixedly connected with a round table 24, the outer side of the connecting cylinder 23 is fixedly connected with a circular plate 25, the outer side of the circular plate 25 is circumferentially provided with a plurality of connecting grooves, each of which is slidably connected with a square rod 26, a second spring 30 is fixedly connected between the square rod 26 and the connecting groove, a plurality of first connecting rods 15 are rotatably installed in the housing 3, the outer sides of the plurality of first connecting rods 15 are fixedly connected with a worm gear 16, the worm gear 16 and the worm 13 are meshed, the outer side of the first connecting rod 15 is fixedly connected with a rotating plate 17, and the outer side of the rotating plate 17 is circumferentially fixedly connected with a plurality of connecting plates 27;
[0033] Firstly, in the process of discarding the waste photovoltaic components, in order to maintain the throwing effect, the material pouring operation is often performed at the corners of the feeding funnel 2. When the waste photovoltaic components are shredded, the rotating shaft 4 drives the rotating rod 12 to rotate through the first gear 11 and the second gear 14, and the rotating rod 12 drives the worm 13 to rotate. The worm 13 drives the first connecting rod 15 to rotate through the worm gear 16. The first connecting rod 15 drives the rotating plate 17 and the connecting plate 27 to rotate. After the waste photovoltaic components enter the feeding funnel 2, the table 24 will be squeezed, thereby causing the table 24 to move relative to the feeding funnel 2 as a whole. The table 24 drives the slide plate 20 to move through the connecting cylinder 23, and the slide plate 20 compresses the first connecting rod 15. A spring 21. During this process, the thicker the discarded photovoltaic components are, the greater the distance that the table 24 moves as a whole relative to the feed funnel 2. The stacking of discarded photovoltaic components will affect the subsequent crushing quality. At this time, the connecting plate 27 and the square rod 26 on the outside of the rotating plate 17 are against each other and drive the square rod 26 and the circular plate 25 to rotate around the connecting tube 23. The square rod 26 and the circular plate 25 drive the table 24 to rotate through the connecting tube 23. Since the table 24 is always against the discarded photovoltaic components, the rotating table 24 will drive the discarded photovoltaic components to move, thereby reducing the thickness of the discarded photovoltaic components stacked together, separating the discarded photovoltaic components as much as possible, and ensuring the subsequent shredding quality.
[0034] like Figure 6 , Figure 7 , Figure 8 A control assembly for controlling the rotational circumference of the connecting cylinder 23 is installed in the connecting cylinder 23, and the control assembly includes limit grooves 33 opened on both sides of the control groove 19, and limit rods 32 are slidably connected in the two limit grooves 33. A moving rod 28 is slidably connected in the connecting cylinder 23, and a first connecting ring 31 is rotatably connected to the outer side of the moving rod 28. The limit rod 32 and the first connecting ring 31 are fixedly connected. A square rod 26 is located in the circular plate 25 and is fixedly connected to a connecting line 29 at one end. The connecting line 29 and the moving rod 28 are fixedly connected, and the limit groove 33 is inclined.
[0035] First, in the initial state, the second spring 30 is in a compressed state. Secondly, when the discarded photovoltaic modules are thicker, the table 24 will move as a whole relative to the feed hopper 2. The table 24 drives the limiting rod 32 to move as a whole through the connecting tube 23. Under the action of the limiting groove 33, when the limiting rod 32 moves with the table 24, the limiting rod 32 will move downward relative to the connecting tube 23 as a whole. The limiting rod 32 drives the moving rod 28 to move downward relative to the connecting tube 23 through the first connecting ring 31. Under the action of the connecting line 29, a certain amount of elastic force of the second spring 30 will be released, so that the square rod 26 moves away from the circular plate 25. Figure 7 , which will cause the rotating plate 17 and the circular plate 25 to be Figure 7The following state becomes Figure 7 In the above state, when the square rod 26 and the circular plate 25 approach the rotating plate 17, the square rod 26 will also move relative to the circular plate 25 in a direction away from the circular plate 25. Since the rotation speed and rotation range of the rotating plate 17 and the connecting plate 27 will not change, but the circular plate 25 moves in a direction close to the rotating plate 17, and the square rod 26 will also move relative to the circular plate 25 in a direction away from the circular plate 25. Figure 7 The following state becomes Figure 7 In the above state, the contact time between the connecting plate 27 and the square rod 26 becomes longer, resulting in a longer overall rotational circumference of the circular plate 25 and the square rod 26, which in turn causes the overall rotational circumference of the circular plate 25 to become larger within the same period of time, thereby making the stacked waste photovoltaic components more thoroughly separated, and ultimately achieving the effect of automatically adjusting the rotational circumference of the table 24 according to the thickness of the waste photovoltaic components, and under the action of the table 24, the table 24 is always offset against the waste photovoltaic components, which can reduce the possibility of the waste photovoltaic components clogging the feed funnel 2.
[0036] like Fig. 9 , Fig.10 , a rotating cover 35 is slidably connected to the outer side of the round table 24, and a third connecting ring 43 is rotatably connected to the upper side of the rotating cover 35. A third spring 34 is fixedly connected between the third connecting ring 43 and the control plate 18, and a second connecting ring 36 is rotatably connected to the outer side of the rotating cover 35. A cam 37 is also fixedly connected to the outer side of the rotating shaft 4. An arc plate 40 is slidably connected to the upper side of the fixed plate 5, and a fourth connecting rod 42 is fixedly connected to the outer side of the arc plate 40. A second connecting rod 38 is fixedly connected to the outer side of the fourth connecting rod 42. A fifth connecting rod 41 is fixedly connected to the upper side of the second connecting rod 38, and a third connecting rod 39 is fixedly connected to the upper side of the fifth connecting rod 41. The second connecting rod 38 is slidably connected to the housing 3, and the second connecting rod 38 is located on the upper side of the cam 37, and the surface of the cam 37 is smoothly set. The side wall of the arc plate 40 is fixedly connected with an insertion rod, and the insertion rod and the fixed blade 10 are staggered.
[0037] First, the pressure sensor 8 and the hydraulic rod 22 are electrically connected through wires and a controller. When the electrical signal emitted by the pressure sensor 8 is too large, the electrical signal will be transmitted to the controller, and the controller will control the hydraulic rod 22 to start. This is a conventional technical means, which causes the table 24 to move as a whole in the direction close to the feed funnel 2 until the second connecting ring 36 on the outside of the rotating cover 35 and the inner wall of the feed funnel 2 are against each other, thereby reducing the number of discarded photovoltaic components on the upper side of the filter plate 7. The discarded photovoltaic components will not fall on the upper side of this part of the filter plate 7, that is, the discarded photovoltaic components will not fall between the fixed blade 10 and the rotating blade 9 directly above the filter plate 7. The discarded photovoltaic components on the upper side of the filter plate 7 can be taken out without closing the device as a whole, and in the actual working process, if the fixed blade on the upper side of a certain filter plate 7 When the sheet 10 or the rotating blade 9 is damaged, the shredding effect of the discarded photovoltaic components on the upper side of the filter plate 7 is average, and most of the discarded photovoltaic components fall on the upper side of the filter plate 7, which will cause the electrical signal emitted by the pressure sensor 8 to increase rapidly, and the hydraulic rod 22 is activated, causing the truncated table 24 to move as a whole in the direction close to the feed funnel 2 until the second connecting ring 36 on the outer side of the rotating cover 35 and the inner wall of the feed funnel 2 are against each other. Similarly, the working area on the upper side of the filter plate 7 can be closed, and the discarded photovoltaic components will not fall on the upper side of the filter plate 7, that is, the discarded photovoltaic components will not fall between the fixed blade 10 and the rotating blade 9 located directly above the filter plate 7. The staff can use detection equipment such as a voltmeter and an ammeter to check the size of the electrical signal emitted by the pressure sensor 8, and then detect the degree of damage of the rotating blade 9 and the fixed blade 10;
[0038] Moreover, during the rotation of the rotating shaft 4, the rotating shaft 4 drives the cam 37 to rotate, and the cam 37 drives the arc plate 40 to move up and down through the second connecting rod 38 and the fourth connecting rod 42, and the arc plate 40 drives the insertion rod to move up and down. The insertion rod moving up and down can simply clean the discarded photovoltaic components stuck between the fixed blades 10, thereby ensuring the normal cleaning effect of the fixed blades 10 and the rotating blades 9. At the same time, the second connecting rod 38 will also drive the third connecting rod 39 to move up and down through the fifth connecting rod 41. When the second connecting ring 36 and the inner wall of the feed funnel 2 are against each other, the second connecting ring 36 is just located at the lower side of the third connecting rod 39. The third connecting rod 39 and the second connecting ring 36 that move up and down are against each other and drive the second connecting ring 36 to move up and down. Under the action of the second connecting ring 36 that moves up and down, the possibility of discarded photovoltaic components blocking the feed funnel 2 is further reduced. At the same time, under the action of the second connecting ring 36 that moves up and down and the rotating cover 35, the discarded photovoltaic components are removed from both sides of the second connecting ring 36 and the rotating cover 35, which will not affect the normal shredding effect.
[0039] In the present invention, when it is necessary to crush the discarded photovoltaic components, the motor 1 is started, and the output shaft of the motor 1 drives the rotating shaft 4 to rotate through the pulley assembly, and the rotating shaft 4 drives the rotating blade 9 to rotate, and the discarded photovoltaic components are poured into the feeding funnel 2, and the discarded photovoltaic components fall on the upper side of the rotating blade 9 and the fixed blade 10 through the feeding funnel 2. At this time, under the action of the rotating blade 9 and the fixed blade 10, the discarded photovoltaic components are crushed, and the crushed photovoltaic components fall on the filter plate 7, and the photovoltaic components smaller than the diameter of the filter hole on the outer side of the filter plate 7 pass through the filter plate 7 and are discharged from the lower side of the shell 3, and the photovoltaic components larger than the diameter of the filter hole on the outer side of the filter plate 7 stay on the upper side of the filter plate 7, thereby increasing the overall gravity of the filter plate 7, causing the electrical signal emitted by the pressure sensor 8 to change. When the electrical signal emitted by the pressure sensor 8 is large, it means that there are more photovoltaic components on the upper side of the filter plate 7. The photovoltaic components on the upper side of the filter plate 7 are taken out and crushed for the second time until the diameter of the filter hole on the outer side of the filter plate 7 is met. The above are all prior arts and no unnecessary elaboration is made.
[0040] In the process of throwing in the discarded photovoltaic components, in order to maintain the throwing effect, the material pouring operation is often performed at the corners of the feeding funnel 2. When the discarded photovoltaic components are shredded, the rotating shaft 4 drives the rotating rod 12 to rotate through the first gear 11 and the second gear 14, and the rotating rod 12 drives the worm 13 to rotate. The worm 13 drives the first connecting rod 15 to rotate through the worm gear 16. The first connecting rod 15 drives the rotating plate 17 and the connecting plate 27 to rotate. After the discarded photovoltaic components enter the feeding funnel 2, the round table 24 will be squeezed, thereby causing the round table 24 to move as a whole relative to the feeding funnel 2. The round table 24 drives the slide plate 20 to move through the connecting cylinder 23, and the slide plate 20 compresses the first elastic Spring 21, in this process, the thicker the discarded photovoltaic components, the greater the distance that the truncated table 24 moves relative to the feed funnel 2. The stacking of discarded photovoltaic components will affect the subsequent crushing quality. At this time, the connecting plate 27 and the square rod 26 on the outside of the rotating plate 17 are against each other and drive the square rod 26 and the circular plate 25 to rotate around the connecting cylinder 23. The square rod 26 and the circular plate 25 drive the truncated table 24 to rotate through the connecting cylinder 23. Since the truncated table 24 is always against the discarded photovoltaic components, the rotating truncated table 24 will drive the discarded photovoltaic components to move, thereby reducing the thickness of the discarded photovoltaic components stacked together, separating the discarded photovoltaic components as much as possible, and ensuring the subsequent shredding quality;
[0041] When the discarded photovoltaic modules are thicker, the truncated cone 24 will move as a whole relative to the feed hopper 2. The truncated cone 24 drives the limiting rod 32 to move as a whole through the connecting tube 23. Under the action of the limiting groove 33, when the limiting rod 32 moves with the truncated cone 24, the limiting rod 32 will move downward relative to the connecting tube 23 as a whole. The limiting rod 32 drives the moving rod 28 to move downward relative to the connecting tube 23 through the first connecting ring 31. Under the action of the connecting line 29, a certain amount of elastic force of the second spring 30 will be released, so that the square rod 26 moves away from the circular plate 25. Figure 7 , which will cause the rotating plate 17 and the circular plate 25 to be Figure 7 The following state becomes Figure 7 In the above state, when the square rod 26 and the circular plate 25 approach the rotating plate 17, the square rod 26 will also move relative to the circular plate 25 in a direction away from the circular plate 25. Since the rotation speed and rotation range of the rotating plate 17 and the connecting plate 27 will not change, but the circular plate 25 moves in a direction close to the rotating plate 17, and the square rod 26 will also move relative to the circular plate 25 in a direction away from the circular plate 25. Figure 7 The following state becomes Figure 7 In the above state, the contact time between the connecting plate 27 and the square rod 26 becomes longer, resulting in a longer overall rotation circumference of the circular plate 25 and the square rod 26, which in turn results in a larger overall rotation circumference of the circular plate 25 within the same period of time, thereby making the stacked waste photovoltaic components more thoroughly separated, and ultimately achieving the effect of automatically adjusting the rotation circumference of the round table 24 according to the thickness of the waste photovoltaic components, and under the action of the round table 24, the round table 24 is always offset against the waste photovoltaic components, which can reduce the possibility of the waste photovoltaic components blocking the feed funnel 2;
[0042] When the electrical signal emitted by the pressure sensor 8 is too large, the electrical signal will be transmitted to the controller, and the controller will control the hydraulic rod 22 to start. This method is a conventional technical method, which will cause the truncated table 24 to move as a whole in the direction close to the feed funnel 2 until the second connecting ring 36 on the outside of the rotating cover 35 and the inner wall of the feed funnel 2 are against each other, thereby reducing the number of discarded photovoltaic components on the upper side of the filter plate 7, and ultimately achieving the goal that the discarded photovoltaic components will not fall on the upper side of the filter plate 7, that is, the discarded photovoltaic components will not fall between the fixed blade 10 and the rotating blade 9 located directly above the filter plate 7. The discarded photovoltaic components on the upper side of the filter plate 7 can be taken out without shutting down the device as a whole, and in the actual working process, if the fixed blade 10 or the rotating blade 9 on the upper side of a filter plate 7 is damaged, it will The shredding effect of the discarded photovoltaic components on the upper side of the filter plate 7 is average, and most of the discarded photovoltaic components fall on the upper side of the filter plate 7, which will cause the electrical signal emitted by the pressure sensor 8 to increase rapidly, and the hydraulic rod 22 is activated, causing the truncated table 24 to move as a whole in the direction close to the feed funnel 2 until the second connecting ring 36 on the outer side of the rotating cover 35 and the inner wall of the feed funnel 2 are against each other. Similarly, the working area on the upper side of the filter plate 7 can be closed, and the discarded photovoltaic components will not fall on the upper side of the filter plate 7, that is, the discarded photovoltaic components will not fall between the fixed blade 10 and the rotating blade 9 located directly above the filter plate 7. The staff can use detection equipment such as a voltmeter and an ammeter to check the size of the electrical signal emitted by the pressure sensor 8, and then detect the degree of damage to the rotating blade 9 and the fixed blade 10;
[0043] Moreover, during the rotation of the rotating shaft 4, the rotating shaft 4 drives the cam 37 to rotate, and the cam 37 drives the arc plate 40 to move up and down through the second connecting rod 38 and the fourth connecting rod 42, and the arc plate 40 drives the insertion rod to move up and down. The insertion rod moving up and down can simply clean the discarded photovoltaic components stuck between the fixed blades 10, thereby ensuring the normal cleaning effect of the fixed blades 10 and the rotating blades 9. At the same time, the second connecting rod 38 will also drive the third connecting rod 39 to move up and down through the fifth connecting rod 41. When the second connecting ring 36 and the inner wall of the feed funnel 2 are against each other, the second connecting ring 36 is just located at the lower side of the third connecting rod 39. The third connecting rod 39 and the second connecting ring 36 that move up and down are against each other and drive the second connecting ring 36 to move up and down. Under the action of the second connecting ring 36 that moves up and down, the possibility of discarded photovoltaic components blocking the feed funnel 2 is further reduced. At the same time, under the action of the second connecting ring 36 that moves up and down and the rotating cover 35, the discarded photovoltaic components are removed from both sides of the second connecting ring 36 and the rotating cover 35, which will not affect the normal shredding effect.
Claims
1. A waste photovoltaic module crushing device, comprising a housing (3), characterized in that: A feeding funnel (2) is fixedly connected to the outer upper side of the shell (3), a motor (1) is fixedly installed on the outer side of the shell (3), a rotating shaft (4) is rotatably connected inside the shell (3), one end of the rotating shaft (4) passes through the shell (3), and the rotating shaft (4) is transmission-connected to the output shaft of the motor (1) through a pulley assembly, a plurality of rotating blades (9) are fixedly connected to the outer side of the rotating shaft (4), a fixed plate (5) is fixedly connected to the inner side of the shell (3), a plurality of fixed blades (10) are fixedly connected to the outer side of the fixed plate (5), and the plurality of fixed blades (10) and the rotating blades (9) are arranged in an alternating manner, a plurality of filter plates (7) are slidably connected inside the shell (3), a pressure sensor (8) is fixedly connected between the plurality of filter plates (7) and the shell (3), and a drainage assembly is installed inside the shell (3).
2. The waste photovoltaic module crushing device according to claim 1, characterized in that: The drainage assembly comprises a first gear (11) fixedly mounted on the outside of the rotating shaft (4); a rotating rod (12) is rotatably connected inside the housing (3); a second gear (14) is fixedly connected to the outside of the rotating rod (12); the first gear (11) and the second gear (14) are meshed with each other; the rotating rod (12) is fixedly connected to a worm (13); a control plate (18) is fixedly connected to the side wall of the feed hopper (2); a plurality of control grooves (19) are evenly formed on the lower side of the control plate (18); a slide plate (20) is slidably connected in each of the control grooves (19); a first spring (21) is fixedly connected between the slide plate (20) and the side wall of the control groove (19); a hydraulic rod (22) is also fixedly connected between the slide plate (20) and the side wall of the control groove (19); The outer side of the plate (20) is rotatably connected to a connecting cylinder (23), the outer side of the connecting cylinder (23) is fixedly connected to a truncated cone (24), the outer side of the connecting cylinder (23) is fixedly connected to a circular plate (25), the outer side of the circular plate (25) is circumferentially provided with a plurality of connecting grooves, each of the connecting grooves is slidably connected to a square rod (26), a second spring (30) is fixedly connected between the square rod (26) and the connecting groove, a plurality of first connecting rods (15) are rotatably installed in the outer shell (3), the outer sides of the plurality of first connecting rods (15) are fixedly connected to a worm gear (16), the worm gear (16) and the worm (13) are meshed, the outer side of the first connecting rod (15) is fixedly connected to a rotating plate (17), and the outer side of the rotating plate (17) is circumferentially fixedly connected to a plurality of connecting plates (27).
3. The waste photovoltaic module crushing device according to claim 2, characterized in that: A control assembly for controlling the rotational circumference of the connecting cylinder (23) is installed in the connecting cylinder (23), and the control assembly includes limit grooves (33) opened on both sides of the control groove (19), and limit rods (32) are slidably connected in the two limit grooves (33). A moving rod (28) is slidably connected in the connecting cylinder (23), and a first connecting ring (31) is rotatably connected to the outer side of the moving rod (28). The limit rod (32) and the first connecting ring (31) are fixedly connected. One end of the square rod (26) located in the circular plate (25) is fixedly connected to a connecting wire (29), and the connecting wire (29) and the moving rod (28) are fixedly connected.
4. The waste photovoltaic module crushing device according to claim 3, characterized in that: The outer side of the truncated table (24) is slidably connected to a rotating cover (35), the upper side of the rotating cover (35) is rotatably connected to a third connecting ring (43), a third spring (34) is fixedly connected between the third connecting ring (43) and the control plate (18), the outer side of the rotating cover (35) is rotatably connected to a second connecting ring (36), the outer side of the rotating shaft (4) is also fixedly connected to a cam (37), the upper side of the fixed plate (5) is slidably connected to an arc plate (40), the outer side of the arc plate (40) is fixedly connected to a fourth connecting rod (42), the outer side of the fourth connecting rod (42) is fixedly connected to a second connecting rod (38), the upper side of the second connecting rod (38) is fixedly connected to a fifth connecting rod (41), and the upper side of the fifth connecting rod (41) is fixedly connected to a third connecting rod (39).
5. The waste photovoltaic module crushing device according to claim 4, characterized in that: The second connecting rod (38) is slidably connected to the housing (1); the second connecting rod (38) is located on the upper side of the cam (37); and the surface of the cam (37) is smooth.
6. The waste photovoltaic module crushing device according to claim 4, characterized in that: The side wall of the arc-shaped plate (40) is fixedly connected with an insertion rod, and the insertion rod and the fixed blade (10) are arranged in a staggered manner.
7. The waste photovoltaic module crushing device according to claim 1, characterized in that: A stopper (6) is fixedly connected inside the housing (3), and the corners of the stopper (6) are smoothly chamfered.