Duplicate gear cleaning device

Abstract

The invention belongs to the technical field of gear machining equipment, provides machining equipment capable of cleaning scrap iron on a cut gear and oiling and bagging the cleaned gear, and particularly relates to a duplicate gear cleaning device. The device comprises a feeding mechanism, a conveying mechanism, a clamping mechanism, a cleaning mechanism, an oiling mechanism and a bagging mechanism. Due to the characteristics of the duplicate gear, scrap iron in tooth grooves in the two ends of the duplicate gear is rapidly removed through the two oppositely-arranged cleaning structures, the brush heads evenly make contact with the surface of the gear, it is ensured that the scrap iron on each part is removed, dependence on manual operation is reduced, lubricating oil is evenly smeared on the surface of the gear through the brush rows, and the gear surface is smooth. A protective film is formed, the gear is prevented from rusting due to a humid or corrosive environment in the storage and transportation process, and the gear is protected against damage in the subsequent transportation and storage process through automatic bagging.

Description

Technical Field

[0001] The invention belongs to the technical field of gear processing equipment, and provides a processing equipment which can clean iron chips from cut gears and can also oil and bag the cleaned gears, and in particular relates to a double gear cleaning device. Background Art

[0002] In the traditional gear processing process, gears usually need to be cleaned to remove iron chips after cutting, then oiled to prevent rust, and finally packaged. These steps are often performed separately, requiring multiple equipment and manual operations, which not only increases production costs but also reduces production efficiency. In addition, since gears may be contaminated or damaged during cleaning and oiling, a device that can integrate these steps is needed to improve the overall quality and efficiency of gear processing. In many mechanical systems, motion and power need to be transmitted and converted. Dual gears are widely used in various machines and equipment due to their efficient transmission characteristics. Dual gears can change the speed and torque of the output shaft, which is very important in transmission systems that require different speeds or torques. However, duplex gears have tooth grooves at both ends, which makes cleaning more cumbersome.

[0003] There is an urgent need for a device that can efficiently remove iron chips from gears to reduce the risk of pollution and damage in subsequent processing. The cleaned gears need to be evenly oiled to ensure the rust prevention and service life of the gears. In order to improve production efficiency and reduce manual operations, a device that can automatically complete cleaning, oiling and bagging is needed. The equipment should be easy to operate and maintain to reduce the training cost of operators and the maintenance cost of the equipment. Summary of the invention

[0004] The present invention proposes a double gear cleaning device. The purpose of the present invention is to provide a double gear cleaning device. The present invention can complete the autonomous cleaning of the gate valve valve channel only by opening and closing the gate valve, and can autonomously oil and lubricate the valve stem during the autonomous cleaning.

[0005] The technical solution of the present invention is as follows: a double gear cleaning device, comprising a feeding mechanism; Transmission mechanism; Clamping mechanism; Cleaning agencies; Oiling mechanism; Bagging mechanism; Material frame; The conveying mechanism is installed on one side of the feeding mechanism, the oiling mechanism is installed on the conveying mechanism, the clamping mechanism is installed below the oiling mechanism, the cleaning mechanism is installed on the clamping mechanism, the bagging mechanism is arranged below the clamping mechanism, and the material frame is arranged below the bagging mechanism; The cleaning mechanism includes a second motor, a brush head, a telescopic frame and a sleeve. There are two cleaning mechanisms, which are arranged opposite to each other. The two cleaning mechanisms have the same structure. The second motor drives the brush head to rotate, and the telescopic frame is used to increase the cleaning depth.

[0006] As a preferred embodiment of the present invention, further, the clamping mechanism includes a first pad, a left clamping block, a right clamping block, a second pad, a right-handed thread, a first moving block, a gear, a second moving block, a left-handed thread, a first motor, a first rail, a second rail, a first transverse plate and a second transverse plate; The first pad and the second pad are slidably mounted on the material frame respectively, the first row rail and the second row rail are respectively arranged on the first pad and the second pad, the left clamping block and the right clamping block are respectively fixed to one side of the first pad and the second pad, and the two are arranged opposite to each other, the first moving block and the second moving block are respectively fixed to the right clamping block and the left clamping block, a follow-up rod is fixed on the output end of the first motor, a limiting plate is provided at the tail end of the follow-up rod, a left-handed thread is opened on a part of the follow-up rod, and a right-handed thread is opened on another part of the follow-up rod, a gear fixing sleeve is arranged in the middle position of the follow-up rod, and the first transverse plate and the second transverse plate are respectively slidably mounted on the first row rail and the second row rail; Among them, a frame groove is opened on the material frame to facilitate the sliding of the first moving block and the second moving block. By starting the first motor, the first motor drives the rotating rod to rotate, and as the rotating rod rotates, the first moving block and the second moving block move on the outer wall of the rotating rod. Since the surface of the rotating rod is provided with threads at both ends in opposite directions, the first moving block and the second moving block on the same rotating rod can move to one side or both sides at the same time.

[0007] As a preferred embodiment of the present invention, further, the transmission mechanism includes a slide rail, a second cylinder, a slider, a connecting plate, a second U-shaped fixed block, a driven plate, an electric telescopic mechanism, a left connecting block, a side telescopic mechanism, a left containing block, a movable support plate, a foot-shaped block, a third cylinder, a third U-shaped fixed block, a fixed support plate, a right containing block and a right connecting block; The slider is slidably connected to the slide rail, the connecting plate is fixed on the slider, the second U-shaped fixed block is fixed to the bottom of the connecting plate, the output end of the second cylinder is fixed to the second U-shaped fixed block, the driven plate is fixed to the connecting plate, the electric telescopic mechanism is fixed to one side of the driven plate, the side telescopic mechanism is installed below the electric telescopic mechanism, the left connecting block and the right connecting block are respectively installed on both sides of the side telescopic mechanism, the left containing block and the right containing block are respectively fixed to the bottom of the left connecting block and the right connecting block, the movable support plate is arranged on one side of the left containing block and the right containing block, the fixed support plate is arranged on the other side of the left containing block and the right containing block, the foot-shaped block is fixed to the movable support plate, the third U-shaped fixed block is fixed to the output end of the third cylinder, and the third U-shaped fixed block and the foot-shaped plate are movably hinged.

[0008] As a preferred embodiment of the present invention, further, the oiling mechanism comprises a sliding column, an oil receiving block, a brush row and an oil tank; The slide post is slidably mounted at the bottom of the slide rail, the oil holding block is fixed on the slide post, the oil tank is opened in the oil holding block, and two brush rows are mounted at the bottom of the oil holding block; Among them, a plurality of through holes are provided on the oil holding block and the two brush rows for the outflow of lubricating oil.

[0009] As a preferred embodiment of the present invention, further, the feeding mechanism includes a ladder plate, a limit mechanism, a first guardrail, a plate groove, a U-shaped groove and a leg; The plate groove is opened on the ladder board, the plate groove is used to place the movable support plate, the U-shaped groove is opened at the tail of the ladder board, the U-shaped groove is used for the extension of the output shaft of the third cylinder, the two first guardrails are fixed on both sides of the ladder board, the two legs are fixed on the head of the ladder board, and the limit mechanism is installed on one side of the ladder board.

[0010] As a preferred solution of the present invention, further, the travel limiting mechanism includes an extension plate, a first U-shaped fixing block, a first cylinder, a top block, a center rod, a three-extension plate and a roller; The extension plate is fixed on one of the first railings, the top block is fixed on the extension plate, the first cylinder is fixed on the top block, the first U-shaped fixing block is fixed on the output end of the first cylinder, the three extension plates are movably hinged on the first U-shaped fixing block, the center rod is inserted in the center position of the three extension plates, and two rollers are rotatably installed at two ends of the three extension plates; By starting the first cylinder, the output shaft of the first cylinder extends, driving the three-extension plate to rotate, and the three-extension plate drives the roller to resist the gear to be processed, so as to load the materials in sequence.

[0011] As a preferred embodiment of the present invention, further, the bagging mechanism comprises a second fence, a hollow rod, a middle support plate, a hook and a template; The two second railings are fixed to the bottom of the right clamping block, the two mold plates are respectively fixed to the two ends of the two second railings, the supporting plate is fixed to the middle bottom of the second railings, a number of hollow rods are fixed to the mold plates and the supporting plate, and two hooks are fixed to the bottom of one of the mold plates, and the hooks are used to hang plastic bags for holding the processed gears.

[0012] The beneficial effects of the present invention are: The present invention uses two automated cleaning mechanisms. Due to the characteristics of the double gears, the iron filings on the double gears can be quickly removed. Compared with manual cleaning, the cleaning efficiency is greatly improved and the production cycle is reduced. The brush head in the cleaning mechanism can evenly contact the gear surface to ensure that the iron filings on each part are removed, thereby improving the uniformity and thoroughness of cleaning. The automated cleaning process reduces the reliance on manual operation, reduces the labor cost and the labor intensity of the operators, and the machine operation reduces the incomplete or excessive cleaning caused by human factors, thereby improving the consistency and reliability of the processing process. Timely and effective cleaning can reduce the wear of the processing equipment caused by the iron filings and extend the service life of the equipment. The lubricating oil is evenly applied to the gear surface through a brush row to ensure that each part is properly lubricated, reducing the wear of the gear during operation. The automated oiling process reduces the risk of direct manual contact with the lubricant and reduces the safety risk during operation. The precise oiling mechanism can control the use of oil, reduce oil waste, and reduce production costs. The bagging mechanism automatically puts the processed gears into plastic bags, reducing the time and cost of manual bagging. Through automated bagging, the gears can be better protected from damage during subsequent transportation and storage, maintaining the overall quality of the product. The bagging mechanism is flexibly designed and can adapt to the bagging needs of gears of different sizes by adjusting the size of the hook and the plastic bag. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Figure 3 It is a schematic diagram of the structure of the feeding mechanism of the present invention; Figure 4 It is a structural schematic diagram of the limiting mechanism in the feeding mechanism of the present invention; Figure 5 It is a schematic diagram of the installation structure of the transmission mechanism and the oiling mechanism of the present invention; Figure 6 It is a schematic diagram of the installation structure of the bagging mechanism and the right clamping block of the present invention; Figure 7 It is a schematic diagram of the cleaning mechanism structure of the present invention.

[0015] In the figure: 1, feeding mechanism; 101, ladder plate; 102, limiting mechanism; 1021, extension plate; 1022, first U-shaped fixing block; 1023, first cylinder; 1024, top block; 1025, center rod; 1026, three extension plates; 1027, roller; 103, first guardrail; 104, plate groove; 105, U-shaped groove; 106, outrigger; 2. Conveying mechanism; 201. Slide rail; 202. Second air cylinder; 203. Sliding block; 204. Connecting plate; 205. Second U-shaped fixing block; 206. Follower plate; 207. Electric telescopic mechanism; 208. Left connecting block; 209. Side telescopic mechanism; 210. Left containing block; 211. Movable supporting plate; 212. Foot-shaped block; 213. Third air cylinder; 214. Third U-shaped fixing block; 215. Fixed supporting plate; 216. Right containing block; 217. Right connecting block; 3. Clamping mechanism; 301. First pad; 302. Left clamping block; 303. Right clamping block; 304. Second pad; 305. Right-handed thread; 306. First moving block; 307. Gear; 308. Second moving block; 309. Left-handed thread; 310. First motor; 311. First rail; 312. Second rail; 313. First transverse plate; 314. Second transverse plate; 4. Cleaning mechanism; 401. Second motor; 402. Brush head; 403. Telescopic frame; 404. Sleeve; 5. Oiling mechanism; 501. Sliding column; 502. Oil container; 503. Brush row; 504. Oil tank; 6. bagging mechanism; 601. second railing; 602. hollow rod; 603. middle support plate; 604. hook; 605. template; 7. Material frame. DETAILED DESCRIPTION

[0016] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] Example 1 like Figure 1 to Figure 7 As shown, this embodiment proposes a double gear 307 processing tool, including a feeding mechanism 1, a conveying mechanism 2, a clamping mechanism 3, a cleaning mechanism 4, an oiling mechanism 5, a bagging mechanism 6 and a material frame 7; The conveying mechanism 2 is installed on one side of the feeding mechanism 1, the oiling mechanism 5 is installed on the conveying mechanism 2, the clamping mechanism 3 is installed below the oiling mechanism 5, the cleaning mechanism 4 is installed on the clamping mechanism 3, the bagging mechanism 6 is arranged below the clamping mechanism 3, and the material frame 7 is arranged below the bagging mechanism 6; The cleaning mechanism 4 includes a second motor 401, a brush head 402, a telescopic frame 403 and a sleeve 404. There are two cleaning mechanisms 4, which are arranged opposite to each other. The two cleaning mechanisms 4 have the same structure. The second motor 401 drives the brush head 402 to rotate, and the telescopic frame 403 is used to increase the cleaning depth.

[0018] like Figure 1 to Figure 7 As shown, the clamping mechanism 3 includes a first pad 301, a left clamping block 302, a right clamping block 303, a second pad 304, a right-handed thread 305, a first moving block 306, a gear 307, a second moving block 308, a left-handed thread 309, a first motor 310, a first rail 311, a second rail 312, a first transverse plate 313 and a second transverse plate 314; The first pad 301 and the second pad 304 are slidably mounted on the material frame 7 respectively, the first rail 311 and the second rail 312 are respectively arranged on the first pad 301 and the second pad 304, the left clamping block 302 and the right clamping block 303 are respectively fixed on one side of the first pad 301 and the second pad 304, and the two are arranged opposite to each other, the first moving block 306 and the second moving block 308 are respectively fixed on the right clamping block 303 and the left clamping block 302, a follow-up rod is fixed on the output end of the first motor 310, a limiting plate is provided at the tail end of the follow-up rod, a left-handed thread 309 is provided on a part of the follow-up rod, and a right-handed thread 305 is provided on another part of the follow-up rod, the gear 307 is fixedly sleeved in the middle position of the follow-up rod, the first transverse plate 313 and the second transverse plate 314 are respectively slidably mounted on the first rail 311 and the second rail 312; Among them, a frame groove is opened on the material frame 7 for facilitating the sliding of the first moving block 306 and the second moving block 308. By starting the first motor 310, the first motor 310 drives the rotating rod to rotate, and as the rotating rod rotates, the first moving block 306 and the second moving block 308 move on the outer wall of the rotating rod. Since the surface of the rotating rod is opened with two ends of threads in opposite directions, the first moving block 306 and the second moving block 308 on the same rotating rod can move to one side or both sides at the same time.

[0019] In this embodiment, the first pad 301 and the second pad 304 are respectively slidably mounted on the material frame 7 to support and fix other components, so that the entire clamping mechanism 3 can work stably on the material frame 7. The first rail 311 and the second rail 312 are arranged on the first pad 301 and the second pad 304 to provide sliding tracks for the first transverse plate 313 and the second transverse plate 314, so that the transverse plates can move along the rails to achieve precise position adjustment. The left clamping block 302 and the right clamping block 303 are respectively fixed to one side of the first pad 301 and the second pad 304, and the two are arranged opposite to each other to clamp the gear 307 to be processed to ensure the stability of the gear 307 during the processing. The first moving block 306 and the second moving block 308 are respectively fixed to the right clamping block 303 and the left clamping block 302, and the movement of the moving blocks is achieved by rotating with the rotating rod, so as to adjust the clamping position of the clamping blocks to adapt to gears 307 of different sizes. 05 and left-handed threads 309 are provided in different parts of the follow-up rod. The follow-up rod is driven by the first motor 310 to rotate, thereby driving the moving block to move along the threads to realize the opening and closing action of the clamping block. The first motor 310 serves as a power source and controls the movement of the moving block by driving the rotation of the follow-up rod to realize automatic control of the clamping mechanism 3. The follow-up rod is fixed at the output end of the first motor 310, and a limiting plate is provided at the tail end. The surface has threads at both ends, which is a key component for realizing the movement of the moving block. The gear 307 is fixedly sleeved in the middle position of the follow-up rod to fix or limit the rotation of the follow-up rod to ensure accurate engagement of the threads. The first transverse plate 313 and the second transverse plate 314 are respectively slidably mounted on the first rail 311 and the second rail 312, and can move along the rails to realize horizontal adjustment of the clamping mechanism 3. The frame groove is a groove provided on the material frame 7, which is convenient for the first moving block 306 and the second moving block 308 to slide thereon to realize precise positioning of the clamping mechanism 3.

[0020] Example 2 like Figure 1 to Figure 7 As shown, based on the same concept as the above-mentioned embodiment 1, the present embodiment further proposes that the conveying mechanism 2 includes a slide rail 201, a second cylinder 202, a slider 203, a connecting plate 204, a second U-shaped fixing block 205, a driven plate 206, an electric telescopic mechanism 207, a left connecting block 208, a side telescopic mechanism 209, a left containing block 210, a movable supporting plate 211, a foot-shaped block 212, a third cylinder 213, a third U-shaped fixing block 214, a fixed supporting plate 215, a right containing block 216 and a right connecting block 217; The slider 203 is slidably connected to the slide rail 201, the connecting plate 204 is fixed to the slider 203, the second U-shaped fixing block 205 is fixed to the bottom of the connecting plate 204, the output end of the second cylinder 202 is fixed to the second U-shaped fixing block 205, the driven plate 206 is fixed to the connecting plate 204, the electric telescopic mechanism 207 is fixed to one side of the driven plate 206, the side telescopic mechanism 209 is installed below the electric telescopic mechanism 207, the left connecting block 208 and the right connecting block 217 are respectively installed on the side telescopic mechanism 209. On both sides of the contraction mechanism 209, the left holding block 210 and the right holding block 216 are respectively fixed to the bottom of the left connecting block 208 and the right connecting block 217, the movable support plate 211 is arranged on one side of the left holding block 210 and the right holding block 216, the fixed support plate 215 is arranged on the other side of the left holding block 210 and the right holding block 216, the foot-shaped block 212 is fixed on the movable support plate 211, the third U-shaped fixed block 214 is fixed on the output end of the third cylinder 213, and the third U-shaped fixed block 214 and the foot-shaped plate are movably hinged.

[0021] like Figure 1 to Figure 7 As shown, the oiling mechanism 5 includes a sliding column 501, an oil receiving block 502, a brush row 503 and an oil groove 504; The slide post 501 is slidably mounted at the bottom of the slide rail 201, the oil holding block 502 is fixed on the slide post 501, the oil groove 504 is opened in the oil holding block 502, and two brush rows 503 are installed at the bottom of the oil holding block 502; A plurality of through holes are provided on the oil holding block 502 and the two brush rows 503 for the outflow of lubricating oil.

[0022] In this embodiment, the slide rail 201 serves as a guide rail for the movement of the slider 203 to ensure that the slider 203 can move smoothly and accurately along the predetermined path. The second cylinder 202 provides power and drives the movement of the entire conveying mechanism 2 through the movement of its output end. The slider 203 is slidably connected to the slide rail 201 and moves on the slide rail 201 through the drive of the second cylinder 202, driving other components fixed on the slider 203 to move together. The connecting plate 204 is fixed on the slider 203 and is used to connect the slider 203 with other components and transmit power. The second U-shaped fixing block 205 is fixed to the bottom of the connecting plate 204 and is used to fix or support the connecting plate 204 to maintain The stability of the structure, the driven plate 206 is fixed on the connecting plate 204, used to transmit power or serve as a mounting base for other components, the electric telescopic mechanism 207 is fixed on one side of the driven plate 206, used to realize the telescopic function of the conveying mechanism 2, used to adjust the conveying distance or clamp the workpiece, the side telescopic mechanism 209 is installed under the electric telescopic mechanism 207, used to realize the lateral telescopic function of the conveying mechanism 2 to adapt to workpieces of different widths, the left connecting block 208 and the right connecting block 217 are respectively installed on both sides of the side telescopic mechanism 209, used to connect the side telescopic mechanism 209 with other parts of the conveying mechanism 2, and the left containing block 210 and the right containing block 216 are respectively fixed The movable support plate 211 is arranged at the bottom of the left connecting block 208 and the right connecting block 217, and is used to clamp the double gear 307. The movable support plate 211 is arranged at one side of the left holding block 210 and the right holding block 216, and is used to carry and transport the double gear 307. The fixed support plate 215 is arranged at the other side of the left holding block 210 and the right holding block 216, and is used to fix and erect the double gear 307. The foot block 212 is fixed on the movable support plate 211, and is used to support the movable support plate 211 and serve as a mounting point for other components. The third cylinder 213 provides power, and drives the foot block 212 or other components to move through the movement of its output end. The third U-shaped fixed block 214 is fixed to the third cylinder 21 3, for connecting the cylinder output end with the foot-shaped block 212, the slide post 501 is slidably mounted at the bottom of the slide rail 201, for supporting the oil holding block 502 and moving it along the slide rail 201, the oil holding block 502 is fixed on the slide post 501, for storing the lubricating oil and transferring it to the brush row 503, the brush row 503 is mounted at the bottom of the oil holding block 502, for evenly applying the lubricating oil to the gear 307, the oil groove 504 is provided in the oil holding block 502, for storing the lubricating oil, the through hole is provided on the oil holding block 502 and the two brush rows 503, for the lubricating oil to flow out, and ensure that the lubricating oil can smoothly reach the brush row 503 and be applied to the gear 307.

[0023] Example 3 like Figure 1 to Figure 7 As shown, the feeding mechanism 1 includes a ladder plate 101, a limiting mechanism 102, a first guardrail 103, a plate groove 104, a U-shaped groove 105 and a leg 106; The plate groove 104 is provided on the ladder plate 101, and is used to place the movable support plate 211. The U-shaped groove 105 is provided at the rear of the ladder plate 101, and is used for the output shaft of the third cylinder 213 to extend. The two first fences 103 are fixed to both sides of the ladder plate 101, and the two legs 106 are fixed to the head of the ladder plate 101. The travel limit mechanism 102 is installed on one side of the ladder plate 101. The travel restriction mechanism 102 includes an extension plate 1021, a first U-shaped fixing block 1022, a first cylinder 1023, a top block 1024, a center rod 1025, a three-extension plate 1026 and a roller 1027; The extension plate 1021 is fixed on one of the first railings 103, the top block 1024 is fixed on the extension plate 1021, the first cylinder 1023 is fixed on the top block 1024, the first U-shaped fixing block 1022 is fixed on the output end of the first cylinder 1023, the three-extension plate 1026 is movably hinged on the first U-shaped fixing block 1022, the center rod 1025 is inserted in the center position of the three-extension plate 1026, and two rollers 1027 are rotatably installed at two ends of the three-extension plate 1026; By starting the first cylinder 1023, the output shaft of the first cylinder 1023 is extended, driving the three-extension plate 1026 to rotate, and the three-extension plate 1026 drives the roller 1027 to resist the gear 307 to be processed, so as to load the materials in sequence.

[0024] In this embodiment, the ladder plate 101 serves as the basic structure of the entire feeding mechanism 1, and other components are fixed or installed on the ladder plate 101. The limiting mechanism 102 is used to control and limit the movement of the gear 307 to be processed, ensuring that the gear 307 enters the processing flow in a predetermined order and position. The first fence 103 is fixed on both sides of the ladder plate 101 to support and define the boundary of the ladder plate 101. The plate groove 104 is opened on the ladder plate 101 for placing the movable support plate 211, which is a key part for the transmission and feeding of the gear 307. The U-shaped groove 105 is opened at the tail of the ladder plate 101 for extending the output shaft of the third cylinder 213 and for realizing other mechanical actions. The support leg 106 is fixed to the head of the ladder plate 101 to support the ladder plate 101 and the entire feeding mechanism 1. The extension plate 1021 is fixed on one of the first fences 103 as a part of the limiting mechanism 102 for fixing other The limiting component, the first U-shaped fixed block 1022 is fixed on the output end of the first cylinder 1023, and is used to connect the cylinder output shaft and the three-extension plate 1026. The first cylinder 1023 provides power, and drives the rotation of the three-extension plate 1026 by extending or contracting the output shaft. The top block 1024 is fixed on the extension plate 1021, and serves as a fixed point of the first cylinder 1023 to transmit the power of the cylinder. The center rod 1025 is inserted in the center position of the three-extension plate 1026, and serves as the central axis of rotation of the three-extension plate 1026. The three-extension plate 1026 is movably hinged on the first U-shaped fixed block 1022. Through the cooperation of the center rod 1025 and the roller 1027, the gear 307 to be processed is resisted and orderly loaded. The roller 1027 is rotatably installed at both ends of the three-extension plate 1026, and moves with the three-extension plate 1026 to resist the gear 307 to be processed and ensure that the gear 307 enters the processing position in sequence.

[0025] The design of the entire feeding mechanism 1 is intended to achieve orderly feeding of the gear 307 to be processed. Through the drive of the cylinder and the rotation of the three-extension plate 1026, combined with the resistance of the roller 1027, the gear 307 can enter the processing flow in a predetermined order and position. Such a design can improve the efficiency and accuracy of feeding, reduce manual operations, and realize automated production.

[0026] Example 4 like Figure 1 to Figure 7 As shown, the bagging mechanism 6 includes a second fence 601, a hollow rod 602, a support plate 603, a hook 604 and a template 605; Two second railings 601 are fixed to the bottom of the right clamping block 303, two mold plates 605 are respectively fixed to the two ends of the two second railings 601, the supporting plate 603 is fixed to the middle bottom of the second railings 601, a number of hollow rods 602 are fixed to the mold plates 605 and the supporting plate 603, two hooks 604 are fixed to the bottom of one of the mold plates 605, and the hooks 604 are used to hang plastic bags for holding the processed gears 307.

[0027] In this embodiment, the second guardrail 601 is fixed to the bottom of the right clamping block 303, and serves as the main supporting structure of the bagging mechanism 6, and is used to connect and support other components. The hollow rod 602 is fixed to the template 605 and the supporting plate 603, and is used to support or serve as a connecting component to ensure the stability and structural integrity of the template 605 and the supporting plate 603. The supporting plate 603 is fixed to the middle bottom of the second guardrail 601, and serves as the central supporting component of the bagging mechanism 6 to enhance the stability of the entire structure. The templates 605 are respectively fixed to the two ends of the two second guardrails 601, and serve as the end support of the bagging mechanism 6, and are also used to position and fix the plastic bag. The hook 604 is fixed to the bottom of one of the templates 605, and is used to hang the plastic bag of the processed gear 307, so as to facilitate the gear 307 to be put into the bag and to be subsequently packaged or stored. The bagging mechanism 6 is designed to realize an automated or semi-automated bagging process, reduce manual operations, and improve production efficiency. By fixing the second railing 601 and the mold plate 605 at the bottom of the right clamping block 303, and the hook 604 for hanging plastic bags, the finished gear 307 can be automatically bagged, which is convenient for subsequent packaging and storage processes.

[0028] Workflow: S1. Start the first cylinder 1023 in the limiting mechanism 102 of the feeding mechanism 1, and the output shaft of the cylinder is extended. The extension of the cylinder drives the three-extension plate 1026 to rotate around the central rod 1025. The roller 1027 at the end of the three-extension plate 1026 contacts the gear 307 to be processed and pushes it to the processing position. The gear 307 to be processed is pushed by the roller 1027 to the movable support plate 211 of the conveying mechanism 2; S2. The second cylinder 202 drives the slider 203 to move along the slide rail 201, and the slider 203 drives the connecting plate 204 fixed thereon to move. The plate 204 then drives the driven plate 206. According to the size of the gear 307, the electric telescopic mechanism 207 adjusts the transmission distance. The side telescopic mechanism 209 is adjusted to adapt to the gears 307 of different widths. The movable support plate 211 transmits the gear 307 to the clamping mechanism 3 above the processing position; S3, the first motor 310 is immediately started, and the first motor 310 drives the rotating rod to rotate. The rotating rod drives the first moving block 306 and the second moving block 308 to move in opposite directions at the same time. When the spacing is enough to put the double gear 307, the first motor 310 is started to reverse. The first moving block 306 and the second moving block 308 are driven to move in the same direction at the same time, thereby driving the left clamping block 302 and the right clamping block 303 to move, thereby achieving a clamping effect; S4, then starting the second motor 401, the second motor 401 drives the brush head 402 to rotate, and the size and depth of the cleaning force of the brush head 402 can be controlled by toggling the first transverse plate 313 and the second transverse plate 314, and the size and depth of the cleaning force of the brush head 402 can also be controlled by adjusting the length of the telescopic frame 403; S5, after the cleaning is completed, the slide column 50 1 moves along the bottom of the slide rail 201, driving the oil holding block 502, and the brush row 503 in the oil holding block 502 evenly applies the lubricating oil to the surface of the gear 307, and the lubricating oil flows out through the through holes on the brush row 503, completing the oiling process of the gear 307; S6, finally the hook 604 hangs an empty plastic bag, ready to receive the processed double gear 307, the clamping mechanism 3 releases the double gear 307, and the gear 307 immediately falls onto the hollow rod 602, slides into the plastic belt along the hollow rod 602, and the plastic bag is sealed or the subsequent packaging and storage process is carried out.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A double gear cleaning device, characterized in that: It includes a feeding mechanism, a conveying mechanism, a clamping mechanism, a cleaning mechanism, an oiling mechanism, a bagging mechanism and a material frame; The conveying mechanism is installed on one side of the feeding mechanism, the oiling mechanism is installed on the conveying mechanism, the clamping mechanism is installed below the oiling mechanism, the cleaning mechanism is installed on the clamping mechanism, the bagging mechanism is arranged below the clamping mechanism, and the material frame is arranged below the bagging mechanism; The cleaning mechanism includes a second motor, a brush head, a telescopic frame and a sleeve. There are two cleaning mechanisms, which are arranged opposite to each other. The two cleaning mechanisms have the same structure. The second motor drives the brush head to rotate, and the telescopic frame is used to increase the cleaning depth.

2. A double gear cleaning device according to claim 1, characterized in that: The clamping mechanism includes a first pad, a left clamping block, a right clamping block, a second pad, a right-handed thread, a first moving block, a gear, a second moving block, a left-handed thread, a first motor, a first rail, a second rail, a first transverse plate and a second transverse plate; The first pad and the second pad are slidably mounted on the material frame respectively, the first row rail and the second row rail are respectively arranged on the first pad and the second pad, the left clamping block and the right clamping block are respectively fixed to one side of the first pad and the second pad, and the two are arranged opposite to each other, the first moving block and the second moving block are respectively fixed to the right clamping block and the left clamping block, a follow-up rod is fixed on the output end of the first motor, a limiting plate is provided at the tail end of the follow-up rod, a left-handed thread is opened on a part of the follow-up rod, and a right-handed thread is opened on another part of the follow-up rod, a gear fixing sleeve is arranged in the middle position of the follow-up rod, and the first transverse plate and the second transverse plate are respectively slidably mounted on the first row rail and the second row rail; Among them, a frame groove is opened on the material frame to facilitate the sliding of the first moving block and the second moving block. By starting the first motor, the first motor drives the rotating rod to rotate, and as the rotating rod rotates, the first moving block and the second moving block move on the outer wall of the rotating rod. Since the surface of the rotating rod is provided with threads at both ends in opposite directions, the first moving block and the second moving block on the same rotating rod can move to one side or both sides at the same time.

3. A double gear cleaning device according to claim 2, characterized in that: The transmission mechanism includes a slide rail, a second cylinder, a slider, a connecting plate, a second U-shaped fixed block, a driven plate, an electric telescopic mechanism, a left connecting block, a side telescopic mechanism, a left containing block, a movable support plate, a foot-shaped block, a third cylinder, a third U-shaped fixed block, a fixed support plate, a right containing block and a right connecting block; The slider is slidably connected to the slide rail, the connecting plate is fixed on the slider, the second U-shaped fixed block is fixed to the bottom of the connecting plate, the output end of the second cylinder is fixed to the second U-shaped fixed block, the driven plate is fixed to the connecting plate, the electric telescopic mechanism is fixed to one side of the driven plate, the side telescopic mechanism is installed below the electric telescopic mechanism, the left connecting block and the right connecting block are respectively installed on both sides of the side telescopic mechanism, the left containing block and the right containing block are respectively fixed to the bottom of the left connecting block and the right connecting block, the movable support plate is arranged on one side of the left containing block and the right containing block, the fixed support plate is arranged on the other side of the left containing block and the right containing block, the foot-shaped block is fixed to the movable support plate, the third U-shaped fixed block is fixed to the output end of the third cylinder, and the third U-shaped fixed block and the foot-shaped plate are movably hinged.

4. A double gear cleaning device according to claim 3, characterized in that: The oiling mechanism comprises a sliding column, an oil receiving block, a brush row and an oil tank; The slide post is slidably mounted at the bottom of the slide rail, the oil holding block is fixed on the slide post, the oil tank is opened in the oil holding block, and two brush rows are mounted at the bottom of the oil holding block; Among them, a plurality of through holes are provided on the oil holding block and the two brush rows for the outflow of lubricating oil.

5. A double gear cleaning device according to claim 4, characterized in that: The feeding mechanism includes a ladder plate, a limit mechanism, a first guardrail, a plate groove, a U-shaped groove and a leg; The plate groove is opened on the ladder board, the plate groove is used to place the movable support plate, the U-shaped groove is opened at the tail of the ladder board, the U-shaped groove is used for the extension of the output shaft of the third cylinder, the two first guardrails are fixed on both sides of the ladder board, the two legs are fixed on the head of the ladder board, and the limit mechanism is installed on one side of the ladder board.

6. A double gear cleaning device according to claim 5, characterized in that: The travel restriction mechanism comprises an extension plate, a first U-shaped fixing block, a first cylinder, a top block, a center rod, a three-extension plate and a roller; The extension plate is fixed on one of the first railings, the top block is fixed on the extension plate, the first cylinder is fixed on the top block, the first U-shaped fixing block is fixed on the output end of the first cylinder, the three extension plates are movably hinged on the first U-shaped fixing block, the center rod is inserted in the center position of the three extension plates, and two rollers are rotatably installed at two ends of the three extension plates; By starting the first cylinder, the output shaft of the first cylinder extends, driving the three-extension plate to rotate, and the three-extension plate drives the roller to resist the gear to be processed, so as to load the materials in sequence.

7. A double gear cleaning device according to claim 6, characterized in that: The bagging mechanism comprises a second fence, a hollow rod, a center support plate, a hook and a template; The two second railings are fixed to the bottom of the right clamping block, the two mold plates are respectively fixed to the two ends of the two second railings, the supporting plate is fixed to the middle bottom of the second railings, a number of hollow rods are fixed to the mold plates and the supporting plate, and two hooks are fixed to the bottom of one of the mold plates, and the hooks are used to hang plastic bags for holding the processed gears.

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