Residual anode split crushing equipment
By designing a residual pole split crushing equipment, the chain machine and baffle mechanism are pulled into a flat state, the feeding mechanism is cut and distributed to the plate ear and plate body crusher for crushing, which solves the problem of transport and transportation during residual pole processing and The problem of low feeding efficiency improves smelting efficiency and effect.
Patent Information
- Application Number
- CN202411653581.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-19
AI Technical Summary
In the existing residual electrode treatment technology, the transportation and feeding efficiency of residual electrode block materials is low, resulting in low furnace recovery processing efficiency, high equipment cost and high failure rate, and easy material blockage during transportation.
Design a residual pole split crushing equipment. After being pulled into a flat state through the cooperation of the chain machine and the baffle mechanism, the feeding mechanism cuts it into two parts and enters the plate ear crusher and the plate body crusher for crushing. Reduce the size of the fragments and avoid blockage.
It effectively reduces the size of residual electrode fragments, improves the smelting efficiency and effect of residual electrodes, reduces the occurrence of material blockage during transportation, and reduces the failure rate and transportation cost of equipment.
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Figure CN119456173A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a crushing device, in particular to a residual anode splitting crushing device, and belongs to the technical field of residual anode processing. Background Art
[0002] In the industrial production process of copper electrolytic refining, the treatment of residual electrodes produced after electrolysis is one of the key steps to ensure the efficient and continuous operation of the entire production process. As a material containing a certain amount of copper, the residual electrodes need to be returned to the metallurgical furnace for smelting to achieve the recycling and reuse of copper resources while maintaining the material balance and production progress in the metallurgical furnace.
[0003] At present, the commonly used method of returning the anode butts to the metallurgical furnace for smelting in the industry is to directly add the anode butts to the metallurgical furnace by using a chain conveyor, or to crush the plate body after punching out the ears and then add the broken pieces to the metallurgical furnace. When the anode butts are directly added to the metallurgical furnace by using a chain conveyor, the optimal melting effect cannot be achieved due to the large volume of the anode butts entering the furnace, which restricts the efficiency of the remelting treatment to a certain extent. In addition, since the transportation and feeding of the block anode butts require special transfer equipment, the chain conveyor equipment required for conveying the block anode butts is expensive, has a high failure rate, and has a low conveying efficiency. The remelting treatment capacity is further limited by the influence of the chain conveying speed. When the method of crushing the plate body after punching out the ears and adding the broken pieces to the metallurgical furnace is adopted, due to the shape of the anode butts ears, the punching diameter is not less than 200 mm, and the broken pieces are too large, which is prone to blockage during transportation, which is not conducive to the later feeding of the metallurgical furnace, thereby greatly reducing the smelting efficiency and effect of the anode butts.
[0004] Therefore, it is urgent to develop residual pole splitting and crushing equipment to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a residual pole split crushing device, which can pull the residual pole into a flat state through the cooperation of a chain machine and a baffle mechanism, and the feeding mechanism pushes the residual pole into a cutting machine to cut the residual pole into two parts. After the cutting action is completed, the upper part of the residual pole containing the plate ear falls to the plate ear crusher, and the lower part of the residual pole body slides into the plate body crusher by the lower swing of the guide plate. The ear and the plate body are crushed separately, thereby effectively reducing the size of the residual pole fragments, facilitating the feeding of the residual pole fragments, and at the same time reducing the occurrence of blockage during the transportation process, avoiding the blanking equipment from having too large fragments, making the fragments broken by the ear smaller, and making it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the residual pole.
[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include: A residual pole splitting crushing device comprises an artificial corridor and a frame fixedly arranged on one side of the artificial corridor, a chain machine is fixedly installed in the middle of the artificial corridor, a baffle mechanism is arranged on the inner side of the chain machine, a feeding mechanism is arranged on one side of the baffle mechanism, a cutting machine is arranged on the other side of the feeding mechanism, a plate body crusher is arranged below the cutting machine, and a plate ear crusher is arranged on one side of the plate body crusher; The cutting machine comprises a bottom plate, which is fixedly mounted on the frame, which is fixedly mounted on the plate body crusher and the plate ear crusher, and a connecting plate is arranged above the bottom plate, and a top plate is arranged above the connecting plate, and the top plate is connected to the bottom plate through a plurality of guide pillars, and a plurality of guide pillars penetrate the connecting plate and are slidably connected to the connecting plate, and two large hydraulic cylinders are fixedly mounted on the top plate, and the output ends of the two large hydraulic cylinders penetrate the top plate and are connected to the connecting plate, a cutting knife is fixedly connected below the connecting plate, and small hydraulic cylinders are arranged on the outer sides of the two large hydraulic cylinders, and the two small hydraulic cylinders are fixedly mounted on the top plate, and the output ends of the two small hydraulic cylinders penetrate the connecting plate and the top plate and are fixedly connected to a pressing plate, and a fixed knife is arranged below the pressing plate, and the fixed knife is fixedly mounted on the bottom plate, and the fixed knife is connected to the Corresponding to the cutting knife, the butt electrode moves on the chain conveyor, and the lower end is blocked by the baffle mechanism. When it moves to the end of the chain conveyor, the butt electrode is pulled into a flat state with the help of the blocking effect of the baffle mechanism, and then the butt electrode is pushed into the cutting machine by the feeding mechanism. At this time, two small hydraulic cylinders push the pressing plate to position and clamp the butt electrode to prevent the butt electrode from moving during cutting and affecting the shearing effect. The two large hydraulic cylinders push the connecting plate to drive the cutting knife to cut the butt electrode and cut the butt electrode into two parts. After the cutting action is completed, the upper part of the butt electrode containing the plate ear falls to the plate ear crusher, and the lower part of the butt electrode body loses support and falls into the plate body crusher. The ear and the plate body are crushed separately, which can effectively reduce the size of the butt electrode fragments, facilitate the feeding of the butt electrode fragments, and reduce the occurrence of material blockage during the transportation process, avoid the fragments of the punching equipment being too large, make the fragments broken by the ear smaller, and make it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the butt electrode.
[0007] Preferably, the chain machine includes an input shaft, a driven mechanism is provided on one side of the input shaft, both ends of the input shaft and the driven mechanism are rotatably connected to the frame of the chain machine, and the input shaft and the driven mechanism are connected by a chain, and a plurality of evenly distributed chain hook teeth are installed on the chain. When the chain machine is working, the input shaft drives the driven mechanism to rotate through the chain, and the chain hook teeth on the chain move accordingly to hook the residual pole and transport it from the starting position along the chain path to the subsequent processing link, thereby ensuring the continuity and accuracy of the transmission of the residual pole in the equipment and avoiding the material from slipping, stagnation, etc. during the transmission process.
[0008] Preferably, the baffle mechanism includes a baffle, which is fixedly installed inside the chain machine. The residual pole moves to the end of the chain machine through the chain machine. As the chain machine moves, the lower end of the residual pole is blocked by the front of the baffle mechanism. As the residual pole plate moves, the residual pole plate is gradually changed from a vertical state to a flat state. When the residual pole moves to the end of the chain machine, the residual pole is pulled into a flat state, thereby ensuring that the residual pole enters subsequent processing in a relatively regular state.
[0009] Preferably, the feeding mechanism includes a guide cylinder, which is fixedly installed at the end of the chain machine, and the output end of the guide cylinder is fixedly connected to a push plate, and guide rods are provided on both sides of the push plate. By starting the guide cylinder and pushing the push plate to move, the residual pole can be pushed to the next process position, thereby achieving stable feeding.
[0010] Preferably, the two guide rods are fixedly mounted on the chain machine, and the two guide rods are slidably connected with sliding sleeves, and the two sliding sleeves are fixedly connected to the two ends of the push plate respectively, and the sliding sleeves at both ends of the push plate slide on the two guide rods respectively, ensuring that the push plate always maintains a smooth linear motion trajectory during the movement, and can effectively prevent the push plate from deflecting, shaking, etc., thereby ensuring the stability of the residual pole pushing, so that the residual pole can smoothly enter the subsequent processing link.
[0011] Preferably, a guide plate is provided on one side of the push plate close to the base plate, one end of the guide plate is fixedly mounted on the base plate, and one end of the guide plate is fixed, while the other end can be extended and swung along with the guide cylinder. In the process of the push plate pushing the residual pole, the upper swing guide plate can ensure that the residual pole is pushed to the cutting machine to prevent the residual pole from being offset or shaking during the pushing process, so that it can be pushed to the cutting position accurately, and the lower swing guide plate can make the cut residual pole board slide into the board crusher.
[0012] The present invention has at least the following beneficial effects: The anode scraps of the present invention are pulled into a flat state through the cooperation of the chain machine and the baffle mechanism, and the feeding mechanism pushes the anode scraps into the cutting machine to cut the anode scraps into two parts. After the cutting action is completed, the upper part of the anode scraps containing the plate ears falls to the plate ear crusher, and the lower part of the anode scrap body slides into the plate body crusher by the lower swing of the guide plate. The ears and the plate body are crushed separately, thereby effectively reducing the size of the anode scrap fragments, facilitating the feeding of the anode scrap fragments, and reducing the occurrence of blockage during the transportation process, avoiding excessively large fragments of the punching and shearing equipment, making the ear-broken fragments smaller, and more convenient for smelting and feeding, thereby greatly improving the smelting efficiency and effect of the anode scraps.
[0013] 2. The butt pole of the present invention moves to the end of the chain machine through the chain machine. As the chain machine moves, the lower end of the butt pole is blocked by the baffle mechanism. When the butt pole moves to the end of the chain machine, the butt pole is pulled into a flat state with the help of the blocking effect of the baffle mechanism, thereby ensuring that the butt pole enters the subsequent processing in a relatively regular state. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 A schematic diagram of the overall structure provided by the present invention; Figure 2 A front view of the overall structure provided by the present invention; Figure 3 A top view of the overall structure provided by the present invention; Figure 4 A schematic diagram of the structure of a cutting machine provided by the present invention; Figure 5 This is a schematic diagram of the feeding mechanism provided by the present invention.
[0015] In the figure, 1. artificial corridor; 2. chain machine; 201. input shaft; 202. driven mechanism; 203. chain; 3. baffle mechanism; 301. baffle; 4. feeding mechanism; 401. cylinder; 402. push plate; 403. guide rod; 404. sliding sleeve; 5. cutting machine; 501. bottom plate; 502. connecting plate; 503. top plate; 504. guide column; 505. large hydraulic cylinder; 506. cutting knife; 507. small hydraulic cylinder; 508. pressing plate; 509. fixed knife; 6. plate body crusher; 7. plate ear crusher; 8. guide plate; 9. frame. DETAILED DESCRIPTION
[0016] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0017] like Figure 1 - Figure 5 As shown, the residual pole split crushing equipment provided in this embodiment includes artificial corridors 1 on both sides and a frame 9 fixedly arranged on one side of the artificial corridor 1, a chain machine 2 is arranged in the middle of the artificial corridor 1, a baffle mechanism 3 is arranged on the inner side of the chain machine 2, a feeding mechanism 4 is arranged on one side of the baffle mechanism 3, a cutting machine 5 is arranged on the other side of the feeding mechanism 4, a plate body crusher 6 is arranged below the cutting machine 5, and a plate ear crusher 7 is arranged on one side of the plate body crusher 6; The cutting machine 5 includes a bottom plate 501, the bottom plate 501 is fixedly mounted on the frame 9, the frame 9 is fixedly mounted on the plate body crusher 6 and the plate ear crusher 7, and a connecting plate 502 is arranged above the bottom plate 501, and a top plate 503 is arranged above the connecting plate 502, the top plate 503 is connected to the bottom plate 501 through a plurality of guide pillars 504, and the plurality of guide pillars 504 penetrate the connecting plate 502 and are slidably connected to the connecting plate 502, and two large hydraulic cylinders 505 are fixedly mounted on the top plate 503, and the two large The output end of the hydraulic cylinder 505 passes through the top plate 503 and is connected to the connecting plate 502. A cutting knife 506 is fixedly connected to the lower part of the connecting plate 502. A small hydraulic cylinder 507 is arranged on the outer side of the two large hydraulic cylinders 505. The two small hydraulic cylinders 507 are fixedly installed on the top plate 503. The output ends of the two small hydraulic cylinders 507 pass through the connecting plate 502 and the top plate 503 and are fixedly connected to a pressing plate 508. A fixed knife 509 is arranged below the pressing plate 508. The fixed knife 509 is fixedly installed on the bottom plate. 501, and the fixed knife 509 corresponds to the cutting knife 506. The residual electrode moves on the chain conveyor 2, and the lower end is blocked by the baffle mechanism 3. When it moves to the end of the chain conveyor 2, the residual electrode is pulled into a flat state with the help of the blocking effect of the baffle mechanism 3, and then the residual electrode is pushed into the cutting machine 5 by the feeding mechanism 4. At this time, the two small hydraulic cylinders 507 push the pressing plate 508 to position and clamp the residual electrode to prevent the residual electrode from moving during cutting and affecting the shearing effect, while the two large hydraulic cylinders 505 push the connecting plate 502 to drive the cutting knife. 506 cutting the anode butts into two parts. After the cutting is completed, the upper part of the anode butts containing the plate ears falls to the plate ear crusher 7, and the lower part of the anode butts slides into the plate body crusher 6. The ears and the plate body are crushed separately, thereby effectively reducing the size of the anode butt fragments, making it convenient to feed the anode butt fragments, and reducing the occurrence of material blockage during the transportation process, avoiding the blanking equipment from breaking too large fragments, making the ear-broken fragments smaller, and making it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the anode butts; Further, such as Figure 1 - Figure 5 As shown, the chain conveyor 2 includes an input shaft 201, and a driven mechanism 202 is arranged on one side of the input shaft 201. Both ends of the input shaft 201 and the driven mechanism 202 are connected to the rotation of the frame of the chain conveyor 2, and the input shaft 201 and the driven mechanism 202 are connected by a chain 203. When the chain conveyor 2 is working, the input shaft 201 drives the driven mechanism 202 to rotate through the chain 203, and the chain hook teeth on the chain 203 move accordingly, hooking the residual pole, and transporting it from the starting position along the path of the chain 203 to the subsequent processing link, thereby ensuring the continuity and accuracy of the transmission of the residual pole in the equipment, and avoiding the material from slipping, stagnation, etc. during the transmission process; Further, if Figure 1 - Figure 5As shown, the baffle mechanism 3 includes baffles 301, and the baffles 301 are fixedly installed on the artificial corridor 1. The residual poles move to the end of the chain machine 2 through the chain machine 2. As the chain machine 2 moves, the lower end of the residual poles is blocked by the baffles 301, and the baffles 301 are used in a set (the number of baffles 301 in a set is not limited). When the residual poles move to the end of the chain machine 2, the residual poles are pulled into a flat state, thereby ensuring that the residual poles enter the subsequent processing in a relatively regular state; Further, such as Figure 1 - Figure 5 As shown, the feeding mechanism 4 includes a guide cylinder 401, which is fixedly mounted on the end of the chain conveyor 2, and a push plate 402 is fixedly connected to the output end of the guide cylinder 401. Two guide rods 403 are arranged below the push plate 402. The two guide rods 403 are fixedly mounted on the chain conveyor 2, and the two guide rods 403 are slidably connected with a sliding sleeve 404. The two sliding sleeves 404 are respectively fixedly connected to the two ends of the push plate 402. The guide cylinder 401 is started to push the push plate 402 to move, so that the residual pole can be pushed to the next process position, and the sliding sleeves 404 at both ends of the push plate 402 slide on the two guide rods 403 respectively, thereby ensuring that the push plate 402 always maintains a stable linear motion trajectory during the movement, and can effectively prevent the push plate 402 from deflecting, shaking, etc., thereby ensuring the stability of the residual pole pushing, so that the residual pole can smoothly enter the subsequent processing link; Going further, Figure 1 - Figure 5 As shown, a guide plate 8 is provided on one side of the push plate 402 close to the bottom plate 501. The guide plate 8 is fixedly mounted on the bottom plate 501, and one end of the guide plate 8 is fixed, while the other end can be extended and swung along with the guide cylinder 401. In the process of the push plate 402 pushing the residual pole, the upward swinging guide plate 8 can ensure that the residual pole is pushed to the cutting machine 5, and prevent the residual pole from being offset or shaking during the pushing process, so that it can be accurately pushed to the cutting position, and the downward swinging guide plate 8 can make the trimmed residual pole board slide into the board body crusher 6.
[0018] like Figure 1 - Figure 5 As shown, the principle of a residual anode splitting and crushing device provided in this embodiment is as follows: First, the robot grabs the washed residual poles and transfers them to the chain hook teeth of the chain machine 2. The residual poles move to the end of the chain machine 2 through the chain machine 2. As the chain machine 2 moves, the lower end of the residual poles is blocked by the baffle mechanism 3. When the residual poles move to the end of the chain machine 2, the residual poles are pulled into a flat state with the help of the blocking effect of the baffle mechanism 3. The guide cylinder 401 is started to push the push plate 402 to move and push the residual poles to the cutting machine 5. At this time, the two small hydraulic cylinders 507 push the pressing plate 508 to position and clamp the residual poles, and the two large hydraulic cylinders 505 Push the connecting plate 502 to drive the cutting knife 506 to cut the residual pole, and cut the residual pole into two parts. After the cutting action is completed, the upper part of the residual pole containing the plate ear falls to the plate ear crusher 7, and the lower part of the residual pole body falls from the guide plate 8 and slides into the plate body crusher 6. The ear and the plate body are crushed separately, which can effectively reduce the size of the residual pole fragments, facilitate the feeding of the residual pole fragments, and reduce the occurrence of blockage during the transportation process, avoid the blanking equipment from fragmenting too large, make the broken pieces of the ear smaller, and make it more convenient to smelt and feed, thereby greatly improving the smelting efficiency and effect of the residual pole.
[0019] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0020] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0021] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A residual anode splitting and crushing device, comprising artificial corridors (1) on both sides and a frame (9) fixedly arranged on one side of the artificial corridor (1), characterized in that: A chain conveyor (2) is arranged in the middle of the artificial corridor (1), a baffle mechanism (3) is arranged on the inner side of the chain conveyor (2), a feeding mechanism (4) is arranged on one side of the baffle mechanism (3), a cutting machine (5) is arranged on the other side of the feeding mechanism (4), a plate body crusher (6) is arranged below the cutting machine (5), and a plate ear crusher (7) is arranged on one side of the plate body crusher (6); The cutting machine (5) comprises a bottom plate (501), the bottom plate (501) is fixedly mounted on the frame (9), the frame (9) is fixedly mounted on the plate body crusher (6) and the plate ear crusher (7), and a connecting plate (502) is arranged above the bottom plate (501), a top plate (503) is arranged above the connecting plate (502), the top plate (503) is connected to the bottom plate (501) via a plurality of guide pillars (504), a plurality of guide pillars (504) penetrate the connecting plate (502) and are slidably connected to the connecting plate (502), and two large hydraulic cylinders (505) are fixedly mounted on the top plate (503), the output of the two large hydraulic cylinders (505) The output end passes through the top plate (503) and is connected to the connecting plate (502); a cutting knife (506) is fixedly connected below the connecting plate (502); a small hydraulic cylinder (507) is arranged on the outer side of each of the two large hydraulic cylinders (505); the two small hydraulic cylinders (507) are fixedly mounted on the top plate (503); the output ends of the two small hydraulic cylinders (507) pass through the connecting plate (502) and the top plate (503) and are fixedly connected to a pressing plate (508); a fixed knife (509) is arranged below the pressing plate (508); the fixed knife (509) is fixedly mounted on the bottom plate (501), and the fixed knife (509) corresponds to the cutting knife (506).
2. The residual anode splitting and crushing equipment according to claim 1 is characterized in that: The chain machine (2) comprises an input shaft (201), a driven mechanism (202) being arranged on one side of the input shaft (201), both ends of the input shaft (201) and the driven mechanism (202) being rotatably connected to a frame of the chain machine (2), and the input shaft (201) and the driven mechanism (202) being connected via a chain (203).
3. The residual anode splitting and crushing equipment according to claim 1 is characterized in that: The baffle mechanism (3) comprises a baffle (301), and the baffle (301) is fixedly mounted inside the chain conveyor (2).
4. The residual anode splitting and crushing equipment according to claim 1 is characterized in that: The feeding mechanism (4) comprises a guide cylinder (401), the guide cylinder (401) being fixedly mounted at the end of the chain conveyor (2), and a push plate (402) being fixedly connected to the output end of the guide cylinder (401), and guide rods (403) are provided on both sides of the push plate (402).
5. The residual anode splitting and crushing equipment according to claim 4 is characterized in that: The two guide rods (403) are both fixedly mounted on the chain conveyor (2), and the two guide rods (403) are both slidably connected with a sliding sleeve (404), and the two sliding sleeves (404) are respectively fixedly connected to two ends of the push plate (402).
6. The residual anode splitting and crushing equipment according to claim 5 is characterized in that: A guide plate (8) is provided on one side of the push plate (402) close to the bottom plate (501), one end of the guide plate (8) is fixedly mounted on the bottom plate (501), and one end of the guide plate (8) is fixed, while the other end can be extended and swung along with the guide cylinder (401).
Citation Information
Patent Citations
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