High-performance compression type PCD corn milling cutter

By adopting a locking cone sleeve, butt rod and tool head rotation structure in PCD corn milling cutter, the problem of not easy to adjust and replace the tool head in the prior art is solved, and efficient processing and waste discharge are achieved, and convenient tooling is achieved. Head replacement and stable processing effect.

CN119457216AActive Publication Date: 2025-02-18HEI CHOW PRECISION TOOLS CO LTD
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Patent Information

Application Number
CN202411957511.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-18
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

The existing high-precision PCD corn milling cutters are not easy to adjust the stroke according to needs when used, and they are not easy to replace different cutting heads, which is not easy to use.

Method used

A high-performance compressed PCD corn milling cutter is designed, using a rotating structure of locking cone sleeve, butt rod and cutting head, which discharges waste chips through the guide groove, improves the deformation resistance of the milling edge, and adjusts the cylinder and misalignment. The port enables position adjustment and replacement of the docking rod and the cutting head.

Benefits of technology

It realizes efficient processing of workpieces, convenient discharge of waste chips, improves stability of milling edges, and is easy to adjust and replace the tool head according to needs, improving the stability and cooling effect of the processing equipment.

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Abstract

The invention discloses a high-performance compression type PCD corn milling cutter, and particularly relates to the technical field of milling cutters, the high-performance compression type PCD corn milling cutter comprises a reinforcing supporting handle, a connecting assembly is arranged on the reinforcing supporting handle, the connecting assembly comprises an extension body arranged at one end of the reinforcing supporting handle, and a limiting ring is fixedly arranged at one end of the extension body; scraps generated during machining can be discharged through the guide groove, the scraps are prevented from being gathered together, machining treatment can be easily conducted on different depths, the mode of clamping the butt-joint rods is loosened through the locking taper sleeve, different types of butt-joint rods and tool bits can be easily replaced, the machining efficiency is improved, the machining cost is reduced, and the machining efficiency is improved. And due to the drainage holes, when heat dissipation water flow is externally connected to the reinforcing supporting handle, the water flow can be injected into the reinforcing supporting handle to be drained through the drainage holes, and synchronous cooling of the workpiece and the tool bit and chipping splashing prevention are achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of milling cutters, and more particularly to a high-performance compression PCD corn milling cutter. Background Art

[0002] Corn milling cutter is also called corn cob milling cutter. Its shape is that multiple blades are distributed on the cutter body, similar to corn. Corn milling cutter is mainly used for milling contours. It is a commonly used tool in rough milling. It has the advantages of excellent cutting performance and high processing efficiency. Therefore, it is widely used in rough or semi-finishing of mechanical parts such as blades, molds, holes and slots.

[0003] Among them, the patent with announcement number CN112916929A discloses a high-precision PCD corn milling cutter, including a shank and a cutter body, the cutter body is fixedly connected to the shank, and the cutter body has more than two spiral cutting groups distributed circumferentially from the end away from the shank to the middle of the cutter body, each cutting group includes more than two cutter seats, each cutter seat is fixedly connected with a blade, and multiple blades in each cutting group are arranged in sequence at a certain spiral angle along the axial direction; a blade arranged at the front end of each cutting group protrudes from the front end face of the cutter body, and the outer corners of its cutting edge are provided with round chamfers; the cutting trajectories between two adjacent blades in each cutting group have overlapping parts.

[0004] When this structure is in use, it has excellent strength, hardness and wear resistance by adopting PCD blades and blade arrangement design. However, this structure is not easy to adjust the stroke appropriately according to needs when in use, which can easily cause limitations during processing, and it is not easy to replace different cutter heads according to needs, which is not convenient when in use. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high-performance compression PCD corn milling cutter, aiming to solve the problems raised in the above-mentioned background technology.

[0006] A high-performance compression PCD corn milling cutter, comprising a reinforced support handle, on which a connecting assembly is arranged; the connecting assembly comprises an extension body arranged at one end of the reinforced support handle, a limit ring is fixedly arranged at one end of the extension body, a position-adjustable docking rod is slidably connected to the limit ring, and a cutter head is fixedly arranged at one end of the docking rod; a plurality of material guide grooves are distributed on the outer side of the cutter head, and a supporting boss is fixedly arranged on one side of the inner wall of each of the material guide grooves, and a milling blade is arranged at one end of a plurality of the supporting bosses; a locking cone sleeve is provided for the sliding connection of the reinforced support handle, a slip ring is provided at one end of the locking cone sleeve, a vertical cross-sectional shape of the locking cone sleeve is arranged to be conical, a resist cylinder is fixedly arranged in the middle part of the locking cone sleeve, one end of the resist cylinder extends to the slip ring, and the slip ring is sleeved on the docking rod and threadedly connected to the docking rod.

[0007] It can be seen that in the above technical solution, the locking cone sleeve, the docking rod and the cutter head rotate to realize the function of processing the workpiece, and the workpiece is milled by the contact between the milling blade and the workpiece, and the supporting boss improves the deformation resistance of the milling blade, provides stable support for it, and the waste chips generated during processing can be discharged through the guide groove to avoid the waste chips from gathering together. When the locking cone sleeve is not in close contact with the adjustment cylinder, the locking cone sleeve loses its limit, and then the docking rod can be adjusted on the locking cone sleeve to realize the function of adjusting the displacement stroke of the docking rod and the cutter head, which is easy to process different depths, and by loosening the clamping of the docking rod by the locking cone sleeve, it is also easy to replace different types of docking rods and cutter heads;

[0008] Optionally, in a possible embodiment, a liner is provided at one end of the abutment cylinder, the liner is located inside the locking cone sleeve, a plurality of first offset openings are provided on the upper surface of the locking cone sleeve, and each of two adjacent first offset opening brackets is provided with a second offset opening, a threaded groove is provided on the outer side of the locking cone sleeve, an adjustment cylinder is provided on the surface of the locking cone sleeve, the adjustment cylinder is located in the reinforced support handle, and a limiting cavity matching the adjustment cylinder is provided in the reinforced support handle, the limiting cavity is rotatably connected to the adjustment cylinder, and a cone cavity is provided in the middle of the adjustment cylinder , the conical cavity is threadedly connected to the thread groove, the vertical cross-section of the conical cavity is set to be conical, a dislocation opening is provided on one side of the inner wall of the limiting cavity, a reinforcing swivel is rotatably connected in the dislocation opening, the reinforcing swivel is sleeved on the outside of the adjusting cylinder, one end of the reinforcing support handle is rotatably connected to a rotating handle, one end of the rotating handle extends to one end of the adjusting cylinder, a through hole is provided inside the extension body, the docking rod is located in the through hole, and a drainage hole is provided at one end of the extension body, a docking ring is sleeved on the outside of the reinforcing support handle, and a card slot is provided on the outside of the docking ring;

[0009] It can be seen that in the above technical solution, the adjusting cylinder is driven to rotate by rotating the rotating handle. When the adjusting cylinder rotates, the conical cavity and the threaded groove rub against each other, so that the locking cone sleeve is adjusted in position in the reinforced support handle by the force when the adjusting cylinder rotates, and the vertical cross-sectional shapes of the conical cavity and the locking cone sleeve are both set to be conical. When the locking cone sleeve is received in the conical cavity, the locking cone sleeve is squeezed by the inner wall of the conical cavity, which causes the locking cone sleeve to be subjected to force and deform through the second offset opening and the first offset opening, thereby realizing the function of locking the docking rod. Through the setting of the card slot and the docking ring, the stability of the reinforced support handle installed on the processing equipment is improved, and the drainage hole is convenient for the external heat dissipation water flow on the reinforced support handle. The water flow can be injected into the reinforced support handle and discharged through the drainage hole, thereby realizing the cooling of the workpiece and the tool head and avoiding the splash of debris at the same time.

[0010] Technical effects and advantages of the present invention:

[0011] 1. The present invention realizes the function of machining the workpiece by locking the taper sleeve, the docking rod and the rotation of the cutter head, and the workpiece is milled by the contact between the milling blade and the workpiece, while the supporting boss improves the anti-deformation performance of the milling blade and provides stable support for it, and the waste chips generated during machining can be discharged through the guide groove to avoid the waste chips from gathering together;

[0012] 2. When the adjusting cylinder of the present invention rotates, the conical cavity and the thread groove rub against each other, so that the locking cone sleeve is adjusted in position in the reinforced support handle by the force of the adjusting cylinder rotating, and the vertical cross-sectional shapes of the conical cavity and the locking cone sleeve are both set to be conical. When the locking cone sleeve is received in the conical cavity, the locking cone sleeve is squeezed by the inner wall of the conical cavity, which causes the locking cone sleeve to be subjected to force and deform through the second offset opening and the first offset opening, thereby realizing the function of locking the docking rod;

[0013] 3. When the locking cone sleeve is not in close contact with the adjustment tube, the locking cone sleeve loses its limit position, and then the docking rod can be adjusted on the locking cone sleeve, thereby realizing the function of adjusting the displacement stroke of the docking rod and the cutter head, making it easy to process different depths, and by loosening the clamping of the docking rod by the locking cone sleeve, it is also easy to replace different types of docking rods and cutter heads;

[0014] 4. The arrangement of the clamping groove and the docking ring of the present invention improves the stability of the reinforced support handle when installed on the processing equipment, and the drainage hole is convenient for the reinforced support handle to be connected with a heat dissipation water flow, and the water flow can be injected into the reinforced support handle and discharged through the drainage hole, thereby achieving the simultaneous cooling of the workpiece and the cutter head and preventing the splashing of debris;

[0015] To sum up, through the corresponding coordinated use of various structures, the waste chips generated during processing can be discharged through the material guide groove to avoid the waste chips from gathering together. The locking cone sleeve is squeezed by the inner wall of the cone cavity, which will cause the locking cone sleeve to be subjected to force and deform through the second offset opening and the first offset opening, thereby realizing the function of locking the docking rod. The locking cone sleeve loses its limit, and then the docking rod can be adjusted in position on the locking cone sleeve, thereby realizing the function of adjusting the displacement stroke of the docking rod and the cutter head, and is easy to process different depths. By loosening the clamping of the docking rod by the locking cone sleeve, it is also easy to replace different types of docking rods and cutter heads. The drainage hole is convenient for connecting a heat dissipation water flow to the reinforced support handle. The water flow can be injected into the reinforced support handle and discharged through the drainage hole, thereby realizing the cooling of the workpiece and the cutter head and avoiding the splash of debris at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required for use in some embodiments. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not intended to limit the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.

[0017] Figure 1 It is the front view of the overall structure of the present invention.

[0018] Figure 2 It is a side view of the overall structure of the present invention.

[0019] Figure 3 This is a schematic diagram of the locking cone sleeve of the present invention being installed in the reinforced support handle.

[0020] Figure 4 It is a stereoscopic view of the locking cone sleeve of the present invention.

[0021] Figure 5 For the present invention Figure 1 Schematic diagram of the local structure at point A in the middle.

[0022] In the figure: 1. Strengthened support handle; 2. Extension body; 3. Limiting ring; 4. Docking rod; 5. Cutter head; 6. Guide groove; 7. Support boss; 8. Milling blade; 9. Slip ring; 10. Abutment cylinder; 11. Locking cone sleeve; 12. Lining; 13. First offset opening; 14. Second offset opening; 15. Thread groove; 16. Limiting cavity; 17. Adjusting cylinder; 18. Cone cavity; 19. Offset opening; 20. Strengthened swivel; 21. Rotating handle; 22. Through hole; 23. Drainage hole; 24. Docking ring; 25. Slot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] As attached Figure 1-5The high-performance compression PCD corn milling cutter shown in the figure can discharge the waste chips generated during processing through the guide groove 6 by strengthening the connection component set on the support handle 1, so as to avoid the waste chips from gathering together. The locking cone sleeve 11 is squeezed by the inner wall of the cone cavity 18, which makes the locking cone sleeve 11 subjected to force and deformed through the second offset opening 14 and the first offset opening 13, so as to realize the function of locking the docking rod 4. The locking cone sleeve 11 loses its limit, and then the docking rod 4 can be adjusted on the locking cone sleeve 11 to realize the function of adjusting the displacement stroke of the docking rod 4 and the cutter head 5, which is easy to process different depths, and by loosening the clamping of the docking rod 4 by the locking cone sleeve 11, it is also easy to replace different types of docking rods 4 and cutter heads 5, and the drainage hole 23 is convenient for the external cooling water flow on the reinforced support handle 1, and the water flow can be injected into the reinforced support handle 1 and discharged through the drainage hole 23, so as to realize the cooling of the workpiece and the cutter head 5 and avoid the splashing of debris at the same time, and the specific structure of the component is set as follows;

[0025] The connecting assembly includes an extension body 2 arranged at one end of a reinforcing support handle 1, a limit ring 3 is fixedly arranged at one end of the extension body 2, a position-adjustable docking rod 4 is slidably connected to the limit ring 3, a cutter head 5 is fixedly arranged at one end of the docking rod 4, and the cutter head 5 is made of a carbon composite material, and the carbon composite material has the characteristics of high strength, large specific heat capacity, heat shock resistance, light weight, stable material friction coefficient, and excellent wear resistance, and the organizational structure and special physical and mechanical properties, so that the cutter head 5 brings a more significant effect in cutting the material;

[0026] A plurality of guide grooves 6 are distributed on the outside of the cutter head 5, and a support boss 7 is fixedly provided on one side of the inner wall of each guide groove 6, and a milling blade 8 is provided at one end of each of the support bosses 7;

[0027] A locking cone sleeve 11 is provided to strengthen the sliding connection of the support handle 1, a slip ring 9 is provided at one end of the locking cone sleeve 11, the vertical cross-sectional shape of the locking cone sleeve 11 is set to be conical, a resist cylinder 10 is fixedly provided in the middle of the locking cone sleeve 11, one end of the resist cylinder 10 extends to the slip ring 9, and the slip ring 9 is sleeved on the docking rod 4 and threadedly connected to the docking rod 4.

[0028] An inner liner 12 is provided at one end of the abutment cylinder 10, and the inner liner 12 is located inside the locking cone sleeve 11. A plurality of first offset openings 13 are provided on the locking cone sleeve 11, and each of the two adjacent first offset openings 13 brackets is provided with a second offset opening 14. A threaded groove 15 is provided on the outer side of the locking cone sleeve 11. An adjusting cylinder 17 is sleeved on the surface of the locking cone sleeve 11. The adjusting cylinder 17 is located in the reinforced support handle 1, and a limiting cavity 16 matching the adjusting cylinder 17 is provided in the reinforced support handle 1. The limiting cavity 16 is rotatably connected to the adjusting cylinder 17. A cone cavity 18 is provided in the middle of the adjusting cylinder 17. The cone cavity 18 It is threadedly connected to the thread groove 15, and the vertical cross-sectional shape of the conical cavity 18 is set to be conical. A dislocation opening 19 is provided on one side of the inner wall of the limiting cavity 16, and a reinforcing swivel 20 is rotatably connected in the dislocation opening 19. The reinforcing swivel 20 is sleeved on the outer side of the adjusting cylinder 17, and a rotating handle 21 is rotatably connected to one end of the reinforcing support handle 1, and one end of the rotating handle 21 extends to one end of the adjusting cylinder 17. A through hole 22 is provided inside the extension body 2, and the docking rod 4 is located in the through hole 22, and a drainage hole 23 is provided at one end of the extension body 2, and a docking ring 24 is sleeved on the outer side of the reinforcing support handle 1, and a card groove 25 is provided on the outer side of the docking ring 24.

[0029] According to the above structure, when in use, the staff installs the device on the processing equipment, and drives the docking ring 24 and the reinforcing support handle 1 to rotate through the processing equipment, and then the locking cone sleeve 11, the docking rod 4 and the cutter head 5 rotate, so as to realize the function of processing the workpiece, and the workpiece is milled through the contact between the milling blade 8 and the workpiece, and the support boss 7 improves the anti-deformation performance of the milling blade 8 and provides stable support for it, and the waste chips generated during processing can be discharged through the guide groove 6 to avoid the waste chips from gathering together;

[0030] At the same time, the adjusting cylinder 17 is driven to rotate by rotating the rotary handle 21. When the adjusting cylinder 17 rotates, the conical cavity 18 and the thread groove 15 rub against each other, so that the locking cone sleeve 11 is adjusted in position in the reinforcing support handle 1 by the force of the adjusting cylinder 17 rotating. The vertical cross-sectional shapes of the conical cavity 18 and the locking cone sleeve 11 are both set to be conical. When the locking cone sleeve 11 is received in the conical cavity 18, the locking cone sleeve 11 is squeezed by the inner wall of the conical cavity 18, which causes the locking cone sleeve 11 to be subjected to force and deform through the second offset opening 14 and the first offset opening 13, thereby realizing the function of locking the docking rod 4.

[0031] When the locking cone sleeve 11 is not in close contact with the adjustment tube 17, the locking cone sleeve 11 loses its limit position, and then the docking rod 4 can be adjusted on the locking cone sleeve 11, so as to realize the function of adjusting the displacement stroke of the docking rod 4 and the cutter head 5, and it is easy to process different depths. In addition, by loosening the clamping of the docking rod 4 by the locking cone sleeve 11, it is also easy to replace different types of docking rods 4 and cutter heads 5.

[0032] In addition, the arrangement of the card slot 25 and the docking ring 24 improves the stability of the reinforced support handle 1 when installed on the processing equipment, and the drainage hole 23 makes it convenient to connect an external cooling water flow to the reinforced support handle 1. The water flow can be injected into the reinforced support handle 1 and discharged through the drainage hole 23, thereby achieving cooling of the workpiece and the tool head 5 and avoiding splashing of debris at the same time.

[0033] Different from the prior art, the present application discloses a high-performance compression PCD corn milling cutter, in which waste chips generated during processing can be discharged through the material guide groove 6 to prevent the waste chips from gathering together, and the locking cone sleeve 11 is squeezed by the inner wall of the cone cavity 18, which causes the locking cone sleeve 11 to be stressed and deformed through the second offset opening 14 and the first offset opening 13, thereby realizing the function of locking the docking rod 4, and the locking cone sleeve 11 loses its limit, so that the docking rod 4 can be adjusted on the locking cone sleeve 11, and the function of adjusting the displacement stroke of the docking rod 4 and the cutter head 5 is realized, which is easy to process different depths, and by loosening the clamping of the docking rod 4 by the locking cone sleeve 11, it is also easy to replace different types of docking rods 4 and cutter heads 5, and the drainage hole 23 is convenient for when an external heat dissipation water flow is connected to the reinforced support handle 1, the water flow can be injected into the reinforced support handle 1 and discharged through the drainage hole 23, thereby realizing the cooling of the workpiece and the cutter head 5 and avoiding the splash of debris at the same time.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high performance compression PCD corn milling cutter, comprising a reinforced support handle (1), characterized in that: The reinforcing support handle (1) is provided with a connecting assembly; the connecting assembly comprises an extension body (2) arranged at one end of the reinforcing support handle (1); a limit ring (3) is fixedly provided at one end of the extension body (2); a position-adjustable docking rod (4) is slidably connected to the limit ring (3); a cutter head (5) is fixedly provided at one end of the docking rod (4); a plurality of material guide grooves (6) are distributed on the outer side of the cutter head (5); a supporting boss (7) is fixedly provided on one side of the inner wall of each of the material guide grooves (6); a milling blade (8) is provided at one end of each of the supporting bosses (7); a locking cone sleeve (11) is provided at the sliding connection of the reinforcing support handle (1); a slip ring (9) is provided at one end of the locking cone sleeve (11).

2. The high performance compression PCD corn milling cutter according to claim 1, characterized in that: The vertical cross-section of the locking cone sleeve (11) is configured to be conical, and a stopper (10) is fixedly disposed in the middle of the locking cone sleeve (11).

3. The high performance compression PCD corn milling cutter according to claim 2, characterized in that: One end of the stop tube (10) extends to the slip ring (9), and the slip ring (9) is sleeved on the docking rod (4) and threadedly connected to the docking rod (4).

4. The high performance compression PCD corn milling cutter according to claim 1, characterized in that: One end of the abutment cylinder (10) is provided with an inner lining (12), and the inner lining (12) is located inside the locking cone sleeve (11).

5. The high performance compression PCD corn milling cutter according to claim 1, characterized in that: The locking cone sleeve (11) is provided with a plurality of first offset openings (13) extending through the top, and each bracket of two adjacent first offset openings (13) is provided with a second offset opening (14).

6. The high performance compression PCD corn milling cutter according to claim 1, characterized in that: A thread groove (15) is formed on the outer side of the locking cone sleeve (11), and an adjustment cylinder (17) is sleeved on the surface of the locking cone sleeve (11).

7. The high performance compression PCD corn milling cutter according to claim 6, characterized in that: The adjusting cylinder (17) is located in the reinforcing support handle (1), and a limiting cavity (16) matching the adjusting cylinder (17) is provided in the reinforcing support handle (1), and the limiting cavity (16) is rotatably connected to the adjusting cylinder (17).

8. The high performance compression PCD corn milling cutter according to claim 7, characterized in that: A conical cavity (18) is provided in the middle of the adjusting cylinder (17), the conical cavity (18) is threadedly connected to the thread groove (15), and the vertical cross-section of the conical cavity (18) is set to be conical.

9. The high performance compression PCD corn milling cutter according to claim 7, characterized in that: A dislocation opening (19) is provided on one side of the inner wall of the limiting cavity (16), and a reinforcing swivel (20) is rotatably connected in the dislocation opening (19), and the reinforcing swivel (20) is sleeved on the outer side of the adjusting cylinder (17).

10. The high performance compression PCD corn milling cutter according to claim 6, characterized in that: One end of the reinforced support handle (1) is rotatably connected to a rotary handle (21), one end of the rotary handle (21) extends to one end of the adjustment tube (17), a through hole (22) is provided inside the extension body (2), the docking rod (4) is located in the through hole (22), and one end of the extension body (2) is provided with a drainage hole (23), the outer side of the reinforced support handle (1) is sleeved with a docking ring (24), and the outer side of the docking ring (24) is provided with a slot (25).

Citation Information

Patent Citations

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