Ultrasonic hole-dividing plate-placing cover plate machine

Abstract

The invention discloses an ultrasonic hole-dividing plate-placing cover plate machine which comprises a cabinet body, X-axis guide rail assemblies which are transversely arranged are fixedly installed at the two ends of the upper surface of the cabinet body, a first Y-axis guide rail assembly and a second Y-axis guide rail assembly are slidably connected between the two X-axis guide rail assemblies correspondingly, and a plate-placing machine head is slidably connected to the outer wall of the front face of the first Y-axis guide rail assembly. A disc taking machine head is slidably connected to the second Y-axis guide rail assembly, an alternating platform is arranged below the first Y-axis guide rail assembly and the second Y-axis guide rail assembly, and an ultrasonic bottom die is fixedly installed at the position, located on the upper surface of the cabinet body, of one end of the alternating platform. According to the full-automatic stacking machine, ultrasonic vibration discharging, automatic material receiving conversion, material taking and plate arranging, platform conveying conversion and automatic plate body detecting and stacking work of materials can be automatically completed, the full-automatic production and use characteristic is achieved, plate arranging and comprehensive stacking treatment does not need to be conducted on the materials manually, and the production efficiency of part products is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of plate swinging devices, in particular to an ultrasonic hole-splitting plate swinging and covering machine. Background Art

[0002] Industrial parts refer to various parts required in the manufacturing fields of various machinery, equipment, electronic products, etc., including transmission parts, seals, joints, supports, etc. Industrial parts are usually made of high-strength aluminum alloy materials, such as 6061-T6, 6063-T5, 6082-T6, etc. These materials have the advantages of high strength, low density, and oxidation resistance. Industrial frame parts have the characteristics of simple structure, easy installation, light weight, corrosion resistance, and wear resistance; In order to meet the mass production effect of parts in the existing industrial parts production, it is necessary to carry out comprehensive plating and stacking processing on the parts. The existing plating and stacking of parts are mostly performed manually. There is a technical problem of low production efficiency in manual plating and stacking of parts, and manual plating and stacking requires a certain amount of human resource costs, which will increase the overall production cost of industrial products and affect the economic benefits of the enterprise. For this reason, the present invention proposes an ultrasonic hole-splitting plating and cover machine. Summary of the invention

[0003] The purpose of the present invention is to provide an ultrasonic hole-splitting plate-covering machine to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic hole-splitting plate cover machine, comprising a cabinet, both ends of the upper surface of the cabinet are fixedly installed with transversely arranged X-axis guide rail assemblies, a first Y-axis guide rail assembly and a second Y-axis guide rail assembly are slidably connected between the two groups of the X-axis guide rail assemblies, a plate swing machine head is slidably connected on the front outer wall of the No. 1 Y-axis guide rail assembly, and a plate taking machine head is slidably connected on the No. 2 Y-axis guide rail assembly, an alternating platform is arranged below the No. 1 Y-axis guide rail assembly and the No. 2 Y-axis guide rail assembly, one end of the alternating platform and an ultrasonic bottom mold is fixedly installed on the upper surface of the cabinet, the ultrasonic bottom mold is provided with evenly distributed blanking holes, an ultrasonic oscillation head is arranged above the ultrasonic bottom mold, the top of the ultrasonic oscillation head is fixedly connected to the output rod of the pneumatic cylinder, a material docking platform is arranged below the ultrasonic mold bottom mold, a discharge bin is arranged on the upper surface of the cabinet away from the ultrasonic bottom mold, and a plurality of evenly distributed plate limit columns are fixedly installed on the upper surface of the discharge bin.

[0005] Preferably, the wobble plate head includes a Y-axis skateboard, which is transmission-connected to the No. 1 Y-axis guide rail assembly, and a plurality of evenly distributed wobble plate conveyor belts are fixedly mounted on the Y-axis skateboard, and each of the wobble plate conveyor belts is driven by a conveying motor, and a Z-axis lifting plate is fixedly mounted on the outside of the belt body on one side of the wobble plate conveyor belt, and a material picking nozzle is fixedly mounted on the bottom end of the Z-axis lifting plate, and the material picking nozzle is a negative pressure nozzle.

[0006] Preferably, the material connection platform includes a revolving motor, an output shaft of the revolving motor is fixedly installed with a rotating platform, and an upper fixed seat is fixedly installed on the upper surface of the rotating platform through a revolving connecting shaft, a primary shaft sleeve is provided on one side of the upper surface of the upper fixed seat, and a secondary shaft sleeve is provided on the other side of the upper surface of the upper fixed seat, and a plurality of evenly arranged primary linear guide rails are fixedly installed on the lower surface of the rotating platform close to the primary shaft sleeve. A No. 1 motor seat is fixedly installed on the bottom end of the primary linear guide, and a primary jacking motor is fixedly installed on the lower surface of the No. 1 motor seat by bolts, and a sliding plate is provided above the primary jacking motor and between the plurality of primary linear guide rails. The sliding plate is sleeved on the outside of the primary linear guide and is slidably connected to the primary linear guide, and a self-rotating motor is fixedly installed on the lower surface of the sliding plate, and the output end of the first-level jacking motor is connected to the self-rotating motor through the jacking seat, and the top end of the output shaft of the self-rotating motor is connected to a ball spline shaft, and the top end of the ball spline shaft passes through the rotating platform and the primary shaft sleeve and is fixedly installed with a primary material receiving fixture.

[0007] Preferably, a plurality of evenly distributed secondary linear guide rails are fixedly installed on the lower surface of the other side of the rotating platform away from the primary sleeve, a No. 2 motor seat is fixedly installed on the bottom ends of the plurality of secondary linear guide rails, a secondary lifting motor is fixedly installed on the lower surface of the No. 2 motor seat by bolts, a secondary lifting motor is fixedly installed on the top of the lifting rod of the secondary lifting motor with a secondary ball spline shaft, a secondary material receiving jig is fixedly installed on the top of the secondary ball spline shaft through the rotating platform and the secondary sleeve, the secondary material receiving jig has the same structure as the primary material receiving jig, and a plurality of evenly distributed material receiving heads are fixedly installed on both the secondary material receiving jig and the primary material receiving jig.

[0008] Preferably, the alternating platform comprises an outer guide rail frame and an inner guide rail frame, the outer guide rail frame and the inner guide rail frame are each in two groups, the outer guide rail frames and the inner guide rail frames are arranged opposite to each other in pairs, a conversion conveyor belt is arranged between the outer guide rail frame and the inner guide rail frame on one side, a servo motor for driving the conversion conveyor belt is fixedly installed at one end of the conversion conveyor belt, a No. 1 slider is slidably connected to the two inner guide rail frames, a sliding plate is fixedly installed between the upper surfaces of the No. 1 sliders, a No. 1 driving block is arranged between the No. 1 sliders on the same side, the No. 1 driving block is fixedly installed on the inner belt body of the conversion conveyor belt, and a track plate is arranged between the two inner guide rail frames.

[0009] Preferably, guide rails are provided on the inner walls on both sides of the track plate, and the guide rails adopt a sunken track structure design. A follower is slidably connected in the guide rail, and follower connecting rods are installed on the outside of the two followers. The top ends of the two follower connecting rods pass through the sliding plate and are fixedly installed with a No. 1 platform. Guide rods are fixedly installed at the four corners of the lower surface of the No. 1 platform, and the bottom ends of the guide rods pass through the sliding plate, and the guide rods are slidably connected to the sliding plate up and down.

[0010] Preferably, both groups of the outer guide rail frames are slidably connected with a No. 2 slider, a No. 2 platform is fixedly installed between the upper surfaces of the No. 2 sliders, a No. 2 drive block is arranged between the two No. 2 sliders on the same side, and the No. 2 drive block is fixedly connected to the outer belt body of the conversion conveyor belt.

[0011] Preferably, the disc retrieval machine head includes a fixed vertical plate, the fixed vertical plate is connected to the No. 2 Y-axis guide rail assembly, a conveyor belt is installed on the fixed vertical plate, a secondary servo motor for operating the conveyor belt is fixedly installed on the back side of the fixed vertical plate and at the top end of the conveyor belt, a fixed block is fixedly installed on the outside of the belt body of one side of the conveyor belt, a lifting plate is fixedly installed on the outer surface of the fixed block, a clamping plate is fixedly installed on the bottom end of the lifting plate, elastic pressure rods are fixedly installed at the four corners of the clamping plate, a four-claw cylinder is fixedly installed at the center position of the lower surface of the clamping plate by bolts, and cylinder clamps are fixedly installed on the four output ends of the four-claw cylinder.

[0012] Preferably, an upper cover optical fiber sensor and a lower cover optical fiber sensor are fixedly mounted on the front outer wall of the clamping claw plate, a positioning camera is fixedly mounted on the outer surface of the fixed vertical plate and located on one side of the conveyor belt, the positioning camera is a CCD industrial camera, a lens is mounted on the positioning camera, a light source is arranged below the positioning camera, and a height measuring laser sensor is fixedly mounted on the side outer wall of the light source.

[0013] Preferably, the X-axis guide rail assembly, the first Y-axis guide rail assembly and the second Y-axis guide rail assembly are all conveyor belt drive structures, consisting of a conveyor belt body, a motor and a fixed seat. The fixed seat is fixedly installed on the outside of the conveyor belt body, and the motor is used to provide transmission power to the conveyor belt body.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The ultrasonic hole-segmenting and tray-laying cover machine of the present invention can automatically complete the ultrasonic vibration unloading of materials, automatic material connection and conversion, material picking and tray-laying, platform conveying and conversion, and automatic detection and stacking of trays. It has the characteristics of fully automated production and use, and does not require manual tray-laying and comprehensive stacking of materials, which greatly improves the production efficiency of parts products and has the use effect of high-efficiency production. At the same time, it can effectively reduce the investment in human resource costs, reduce production costs, and improve the economic benefits of the enterprise. It has the positive use effect of reducing costs and increasing efficiency, and is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a left-side perspective structural diagram of a plate-stirring and cover-plate-making machine according to an embodiment of the present invention; Figure 2 It is a right-side perspective structural diagram of a plate-stirring and cover-plate-making machine according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the wobble head according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the material docking station structure according to an embodiment of the present invention; Figure 5 It is a schematic diagram of the overall structure of the upper surface of the alternating platform according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the internal transmission structure of the alternating platform according to an embodiment of the present invention; Figure 7 A schematic diagram of the structure of a disc removal machine head according to an embodiment of the present invention; Figure 8 Schematic diagram of the structure of the clamping plate assembly according to an embodiment of the present invention.

[0016] In the figure: 1. Cabinet; 2. X-axis guide rail assembly; 3. No. 1 Y-axis guide rail assembly; 4. No. 2 Y-axis guide rail assembly; 5. Ultrasonic bottom mold; 6. Ultrasonic oscillation head; 7. Swing plate head; 701. Y-axis slide plate; 702. Swing plate conveyor belt; 703. Conveying motor; 704. Z-axis lifting plate; 705. Material suction nozzle; 8. Material docking platform; 801. Revolution motor; 802. Rotating platform; 803. Upper fixed seat; 804. Primary shaft sleeve; 805. Secondary shaft sleeve; 806. Primary material receiving fixture; 807. Secondary material receiving fixture; 808. Primary linear guide; 809. No. 1 motor seat; 810. Primary lifting motor; 811. Sliding plate; 812. Rotating motor; 813. Secondary linear guide; 814. No. 2 motor seat; 815. Secondary lifting motor; 9. Alternating platform; 901. Outer guide rail frame; 902. Inner guide rail frame; 903. Conversion conveyor belt; 904. Servo motor; 905. Slider No. 1; 906. Sliding plate; 907. Driving block No. 1; 908. Track plate; 909. Guide rail; 910. Follower; 911. Follower connecting rod; 912. Platform No. 1; 913. Guide rod; 914. Slider No. 2; 915. Driving block No. 2; 916. Platform No. 2 10. Disk-taking head; 1001. Fixed vertical plate; 1002. Conveyor belt; 1003. Secondary servo motor; 1004. Fixed block; 1005. Lifting plate; 1006. Clamping plate; 1007. Elastic pressure rod; 1008. Four-claw cylinder; 1009. Cylinder clamp; 1010. Upper cover optical fiber sensor; 1011. Lower cover optical fiber sensor; 1012. Positioning camera; 1013. Lens; 1014. Light source; 1015. Height-measuring laser sensor 11. Discharge silo; 12. Disk limit column. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] See also Figure 1-8, an embodiment of the present invention: an ultrasonic hole-splitting plate-covering machine, comprising a cabinet 1, both ends of the upper surface of the cabinet 1 are fixedly installed with transversely arranged X-axis guide rail assemblies 2, a first Y-axis guide rail assembly 3 and a second Y-axis guide rail assembly 4 are slidably connected between the two sets of X-axis guide rail assemblies 2, a plate-splitting machine head 7 is slidably connected to the front outer wall of the first Y-axis guide rail assembly 3, and a plate-taking machine head 10 is slidably connected to the second Y-axis guide rail assembly 4; Among them, the X-axis guide rail assembly 2, the first Y-axis guide rail assembly 3 and the second Y-axis guide rail assembly 4 are all conveyor belt drive structures, which are composed of a conveyor belt body, a motor and a fixed seat. The fixed seat is fixedly installed on the outside of the conveyor belt body. The motor is used to provide transmission power to the conveyor belt body, that is, the motor drives the conveyor belt body to operate, and the fixed seat thereon can drive the structure to move along the belt body direction; In this way, the structures on the first Y-axis guide rail assembly 3 and the second Y-axis guide rail assembly 4 can be driven by the X-axis guide rail assembly 2 to perform horizontal linear displacement to the left and right, and the first Y-axis guide rail assembly 3 and the second Y-axis guide rail assembly 4 can respectively drive the plate swinging head 7 and the plate taking head 10 to perform linear displacement to the front and back; By using the X-axis guide rail assembly 2, the plate swinging head 7 and the plate taking head 10 can have the use characteristics of the X and Y axes moving in sync on the left and right and front and back, which is convenient for taking and placing materials; An alternating platform 9 is provided below the No. 1 Y-axis guide rail assembly 3 and the No. 2 Y-axis guide rail assembly 4, and an ultrasonic bottom mold 5 is fixedly installed at one end of the alternating platform 9 and located on the upper surface of the cabinet 1, and the ultrasonic bottom mold 5 is provided with evenly distributed blanking holes, and an ultrasonic oscillating head 6 is provided above the ultrasonic bottom mold 5, and the top of the ultrasonic oscillating head 6 is fixedly connected to the output rod of the pneumatic cylinder; With this structural design, the material can be placed on the ultrasonic bottom mold 5 by an external manipulator, and at this time, the ultrasonic oscillating head 6 can be driven down by the pneumatic cylinder, so that the ultrasonic bottom mold 5 is driven by the ultrasonic oscillating head 6 to vibrate at a high frequency, so that the material falls from the drop hole of the ultrasonic bottom mold 5; A material connection platform 8 is arranged below the ultrasonic bottom mold 5, and a material discharge bin is arranged on the upper surface of one end of the cabinet 1 away from the ultrasonic bottom mold 5, and a plurality of evenly distributed disk limit columns 12 are fixedly installed on the upper surface of the material discharge bin.

[0021] In this embodiment, please refer to the attached specification for details. Figure 3As shown, the wobble head 7 includes a Y-axis slide 701, which is transmission-connected to the first Y-axis guide rail assembly 3, and a plurality of evenly distributed wobble conveyor belts 702 are fixedly mounted on the Y-axis slide 701, and each wobble conveyor belt 702 is driven by a conveying motor 703, and a Z-axis lifting plate 704 is fixedly mounted on the outside of the belt body on one side of the wobble conveyor belt 702, and a material taking suction nozzle 705 is fixedly mounted on the bottom end of the Z-axis lifting plate 704, and the material taking suction nozzle 705 is a negative pressure suction nozzle; With this structural design, the swing plate motor 703 can drive the swing plate conveyor belt 702 to transmit. When the swing plate conveyor belt 702 is transmitting, the Z-axis lifting plate 704 on the belt body can drive the material picking suction nozzle 705 to descend, so that the material can be negatively adsorbed by the descending material picking suction nozzle 705 to complete the material picking process.

[0022] In this embodiment, please refer to the attached specification for details. Figure 4 As shown, the material connection platform 8 includes a revolving motor 801, a rotating platform 802 is fixedly installed on the output shaft of the revolving motor 801, an upper fixed seat 803 is fixedly installed on the upper surface of the rotating platform 802 through a revolving connecting shaft, a primary shaft sleeve 804 is arranged on one side of the upper surface of the upper fixed seat 803, and a secondary shaft sleeve 805 is arranged on the other side of the upper surface of the upper fixed seat 803, a plurality of evenly arranged primary linear guide rails 808 are fixedly installed on the lower surface of the rotating platform 802 close to the primary shaft sleeve 804, a No. 1 motor seat 809 is fixedly installed on the bottom end of the primary linear guide rail 808, and the lower surface of the No. 1 motor seat 809 is fixedly installed through a revolving connecting shaft. A first-level lifting motor 810 is fixedly installed with bolts, a sliding plate 811 is arranged above the first-level lifting motor 810 and between a plurality of first-level linear guide rails 808, the sliding plate 811 is sleeved outside the first-level linear guide rail 808 and is slidably connected to the first-level linear guide rail 808, a self-rotating motor 812 is fixedly installed on the lower surface of the sliding plate 811, the output end of the first-level lifting motor 810 is connected to the self-rotating motor 812 through a lifting seat, the top end of the output shaft of the self-rotating motor 812 is connected to a ball spline shaft, the top end of the ball spline shaft passes through the rotating platform 802 and the first-level sleeve 804, and a first-level material receiving fixture 806 is fixedly installed; Furthermore, a plurality of evenly distributed secondary linear guide rails 813 are fixedly installed on the lower surface of the other side of the rotating platform 802 away from the primary shaft sleeve 804, a number of secondary linear guide rails 813 are fixedly installed on the bottom ends of the plurality of secondary linear guide rails 813, a number of secondary motor seats 814 are fixedly installed on the lower surface of the number of motor seats 814 by bolts, a secondary lifting motor 815 is fixedly installed on the top of the lifting rod of the secondary lifting motor 815 with a secondary ball spline shaft fixedly installed, a secondary material receiving fixture 807 is fixedly installed on the top of the secondary ball spline shaft through the rotating platform 802 and the secondary shaft sleeve 805, the secondary material receiving fixture 807 has the same structure as the first material receiving fixture 806, and a number of evenly distributed material receiving heads are fixedly installed on both the secondary material receiving fixture 807 and the first material receiving fixture 806; According to the above structure, the secondary lifting motor 815 can work. When the secondary lifting motor 815 works, the secondary material receiving fixture 807 at the top is pushed by the connected shaft, so that the secondary material receiving fixture 807 moves upward by one end to reach the material receiving height, thereby having the effect of lifting the material. At this time, the material screwed by the ultrasonic mold bottom mold 5 can fall onto the secondary material receiving fixture 807; After the secondary material receiving fixture 807 completes receiving the material, the secondary lifting motor 815 drives the secondary material receiving fixture 807 to move downward and reset; At this time, the revolving motor 801 is working, and the revolving motor 801 rotates 180 degrees when working, so that the secondary material receiving fixture 807 and the primary material receiving fixture 806 perform a rotation conversion of the working position. At this time, the primary material receiving fixture 806 is at the material receiving end, and the secondary material receiving fixture 807 is at the material taking end; Then, the first-level lifting motor 810 works. When the first-level lifting motor 810 works, it drives the self-rotating motor 812 and the sliding plate 811 to move upward through the lifting seat. Since the self-rotating motor 812 is connected to the first-level material receiving fixture 806 through the shaft, when the self-rotating motor 812 moves upward, it can drive the first-level material receiving fixture 806 to move upward, so that the first-level material receiving fixture 806 can be lifted by one end, so that the first-level material receiving fixture 806 moves upward to the height position for receiving or taking materials, thereby completing the lifting and receiving or taking work of the first-level material receiving fixture 806; At the same time, after the first-level material receiving fixture 806 is lifted, the self-rotating motor 812 can be used to drive the first-level material receiving fixture 806 to rotate at intervals, so that the material receiving head can be automatically switched between self-rotation and rotation, which has a better rotation switching material receiving and material taking effect.

[0023] In this embodiment, please refer to the attached specification for details. Figure 5 and Figure 6As shown, the alternating platform 9 includes an outer guide rail frame 901 and an inner guide rail frame 902, each of which has two groups. The outer guide rail frames 901 and the inner guide rail frames 902 are arranged opposite to each other in pairs. A conversion conveyor belt 903 is arranged between the outer guide rail frame 901 and the inner guide rail frame 902 on one side, and a servo motor 904 for driving the conversion conveyor belt 903 is fixedly installed at one end of the conversion conveyor belt 903. A No. 1 slider 905 is slidably connected to the two inner guide rail frames 902, and a sliding plate 906 is fixedly installed between the upper surfaces of the No. 1 sliders 905. A No. 1 driving block 907 is arranged between the No. 1 sliders 905 on the same side, and the No. 1 driving block 907 is fixedly installed on the inner belt body of the conversion conveyor belt 903. A track plate 908 is arranged between the two inner guide rail frames 902; Furthermore, guide rails 909 are provided on the inner walls of both sides of the track plate 908. The guide rails 909 adopt a sunken track structure design. Followers 910 are slidably connected in the guide rails 909. Follower connecting rods 911 are installed on the outside of the two followers 910. The top ends of the two follower connecting rods 911 pass through the sliding plate 906 and are fixedly installed with a No. 1 platform 912. Guide rods 913 are fixedly installed at the four corners of the lower surface of the No. 1 platform 912. The bottom ends of the guide rods 913 pass through the sliding plate 906, and the guide rods 913 are connected to the sliding plate 906 in an up-and-down sliding manner. Furthermore, two sets of outer guide rail frames 901 are slidably connected with second sliders 914, and a second platform 916 is fixedly installed between the upper surfaces of the second sliders 914. A second driving block 915 is arranged between the two second sliders 914 on the same side, and the second driving block 915 is fixedly connected to the outer belt body of the conversion conveyor belt 903. According to the above structure, when the conversion conveyor belt 903 is driven by the servo motor 904 to perform working transmission, the No. 1 driving block 907 inside the belt body can follow the conveyor belt 903 to perform transmission, so that the No. 1 driving block 907 can drive the No. 1 slider 905 to move linearly along the inner guide rail frame 902. When the No. 1 slider 905 moves under the action of the No. 1 driving block 907 and the conveyor belt 903, the sliding plate 906 on the No. 1 slider 905 can follow the No. 1 slider 905 to perform synchronous displacement, so that the sliding plate 906 drives the follower 910 and the follower connecting rod 911 to move along the guide rail 909, thereby driving the No. 1 platform 912 to move from right to left; While the No. 1 platform 912 is moving from right to left, the No. 2 driving block 915 at the other end of the conversion conveyor belt 903 can synchronously follow the conversion conveyor belt 903 to transfer and move, so that the No. 2 driving block 915 can drive the No. 2 slider 914 to move along the outer guide rail frame 901, so that the No. 2 platform 916 can be driven to move from the left end to the right end through the movement of the No. 2 slider 914; During the single displacement of the sliding plate 906, the No. 1 platform 912 above it can experience three stages of tabletop sinking movement, horizontal linear movement and final tabletop lifting movement during the movement from right to left due to the track effect of the guide track 909, the follower 910 and the follower connecting rod 911. During this process, the loading heights of the No. 1 platform 912 at both ends are the same, and the three processes of sinking movement, horizontal movement and lifting movement experienced during the movement process can effectively avoid collision with the No. 2 platform 916 in actual use, and have an effect of alternating upper and lower platform movement; When the No. 1 platform 912 and the No. 2 platform 916 move relative to each other to the middle position of the conveyor belt 3, the No. 1 platform 912 is placed below the No. 2 platform 916, so as to achieve an effect of alternating up and down movement, avoid collision with the plate, and improve safety of use.

[0024] In this embodiment, please refer to the attached specification for details. Figure 7 and Figure 8 As shown, the disc retrieval head 10 includes a fixed vertical plate 1001, which is connected to the No. 2 Y-axis guide rail assembly 4, a conveyor belt 1002 is installed on the fixed vertical plate 1001, and a secondary servo motor 1003 for operating the conveyor belt 1002 is fixedly installed on the back of the fixed vertical plate 1001 and at the top of the conveyor belt 1002, a fixed block 1004 is fixedly installed on the outside of the belt body of one side of the conveyor belt 1002, a lifting plate 1005 is fixedly installed on the outer surface of the fixed block 1004, a clamping plate 1006 is fixedly installed on the bottom end of the lifting plate 1005, elastic pressure rods 1007 are fixedly installed at the four corners of the clamping plate 1006, a four-claw cylinder 1008 is fixedly installed at the center position of the lower surface of the clamping plate 1006 by bolts, and cylinder clamps 1009 are fixedly installed on the four output ends of the four-claw cylinder 1008; Furthermore, an upper cover optical fiber sensor 1010 and a lower cover optical fiber sensor 1011 are respectively fixedly installed on the front outer wall of the clamping claw plate 1006, and a positioning camera 1012 is fixedly installed on the outer surface of the fixed vertical plate 1001 and located on one side of the conveyor belt 1002. The positioning camera 1012 is a CCD industrial camera, and a lens 1013 is installed on the positioning camera 1012. A light source 1014 is arranged below the positioning camera 1012, and a height measuring laser sensor 1015 is fixedly installed on the side outer wall of the light source 1014; This structural design can drive the conveyor belt 1002 to perform forward and reverse conveying through the forward and reverse rotation of the secondary servo motor 1003, thereby ensuring the up and down movement effect of the clamping head of the present invention; When the conveyor belt 1002 is driven by the secondary servo motor 1003 to rotate forward and reverse, the fixed block 1004 on the belt body can move up and down synchronously with the belt body of the conveyor belt 1002, so that the movement of the fixed block 1004 can drive the lifting plate 1005 and the structural assembly thereon to move up and down, thereby providing the necessary up and down displacement conditions for the lifting and lowering of the clamping head to take and put materials; When the lifting plate 1005 descends, the clamping structure at the bottom thereof can be lowered synchronously, and the elastic pressure rod 1007 can first touch the clamped material during the descending process of the lifting plate 1005, so that the material is elastically compressed by the elastic pressure rod 1007, thereby facilitating the subsequent clamping stability; After the elastic pressure rod 1007 presses the material, the material pressing cover plate can be completed. At this time, the material is positioned and photographed by the positioning camera 1012, and the image visual detection system is used for detection; After that, the four-claw cylinder 8 can work. When the four-claw cylinder 8 works, it drives the four cylinder jaws 9 to retract inward, so that the material can be fixed and clamped by the four cylinder jaws 9, which has the material clamping effect of four-claw clamping and effectively improves the clamping stability; After the clamping claws clamp the material, the servo motor 4 drives the lifting plate 5 to rise through the conveyor belt 2, thereby driving the material clamped below to rise and reset through the lifting plate 5.

[0025] Working principle: When the present invention is actually used, the material can be placed on the ultrasonic bottom mold 5 by an external manipulator, and at this time, the ultrasonic oscillating head 6 can be driven by the pneumatic cylinder to descend, so that the ultrasonic bottom mold 5 is driven by the ultrasonic oscillating head 6 to vibrate at a high frequency, so that the material falls from the drop hole of the ultrasonic bottom mold 5; The fallen materials can enter the material receiving fixture of the material receiving platform 8. At this time, the revolving motor 801 of the material receiving platform 8 starts working. The revolving motor 801 rotates 180 degrees when working, so that the material receiving fixture 807 carrying the materials rotates to one end of the swing plate head 7. Afterwards, the X-axis guide rail assembly 2 and the first Y-axis guide rail assembly 3 can work in coordination to move the swing plate head 7 to the top of the material receiving fixture carrying the material, and then the swing plate motor 703 can drive the swing plate conveyor belt 702 to transmit. When the swing plate conveyor belt 702 transmits, the Z-axis lifting plate 704 on the belt body can drive the material taking suction nozzle 705 to descend, so that the material can be negatively adsorbed by the descending material taking suction nozzle 705, thereby completing the material taking process; After the material is taken, the material taking nozzle 705 rises and resets under the action of the swing plate conveyor belt 702, and then the material is placed on the loading plate of the alternating platform through the coordinated operation of the X-axis guide assembly 2 and the first Y-axis guide assembly 3; When the materials on the alternating platform 9 are fully loaded, the positions of the No. 1 platform 912 and the No. 2 platform 916 are alternately exchanged when the conversion conveyor belt 903 is driven by the servo motor 904 to perform working transmission; When the platform loaded with materials reaches the bottom of the tray taking machine head 10, the tray taking machine head 10 is set to work, and the secondary servo motor 1003 of the tray taking machine head 10 is working. When the secondary servo motor 1003 is working, the conveyor belt 1002 is driven to transmit, so that the lifting plate 1005 can be lowered; When the lifting plate 1005 descends, the clamping structure at the bottom thereof can be lowered synchronously, and the elastic pressure rod 1007 can first touch the clamped material during the descending process of the lifting plate 1005, so that the material is elastically compressed by the elastic pressure rod 1007, thereby facilitating the subsequent clamping stability; After the elastic pressure rod 1007 presses the material, the material pressing cover plate can be completed. At this time, the material is positioned and photographed by the positioning camera 1012, and the image visual detection system is used for detection; After the detection is completed, the four-claw cylinder 8 can work. When the four-claw cylinder 8 works, it drives the four cylinder jaws 9 to retract inward, so that the plate carrying the material can be fixed and clamped by the four cylinder jaws 9, which has the clamping effect of the plate clamping with four jaws, and effectively improves the clamping stability; After the clamping claws clamp the disc, the servo motor 4 drives the lifting plate 5 to rise through the conveyor belt 2, thereby driving the disc clamped below to rise and reset through the lifting plate 5; Afterwards, the X-axis guide rail assembly 2 and the second Y-axis guide rail assembly 4 can work together to move the tray taking head 10 to the area of ​​the discharge bin 11, and then the tray taking head 10 places the tray body on a plurality of tray body limiting columns 12 of the discharge bin 11; During the reciprocating unloading process, the tray head 10 will evenly stack the trays containing the materials, thereby completing the automatic tray placement, inspection and stacking of the parts; The ultrasonic hole-splitting and tray-covering machine with this structural design can automatically complete the ultrasonic vibration unloading of materials, automatic material receiving and conversion, material picking and tray-splitting, platform conveying and conversion, and automatic detection and stacking of the tray. It has the characteristics of fully automated production and use, and does not require manual tray-splitting and comprehensive stacking of materials, which greatly improves the production efficiency of parts products and has the effect of high-efficiency production. At the same time, it can effectively reduce the investment in human resource costs, reduce production costs, and improve the economic benefits of the enterprise. It has the benign effect of reducing costs and increasing efficiency, and is suitable for popularization and use. It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An ultrasonic hole-splitting plate cover machine, comprising a cabinet (1), characterized in that: Both ends of the upper surface of the cabinet (1) are fixedly mounted with transversely arranged X-axis guide rail assemblies (2); a first Y-axis guide rail assembly (3) and a second Y-axis guide rail assembly (4) are slidably connected between the two sets of the X-axis guide rail assemblies (2); a plate swinging head (7) is slidably connected to the front outer wall of the first Y-axis guide rail assembly (3); a plate taking head (10) is slidably connected to the second Y-axis guide rail assembly (4); an alternating platform (9) is arranged below the first Y-axis guide rail assembly (3) and the second Y-axis guide rail assembly (4); the alternating platform (9) An ultrasonic bottom mold (5) is fixedly installed on one end of the cabinet (1) and located on the upper surface of the cabinet body (1), and the ultrasonic bottom mold (5) is provided with evenly distributed material drop holes. An ultrasonic oscillating head (6) is arranged above the ultrasonic bottom mold (5), and the top of the ultrasonic oscillating head (6) is fixedly connected to the output rod of the pneumatic cylinder body. A material docking platform (8) is arranged below the ultrasonic mold bottom mold (5), and a discharge bin is arranged on the upper surface of one end of the cabinet body (1) away from the ultrasonic bottom mold (5), and a plurality of evenly distributed disk limit columns (12) are fixedly installed on the upper surface of the discharge bin.

2. The ultrasonic hole-splitting plate cover machine according to claim 1 is characterized in that: The swing plate head (7) comprises a Y-axis slide plate (701), the Y-axis slide plate (701) is in driving connection with a No. 1 Y-axis guide rail assembly (3), a plurality of evenly distributed swing plate conveyor belts (702) are fixedly mounted on the Y-axis slide plate (701), each of the swing plate conveyor belts (702) is driven by a conveying motor (703), a Z-axis lifting plate (704) is fixedly mounted on the outside of one side of the belt body of the swing plate conveyor belt (702), a material picking nozzle (705) is fixedly mounted on the bottom end of the Z-axis lifting plate (704), and the material picking nozzle (705) is a negative pressure nozzle.

3. The ultrasonic hole-splitting plate cover machine according to claim 1 is characterized in that: The material connection platform (8) comprises a revolving motor (801), a rotating platform (802) is fixedly mounted on the output shaft of the revolving motor (801), an upper fixed seat (803) is fixedly mounted on the upper surface of the rotating platform (802) via a revolving connecting shaft, a primary shaft sleeve (804) is arranged on one side of the upper surface of the upper fixed seat (803), a secondary shaft sleeve (805) is arranged on the other side of the upper surface of the upper fixed seat (803), a plurality of evenly arranged primary linear guide rails (808) are fixedly mounted on the lower surface of the rotating platform (802) near the primary shaft sleeve (804), a No. 1 motor seat (809) is fixedly mounted on the bottom end of the No. 1 motor seat (809), and the No. 1 motor seat (809) is fixedly mounted on the lower surface. A first-level lifting motor (810) is fixedly installed on the surface by bolts, a sliding plate (811) is arranged above the first-level lifting motor (810) and between a plurality of first-level linear guide rails (808), the sliding plate (811) is sleeved on the outside of the first-level linear guide rail (808) and is slidably connected to the first-level linear guide rail (808), a self-rotating motor (812) is fixedly installed on the lower surface of the sliding plate (811), the output end of the first-level lifting motor (810) is connected to the self-rotating motor (812) through a lifting seat, the top end of the output shaft of the self-rotating motor (812) is connected to a ball spline shaft, the top end of the ball spline shaft passes through the rotating platform (802) and the first-level shaft sleeve (804) and is fixedly installed with a first-level material receiving fixture (806).

4. The ultrasonic hole-splitting plate cover machine according to claim 3 is characterized in that: A plurality of evenly distributed secondary linear guide rails (813) are fixedly installed on the lower surface of the other side of the rotating platform (802) away from the primary shaft sleeve (804), a number of the secondary linear guide rails (813) are fixedly installed on the bottom ends of the plurality of the secondary linear guide rails (813), a secondary motor seat (814) is fixedly installed on the lower surface of the number two motor seat (814) by means of bolts, a secondary lifting motor (815) is fixedly installed on the top end of the lifting rod of the secondary lifting motor (815) with a secondary ball spline shaft, a secondary material receiving fixture (807) is fixedly installed on the top end of the secondary ball spline shaft through the rotating platform (802) and the secondary shaft sleeve (805), the secondary material receiving fixture (807) having the same structure as the primary material receiving fixture (806), and a number of evenly distributed material receiving heads are fixedly installed on both the secondary material receiving fixture (807) and the primary material receiving fixture (806).

5. The ultrasonic hole-splitting plate cover machine according to claim 1, characterized in that: The alternating platform (9) comprises an outer guide rail frame (901) and an inner guide rail frame (902), wherein the outer guide rail frame (901) and the inner guide rail frame (902) are provided in two groups, and the outer guide rail frame (901) and the inner guide rail frame (902) are arranged opposite to each other in pairs. A conversion conveyor belt (903) is provided between the outer guide rail frame (901) and the inner guide rail frame (902) on one side, and a drive for driving the conversion conveyor belt (903) is fixedly installed at one end of the conversion conveyor belt (903). A servo motor (904) is provided to operate the conveyor belt (903); a slider (905) is slidably connected to each of the two inner guide rail frames (902); a sliding plate (906) is fixedly installed between the upper surfaces of the sliders (905); a driving block (907) is provided between the sliders (905) on the same side; the driving block (907) is fixedly installed on the inner belt body of the conversion conveyor belt (903); and a track plate (908) is provided between the two inner guide rail frames (902).

6. The ultrasonic hole-splitting plate cover machine according to claim 5, characterized in that: Guide rails (909) are provided on the inner walls of both sides of the track plate (908). The guide rails (909) adopt a sunken track structure design. A follower (910) is slidably connected inside the guide rail (909). Follower connecting rods (911) are installed outside the two followers (910). The top ends of the two follower connecting rods (911) pass through the sliding plate (906) and are fixedly installed with a No. 1 platform (912). Guide rods (913) are fixedly installed at the four corners of the lower surface of the No. 1 platform (912). The bottom end of the guide rod (913) passes through the sliding plate (906), and the guide rod (913) is slidably connected to the sliding plate (906) up and down.

7. The ultrasonic hole-splitting plate cover machine according to claim 5, characterized in that: The two groups of outer guide rail frames (901) are both slidably connected with second sliders (914), a second platform (916) is fixedly installed between the upper surfaces of the second sliders (914), a second drive block (915) is arranged between the two second sliders (914) on the same side, and the second drive block (915) is fixedly connected to the outer belt body of the conversion conveyor belt (903).

8. The ultrasonic hole-splitting plate cover machine according to claim 1, characterized in that: The tray retrieval machine head (10) comprises a fixed vertical plate (1001), the fixed vertical plate (1001) is connected to the second Y-axis guide rail assembly (4), a conveyor belt (1002) is installed on the fixed vertical plate (1001), a secondary servo motor (1003) for operating the conveyor belt (1002) is fixedly installed on the back of the fixed vertical plate (1001) and at the top of the conveyor belt (1002), and a fixed block (1003) is fixedly installed on the outside of one side of the conveyor belt (1002). 004), a lifting plate (1005) is fixedly installed on the outer surface of the fixed block (1004), a clamping plate (1006) is fixedly installed on the bottom end of the lifting plate (1005), elastic pressure rods (1007) are fixedly installed at the four corners of the clamping plate (1006), a four-claw cylinder (1008) is fixedly installed at the center position of the lower surface of the clamping plate (1006) by bolts, and cylinder clamps (1009) are fixedly installed on the four output ends of the four-claw cylinder (1008).

9. The ultrasonic hole-splitting plate cover machine according to claim 8, characterized in that: An upper cover optical fiber sensor (1010) and a lower cover optical fiber sensor (1011) are fixedly mounted on the front outer wall of the clamping claw plate (1006), a positioning camera (1012) is fixedly mounted on the outer surface of the fixed vertical plate (1001) and located on one side of the conveyor belt (1002), the positioning camera (1012) is a CCD industrial camera, a lens (1013) is mounted on the positioning camera (1012), a light source (1014) is arranged below the positioning camera (1012), and a height measuring laser sensor (1015) is fixedly mounted on the side outer wall of the light source (1014).

10. The ultrasonic hole-splitting plate cover machine according to claim 1, characterized in that: The X-axis guide rail assembly (2), the first Y-axis guide rail assembly (3) and the second Y-axis guide rail assembly (4) are all conveyor belt drive structures, which are composed of a conveyor belt body, a motor and a fixed seat. The fixed seat is fixedly installed on the outside of the conveyor belt body, and the motor is used to provide transmission power to the conveyor belt body.

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