Cleaning device and method for isolation plate
By designing an isolation plate cleaning device including a scraper assembly and a roll cloth scrubbing unit, the problem of difficult separation of strong adsorption stains in the prior art is solved, and efficient stain cleaning and cleaning liquid savings are achieved.
Patent Information
- Application Number
- CN202510076808.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-18
AI Technical Summary
When the existing isolation plate cleaning device deals with stains with strong adsorption, it is difficult to separate the stains by the impact of the water flow, and it is necessary to increase the pressure and water flow of the water flow, resulting in wasted water flow.
A cleaning device for isolation plates is designed, including a support frame, a feeding mechanism, a pulling unit, a rolling cloth scrubbing unit and a scraper assembly. The stain is removed by the scraper of the scraper assembly, and the roll cloth in the roll cloth scrubbing unit moves relative to the surface of the isolation plate to achieve cleaning of the stain.
The device reduces the consumption of cleaning liquid through scrubbing, and uses the volatility of alcohol to speed up the cleaning process, avoids liquid residue, and improves the cleaning efficiency of the isolation plate.
Smart Images

Figure CN119456502A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of isolation plate cleaning, and in particular to an isolation plate cleaning device and method. Background Art
[0002] Isolation board cleaning is the process of removing dust, stains and dirt from the surface by using appropriate cleaning agents and tools. When cleaning, you should pay attention to using mild cleaning agents to avoid damaging the surface of the isolation board. At the same time, ensure that it is thoroughly rinsed and kept dry and ventilated to extend the service life of the isolation board and keep it clean and beautiful.
[0003] For example, a Chinese patent application with publication number CN107782077A discloses an isolated medical device spray cleaning and drying device, including an isolation plate, a cleaning box, and a spray box, wherein the cleaning box is welded to the lower ends of two isolation boxes; the spray box is fixedly arranged in the inner side wall of the cleaning box; eight spray nozzles are arranged, and are fixedly arranged at equal intervals in the inner side wall of the spray box; a liquid pump carrier plate is welded to the left side surface of the lower end of the cleaning box; the liquid pump is fixedly arranged on the liquid pump carrier plate; a sealing ring is fixedly arranged in the left side wall of the cleaning box; the right end of the liquid suction pipe is arranged in the cleaning box, and the left end is fixedly arranged on the liquid suction pump through a sealing ring; the lower end of the upper liquid pipe is fixedly arranged on the liquid suction pump, and the upper end is fixedly arranged in the spray box.
[0004] However, there are still some problems with the above-mentioned cleaning device. The above-mentioned cleaning device sprays liquid onto the surface of the isolation plate through a spray nozzle, and the liquid contacts the surface of the isolation plate to complete the cleaning work of the isolation plate. However, when the adsorption force between the stains on the isolation plate and the isolation plate is too large, the impact of the water flow makes it difficult to separate the stains from the isolation plate. At the same time, in order to ensure that the stains can be separated, the pressure of the water flow needs to be increased, and the water flow required per unit time becomes larger, which easily causes a waste of water flow.
[0005] Therefore, how to clean the stains with strong adsorption force attached to the surface of the isolation plate is a problem to be solved at present. Summary of the invention
[0006] The present invention provides a cleaning device and method for an isolation plate to solve the above problems existing in the prior art.
[0007] A cleaning device for an isolation plate, comprising: A support frame, and a feeding mechanism arranged on the support frame; A material pulling unit, located on the support frame, is used to pull the isolation plate to move in the length direction of the support frame; The cloth-rolling scrubbing unit is located between the feeding mechanism and the material-pulling unit. The material-pulling unit pulls the isolation plate to move, so that the isolation plate and the cloth-rolling scrubbing unit are relatively displaced, so that the cloth in the cloth-rolling scrubbing unit cleans the surface of the isolation plate. The cloth rolling scrubbing unit comprises a scrubbing assembly, an adjusting frame, a nozzle, a scraper assembly and a leak-proof unit; The scrubbing assembly adjusts the contact area between the roll cloth and the isolation plate so that the roll cloth cleans the isolation plate; A nozzle for spraying liquid; An adjustment frame is arranged on the scrubbing assembly and connected to the nozzle so that the axis of the nozzle and the plane of the isolation plate present a predetermined inclination angle; A scraper assembly, connected to the support frame, for scraping and collecting dirt on the surface of the isolation plate; The anti-leakage unit is arranged on the nozzle and is used for absorbing the liquid remaining at the water outlet of the nozzle; the nozzle is connected with the injection device and is used for spraying alcohol.
[0008] Further, the scraper assembly includes two mounting plates and a lower scraper fixedly mounted on the support frame, a scraper cylinder arranged on the mounting plate, an upper scraper connected to the output end of the scraper cylinder, an adsorption hood located on the support frame and below the lower scraper, a negative pressure machine connected to the adsorption hood through a mounting pipe, and an upper guide plate and a lower guide plate respectively arranged on the upper scraper and the lower scraper; There is a gap between the upper scraper and the lower scraper for the isolation plate to pass through; The upper scraper is a concave structure, and the lower scraper is adapted to the upper scraper.
[0009] Further, the scrubbing assembly includes two first regulating cylinders arranged on the upper and lower sides of the upper guide plate, a lifting seat connected to the output end of the first regulating cylinder, two winding rollers, two guide rollers and two supporting rollers symmetrically arranged on the lifting seat in the direction close to the isolation plate, a second regulating cylinder fixedly mounted on the lifting seat, a pressing plate connected to the output end of the second regulating cylinder, and two winding motors symmetrically arranged on the lifting seat; The winding motor is connected to the winding roller by belt drive, the cloth is sleeved on one of the winding rollers, and then the free end of the cloth is successively abutted against the guide roller, the support roller, the pressure plate, another support roller, and another guide roller, and then is located on the other winding roller.
[0010] Further, the anti-leakage unit includes a first anti-leakage component and a second anti-leakage component; The first anti-leakage assembly includes two sleeves arranged on the nozzle, a support pipe for connecting the two sleeves, an adjustment portion arranged on the sleeve, an adjustment seat movably connected to the adjustment portion and sleeved on the nozzle, a first connecting pipe evenly arranged on the adjusting seat, and a ring pipe for connecting the first connecting pipe; The adjustment seat is also provided with a negative pressure device, and a communication cavity opened in the adjustment seat and used to connect the first connection pipe, and the negative pressure device is connected to the communication cavity; The annular pipe is radially provided with a plurality of water suction pipes.
[0011] Furthermore, the adjustment part includes three adjustment members for connecting the two sets of seats, and a transmission rod movably connected to the adjustment members; The adjusting member comprises a supporting wheel arranged on the sleeve, an adjusting belt for connecting the supporting wheel, a transmission block arranged on the adjusting belt and sleeved on the supporting tube, and an adjusting motor connected to one of the supporting wheels; The transmission rod is movably connected to the transmission block and the adjustment seat respectively.
[0012] Furthermore, the second anti-leakage component includes a plurality of first channels connected to the inner wall of the nozzle, a second channel connected to the first channel, a chamber opened in the nozzle, a piston block located in the chamber, a plurality of piston cylinders fixedly mounted on the nozzle, and a propulsion rod connected to the output end of the piston cylinder; The propulsion rod is connected to the piston block; The chamber is connected to the second channel, there is a predetermined angle between the length direction of the first channel and the length direction of the second channel, and the angle between the direction of the alcohol sprayed from the first channel and the direction of the alcohol sprayed from the nozzle is an acute angle.
[0013] Furthermore, the support frame is provided with a detection unit and a material discharge unit in sequence according to the transport direction of the isolation plate in the length direction of the support frame; The feeding mechanism comprises a feeding unit and a loading unit; The feeding unit includes a roller conveyor, a plurality of lifting cylinders fixedly connected to the support frame, a lifting frame connected to the output ends of the lifting cylinders, a belt conveyor located on the lifting frame, and an abutment plate arranged at one end of the roller conveyor; The belt in the belt conveyor is located between adjacent rollers in the roller conveyor, and the conveying direction of the belt conveyor is perpendicular to the conveying direction of the roller conveyor.
[0014] Furthermore, the loading unit includes a conveyor belt device fixedly mounted on the support frame, a centering cylinder fixedly mounted on the support frame, a limit plate connected to the output end of the centering cylinder, an adjustment frame arranged on the support frame, two belt slides with two transport directions perpendicular to each other located on the adjustment frame, a connecting frame connected to one of the belt slides, and a suction cup arranged on the connecting frame; The first belt slide is one whose transport direction is the same as that of the conveyor belt device, and the second belt slide is one whose transport direction is perpendicular to that of the conveyor belt device.
[0015] Further, the material pulling unit includes a first screw slide arranged on the support frame, an adjusting rod connected to the first screw slide, and a clamping claw arranged on the adjusting rod; The detection unit includes two limit seats fixedly mounted on the support frame, a first transport mechanism, an ion blower and two visual detectors fixedly mounted on the support frame; The unloading unit includes a second handling mechanism fixedly mounted on the support frame, a unloading portion arranged on the support frame, a limit cylinder and a limit slide rail fixedly connected to the support frame, a displacement frame arranged at the output end of the limit cylinder, a limit frame arranged on the displacement frame, and a limit slide block arranged on the displacement frame and slidably connected to the limit slide rail; The limit seat has a predetermined slope, and a detection station is located between the two limit seats; The support frame is provided with a limiting groove for the movement of the clamping claws.
[0016] A cleaning method based on the above-mentioned cleaning device for the isolation plate comprises the following steps: S1: After the equipment is turned on, the operator places the material in the material frame, and then places the material frame on the feed unit by himself or a transport cart; S2: When the material frame is located on the feeding unit, the feeding unit is driven to place the material frame at a predetermined loading position, and then the isolation plate in the material frame is moved by the set loading unit and transported to the conveyor belt device; S3: When the isolation plate is located on the conveyor belt device, the isolation plate moves with the conveyor belt, so that one end of the isolation plate first approaches and then moves away from the cloth rolling and wiping unit, and the isolation plate is clamped by the clamping claws in the pulling unit and pulled to move in the length direction of the support frame; S4: During the material pulling process, the long and wide surfaces on the isolation plate are cleaned by the scraper assembly, and the nozzle in the cloth rolling cleaning unit can spray liquid on the cloth rolling, and then the cloth rolling and the isolation plate are moved relative to each other by the pulling of the material pulling unit, so that the cloth rolling can clean the surface of the isolation plate; S5: After the cleaning work is completed, the pulling unit can transport the isolation board to the detection unit, and then through the first transport mechanism in the detection unit, the isolation board can be transported to a predetermined detection area and the isolation board can be inspected by the visual detector; S6: Finally, the second transport mechanism in the unloading unit transports the isolation plate and places the isolation plate in a qualified frame or an unqualified frame according to the detection result of the detection unit. When the number of isolation plates in the qualified frame reaches a predetermined number, the unloading unit transports the qualified frame to a predetermined position, and the operator replaces the qualified frame containing the isolation plate with an empty qualified frame.
[0017] Beneficial effect: The present invention discloses a cleaning device and method for an isolation plate. In order to improve the cleaning rate of the isolation plate, the scraper assembly and the scrubbing assembly are coordinated in the present application. The scraper assembly is set so that the surface of the isolation plate contacts the upper scraper and the lower scraper in the scraper assembly. Then, the pulling assembly is set so that the isolation plate and the scraper assembly can be relatively displaced, so that the upper scraper and the lower scraper can complete the cleaning of the stains attached to the upper and lower surfaces of the isolation plate. The scrubbing assembly is set so that the rolled cloth in the scrubbing assembly can abut against the surface of the isolation plate, so that the dust attached to the surface of the isolation plate can be cleaned to avoid the attachment of dust. Compared with the traditional water washing method, the scrubbing method adopted in the present device can firstly reduce the consumption of the cleaning liquid. At the same time, alcohol is used in the present device, which can accelerate the volatilization speed of the cleaning liquid and avoid liquid residue. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a cleaning device for an isolation plate of the present invention; Figure 2 It is a schematic structural diagram of a feeding unit of the present invention; Figure 3 It is a schematic structural diagram of a feeding unit of the present invention; Figure 4 is a schematic diagram of a cloth-rolling scrubbing unit of the present invention; Figure 5 is a schematic diagram of a scraper assembly of the present invention; Figure 6 is a schematic diagram of the scrubbing assembly of the present invention; Figure 7 It is a schematic structural diagram of the first anti-leakage component of the present invention; Figure 8 is a schematic diagram of a first leak-proof component of the present invention; Fig. 9 It is a schematic diagram of the adjustment part of the present invention; Fig.10 is a schematic diagram of a second anti-leakage assembly of the present invention; Fig.11 It is a schematic diagram of a material discharging unit of the present invention; Fig.12 yes Figure 2 Schematic diagram of part A in the middle.
[0019] Figure numerals: 1, support frame; 2, feeding unit; 21, roller conveyor; 22, belt conveyor; 23, transplanting cylinder; 24, lifting frame; 25, abutment plate; 3, feeding unit; 31, conveyor belt device; 32, adjustment frame; 33, first belt slide; 34, second belt slide; 35, suction cup; 36, centering cylinder; 37, limit plate; 38, connecting frame; 4, cloth rolling and wiping unit; 41, scraper assembly; 411, Upper guide plate; 412, lower guide plate; 413, mounting plate; 414, scraper cylinder; 415, upper scraper; 416, lower scraper; 417, adsorption cover; 418, negative pressure machine; 42, scrubbing assembly; 421, first regulating cylinder; 422, lifting seat; 423, winding roller; 424, guide roller; 425, support roller; 426, pressing plate; 427, second regulating cylinder; 428, winding motor; 43, regulating frame; 44, Nozzle; 45, first anti-leakage component; 451, sleeve; 452, adjustment part; 453, adjustment seat; 454, first connecting pipe; 455, ring pipe; 456, support pipe; 4521, adjustment motor; 4522, support wheel; 4523, adjustment belt; 4524, transmission block; 4525, transmission rod; 46, second anti-leakage component; 461, piston cylinder; 462, propulsion rod; 463, chamber; 464, piston block; 465. First channel; 466. Second channel; 5. Pulling unit; 51. First screw slide; 52. Adjusting rod; 53. Clamping claw; 6. Detection unit; 61. Limit seat; 62. Visual detector; 63. Ion blower; 64. First conveying mechanism; 7. Unloading unit; 71. Second conveying mechanism; 72. Unloading part; 73. Limit cylinder; 74. Displacement rack; 75. Limit slide rail; 76. Limit slider; 77. Limit rack. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0023] The present invention discloses a cleaning device and method for a partition plate, referring to Figure 1-Figure 12 ,include: A support frame 1 and a feeding mechanism arranged on the support frame 1; a pulling unit 5, located on the support frame 1, used to pull the isolation plate to move in the length direction of the support frame 1; a cloth rolling scrubbing unit 4, located between the feeding mechanism and the pulling unit 5, and the isolation plate is pulled to move by the pulling unit 5, so that a relative displacement occurs between the isolation plate and the cloth rolling scrubbing unit 4, so that the cloth in the cloth rolling scrubbing unit 4 cleans the surface of the isolation plate; the cloth rolling scrubbing unit 4 includes a scrubbing assembly 42, an adjusting frame 43, a nozzle 44, a scraper assembly 41 and a leak-proof unit; the scrubbing assembly 42 adjusts the contact area between the cloth rolling and the isolation plate so that the cloth rolling cleans the isolation plate; the nozzle 44 is used for spraying liquid; the adjusting frame 43 is arranged on the scrubbing assembly 42 and connected to the nozzle 44 so that the axis of the nozzle 44 and the plane of the isolation plate present a predetermined inclination angle; the scraper assembly 41 is connected to the support frame 1 and used to The dirt on the surface is scraped off and collected; the leak-proof unit is arranged on the nozzle 44, and is used to absorb the liquid remaining at the water outlet of the nozzle 44; through the scraper assembly 41, the surface of the isolation plate is brought into contact with the upper scraper 415 and the lower scraper 416 in the scraper assembly 41, and then the pulling assembly is used to make the isolation plate and the scraper assembly 41 relatively displaced, so that the upper scraper 415 and the lower scraper 416 can complete the cleaning work of the stains attached to the upper and lower surfaces of the isolation plate, and through the scrubbing assembly 42, the rolled cloth in the scrubbing assembly 42 can be in contact with the surface of the isolation plate, and then the dust attached to the surface of the isolation plate can be cleaned to avoid the adhesion of dust. Compared with the traditional water washing method, the scrubbing method adopted in the present device can firstly reduce the consumption of cleaning liquid. At the same time, alcohol is used in the present device, which can accelerate the evaporation speed of the cleaning liquid and avoid liquid residue.
[0024] The scraper assembly 41 includes two mounting plates 413 and a lower scraper 416 fixedly mounted on the support frame 1, a scraper cylinder 414 disposed on the mounting plate 413, an upper scraper 415 connected to the output end of the scraper cylinder 414, an adsorption cover 417 located on the support frame 1 and below the lower scraper 416, a negative pressure machine 418 connected to the adsorption cover 417 via a mounting pipe, and an upper guide plate 411 and a lower guide plate 412 respectively disposed on the upper scraper 415 and the lower scraper 416; there is a gap between the upper scraper 415 and the lower scraper 416 for the isolation plate to pass through; The upper scraper 415 is a concave structure, and the lower scraper 416 is adapted to the upper scraper 415; along the transportation direction of the isolation plate, the upper guide plate 411 gradually approaches the isolation plate; a U-shaped groove is provided on the lower guide plate 412, and the conveyor belt device 31 is located in the U-shaped groove; through the setting of the upper guide plate 411, the isolation plate can be limited to avoid excessive deformation, which may cause damage to the isolation plate when the scraper is working, and through the cooperation of the setting of the adsorption hood 417 and the negative pressure machine 418, the scraped dust can be adsorbed and recovered to avoid dust escape and excessive dust concentration in the workplace.
[0025] The scrubbing assembly 42 includes two first regulating cylinders 421 arranged on the upper and lower sides of the upper guide plate 411, a lifting seat 422 connected to the output end of the first regulating cylinder 421, two winding rollers 423, two guide rollers 424 and two support rollers 425 symmetrically arranged on the lifting seat 422 in the direction close to the isolation plate, a second regulating cylinder 427 fixedly installed on the lifting seat 422, a pressing plate 426 connected to the output end of the second regulating cylinder 427, and two winding motors 428 symmetrically arranged on the lifting seat 422; The winding motor 428 is connected to the winding roller 423 by belt transmission, and the cloth roll is set on one of the winding rollers 423, and then the free end of the cloth roll is successively abutted against the guide roller 424, the support roller 425, the pressure plate 426, the other support roller 425, and the other guide roller 424, and then is located on the other winding roller 423; when working, the movement of the first regulating cylinder 421 can push the two lifting seats 422 closer to each other, adjust the distance between the pressure plates 426, so that the cloth roll on the pressure plate 426 can abut against the isolation plate, and then the separation plate and the cloth roll are pulled by the provided pulling device. Relative displacement occurs, so that the cloth can clean the surface of the isolation plate. At the same time, through the provision of the winding roller 423, the guide roller 424 and the supporting roller 425, and by adjusting the cylinder to drive the pressure plate 426 to move, adjusting the position of the pressure plate 426 can not only support the cloth, but also adjust the tension of the cloth, so that it can apply a certain pressure to the surface of the isolation plate to ensure the smooth progress of the scrubbing work. Through the movement of the winding motor 428, the cloth can be wound up, so that the unscrubbed area of the cloth can abut against the isolation plate, completing the cleaning work of the isolation plate.
[0026] The anti-leakage unit includes a first anti-leakage component 45 and a second anti-leakage component 46; wherein the second anti-leakage component 46 includes a plurality of first channels 465 connected to the inner wall of the nozzle 44, a second channel 466 connected to the first channel 465, a chamber 463 opened in the nozzle 44, a piston block 464 located in the chamber 463, a plurality of piston cylinders 461 fixedly mounted on the nozzle 44, and a propulsion rod 462 connected to the output end of the piston cylinder 461; the propulsion rod 462 is connected to the piston block 464; the chamber 463 is connected to the second channel 466, and there is a predetermined angle between the length direction of the first channel 465 and the length direction of the second channel 466, and the angle between the direction of the alcohol sprayed from the first channel 465 and the direction of the alcohol sprayed from the nozzle 44 is an acute angle; since the wiping liquid in the device is alcohol, which has the characteristics of being volatile and ignitable, it is necessary to control the injection amount of the nozzle 44, and in order to avoid alcohol residue Although a leak-proof nozzle can be used on the nozzle 44, there will still be alcohol residue at the water outlet. Therefore, in order to prevent alcohol from dripping from the nozzle 44, the piston cylinder 461 is set to work at this time, so that the alcohol remaining in the nozzle 44 can be collected in the chamber 463, and the angle between the direction of the alcohol sprayed in the first channel 465 and the direction of the alcohol sprayed from the nozzle 44 is an acute angle, so that when the nozzle 44 is working normally, the alcohol can be prevented from directly impacting the first channel 465, and too much alcohol can be avoided in the first channel 465. At the same time, the alcohol can be prevented from impacting the first channel 465, resulting in displacement of the piston cylinder 461, which can easily cause damage to the piston cylinder 461. If the angle between the two is an acute angle, the impact of alcohol can be reduced. At the same time, since the alcohol has a certain flow rate, the piston block 464 can block the second channel 466, thereby preventing alcohol from entering the second channel 466. Due to the pressure relationship, the amount of liquid entering the first channel 465 is also very small.
[0027] In a further embodiment, the above-mentioned structure can achieve anti-drip situation, but in the process of liquid spraying, in order to reduce the dripping of liquid, the position of the adjustment frame 43 is adjusted, so that the nozzle 44 is tilted upward, and the residual liquid can be retained in the nozzle 44 to prevent it from dripping. Although this method can reduce dripping, if the second anti-leakage component 46 is used for anti-leakage work, only part of the second anti-leakage component 46 will work, and since the space of the chamber 463 is fixed, when the residual liquid is greater than the amount of liquid that the chamber 463 can accommodate, it will still cause liquid leakage. Therefore, a first anti-leakage component 45 is provided in this device.
[0028] In order to solve the above problems, the present device is provided with a first leak-proof component 45, which includes two sleeves 451 arranged on the nozzle 44, a support tube 456 for connecting the two sleeves 451, an adjusting portion 452 arranged on the sleeve 451, an adjusting seat 453 movably connected to the adjusting portion 452 and sleeved on the nozzle 44, a first connecting pipe 454 evenly arranged on the adjusting seat 453, and an annular tube 455 for connecting the first connecting pipe 454; a negative pressure device is also provided on the adjusting seat 453, and a connecting cavity opened in the adjusting seat 453 and used to connect the first connecting pipe 454, and the negative pressure device is connected to the connecting cavity; wherein a plurality of water suction pipes are radially provided on the annular tube 455; the adjusting portion 452 includes three adjusting members for connecting the two sleeves 451, and a transmission rod 4525 movably connected to the adjusting member; the adjusting member includes a device A support wheel 4522 is arranged on the sleeve 451, an adjusting belt 4523 for connecting the support wheel 4522, a transmission block 4524 is arranged on the adjusting belt 4523 and sleeved on the support tube 456, and an adjusting motor 4521 connected to one of the support wheels 4522; the transmission rod 4525 is movably connected to the transmission block 4524 and the adjusting seat 453 respectively; therefore, through the movement of the arranged adjusting portion 452, the distance between the water outlet of the nozzle 44 and the center of the circle of the positive projection of the annular tube 455 can be adjusted, so that the suction pipe on the annular tube 455 can contact with the residual liquid. Due to the eccentric structure used, more suction pipes can contact with the residual liquid in the inclined nozzle 44. At the same time, the annular tube 455, the first connecting pipe 454 and the connecting cavity are all connected and can be used to store the residual liquid to avoid excessive residual liquid, which may cause leakage of the nozzle 44.
[0029] The support frame 1 is provided with a detection unit 6 and a discharge unit 7 in sequence according to the transport direction of the isolation plate in the length direction of the support frame 1; wherein the feeding mechanism includes a feeding unit 2 and a loading unit 3; the feeding unit 2 includes a roller conveyor, a plurality of lifting cylinders fixedly connected to the support frame 1, a lifting frame 24 connected to the output end of the lifting cylinder, a belt conveyor 22 located on the lifting frame 24, and an abutment plate 25 arranged at one end of the roller conveyor 21; wherein the belt in the belt conveyor 22 is located between adjacent rollers in the roller conveyor, and the transport direction of the belt conveyor 22 is perpendicular to the transport direction of the roller conveyor; through the set feeding mechanism, the loading and unloading of the isolation plate can be completed.
[0030] The loading unit 3 includes a conveyor belt device 31 fixedly mounted on the support frame 1, a centering cylinder 36 fixedly mounted on the support frame 1, a limit plate 37 connected to the output end of the centering cylinder 36, an adjustment frame 32 arranged on the support frame 1, two belt slides with two transport directions perpendicular to each other located on the adjustment frame 32, a connecting frame 38 connected to one of the belt slides, and a suction cup 35 arranged on the connecting frame 38; a first belt slide 33 is a belt slide with the same transport direction as the conveyor belt device 31, and the other belt slide with the same transport direction as the output is a first belt slide 33. The second belt slide 34 is perpendicular to the transport direction of the belt conveyor device 31; wherein, the conveyor belt device 31 is a prior art, and the conveyor belt device 31 is a belt transport device, wherein the suction cup 35 is connected to the negative pressure pump through a pipeline, so as to complete the adsorption of the isolation plate, and then the position of the isolation plate is adjusted by the cooperation between the two belt slides; the belt slide is a prior art, and the driving wheel is driven by a motor, and the rotating driving wheel drives the belt to move, so that the position of another belt slide or the connecting frame 38 is adjusted by the slider set on the belt, so as to adjust the position of the suction cup 35.
[0031] The pulling unit 5 includes a first screw slide 51 arranged on the support frame 1, an adjusting rod 52 connected to the first screw slide 51, and a clamp 53 arranged on the adjusting rod 52; the detection unit 6 includes two limit seats 61 fixedly installed on the support frame 1, a first conveying mechanism 64 fixedly installed on the support frame 1, an ion blower 63 and two visual detectors 62; the limit seat 61 has a predetermined slope, and the detection station is between the two limit seats 61; the support frame 1 is provided with a limit groove for the movement of the clamp 53; the unloading part 72 has the same structure as the feeding unit 2; in the orthographic projection direction of the present invention, there are overlapping areas between the first conveying mechanism 64 and the second conveying mechanism 71 and the first screw slide 51, thereby ensuring that the isolation plate can run smoothly to the next area; glass is also provided at the detection work place, and the isolation plate is located on the glass during detection.
[0032] The unloading unit 7 includes a second conveying mechanism 71 fixedly mounted on the support frame 1, a unloading portion 72 arranged on the support frame 1, a limit cylinder 73 and a limit slide rail 75 fixedly connected to the support frame 1, a displacement frame 74 arranged at the output end of the limit cylinder 73, a limit frame 77 arranged on the displacement frame 74, and a limit slide block 76 arranged on the displacement frame 74 and slidably connected to the limit slide rail 75; through the setting of the limit frame 77, when the empty material frame is located in the unloading area of the isolation plate, the limit frame 77 can be located in the material frame, which can play a role in limiting the isolation plate and avoid the isolation plate from being randomly distributed in the material frame.
[0033] In a further embodiment, the first transport mechanism 64 and the second transport mechanism 71 are the same, and both include a linear slide and a negative pressure plate disposed on the linear slide.
[0034] In a further embodiment, the loading unit 3 also includes an ultrasonic sensor and an optical fiber sensor. The ultrasonic sensor is arranged to probe downward to determine the distance between the initial isolation plate and the suction cup 35, and the optical fiber sensor is arranged to sense whether there is an isolation plate in the material frame. At the same time, the ultrasonic sensor only needs to be started each time the loading unit 3 takes the isolation plate in the same material frame for the first time. When taking the remaining isolation plates, the moving distance of the suction cup 35 is set to the distance measured by the initial ultrasonic sensor minus the number of isolation plates transported multiplied by the thickness of the isolation plates; the conveyor belt device 31 is also provided with a limit bar, and the limit bar is located on both sides of the conveyor belt device 31; the liquid in this article is alcohol; the isolation plate is a flexible structure with a predetermined deformation ability.
[0035] The cleaning method based on the cleaning device for the isolation plate comprises the following steps: S1: After the equipment is turned on, the operator places the material in the material frame, and then places the material frame on the feed unit 2 by himself or a transport cart; S2: When the material frame is located on the feeding unit 2, the feeding unit 2 is driven to place the material frame at a predetermined loading position, and then the loading unit 3 is used to move the isolation plate in the material frame and transport it to the conveyor belt device 31; S3: When the isolation plate is located on the conveyor belt device 31, the isolation plate moves with the conveyor belt, so that one end of the isolation plate first approaches and then moves away from the cloth rolling and wiping unit 4, and the isolation plate is clamped by the clamping claw 53 in the pulling unit 5 and pulled to move in the length direction of the support frame 1; S4: During the material pulling process, the scraper assembly 41 is provided to clean the long and wide surfaces on the isolation plate, and the nozzle 44 in the cloth-rolling scrubbing unit 4 can spray liquid on the cloth-rolling, and then the cloth-rolling unit 5 is pulled to make the cloth-rolling and the isolation plate move relative to each other, so that the cloth-rolling can clean the surface of the isolation plate; S5: After the cleaning work is completed, the pulling unit 5 can transport the isolation board to the detection unit 6, and then through the first transport mechanism 64 in the detection unit 6, the isolation board can be transported to a predetermined detection area and inspected by the visual detector 62; S6: Finally, the second conveying mechanism 71 in the unloading unit 7 conveys the isolation plate and places the isolation plate in the qualified frame or the unqualified frame according to the detection result of the detection unit 6. When the number of isolation plates in the qualified frame reaches a predetermined number, the unloading unit 7 conveys the qualified frame to a predetermined position, and the operator replaces the qualified frame containing the isolation plate with an empty qualified frame.
[0036] Working principle description: First, the equipment is turned on, and then the operator places the material in the material frame, and then places the material frame on the feeding unit 2 by carrying it by himself or using a transport cart, and then the roller conveyor 21 starts to work, and the moving roller conveyor 21 can drive the material frame to start moving, thereby changing the position of the material frame on the roller conveyor 21. When it is located at the predetermined loading position, the loading unit 3 can complete its loading work. As the loading unit 3 works, the number of isolation plates in the material frame will gradually decrease. When the number of materials in the material frame is 0, the transplanting cylinder 23 starts to work, and the moving transplanting cylinder 23 can drive the lifting frame 24 to start working, thereby raising the height of the lifting frame 24 so that it can be higher than the plane where the roller conveyor 21 is located to complete the lifting of the material frame, and then the belt conveyor 22 starts to work, so that the material frame can move on the belt conveyor 22 to complete the transportation of the empty material frame; When the feeding unit 3 starts to work, the second belt slide 34 starts to work, and the moving second belt slide 34 can drive the connecting frame 38 to start moving, and adjust the position of the connecting frame 38 in the height direction of the support frame 1 so that the suction cup 35 can extend into the material frame, and then the suction cup 35 is used to adsorb the isolation plate by setting a negative pressure pump, and then the second belt slide 34 moves in the opposite direction, so that the isolation plate can be lifted to a predetermined height, and then the first belt slide 33 starts to work, so that the isolation plate can move to the conveyor belt device 31, and then the isolation plate can be placed on the conveyor belt device 31 with the cooperation of the second belt slide 34 and the suction cup 35, and then the centering cylinder 36 starts to work, and adjusts the position of the limit plate 37 in the width direction of the conveyor belt device 31 to complete the centering work of the isolation plate; When the isolation plate is located on the conveyor belt device 31, the moving conveyor belt device 31 can drive the isolation plate to move, so that one end of the isolation plate passes through the cloth rolling and wiping unit 4, and then the material pulling unit 5 starts to work, wherein the first screw slide 51 in the material pulling unit 5 can drive the adjustment rod 52 to move, adjust the position of the clamping claw 53, and then the clamping claw 53 completes the clamping work of the isolation plate, and by changing the position of the adjustment rod 52 on the first screw slide 51, the isolation plate is pulled through the cloth rolling and wiping unit 4; Before the isolation plate passes through the cloth-rolling scrubbing unit 4, the isolation plate first passes through the scraper assembly 41, and the scraper cylinder 414 starts to work. The moving scraper cylinder 414 can adjust the gap between the upper scraper 415 and the lower scraper 416, so as to facilitate the passage of isolation plates of different thicknesses, and the impurities attached to the isolation plate are cleaned by the upper scraper 415 and the lower scraper 416, and the dust can be collected by the negative pressure machine 418; Then, when the isolation plate passes in front of the cloth-rolling scrubbing unit 4, the nozzle 44 can spray alcohol on the cloth-rolling to make the cloth-rolling wet, and then the first regulating cylinder 421 starts to work, and adjusts the gap between the two scrubbing components 42, so that the cloth-rolling abuts against the isolation plate, and the scrubbing work on the isolation plate is completed. After the same area of the cloth-rolling has completed the scrubbing work for many times, the rewinding motor 428 starts to work, and the cloth-rolling is completed, so that the unscrubbed area on the cloth-rolling can be located on the pressing plate 426, and then the isolation plate can be scrubbed again; During the cleaning process, when the cloth needs to be replaced or when the nozzle 44 needs to stop spraying liquid after spraying a certain amount of liquid, the valve on the nozzle 44 can be closed to stop the liquid from being sprayed from the valve, and then the piston cylinder 461 starts to work, and the moving piston cylinder 461 can drive the propulsion rod 462 to move, thereby driving the piston block 464 to move in the chamber 463, so as to absorb the liquid remaining in the nozzle 44, and allow the liquid to enter along the first channel 465 and the second channel 466 and be retained in the chamber 463, thereby completing the absorption of the residual liquid in the nozzle 44 and avoiding liquid leakage; When the nozzle 44 is tilted, the adjusting motor 4521 starts to work, and the moving adjusting motor 4521 can drive the supporting wheel 4522 connected thereto to rotate, so that the adjusting belt 4523 is in a moving state, and the moving adjusting belt 4523 can drive the transmission block 4524 to move on the supporting tube 456. Since the transmission rod 4525 is movably connected to the transmission block 4524 and the adjusting seat 453 respectively, and the adjusting motors 4521 do not interfere with each other, the position of the ring tube 455 on the nozzle 44 can be adjusted, so that the nozzle 44 There is a predetermined distance between the water outlet and the center of the positive projection of the annular tube 455, so that the distance between the water outlet of the nozzle 44 and the center of the positive projection of the annular tube 455 can be adjusted, so that the water suction pipe on the annular tube 455 can contact with the residual liquid. Due to the eccentric structure used, more water suction pipes can contact with the residual liquid in the inclined nozzle 44. At the same time, the annular tube 455, the first connecting pipe 454 and the connecting cavity are all connected and can be used to store the residual liquid, so as to avoid excessive residual liquid and leakage of the nozzle 44; After the cleaning of the isolation plate is completed, the pulling unit 5 can move the isolation plate to the detection unit 6, and then through the first transport mechanism 64 in the detection unit 6, the isolation plate can be moved to a predetermined detection area and detected by the visual detector 62; Finally, the second transport mechanism 71 in the unloading unit 7 transports the isolation plate and places the isolation plate in the qualified frame or the unqualified frame according to the detection result of the detection unit 6. When the number of isolation plates in the qualified frame reaches a predetermined number, the unloading unit 7 transports the qualified frame to a predetermined position, and the operator replaces the qualified frame containing the isolation plate with an empty qualified frame to complete the cleaning of the isolation plate.
[0037] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. A cleaning device for a partition plate, characterized in that: include: A support frame (1), and a feeding mechanism arranged on the support frame (1); A material pulling unit (5), located on the support frame (1), and used to pull the isolation plate to move in the length direction of the support frame (1); The cloth-rolling scrubbing unit (4) is located between the feeding mechanism and the material-pulling unit (5), and the isolation plate is pulled by the material-pulling unit (5) to move, so that a relative displacement occurs between the isolation plate and the cloth-rolling scrubbing unit (4), so that the cloth in the cloth-rolling scrubbing unit (4) cleans the surface of the isolation plate; The cloth rolling scrubbing unit (4) comprises a scrubbing assembly (42), an adjustment frame (43), a nozzle (44), a scraper assembly (41) and a leak-proof unit; The scrubbing assembly (42) adjusts the contact area between the rolled cloth and the isolation plate so that the rolled cloth cleans the isolation plate; A spray head (44) for spraying liquid; An adjustment frame (43) is arranged on the scrubbing assembly (42) and connected to the spray head (44) so that the axis of the spray head (44) and the plane of the isolation plate present a predetermined inclination angle; A scraper assembly (41) connected to the support frame (1) and used to scrape and collect dirt on the surface of the isolation plate; The anti-leakage unit is arranged on the nozzle (44) and is used to absorb the liquid remaining at the water outlet of the nozzle (44).
2. A cleaning device for an isolation plate according to claim 1, characterized in that: The scraper assembly (41) comprises two mounting plates (413) and a lower scraper (416) fixedly mounted on the support frame (1), a scraper cylinder (414) disposed on the mounting plate (413), an upper scraper (415) connected to the output end of the scraper cylinder (414), an adsorption hood (417) located on the support frame (1) and below the lower scraper (416), a negative pressure machine (418) connected to the adsorption hood (417) via a mounting pipe, and an upper guide plate (411) and a lower guide plate (412) disposed on the upper scraper (415) and the lower scraper (416), respectively. There is a gap between the upper scraper (415) and the lower scraper (416) for the isolation plate to pass through; The upper scraper (415) is a concave-shaped structure, and the lower scraper (416) is adapted to fit the upper scraper (415).
3. A cleaning device for a partition plate according to claim 2, characterized in that: The scrubbing assembly (42) comprises two first regulating cylinders (421) arranged on the upper and lower sides of the upper guide plate (411), a lifting seat (422) connected to the output end of the first regulating cylinder (421), two winding rollers (423), two guide rollers (424) and two support rollers (425) symmetrically arranged on the lifting seat (422) in a direction close to the isolation plate, a second regulating cylinder (427) fixedly mounted on the lifting seat (422), a pressing plate (426) connected to the output end of the second regulating cylinder (427), and two winding motors (428) symmetrically arranged on the lifting seat (422); The winding motor (428) is connected to the winding rollers (423) by means of a belt drive, the cloth roll is sleeved on one of the winding rollers (423), and then the free end of the cloth roll abuts against the guide roller (424), the support roller (425), the pressure plate (426), the other support roller (425), and the other guide roller (424) in sequence, and then is located on the other winding roller (423).
4. A cleaning device for a partition plate according to claim 1, characterized in that: The anti-leakage unit comprises a first anti-leakage component (45) and a second anti-leakage component (46); The first anti-leakage component (45) comprises two sleeves (451) arranged on the nozzle (44), a support pipe (456) for connecting the two sleeves (451), an adjustment portion (452) arranged on the sleeve (451), an adjustment seat (453) movably connected to the adjustment portion (452) and sleeved on the nozzle (44), first connecting pipes (454) evenly arranged on the adjusting seat (453), and a ring pipe (455) for connecting the first connecting pipe (454); The adjustment seat (453) is also provided with a negative pressure device, and a communication cavity opened in the adjustment seat (453) and used for connecting to the first connection pipe (454), the negative pressure device being connected to the communication cavity; The annular tube (455) is provided with a plurality of water suction pipes in the radial direction.
5. A cleaning device for a partition plate according to claim 4, characterized in that: The adjusting portion (452) comprises three adjusting members for connecting the two sets of seats (451), and a transmission rod (4525) movably connected to the adjusting members; The adjusting member comprises a supporting wheel (4522) arranged on the sleeve (451), an adjusting belt (4523) used to connect the supporting wheel (4522), a transmission block (4524) arranged on the adjusting belt (4523) and sleeved on the supporting tube (456), and an adjusting motor (4521) connected to one of the supporting wheels (4522); The transmission rod (4525) is movably connected to the transmission block (4524) and the adjustment seat (453) respectively.
6. A cleaning device for a partition plate according to claim 5, characterized in that: The second anti-leakage component (46) comprises a plurality of first channels (465) in communication with the inner wall of the nozzle (44), a second channel (466) in communication with the first channel (465), a chamber (463) provided in the nozzle (44), a piston block (464) located in the chamber (463), a plurality of piston cylinders (461) fixedly mounted on the nozzle (44), and a propulsion rod (462) connected to the output end of the piston cylinder (461); The propulsion rod (462) is connected to the piston block (464); The chamber (463) is connected to the second channel (466), and there is a predetermined angle between the length direction of the first channel (465) and the length direction of the second channel (466), and the angle between the direction of the alcohol sprayed from the first channel (465) and the direction of the alcohol sprayed from the nozzle (44) is an acute angle.
7. A cleaning device for a partition plate according to claim 1, characterized in that: The support frame (1) is provided with a detection unit (6) and a material discharge unit (7) in sequence according to the transport direction of the isolation plate in the length direction of the support frame (1); The feeding mechanism comprises a feeding unit (2) and a loading unit (3); The feeding unit (2) comprises a roller conveyor, a plurality of lifting cylinders fixedly connected to the support frame (1), a lifting frame (24) connected to the output ends of the lifting cylinders, a belt conveyor (22) located on the lifting frame (24), and an abutment plate (25) arranged at one end of the roller conveyor (21); The belt in the belt conveyor (22) is located between adjacent rollers in the roller conveyor, and the conveying direction of the belt conveyor (22) is perpendicular to the conveying direction of the roller conveyor.
8. A cleaning device for a partition plate according to claim 7, characterized in that: The loading unit (3) comprises a conveyor belt device (31) fixedly mounted on the support frame (1), a centering cylinder (36) fixedly mounted on the support frame (1), a limit plate (37) connected to the output end of the centering cylinder (36), an adjustment frame (32) arranged on the support frame (1), two belt slides located on the adjustment frame (32) with two transport directions perpendicular to each other, a connecting frame (38) connected to one of the belt slides, and a suction cup (35) arranged on the connecting frame (38); One of the belt slides whose transport direction is the same as the transport direction of the conveyor belt device (31) is a first belt slide (33), and the other belt slide whose transport direction is perpendicular to the transport direction of the conveyor belt device (31) is a second belt slide (34).
9. A cleaning device for a partition plate according to claim 7, characterized in that: The material pulling unit (5) comprises a first screw slide (51) arranged on the support frame (1), an adjustment rod (52) connected to the first screw slide (51), and a clamping claw (53) arranged on the adjustment rod (52); The detection unit (6) comprises two limit seats (61) fixedly mounted on the support frame (1), a first transport mechanism (64) fixedly mounted on the support frame (1), an ion blower (63) and two visual detectors (62); The unloading unit (7) comprises a second transport mechanism (71) fixedly mounted on the support frame (1), a unloading portion (72) arranged on the support frame (1), a limit cylinder (73) and a limit slide rail (75) fixedly connected to the support frame (1), a displacement frame (74) arranged at the output end of the limit cylinder (73), a limit frame (77) arranged on the displacement frame (74), and a limit slide rail (76) arranged on the displacement frame (74) and slidably connected to the limit slide rail (75); The limit seats (61) have a predetermined slope, and a detection station is located between the two limit seats (61); The support frame (1) is provided with a limiting groove for the clamping claw (53) to move.
10. A cleaning method for a separator according to any one of claims 1 to 9, characterized in that: The steps include: S1: After the equipment is turned on, the operator places the material in the material frame, and then places the material frame on the feed unit (2) by himself or a transport cart; S2: When the material frame is located on the feeding unit (2), the feeding unit (2) is driven to locate the material frame at a predetermined loading position, and then the isolation plate in the material frame is moved by the provided loading unit (3) and transported to the conveyor belt device (31); S3: When the isolation plate is located on the conveyor belt device (31), the isolation plate moves along with the conveyor belt, so that one end of the isolation plate first approaches and then moves away from the cloth rolling and wiping unit (4), and the isolation plate is clamped by the clamping claw (53) in the material pulling unit (5) and pulled to move in the length direction of the support frame (1); S4: During the material pulling process, the long and wide surfaces on the isolation plate are cleaned by the provided scraper assembly (41), and the spray head (44) in the cloth rolling scrubbing unit (4) is enabled to spray liquid on the cloth rolling, and then the cloth rolling and the isolation plate are pulled relative to each other by the material pulling unit (5), so that the cloth rolling can clean the surface of the isolation plate; S5: After the cleaning work is completed, the pulling unit (5) can transport the isolation board to the detection unit (6), and then through the first transport mechanism (64) in the detection unit (6), the isolation board can be transported to a predetermined detection area and inspected by the visual detector (62); S6: Finally, the second transport mechanism (71) in the unloading unit (7) transports the isolation plate and places the isolation plate in a qualified frame or an unqualified frame according to the detection result of the detection unit (6). When the number of isolation plates in the qualified frame reaches a predetermined number, the unloading unit (7) transports the qualified frame to a predetermined position, and the operator replaces the qualified frame containing the isolation plate with an empty qualified frame.
Citation Information
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