Online grinding machine

By introducing a three-dimensional adjustment mechanism on the grinder, the existing grinders have solved the problem of precise control when grinding large equipment and workpieces, achieving efficient and accurate grinding effects, and reducing the dependence on workers' experience.

CN119458092APending Publication Date: 2025-02-18ZHEJIANG JINGGONG PRECISION MFG CO LTD
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Patent Information

Application Number
CN202411972078.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

When grinding large equipment and workpieces, existing grinding machines are difficult to accurately control the grinding flatness and grinding amount, and have high requirements for workers' experience, low grinding efficiency and high grinding strength.

Method used

An in-line grinding machine is designed, equipped with a three-dimensional adjustment mechanism, including X-direction, Y-direction and Z-direction adjustment mechanism, through which the grinding surface position of the grinding wheel is accurately adjusted to achieve precise grinding.

Benefits of technology

Through the use of the three-dimensional adjustment mechanism, grinding efficiency and quality can be significantly improved, grinding strength can be reduced, and dependence on workers' experience can be reduced, and grinding aging can be improved.

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Abstract

The invention relates to an online grinding machine, which solves the problems of poor grinding precision, long grinding time efficiency, low grinding efficiency, high grinding work intensity and the like in the prior art, and adopts the technical scheme that the online grinding machine comprises a first motor and a grinding wheel arranged at the output end of the first motor, and is characterized by further comprising a base and a three-dimensional adjusting mechanism arranged on the base, the first motor is arranged on the three-dimensional adjusting mechanism, the three-dimensional adjusting mechanism is used for adjusting the three-dimensional position of the first motor to adjust the grinding surface of the grinding wheel, the three-dimensional adjusting mechanism comprises an X-direction adjusting mechanism, a Y-direction adjusting mechanism and a Z-direction adjusting mechanism, and the grinding surface of the grinding wheel can be adjusted by adjusting at least one of the X-direction adjusting mechanism, the Y-direction adjusting mechanism and the Z-direction adjusting mechanism. The position of the grinding surface of the grinding wheel is adjusted. The grinding machine has the advantages that the position of the grinding face of the grinding wheel is accurate through the three-dimensional adjusting mechanism, the purpose of accurate grinding is achieved, the three-dimensional adjusting mechanism is high in adjusting precision and convenient to adjust, the grinding efficiency can be greatly improved, and the grinding strength is reduced.
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Description

Technical Field

[0001] The invention relates to the field of machinery, and in particular to an online grinding machine. Background Art

[0002] At present, for some large equipment and large workpieces waiting to be ground, they are difficult to disassemble and move due to their large size and weight. The grinder needs to be moved to the workpiece to be ground to grind the grinding surface of the workpiece to be ground.

[0003] The existing grinding machine only includes a base, a motor installed on the base, and a grinding wheel installed on the motor output shaft. The workers perform grinding based on their experience. The existing grinding method has the following problems: 1. The grinding flatness and grinding amount are difficult to control accurately, which affects the actual working effect of the workpiece after grinding. 2. It has high requirements for workers, and only workers with rich experience can be competent. It is easily affected by worker factors, which can easily affect the grinding time and grinding quality. 3. Grinding takes a long time, has low grinding efficiency, and has high grinding intensity. Summary of the invention

[0004] The purpose of the present invention is to solve the above-mentioned problems existing in the prior art and to provide an online grinder. Through the three-dimensional adjustment mechanism, the grinding surface position of the grinding wheel can be accurately adjusted, so as to achieve the purpose of precise grinding. Moreover, the three-dimensional adjustment mechanism has high adjustment accuracy and is convenient to adjust, which can greatly improve the grinding efficiency and grinding quality and reduce the grinding intensity. In addition, it is less affected by the experience of the workers, which is conducive to improving the grinding timeliness and ensuring the grinding quality.

[0005] The above technical purpose of the present invention is mainly solved by the following technical solutions: an online grinding machine, comprising a base, a first motor matched with the base, and a grinding wheel arranged at the output end of the first motor, characterized in that a three-dimensional adjustment mechanism is arranged on the base, the first motor is arranged on the three-dimensional adjustment mechanism, the three-dimensional adjustment mechanism is used to adjust the three-dimensional position of the first motor to adjust the grinding surface of the grinding wheel, the three-dimensional adjustment mechanism includes an X-direction adjustment mechanism, a Y-direction adjustment mechanism and a Z-direction adjustment mechanism, and at least one of the X-direction adjustment mechanism, the Y-direction adjustment mechanism and the Z-direction adjustment mechanism is adjusted to adjust the position of the grinding surface of the grinding wheel. The technical solution adds a three-dimensional adjustment mechanism, and the three-dimensional adjustment mechanism can make the grinding surface position of the grinding wheel accurate, thereby achieving the purpose of precise grinding, and the three-dimensional adjustment mechanism has high adjustment accuracy and convenient adjustment, which can greatly improve the grinding efficiency and grinding quality, and reduce the grinding intensity. In addition, it is less affected by the experience of workers. When experienced workers are not on duty, other workers can immediately replace them, which is conducive to improving the grinding timeliness and ensuring the grinding quality.

[0006] As a further improvement and supplement to the above technical solution, the present invention adopts the following technical measures: preferably, a first guide rail is arranged on the base, the X-direction adjustment mechanism and the Y-direction adjustment mechanism are overlapped, a first guide slider is arranged below the X-direction adjustment mechanism or the Y-direction adjustment mechanism, the first guide slider cooperates with the first guide rail, a second guide rail and a second guide slider are arranged between the X-direction adjustment mechanism and the Y-direction adjustment mechanism, a Z-direction guide structure is arranged on the Z-direction adjustment mechanism, and the first motor is arranged at the lower end of the Z-direction adjustment mechanism. In this technical solution, the X-direction adjustment mechanism is arranged above the Y-direction adjustment mechanism, or the X-direction adjustment mechanism is arranged below the Y-direction adjustment mechanism, and both technical solutions can be implemented. The X-direction adjustment mechanism and the Y-direction adjustment mechanism are used to adjust the X-direction and Y-direction positions on the same plane of the grinding wheel, while the Z-direction adjustment mechanism is used to adjust the grinding wheel.

[0007] Preferably, the Y-direction adjustment mechanism includes a Y-direction base and a Y-direction drive, the Y-direction drive is used to make the Y-direction base move linearly in the Y-direction, at least two first guide sliders are arranged on the Y-direction base, and at least two first guide rails arranged at intervals are arranged on the base, and each first guide rail is equipped with the first guide slider. The first guide slider and the first guide rail are used to enable the Y-direction adjustment mechanism to move and adjust along the Y-direction linear direction. In order to further improve the stability and accuracy of the linear movement adjustment, each first guide rail is equipped with two first guide sliders arranged at intervals. In the present technical solution, the Y-direction adjustment mechanism is preferably arranged below the X-direction adjustment mechanism.

[0008] Preferably, the X-direction adjustment mechanism comprises an X-direction base and an X-direction drive, the X-direction drive is used to make the X-direction base move linearly in the X-direction, the X-direction base is provided with at least two second guide sliders, the Y-direction base is provided with at least two second guide rails arranged at intervals, and each second guide rail is provided with a second guide slider. In this technical solution, the X-direction adjustment mechanism and the Y-direction adjustment mechanism also realize the X-direction linear movement adjustment by the same principle.

[0009] Preferably, the base and the Y-direction base are both provided with a limiting structure, and the limiting structure is respectively provided at the two end positions of each guide track, and the limiting structure includes a limiting seat, and a buffer member provided inside the limiting seat, and the buffer members at the two end positions of the same guide track are matched with each other. The setting of the limiting structure is conducive to making the operation of the X-direction adjustment mechanism and the Y-direction adjustment mechanism more stable and reliable. The setting of the buffer member is conducive to protecting the X-direction adjustment mechanism and the Y-direction adjustment mechanism, preventing hard collision, and is conducive to reducing the noise generated by the collision.

[0010] Preferably, the Z-direction adjustment mechanism includes a Z-direction base, a lifting seat and an adjustment component, wherein the Z-direction base is arranged on the X-direction base, the X-direction base has a lifting channel, the lifting seat and the Z-direction base can be lifted and lowered, the lower end of the lifting seat passes through the lifting channel, the lifting seat has an extension section below the X-direction base, the first motor is arranged at the lower end of the extension section, and the adjustment component cooperates with the lifting seat to adjust the Z-direction position of the lifting seat. The setting of the Z-direction adjustment mechanism is used to adjust the movement of the grinding wheel in a direction perpendicular to the plane of the X-direction and the Y-direction, and on the other hand, it can accurately control the grinding surface of the grinding wheel to be parallel to the surface of the workpiece to achieve the purpose of precise grinding.

[0011] Preferably, the Z-direction base has an adjustment channel with a dovetail-shaped cross section running through the Z direction, the cross section of the lifting seat is dovetail-shaped, the cross section shape of the lifting seat is adapted to the cross section shape of the adjustment channel, the lifting seat is inserted into the adjustment channel, and the adjustment channel is used to linearly guide the lifting seat to move in the Z direction. The adjustment channel with a dovetail-shaped cross section cooperates with the lifting seat with a dovetail-shaped cross section to enable the lifting seat to linearly move along the Z direction to adjust the grinding surface position of the grinding wheel (i.e., the grinding wheel position).

[0012] Preferably, the adjustment assembly includes an adjustment seat, an adjustment screw that penetrates the adjustment seat in the Z direction, the adjustment screw is provided with an adjustment nut and a locking nut, the adjustment nut and the locking nut are respectively matched with the upper end and the lower end of the adjustment seat, the adjustment nut is matched with an adjustment handle, and the lower end of the adjustment screw is threadedly connected with the upper end of the lifting seat, so as to adjust the lifting seat up or down. By forming a threaded connection between the adjustment screw and the lifting seat, the accuracy of the lifting and lowering adjustment of the lifting seat can be improved. By rotating the adjustment nut, the adjustment screw drives the lifting seat to perform a lifting action, thereby achieving the purpose of Z-direction adjustment. By locking the locking nut and cooperating with the adjustment screw, it is conducive to making the lifting action of the lifting seat more reliable and accurate.

[0013] Preferably, at least one side wall of the adjustment channel is provided with a locking bar, the length of the locking bar being adapted to the length of the adjustment channel, and the side wall of the Z-direction base is provided with a plurality of lateral locking members arranged in the Z direction and arranged at intervals, each of the lateral locking members comprising a locking rod, a locking handle arranged at the outer end of the locking rod, the locking rod passing through the side wall of the Z-direction base, the inner end of the locking rod being in contact with the locking bar, and being used to adjust the locking force of the locking bar acting on the lifting seat, so that the lifting seat is locked on the lifting seat. The locking bar cooperates with the lifting seat, which is conducive to balancing the locking force acting on the lifting seat, thereby improving the locking effect of the lifting seat, and ensuring the stable operation of the grinding wheel, and is also conducive to reducing the possibility of the locking force of the locking rod partially damaging the lifting seat, thereby protecting the lifting seat.

[0014] Preferably, an adjustment structure is provided at the lower end of the Z-direction adjustment mechanism, which is used to adjust the position of the motor so that the grinding surface of the grinding wheel is parallel to the surface of the workpiece to be ground. The three-dimensional adjustment mechanism is also provided with a flushing lubrication pipe and a grinding wheel grinding surface adjustment structure. One end of the flushing lubrication pipe is used to connect the flushing lubricating liquid device, and the other end is provided with a shower nozzle. The spray port of the shower nozzle is arranged corresponding to the grinding surface of the grinding wheel. The grinding wheel grinding surface adjustment structure is used to drill the grinding surface of the grinding wheel so that the grinding surface of the grinding wheel is a standard cylindrical shape. The setting of the adjustment structure is conducive to determining the installation position and installation angle of the first motor, so as to ensure that the grinding surface of the grinding wheel is parallel to the grinding surface of the workpiece to be ground. The spray port of the shower nozzle is arranged corresponding to the grinding surface of the grinding wheel, which is used to spray flushing lubricating liquid to the working grinding wheel, on the one hand, to wash away the ground powder, and on the other hand, to lubricate the grinding wheel, which is conducive to improving the utilization rate of the grinding wheel, improving the grinding quality, and also conducive to reducing the noise generated by grinding. The drill bit on the grinding wheel grinding surface circular adjustment structure fits the grinding wheel grinding surface, the first motor is started to rotate the grinding wheel, and during the rotation of the grinding wheel, the X-axis adjustment mechanism or the Y-axis adjustment mechanism is adjusted to move the drill bit along the axis direction of the grinding wheel, thereby drilling the grinding wheel grinding surface into a standard cylindrical surface.

[0015] The invention has the following beneficial effects: 1. The grinding surface position of the grinding wheel can be accurately adjusted through the three-dimensional adjustment mechanism, so as to achieve the purpose of precise grinding. Moreover, the three-dimensional adjustment mechanism has high adjustment accuracy and is convenient to adjust, which can greatly improve the grinding efficiency and grinding quality, and reduce the grinding intensity. In addition, it is less affected by the workers' experience, which is conducive to improving the grinding time and ensuring the grinding quality. 2. The X-direction adjustment mechanism and the Y-direction adjustment mechanism are used to adjust the X-direction and Y-direction positions on the same plane of the grinding wheel, while the Z-direction adjustment mechanism is used to adjust the grinding wheel. 3. The setting of the limit structure is conducive to making the operation of the X-direction adjustment mechanism and the Y-direction adjustment mechanism more stable and reliable. The setting of the buffer is conducive to protecting the X-direction adjustment mechanism and the Y-direction adjustment mechanism, preventing hard collision, and is conducive to reducing the noise generated by the collision. 4. The cross-sectional shape of the lifting seat is adapted to the cross-sectional shape of the adjustment channel, and the lifting seat is inserted into the adjustment channel, and the adjustment channel is used to linearly guide the lifting seat to move in the Z direction. 5. The precision of the lifting and lowering adjustment of the lifting seat can be improved by adjusting the screw to form a threaded connection with the lifting seat. 6. The side wall of the adjustment channel is provided with a locking strip, a lateral locking member and a locking rod, which are used to change the locking force acting on the lifting seat, so that the lifting seat is locked on the lifting seat, or released for Z-axis adjustment. 7. A shower nozzle is also provided to flush, lubricate and cool the grinding surface of the grinding wheel, improve the grinding accuracy and increase the service life of the grinding wheel. 8. The grinding surface rounding structure of the grinding wheel is used to drill the grinding surface of the grinding wheel so that the grinding surface of the grinding wheel is a standard cylindrical shape. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 yes Figure 1 A structural schematic diagram of the rear view perspective.

[0018] Figure 3 yes Figure 1 A structural schematic diagram of an upward perspective.

[0019] Figure 4 It is a schematic diagram of an explosion structure of the present invention.

[0020] Figure 5 yes Figure 1 A schematic diagram of an enlarged structure of part A in the middle.

[0021] Figure 6 It is an enlarged structural schematic diagram of the Z-direction adjustment mechanism in the present invention.

[0022] Figure 7 yes Figure 6 A structural schematic diagram of the rear view perspective.

[0023] In the figure: 1. base; 2. first motor; 3. grinding wheel; 4. first guide rail; 5. first guide slider; 6. second guide rail; 7. second guide slider; 8. Y-axis base; 9. Y-axis drive; 10. X-axis base; 11. X-axis drive; 12. limit seat; 13. buffer; 14. Z-axis base; 15. lifting seat; 16. lifting channel; 17. adjustment channel; 18. adjustment seat; 19. adjustment screw; 20. adjustment nut; 21. locking nut; 22. adjustment handle; 23. locking strip; 25. locking rod; 26. locking handle; 27. adjustment positioning strip; 28. flushing lubrication pipe; 29. ​​shower nozzle; 30. dressing fixed seat; 31. dressing adjustment seat; 32. dressing head; 33. adjustment guide groove; 34. adjustment screw. DETAILED DESCRIPTION

[0024] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0025] Example: Figure 1-Figure 7 As shown, the online grinding machine comprises a first motor 2 and a grinding wheel 3 arranged at the output end of the first motor 2 .

[0026] The difference between the present technical solution and the prior art is that the online grinder also includes a base 1, a three-dimensional adjustment mechanism is arranged on the base 1, the first motor 2 is arranged on the three-dimensional adjustment mechanism, the three-dimensional adjustment mechanism is used to adjust the three-dimensional position of the first motor 2 to adjust the grinding surface of the grinding wheel 3, the three-dimensional adjustment mechanism includes an X-direction adjustment mechanism, a Y-direction adjustment mechanism and a Z-direction adjustment mechanism, and the position of the grinding surface of the grinding wheel 3 is adjusted by adjusting at least one of the X-direction adjustment mechanism, the Y-direction adjustment mechanism and the Z-direction adjustment mechanism.

[0027] This technical solution is applied to the working condition where the workpiece is not suitable for disassembly, that is, when the workpiece is online, the corresponding surface of the workpiece is ground.

[0028] In this technical solution, by adding a three-dimensional adjustment mechanism, the grinding surface position of the grinding wheel 3 can be accurately positioned, thereby achieving the purpose of precise grinding. Moreover, the three-dimensional adjustment mechanism has high adjustment accuracy and is easy to adjust, which can greatly improve the grinding efficiency and grinding quality and reduce the grinding intensity.

[0029] In addition, it is less affected by the workers' experience. When experienced workers are not on duty, other workers can immediately replace them, which is conducive to improving the grinding efficiency and ensuring the grinding quality.

[0030] In actual application, a first guide rail 4 is arranged on the base 1, the X-direction adjustment mechanism and the Y-direction adjustment mechanism are overlapped, a first guide slider 5 is arranged below the X-direction adjustment mechanism or the Y-direction adjustment mechanism, the first guide slider 5 cooperates with the first guide rail 4, a second guide rail 6 and a second guide slider 7 are arranged between the X-direction adjustment mechanism and the Y-direction adjustment mechanism, a Z-direction guide structure is arranged on the Z-direction adjustment mechanism, and the first motor 2 is arranged at the lower end of the Z-direction adjustment mechanism.

[0031] In this technical solution, the X-direction adjustment mechanism is arranged above the Y-direction adjustment mechanism, or the X-direction adjustment mechanism is arranged below the Y-direction adjustment mechanism. Both technical solutions can be implemented.

[0032] In the present technical solution, the X-direction adjustment mechanism and the Y-direction adjustment mechanism are used to adjust the X-direction and Y-direction positions of the grinding wheel 3 on the same plane, while the Z-direction adjustment mechanism is used to adjust the grinding wheel 3 .

[0033] In actual application, the Y-axis adjustment mechanism includes a Y-axis base 8 and a Y-axis drive 9, and the Y-axis drive 9 is used to make the Y-axis base 8 move linearly in the Y-axis. At least two first guide sliders 5 are arranged on the Y-axis base 8, and at least two first guide rails 4 are arranged at intervals on the base 1, and each first guide rail 4 is equipped with the first guide slider 5.

[0034] In this technical solution, the first guide slider 5 and the first guide rail 4 are used together to enable the Y-axis adjustment mechanism to move and adjust linearly along the Y-axis. In order to further improve the stability and accuracy of the linear movement adjustment, each first guide rail 4 is equipped with two first guide sliders 5 arranged at intervals.

[0035] In the present technical solution, the Y-direction adjustment mechanism is preferably arranged below the X-direction adjustment mechanism.

[0036] In actual application, the X-axis adjustment mechanism includes an X-axis base 10 and an X-axis drive 11, the X-axis drive 11 is used to make the X-axis base 10 move linearly in the X-axis, at least two second guide sliders 7 are provided on the X-axis base 10, and at least two second guide rails 6 arranged at intervals are provided on the Y-axis base 8, and each second guide rail 6 is equipped with a second guide slider 7.

[0037] In the present technical solution, the X-direction adjustment mechanism and the Y-direction adjustment mechanism also realize the X-direction linear movement adjustment by the same principle.

[0038] In actual application, a limiting structure is provided on the base 1 and the Y-axis base 8, and the limiting structure is respectively provided at the two end positions of each guide rail. The limiting structure includes a limiting seat 12 and a buffer member 13 provided on the inner side of the limiting seat 12. The buffer members 13 at the two end positions of the same guide rail are matched with each other.

[0039] In the present technical solution, the setting of the limiting structure is conducive to making the operation of the X-direction adjustment mechanism and the Y-direction adjustment mechanism more stable and reliable.

[0040] In the present technical solution, the provision of the buffer member 13 is beneficial to protecting the X-axis adjustment mechanism and the Y-axis adjustment mechanism, preventing hard collisions, and is beneficial to reducing noise generated by collisions.

[0041] In actual application, the Z-direction adjustment mechanism includes a Z-direction base 14, a lifting seat 15 and an adjustment component. The Z-direction base 14 is arranged on the X-direction base 10. The X-direction base 10 has a lifting channel 16. The lifting seat 15 can be lifted and lowered with the Z-direction base 14. The lower end of the lifting seat 15 passes through the lifting channel 16. The lifting seat 15 has an extension section below the X-direction base 10. The first motor 2 is arranged at the lower end of the extension section. The adjustment component cooperates with the lifting seat 15 to adjust the Z-direction position of the lifting seat 15.

[0042] In this technical solution, the Z-axis adjustment mechanism is used to adjust the movement of the grinding wheel 3 in a direction perpendicular to the plane of the X-axis and Y-axis, and on the other hand, it can accurately control the grinding surface of the grinding wheel 3 to be parallel to the workpiece surface to achieve the purpose of precise grinding.

[0043] In practical applications, the Z-direction base 14 has an adjustment channel 17 with a dovetail-shaped cross-section that runs through the Z-direction. The cross-section of the lifting seat 15 is dovetail-shaped. The cross-sectional shape of the lifting seat 15 is adapted to the cross-sectional shape of the adjustment channel 17. The lifting seat 15 is inserted into the adjustment channel 17, and the adjustment channel 17 is used to linearly guide the lifting seat 15 to move in the Z-direction.

[0044] In the present technical solution, the adjustment channel 17 with a dovetail-shaped cross section cooperates with the lifting seat 15 with a dovetail-shaped cross section, and has a linear guiding function, which is used to make the lifting seat 15 move linearly along the Z direction to adjust the grinding surface position of the grinding wheel 3 (i.e., the position of the grinding wheel 3).

[0045] In actual application, the adjustment component includes an adjustment seat 18, an adjustment screw 19 that penetrates the adjustment seat 18 in the Z direction, the adjustment screw 19 is provided with an adjustment nut 20 and a locking nut 21, the adjustment nut 20 and the locking nut 21 are respectively matched with the upper end and the lower end of the adjustment seat 18, the adjustment nut 20 is matched with an adjustment handle 22, the lower end of the adjustment screw 19 is threadedly connected to the upper end of the lifting seat 15, and is used to adjust the lifting seat 15 up or down.

[0046] In the present technical solution, the adjustment screw 19 is threadedly connected to the lifting seat 15, so that the lifting and lowering adjustment accuracy of the lifting seat 15 can be improved.

[0047] In this technical solution, by rotating the adjusting nut 20, the adjusting screw 19 drives the lifting seat 15 to perform a lifting action, thereby achieving the purpose of Z-direction adjustment. The locking nut 21 is locked and matched with the adjusting screw 19, which is conducive to making the lifting seat 15 perform a lifting action more reliable and accurate.

[0048] In actual application, at least one side wall of the adjustment channel 17 is provided with a locking bar 23, and the length of the locking bar 23 is adapted to the length of the adjustment channel 17. A plurality of lateral locking members arranged in the Z direction and spaced apart are provided on the side wall of the Z-direction base 14, and each of the lateral locking members includes a locking rod 25 and a locking handle 26 arranged at the outer end of the locking rod 25. The locking rod 25 passes through the side wall of the Z-direction base 14, and the inner end of the locking rod 25 is in contact with the locking bar 23 to adjust the locking force of the locking bar 23 acting on the lifting seat 15, so that the lifting seat 15 is locked on the lifting seat 15.

[0049] In the present technical solution, the lock bar 23 cooperates with the lifting seat 15, which is beneficial to balancing the locking force acting on the lifting seat 15, thereby improving the locking effect of the lifting seat 15, ensuring the stable operation of the grinding wheel 3, and reducing the possibility of the locking force of the locking rod 25 partially damaging the lifting seat 15, thereby protecting the lifting seat 15.

[0050] In actual application, an adjustment structure is provided at the lower end of the Z-axis adjustment mechanism for adjusting the motor position so that the grinding surface of the grinding wheel 3 is parallel to the surface of the workpiece to be ground. A flushing and lubrication pipe 28 and a grinding surface rounding structure of the grinding wheel 3 are also provided on the three-dimensional adjustment mechanism. One end of the flushing and lubrication pipe 28 is used to connect a flushing and lubricating liquid device, and the other end is provided with a flushing nozzle 29. The liquid spray port of the flushing nozzle 29 is arranged corresponding to the grinding surface of the grinding wheel 3. The grinding surface rounding structure of the grinding wheel 3 is used to drill and grind the grinding surface of the grinding wheel 3 so that the grinding surface of the grinding wheel 3 is a standard cylindrical shape.

[0051] In actual application, the adjustment structure includes an adjustment positioning strip 27 fixed at the lower end of the Z-axis base 14, and two adjustment screws 34 are passed through the adjustment positioning strip 27. The adjustment end of the adjustment screw 34 has an extension section on the side of the adjustment positioning strip 27 facing the motor, and the outer end of the extension section is pressed against the side wall of the motor mounting seat. The installation position of the first motor 2 is adjusted by adjusting the length of the extension section of the adjustment screw 34 so that the grinding wheel 3 surface arranged on the first motor 2 is parallel to the grinding surface of the workpiece.

[0052] In the present technical solution, the setting of the adjustment structure is conducive to determining the installation position and installation angle of the first motor 2, so as to ensure that the grinding surface of the grinding wheel 3 is parallel to the grinding surface on the workpiece to be ground.

[0053] In the present technical solution, the liquid spray port of the shower nozzle 29 is arranged corresponding to the grinding surface of the grinding wheel 3, and is used to spray and flush the lubricating liquid to the working grinding wheel 3. On the one hand, it can flush away the ground powder, and on the other hand, it can be used to lubricate the grinding wheel 3, which is beneficial to improve the utilization rate of the grinding wheel 3, improve the grinding quality, and also help reduce the noise generated by grinding.

[0054] In this technical solution, the drill bit on the grinding surface circular adjustment structure of the grinding wheel 3 is fitted into the grinding surface of the grinding wheel 3, and the first motor 2 is started to rotate the grinding wheel 3. During the rotation of the grinding wheel 3, the X-axis adjustment mechanism or the Y-axis adjustment mechanism is adjusted to move the drill bit along the axial direction of the grinding wheel 3, thereby drilling the grinding surface of the grinding wheel 3 into a standard cylindrical surface.

[0055] In the present technical solution, the grinding surface rounding structure of the grinding wheel 3 includes a dressing fixed seat 30 fixed on the base 1, a dressing adjustment seat 31 whose position can be adjusted with the dressing fixed seat 30, and a dressing head 32 arranged on the dressing adjustment seat 31, and the outer end of the dressing head 32 is a pointed drilling portion. The dressing fixed seat and the dressing adjustment seat 31 are both inclined in the X direction and the Z direction, and are inclined in the direction of the grinding wheel 3. The longitudinal section of the dressing fixed seat is trapezoidal, and the short upper bottom of the trapezoid faces the grinding wheel 3. The dressing adjustment seat 31 is provided with a long strip-shaped adjustment guide groove 33, and the adjustment guide groove 33 is inclined in the X direction and the Z direction, and is inclined in the direction of the grinding wheel 3. The dressing fixed seat has a recessed guide groove, and the dressing adjustment seat 31 is arranged in the guide groove for guiding the dressing adjustment seat 31.

[0056] When the grinding surface of the grinding wheel 3 is rounded, the X-axis adjustment mechanism and the Y-axis adjustment mechanism are adjusted to make the grinding surface of the grinding wheel 3 close to the pointed drilling part of the dressing head 32, and then the Y-axis base 8 is moved back and forth to make the grinding wheel 3 move back and forth in the Y direction, so that the pointed drilling part of the dressing head 32 acts on various parts of the grinding surface of the grinding wheel 3. Since the pointed drilling part of the dressing head 32 is fixed and the X-axis position of the grinding wheel 3 remains unchanged, it can be adjusted to a regular cylindrical shape under the action of the pointed drilling part of the dressing head 32, so that the grinding wheel 3 with a regular cylindrical grinding surface has a better effect of grinding the workpiece surface.

[0057] In this embodiment, both the X-axis drive 11 and the Y-axis drive 9 are servo motors with reducers. The use of servo motors is conducive to precise control of movement, thereby helping to improve grinding accuracy.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. In the above embodiments, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An online grinding machine, comprising a first motor (2), a grinding wheel (3) arranged at the output end of the first motor (2), characterized in that The invention also comprises a base (1), a three-dimensional adjustment mechanism arranged on the base (1), the first motor (2) being arranged on the three-dimensional adjustment mechanism, the three-dimensional adjustment mechanism being used to adjust the three-dimensional position of the first motor (2) to adjust the grinding surface of the grinding wheel (3), the three-dimensional adjustment mechanism comprising an X-direction adjustment mechanism, a Y-direction adjustment mechanism and a Z-direction adjustment mechanism, and the position of the grinding surface of the grinding wheel (3) is adjusted by adjusting at least one of the X-direction adjustment mechanism, the Y-direction adjustment mechanism and the Z-direction adjustment mechanism.

2. The online grinding machine according to claim 1, characterized in that A first guide rail (4) is arranged on the base (1); the X-direction adjustment mechanism and the Y-direction adjustment mechanism are stacked; a first guide slider (5) is arranged below the X-direction adjustment mechanism or the Y-direction adjustment mechanism; the first guide slider (5) cooperates with the first guide rail (4); a second guide rail (6) and a second guide slider (7) are arranged between the X-direction adjustment mechanism and the Y-direction adjustment mechanism; a Z-direction guide structure is arranged on the Z-direction adjustment mechanism; and the first motor (2) is arranged at the lower end of the Z-direction adjustment mechanism.

3. The online grinding machine according to claim 2, characterized in that The Y-direction adjustment mechanism comprises a Y-direction base (8) and a Y-direction drive (9), wherein the Y-direction drive (9) is used to make the Y-direction base (8) move linearly in the Y-direction, at least two first guide sliders (5) are arranged on the Y-direction base (8), and at least two first guide rails (4) arranged at intervals are arranged on the base (1), and each of the first guide rails (4) is equipped with a first guide slider (5).

4. The online grinding machine according to claim 3, characterized in that The X-axis adjustment mechanism comprises an X-axis base (10) and an X-axis drive (11), wherein the X-axis drive (11) is used to make the X-axis base (10) move linearly in the X-axis direction, at least two second guide sliders (7) are provided on the X-axis base (10), and at least two second guide rails (6) arranged at intervals are provided on the Y-axis base (8), and each second guide rail (6) is equipped with a second guide slider (7).

5. The online grinding machine according to claim 4, characterized in that The base (1) and the Y-direction base (8) are both provided with a limiting structure, and the limiting structure is respectively provided at the two end positions of each guide track, and the limiting structure comprises a limiting seat (12), and a buffer member (13) provided inside the limiting seat (12), and the buffer members (13) at the two end positions of the same guide track are matched with each other.

6. The online grinding machine according to claim 5, characterized in that The Z-direction adjustment mechanism comprises a Z-direction base (14), a lifting seat (15) and an adjustment component. The Z-direction base (14) is arranged on the X-direction base (10). The X-direction base (10) has a lifting channel (16). The lifting seat (15) can be lifted and lowered in coordination with the Z-direction base (14). The lower end of the lifting seat (15) passes through the lifting channel (16). The lifting seat (15) has an extension section below the X-direction base (10). The first motor (2) is arranged at the lower end of the extension section. The adjustment component cooperates with the lifting seat (15) to adjust the Z-direction position of the lifting seat (15).

7. The online grinding machine according to claim 6, characterized in that The Z-direction base (14) has an adjustment channel (17) which runs through the Z-direction and has a dovetail-shaped cross section. The cross section of the lifting seat (15) is dovetail-shaped. The cross-sectional shape of the lifting seat (15) is adapted to the cross-sectional shape of the adjustment channel (17). The lifting seat (15) is inserted into the adjustment channel (17). The adjustment channel (17) is used to linearly guide the lifting seat (15) to move in the Z-direction.

8. The online grinding machine according to claim 7, characterized in that The adjustment assembly comprises an adjustment seat (18), an adjustment screw (19) penetrating the adjustment seat (18) in the Z direction, the adjustment screw (19) being provided with an adjustment nut (20) and a locking nut (21), the adjustment nut (20) and the locking nut (21) respectively cooperating with the upper end and the lower end of the adjustment seat (18), the adjustment nut (20) being cooperating with an adjustment handle (22), the lower end of the adjustment screw (19) being threadedly connected with the upper end of the lifting seat (15), so as to adjust the lifting seat (15) upward or downward.

9. The online grinding machine according to claim 7, characterized in that A locking bar (23) is provided on at least one side wall of the adjustment channel (17), and the length of the locking bar (23) is adapted to the length of the adjustment channel (17). A plurality of lateral locking members arranged in the Z direction and spaced apart are provided on the side wall of the Z-direction base (14), and each of the lateral locking members comprises a locking rod (25) and a locking handle (26) provided at the outer end of the locking rod (25). The locking rod (25) passes through the side wall of the Z-direction base (14), and the inner end of the locking rod (25) is in abutment with the locking bar (23) for adjusting the locking force of the locking bar (23) acting on the lifting seat (15) so that the lifting seat (15) is locked on the lifting seat (15).

10. The online grinding machine according to any one of claims 1 to 9, characterized in that An adjustment structure is provided at the lower end of the Z-axis adjustment mechanism for adjusting the position of the motor so that the grinding surface of the grinding wheel (3) is parallel to the surface of the workpiece to be ground. A flushing lubrication pipe (28) and a grinding wheel (3) grinding surface circular adjustment structure are also provided on the three-dimensional adjustment mechanism. One end of the flushing lubrication pipe (28) is used to connect a flushing lubricating liquid device, and the other end is provided with a flushing nozzle (29). The liquid spraying port of the flushing nozzle (29) is arranged corresponding to the grinding surface of the grinding wheel (3). The grinding wheel (3) grinding surface circular adjustment structure is used to drill and grind the grinding surface of the grinding wheel (3) so that the grinding surface of the grinding wheel (3) is in a standard cylindrical shape.

Citation Information

Patent Citations

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