Polishing equipment for automobile metal plate stamping
By designing automated polishing equipment, using the drive unit, hood module, card head module and control host, the automatic installation and disassembly of the polishing wheel is achieved, which solves the problem of manual operation of the replacement of the polishing wheel in the prior art, and improves the Polishing efficiency and reduces preparation time.
Patent Information
- Application Number
- CN202510068387.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The replacement of polishing wheels of existing polishing equipment requires manual operation, which makes it inconvenient and difficult to efficiently and automatically polish car stamping parts of complex shapes.
A polishing equipment for automotive sheet metal stamping is designed, using a driving part, a hood module, a card head module and a control host structure to realize the automatic installation and disassembly of the polishing wheels, and can automatically replace the polishing wheels of different diameters according to needs.
The automatic replacement of polishing equipment is realized, the polishing efficiency of complex-shaped automotive stamping parts is improved, and the inconvenience and inefficiency caused by manual replacement is solved. At the same time, the polishing liquid can be applied instantly when replacing the polishing wheel, reducing preparation time.
Smart Images

Figure CN119458116A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing devices, in particular to a polishing device for automobile sheet metal stamping. Background Art
[0002] The polishing equipment for automobile sheet metal stamping is a mechanical equipment specially used for surface polishing of stamped sheet metal parts in the automobile manufacturing process. The burrs and scratches generated in the stamping process are removed by polishing to improve the appearance quality of the parts.
[0003] In the existing polishing equipment, the size of the polishing wheel is usually fixed. Faced with automobile stamping parts of different shapes and sizes, a single polishing wheel is difficult to flexibly adapt to the polishing needs of different parts. Although complex shapes of stamping parts can be adapted by replacing polishing wheels of different diameters, this process generally requires manual operation, which is not only inconvenient, but also affects the continuity and efficiency of automated polishing. Therefore, based on the above problems, a polishing equipment for automobile sheet metal stamping is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide a polishing device for automobile sheet metal stamping to solve the problem that the polishing wheel of the existing polishing equipment generally needs manual operation to be replaced, which is neither convenient nor easy to efficiently and automatically polish automobile stamping parts with complex shapes.
[0005] To achieve the above object, the present invention provides the following technical solutions: A polishing device for automobile sheet metal stamping, comprising a base, a manipulator, a driving unit, a ferrule module, a storage rack, a coating unit, a chuck module, a polishing wheel and a control host, the base comprising a base body, a side seat being installed on the rear side of the base body, a manipulator being installed on the upper side of the side seat, a driving unit being installed on the front side of the manipulator, the driving unit comprising a frame shell, a motor being fixedly connected to the inner side of the frame shell, electric push rods being fixedly connected to the left and right side slots of the frame shell, the ferrule module comprising a sleeve shell, an output shaft end of the motor passing through the frame shell and fixedly connected to the upper end surface of the sleeve shell, the sleeve shell comprising a shell, a guide groove being arranged with a lower opening on the inner side of the shell, an inner cavity being arranged on the upper side of the guide groove, four tracks being arranged at equal angles on the outer side of the inner cavity, and four tracks being arranged on the lower side of the inner cavity. The cam is connected with a toothed track by the guide rail, and the guide rail is connected with a toothed track by the guide rail.
[0006] Preferably, the lower end of the driving rod of the electric push rod is fixedly connected to a transmission member, and one end of the transmission member close to the ferrule module is inserted into the ring channel of the sleeve ring, the left side of the seat body is fixedly connected to a support frame, and a storage rack is installed on the upper side of the support frame, and the storage rack comprises a lower frame plate and an upper frame plate, and the upper plate of the upper frame plate is provided with a plurality of storage positions arranged at equal distances, and the storage positions are all left-opening, and the inner sides of the storage positions are fixedly connected to guide rails, and the inner sides of the storage positions are provided with clamping head modules, and polishing wheels are installed at the lower parts of the clamping head modules, and the clamping head modules comprise a base block, and the inner wall of the lower screw hole of the base block is fixedly connected to an elastic damping pad, and the inner side of the lower screw hole of the base block is threadedly connected to a fastening bolt passing through the polishing wheel, and the upper side of the base block is fixedly connected to a guide pin, and four latch parts are installed on the upper side of the base block The cam is provided with a plurality of grooves, and the grooves are provided on the inner side of the grooves, and the grooves are provided with a plurality of grooves on the inner side of the grooves.
[0007] Preferably, the guide pin is a four-sided rod structure that is narrow at the top and wide at the bottom, the guide groove is a four-sided groove structure that is narrow at the top and wide at the bottom, the height dimension of the guide pin is the same as the depth dimension of the guide groove, and the height dimension of the guide pin is greater than the height dimension of the pin shell.
[0008] Preferably, the diameter of the pin shell is the same as the inner diameter of the pin groove, the height of the pin shell is the same as the depth of the pin groove, the upper end of the pin shell is rounded, the upper end of the extension rod is fixedly connected to a rubber sheet, the diameter of the extension rod is the same as the inner diameter of the air exhaust duct, the diameter of the clamping rod is the same as the inner diameter of the clamping duct, and a notch is provided on the outer curved surface of the limit block.
[0009] Preferably, a spacing is provided between the upper end surface of the sleeve block and the upper inner wall of the rail frame, the sleeve block and the magnet are arranged on the lower side of the card channel, the magnetic poles of the magnet and the magnetic block are arranged with anisotropy and opposite polarity, the folding hose is sleeved on the outside of a group of air exhaust ducts, a rail groove is opened on the outer curved surface of the base block, the rail groove and the guide rail are slidingly arranged, the elastic damping pad is tightly fitted with the upper end of the fastening bolt, the fastening bolt consists of a bolt rod and a pressing plate, the polishing wheels are all arranged between the pressing plate of the fastening bolt and the base block, a plurality of polishing wheels are provided, and the polishing wheels are all set in different sizes.
[0010] Preferably, the lower frame plate is fixed to the upper side of the support frame, and symmetrically arranged through rails are provided on the front and rear sides of the upper frame plate, and the inner sides of the through rails are slidably connected with rail blocks fixedly connected to the lower frame plate, and a spring is fixedly connected between the upper end surface of the rail block and the inner wall of the through rail, and the liquid coating part includes a liquid shell fixed in the lower frame plate, and the liquid shell is on the left side of the polishing wheel, and a roller is rotatably connected to the inner side of the liquid shell, and a velvet sleeve is sleeved on the outer side of the roller, and liquid level probes are installed in the upper and lower holes on the left side of the liquid shell, and the upper side of the support frame is fixedly connected with a liquid storage bin on the front side of the storage rack, and a liquid infusion pipe is connected to the left side of the liquid storage bin, and the rear end of the liquid infusion pipe is connected to the liquid shell, and an electric control valve is installed on the liquid infusion pipe.
[0011] Preferably, a clamping assembly is installed on the upper side of the seat body, and the clamping assembly consists of a motor, positive and negative screws, two thread sleeves, two clamping plates and two support plates. The liquid level probe, electric control valve, manipulator, motor, electric push rod and the motor of the clamping assembly are all electrically connected to the control host.
[0012] Preferably, the polishing wheels are all arranged on the upper side of the velvet sleeve, a spacing is provided between the polishing wheel and the velvet sleeve, a spacing is left between the left and right curved surfaces of the velvet sleeve and the left and right inner walls of the liquid shell, the liquid level probe on the lower side is higher than the lowest point of the velvet sleeve, and the liquid storage tank is composed of a lower liquid cylinder and an upper cover.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the control host controls the movement of the equipment throughout the whole process by providing the structures such as the drive part, the ferrule module, the chuck module and the control host. During automatic installation, the manipulator moves the drive part and the ferrule module to the top of the chuck module corresponding to the polishing wheel, and then controls the ferrule module to move down and dock with the chuck module. Then, through a series of linkages brought about by the contraction of the electric push rod of the drive part, the extension rod is moved up to the air extraction channel, and the chuck rod is inserted into the channel, so as to firmly connect the ferrule module and the chuck module, and complete the automatic installation of the polishing wheel. During automatic disassembly, the electric push rod is reset and extended, and a series of reset actions brought about reset the extension rod and the chuck rod, release the connection between the ferrule module and the chuck module, and complete the automatic disassembly of the polishing wheel. Through the combination of the automatic installation operation and the automatic disassembly operation, the polishing equipment can automatically replace the polishing wheels of different diameters according to the needs, so as to adaptively polish the automobile stamping parts with complex shapes, and solves the problem that the polishing wheel replacement of the existing polishing equipment generally needs manual operation, which is neither convenient nor difficult to efficiently and automatically polish the automobile stamping parts with complex shapes. 2. In the present invention, by setting structures such as the ferrule module, storage rack, liquid coating part and control host, during the automatic installation of the polishing wheel, the ferrule module moves downward to exert pressure on the chuck module, thereby causing the upper frame plate to move downward, the spring to contract, and the polishing wheel moves accordingly to be flush with the top of the velvet sleeve. After the installation is completed, the control host instructs the manipulator to drive the chuck module and the polishing wheel to move left, and the polishing wheel contacts and drives the velvet sleeve and the roller to rotate, and the polishing liquid in the liquid shell is evenly applied to the lower side of the polishing wheel to make it ready quickly. After the polishing wheel is completely separated from the guide rail, the spring pushes the upper frame plate, the storage position and the guide rail to reset, avoiding the contact between the polishing wheel and the velvet sleeve when it is reinstalled, so that the polishing equipment can immediately apply polishing liquid to it when replacing the polishing wheel, so that the polishing wheel can be immediately put into the polishing operation, avoiding the extension of the polishing wheel preparation time caused by not applying polishing liquid in time, affecting the polishing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the seat platform of the present invention; Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention; Figure 4 It is a structural schematic diagram of the driving part of the present invention; Figure 5 It is a cross-sectional structural schematic diagram of the ferrule module of the present invention; Figure 6 It is a schematic cross-sectional structural diagram of the casing of the present invention; Figure 7 It is a structural schematic diagram of the clamping head module of the present invention; Figure 8 It is a schematic cross-sectional structure diagram of the base block of the present invention; Fig. 9 It is a cross-sectional structural schematic diagram of the latch portion of the present invention; Fig.10 For the present invention Fig. 9 Schematic diagram of the pin shell structure; Fig.11 It is a structural schematic diagram of the bayonet portion of the present invention; Fig.12 It is a structural schematic diagram of the support frame of the present invention; Fig.13 It is a structural schematic diagram of the storage rack of the present invention; Fig.14 For the present invention Fig.13 A schematic diagram of the structure at A; Fig.15 It is a schematic structural diagram of the liquid coating part of the present invention; Fig.16 It is a schematic diagram of the structure after the connection between the clamping head module and the clamping sleeve module of the present invention.
[0015] In the figure: 1, seat; 11, seat body; 12, side seat; 13, clamping assembly; 14, support frame; 2, manipulator; 3, drive unit; 31, frame; 32, motor; 33, electric push rod; 34, transmission member; 4, card sleeve module; 41, sleeve shell; 411, shell; 412, guide groove; 413, inner cavity; 414, track; 415, air extraction channel; 416, pin groove; 417, card channel; 42, linkage bar; 43, linkage plate; 44, folding hose; 45, rail frame; 46, linkage rod; 47, sleeve block; 48, magnet; 49, sleeve ring; 5, storage rack; 51, lower frame plate; 52, rail block; 53, upper frame plate; 54, through rail; 55, spring Spring; 56, storage position; 57, guide rail; 6, liquid coating part; 61, liquid shell; 62, roller; 63, velvet cover; 64, liquid level probe; 65, liquid storage tank; 66, liquid replenishing tube; 67, electric control valve; 7, head module; 71, base block; 72, elastic damping pad; 73, fastening bolt; 74, rail groove; 75, guide pin; 76, latch part; 761, pin shell; 762, limit groove; 763, perforation; 764, sink groove; 765, slide rail; 766, rail; 767, extension rod; 768, rubber sheet; 77, latch part; 771, latch rod; 772, limit block; 773, magnetic block; 774, spring body; 8, polishing wheel; 9, control host. DETAILED DESCRIPTION
[0016] See also Figure 1-16 , the present invention provides a technical solution: A polishing device for automobile sheet metal stamping, comprising a base 1, a manipulator 2, a driving unit 3, a ferrule module 4, a storage rack 5, a coating unit 6, a chuck module 7, a polishing wheel 8 and a control host 9, the base 1 comprising a base body 11, a side base 12 is installed on the rear side of the base body 11, a manipulator 2 is installed on the upper side of the side base 12, a driving unit 3 is installed on the front side of the manipulator 2, the driving unit 3 comprises a frame shell 31, a motor 32 is fixedly connected to the inner side of the frame shell 31, and the left and right side slots of the frame shell 31 are fixedly connected to the inner side of the frame shell 31. The card sleeve module 4 includes a sleeve shell 41, the output shaft end of the motor 32 passes through the frame shell 31 and is fixedly connected to the upper end surface of the sleeve shell 41, and the sleeve shell 41 includes a shell 411, and the inner side of the shell 411 is provided with a guide groove 412 with a lower opening, and the inner side of the shell 411 is provided with an inner cavity 413 located on the upper side of the guide groove 412, and the outer side of the inner cavity 413 is provided with four tracks 414 arranged at equal angles, and the lower side of the inner cavity 413 is provided with four rails 414 arranged at equal angles. The exhaust passage 415 is provided, and the lower side of the exhaust passage 415 is connected with a pin groove 416, and the outer side of the pin groove 416 is connected with a card channel 417, and the card channel 417 is aligned with the track 414 in the upper and lower directions, and the inner side of the track 414 is slidably connected with a linkage bar 42, and a group of linkage bars 42 are fixedly connected with a linkage plate 43 that is slidably connected with the inner cavity 413, and the lower side of the linkage plate 43 is fixedly connected with a folding hose 44, and the lower end of the folding hose 44 is fixedly connected with the lower inner wall of the inner cavity 413. The outer curved surface of the housing 411 is fixedly connected with four rail frames 45, and the rail frames 45 are sleeved on the outside of the card channel 417. The inner sides of the holes of the rail frames 45 are slidably connected with connecting rods 46. The upper ends of the connecting rods 46 are fixedly connected with the connecting bars 42. The lower ends of the connecting rods 46 are fixedly connected with sleeve blocks 47 slidably connected with the rail frames 45. The inner sides of the sleeve blocks 47 are fixedly connected with magnets 48. The outer sides of a group of connecting rods 46 are fixedly connected with sleeve rings 49 sleeved on the outer side of the sleeve housing 41.The lower end of the driving rod of the electric push rod 33 is fixedly connected to a transmission member 34, and the end of the transmission member 34 close to the card sleeve module 4 is inserted into the ring of the ring 49. The left side of the seat body 11 is fixedly connected to a support frame 14, and a storage rack 5 is installed on the upper side of the support frame 14. The storage rack 5 includes a lower frame plate 51 and an upper frame plate 53. The upper plate of the upper frame plate 53 is provided with a plurality of storage positions 56 arranged at equal distances, and the storage positions 56 are all left-opening. The inner sides of the storage positions 56 are fixedly connected to guide rails 57, and the inner sides of the storage positions 56 are provided with card head modules 7. Through this arrangement, the storage rack 5 can store and store each card head module 7 and polishing wheel 8. The lower part of the card head module 7 is installed There is a polishing wheel 8, the chuck module 7 includes a base block 71, the inner wall of the lower screw hole of the base block 71 is fixedly connected with an elastic damping pad 72, the inner side of the lower screw hole of the base block 71 is threadedly connected with a fastening bolt 73 that passes through the polishing wheel 8, the upper side of the base block 71 is fixedly connected with a guide pin 75, four latch parts 76 are installed on the upper side of the base block 71, and the latch parts 76 are arranged at equal angles with the guide pin 75 as the center of the circle, and the latch parts 76 include a pin shell 761, and a through hole 763 is opened on the outer curved surface of the pin shell 761, and a limiting groove 762 is opened on the side of the through hole 763 close to the guide pin 75, and a sink groove 764 with an upper opening is opened on the inner side of the pin shell 761, and both sides of the sink groove 764 are opened A slide rail 765 is provided, and a rail 766 is slidably connected to the inner side of the slide rail 765. An extension rod 767 located inside the sink groove 764 is fixedly connected between a group of rails 766. The latch portion 76 is installed with a latch portion 77. The latch portion 77 includes a latch rod 771 located inside the limiting groove 762 and slidably connected to the through hole 763. The end of the latch rod 771 close to the guide pin 75 is fixedly connected to the limiting block 772. A magnetic block 773 is fixedly connected to the groove at one end of the latch rod 771. A spring body 774 is fixedly connected between the inner wall of the limiting groove 762 and the outer end surface of the limiting block 772, and the spring body 774 is sleeved on the outer side of the latch rod 771. A control host 9 is installed, through which the chuck module 7 can be connected to the ferrule module 4, so that the ferrule module 4 can drive the polishing wheel 8 to rotate; the guide pin 75 is a prism structure with a narrow top and a wide bottom, and the guide groove 412 is a four-prism structure with a narrow top and a wide bottom. Through this arrangement, it is convenient for the guide pin 75 to be inserted into the guide groove 412 from bottom to top. The height dimension of the guide pin 75 is the same as the depth dimension of the guide groove 412. Through this arrangement, the guide pin 75 can be fully inserted into the guide groove 412. The height dimension of the guide pin 75 is greater than the height dimension of the pin shell 761. Through this arrangement, the guide pin 75 is inserted into the guide groove 412 first, so as to guide the pin shell 761 to be inserted into the pin groove 416;The diameter of the pin housing 761 is the same as the inner diameter of the pin slot 416, and the height of the pin housing 761 is the same as the depth of the pin slot 416. This arrangement allows the pin housing 761 inserted into the pin slot 416 to remain stable when rotating with the sleeve module 4. The upper end of the pin housing 761 is rounded, so that each latch portion 76 can be inserted into each pin slot 416 more smoothly. The upper end of the extension rod 767 is fixedly connected to a rubber sheet 768, and the diameter of the extension rod 767 is the same as the inner diameter of the exhaust duct 415. , through this arrangement, the extension rod 767 can move upward into the air suction channel 415 with the suction force of the air pump, the diameter of the clamping rod 771 is the same as the inner diameter of the clamping channel 417, through this arrangement, the clamping rod 771 can be displaced and inserted into the clamping channel 417, and a notch is provided at the outer curved surface of the limit block 772, through this arrangement, the limit block 772 can be displaced in the limit groove 762 without being affected by the air pressure; a spacing is provided between the upper end surface of the sleeve block 47 and the upper inner wall of the rail frame 45, through this arrangement, the sleeve block 47 can drive the magnet 48 to move upward, and the sleeve block 47 and The magnet 48 is arranged at the lower side of the card track 417, and the upwardly moved magnet 48 can be aligned with the card track 417 through this arrangement. The magnetic poles of the magnet 48 and the magnetic block 773 are arranged oppositely, and the magnet 48 and the magnetic block 773 are arranged oppositely, and the opposite poles attract each other when they are aligned. The folding hose 44 is sleeved on the outside of a group of air suction channels 415, and the air suction channels 415 are separated from the track 414 by the folding hose 44. The outer curved surface of the base block 71 is provided with a track groove 74, and the track groove 74 and the guide rail 57 are arranged for sliding. Through this arrangement, the base block 71 can be adjusted. The block 71 is guided, and the base block 71 can be supported on the one hand. The elastic damping pad 72 is tightly fitted with the upper end of the fastening bolt 73. Through this setting, the fastening bolt 73 can be positioned to prevent it from loosening. The fastening bolt 73 is composed of a bolt rod and a pressing piece. The polishing wheel 8 is set between the pressing piece of the fastening bolt 73 and the base block 71. There are a plurality of polishing wheels 8, and the polishing wheels 8 are all set in different sizes. Through this setting, the clamping head module 7 can fix the polishing wheels 8 of different sizes, so that the polishing wheels 8 with severe wear can be replaced. ;
[0017] like Figure 1 , Figure 7-Figure 8 , Figure 12-Figure 15As shown, the lower frame plate 51 is fixed on the upper side of the support frame 14, and the front and rear sides of the upper frame plate 53 are provided with symmetrically arranged through rails 54, and the inner sides of the through rails 54 are slidably connected with rail blocks 52 fixedly connected to the lower frame plate 51, and the upper end surface of the rail block 52 and the inner wall of the through rail 54 are fixedly connected with springs 55, and the coating part 6 includes a liquid shell 61 fixed in the lower frame plate 51, and the liquid shell 61 is on the left side of the polishing wheel 8, and the inner side of the liquid shell 61 is rotatably connected with a roller 62, and the outer side of the roller 62 is sleeved with a velvet sleeve 63, and liquid level probes 64 are installed in the upper and lower holes on the left side of the liquid shell 61, and the upper side of the support frame 14 is fixedly connected with a liquid storage bin 65 located on the front side of the storage rack 5, and the storage The left side of the liquid tank 65 is connected with a liquid replenishing pipe 66, and the rear end of the liquid replenishing pipe 66 is connected to the liquid shell 61. An electric control valve 67 is installed at the liquid replenishing pipe 66. Through this arrangement, during the automatic installation of the polishing wheel 8, the downward movement of the ferrule module 4 will exert pressure on the clamping head module 7, thereby causing the upper frame plate 53 to move downward, the spring 55 to contract, and the polishing wheel 8 moves accordingly to be flush with the top of the velvet sleeve 63. After the installation is completed, the control host 9 instructs the manipulator 2 to drive the clamping head module 7 and the polishing wheel 8 to move left, the polishing wheel 8 contacts and drives the velvet sleeve 63 and the roller 62 to rotate, and the polishing liquid in the liquid shell 61 is evenly applied to the lower side of the polishing wheel 8, so that it is quickly ready. After the polishing wheel 8 is completely separated from the guide rail 57, the spring 55 is retracted. The spring 55 pushes the upper frame plate 53, the storage position 56 and the guide rail 57 to reset, so as to prevent the polishing wheel 8 from contacting the velvet sleeve 63 when it is reinstalled, so that the polishing equipment can immediately apply polishing liquid to it when the polishing wheel 8 is replaced; a clamping assembly 13 is installed on the upper side of the seat body 11, and the clamping assembly 13 is composed of a motor, a positive and negative threaded screw, two thread sleeves, two clamping plates and two supporting plates. Through this arrangement, the clamping assembly 13 can clamp and fix the automobile sheet metal to be polished, and the liquid level probe 64, the electric control valve 67, the manipulator 2, the motor 32, the electric push rod 33 and the motor of the clamping assembly 13 are all electrically connected to the control host 9. Through this arrangement, the control host 9 can control the operation of each electrical component. The polishing wheels 8 are all arranged on the upper side of the velvet sleeve 63, and a spacing is arranged between the polishing wheel 8 and the velvet sleeve 63. Through this arrangement, the polishing wheel 8 does not contact the velvet sleeve 63 when it is reset and reinstalled, and a spacing is left between the left and right curved surfaces of the velvet sleeve 63 and the left and right inner walls of the liquid shell 61. Through this arrangement, the outer curved surface of the velvet sleeve 63 does not contact the inner wall of the liquid shell 61 when it rotates, avoiding affecting the rotation of the velvet sleeve 63. The lower liquid level probe 64 is higher than the lowest point of the velvet sleeve 63. Through this arrangement and the liquid replenishment operation, the liquid level is always higher than the lower liquid level probe 64. The liquid storage tank 65 is composed of a lower liquid cylinder and an upper cover. Through this arrangement, the staff can replenish the liquid storage tank 65.
[0018] Workflow: The automatic replacement operation of the polishing wheel 8 of the automobile sheet metal stamping polishing equipment is as follows. Note 1: All electrical components of this equipment are powered by an external power supply, and the operation of all electrical components is uniformly regulated by the control host 9; Note 2: By starting the motor of the control clamping assembly 13, it drives the positive and negative threaded screws to rotate. The rotation of the screw will drive the thread sleeves and the clamps on both sides to approach each other, thereby achieving a firm clamping of the automobile sheet metal placed on the pallet, preparing for subsequent polishing operations; Automatic installation operation: The control host 9 will regulate the actions of various equipment throughout the process. First, the control manipulator 2 is controlled to accurately drive the drive unit 3 and the clamping sleeve module 4 to move to the corresponding clamping head to be installed with the polishing wheel 8 When the locking cam 76 is in the unlocking state, the locking cam 76 is in the unlocking state, and the locking cam 76 is in the unlocking state. The electric push rod 33 contracts, driving the transmission member 34 to move upward. The upward movement of the transmission member 34 will drive the collar 49 and each connecting rod 46 to rise synchronously. The upward movement of each connecting rod 46 will push each connecting bar 42 and the connecting plate 43 to move upward. The upward movement of the connecting plate 43 cooperates with the folding hose 44 to exhaust air from each exhaust channel 415. Under the action of exhaust, the rubber sheet 768 of each latch part 76 is affected by the change of air pressure, driving the extension rod 767 to move upward into the exhaust channel 415. The suction force generated by the exhaust makes the card sleeve module 4 and the card head module 7 achieve a tighter initial connection. On the other hand, the upward movement of the connecting rod 46 will also drive each sleeve block 47 and the magnet 48 to rise. After the movement, it is aligned with the card track 417, and is also aligned with the magnetic block 773 of the card pin portion 77. At this time, due to the magnetic principle of opposites attracting each other, the magnet 48 will produce a magnetic attraction on the magnetic block 773, so that each magnetic block 773 drives each card rod 771 to move and insert into the card track 417. At the same time, the limit block 772 that moves with the card rod 771 will squeeze the spring body 774, causing the spring body 774 to shrink. Through this ingenious setting, the latch portion 76 can be effectively limited, and the connection between the card sleeve module 4 and the card head module 7 can be further stabilized. Through the above multiple connections, the card head module 7 can be prevented from falling off when rotating with the card sleeve module 4, and finally the automatic installation of the polishing wheel 8 is successfully completed;Automatic disassembly operation: The control host 9 will regulate the actions of various devices throughout the whole process. First, the electric push rods 33 are controlled to reset and extend, driving the transmission member 34 to move downward. The downward movement of the transmission member 34 will drive the collar 49 and the linkage rods 46 to reset and move downward synchronously. The downward movement of the linkage rods 46 will push the linkage bars 42 and the linkage plates 43 to move downward. The downward movement of the linkage plates 43 will discharge the extracted air through the exhaust duct 415, so that the extension rod 767 and the rubber sheet 768 will reset and move downward; on the other hand, it will drive the sleeve blocks 47 and the magnet 48 to move downward, so that the magnet 48 is no longer aligned with the magnetic block 773. After losing the magnetic attraction, the magnetic block 773, the clamping rod 771 and the limit block 772 will be reset by the expanded spring body 774 The locking nut 77 is pushed back to return to the latch 76 so that the locking nut 77 no longer engages the latch 76. Through the above operation, the connection between the ferrule module 4 and the clamping head module 7 is disconnected. At this time, the ferrule module 4 is controlled to move upward to disconnect the ferrule module 4 from the clamping head module 7, and the automatic disassembly of the polishing wheel 8 can be completed. Through the combination of the automatic installation operation and the automatic disassembly operation, the polishing equipment can automatically replace the polishing wheels 8 of different diameters according to the needs, so as to adaptively polish the automobile stamping parts with complex shapes, thereby solving the problem that the replacement of the polishing wheel 8 of the existing polishing equipment generally requires manual operation, which is neither convenient nor easy to efficiently and automatically perform polishing on the automobile stamping parts with complex shapes.Automatic smearing operation: During the automatic installation operation, the card sleeve module 4 will move downward to apply pressure to the card head module 7, so that it applies a downward force to the upper frame plate 53 through the rail groove 74 and the guide rail 57, causing the spring 55 to contract. At the same time, the polishing wheel 8 is adjusted to the same horizontal height as the top of the velvet sleeve 63 as the card sleeve module 7 moves. When the polishing wheel 8 is installed, the control host 9 issues a command, and the manipulator 2 pulls the card sleeve module 7 and the polishing wheel 8 to the left through the card sleeve module 4, so that it is separated from the storage position 56 of the storage rack 5. During the movement, the polishing wheel 8 contacts the velvet sleeve 63 and drives the velvet sleeve 63 and the roller 62 to rotate together, so that the velvet sleeve 63 evenly smears the polishing liquid absorbed from the liquid shell 61 on the lower surface of the polishing wheel 8, ensuring that the polishing wheel 8 can be quickly prepared and put into the polishing process of the automobile stamping parts. When the polishing wheel 8 is completely free from the restraint of the guide rail 57, the spring 55 releases The stored energy is released to push the upper frame plate 53, the storage position 56 and the guide rail 57 to return to the initial height position, so that the polishing wheel 8 will not contact the velvet sleeve 63 when it is reinstalled, and the velvet sleeve 63 will not apply polishing liquid to the reinstalled polishing wheel 8. In addition, the upper and lower liquid level probes 64 will continuously monitor the liquid level of the polishing liquid in the liquid shell 61. Once it is detected that the liquid level drops below the set position of the lower liquid level probe 64, the control host 9 will automatically start the electric control valve 67 to open, so that the polishing liquid in the liquid storage tank 65 flows into the liquid shell 61 through the liquid replenishing pipe 66 for replenishment, until the liquid level rises to the set position of the upper liquid level probe 64. At this time, the control host 9 will close the electric control valve 67 and stop replenishing liquid into the liquid shell 61, so that the polishing equipment can immediately apply polishing liquid to the polishing wheel 8 when replacing it, so that the polishing wheel 8 can be immediately put into the polishing operation, avoiding the prolonged preparation time of the polishing wheel 8 due to the failure to apply polishing liquid in time, which affects the polishing efficiency. ;
[0019] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above are only preferred implementation methods of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. A polishing device for automobile sheet metal stamping, comprising a base (1), a manipulator (2), a driving unit (3), a ferrule module (4), a storage rack (5), a coating unit (6), a chuck module (7), a polishing wheel (8) and a control host (9), characterized in that: The seat platform (1) comprises a seat body (11), a side seat (12) is mounted on the rear side of the seat body (11), a manipulator (2) is mounted on the upper side of the side seat (12), a driving unit (3) is mounted on the front side of the manipulator (2), the driving unit (3) comprises a frame shell (31), a motor (32) is fixedly connected to the inner side of the frame shell (31), electric push rods (33) are fixedly connected to the left and right side slots of the frame shell (31), the sleeve module (4) comprises a sleeve shell (41), the output shaft end of the motor (32) passes through the frame shell (41), and the output shaft end of the motor (32) passes through the frame shell (41). 31) is fixedly connected to the upper end surface of the sleeve (41), the sleeve (41) comprising a shell (411), the inner side of the shell (411) is provided with a guide groove (412) with a lower opening, the inner side of the shell (411) is provided with an inner cavity (413) located above the guide groove (412), the outer side of the inner cavity (413) is provided with four tracks (414) arranged at equal angles, the lower side of the inner cavity (413) is provided with four exhaust passages (415) arranged at equal angles, and the lower sides of the exhaust passages (415) are all connected with pin grooves ( 416), the outer sides of the pin grooves (416) are connected to the card paths (417), and the card paths (417) and the tracks (414) are aligned with each other in the upper and lower directions, the inner sides of the tracks (414) are slidably connected to the linkage bars (42), a group of the linkage bars (42) are fixedly connected to a linkage plate (43) slidably connected to the inner cavity (413), the lower side of the linkage plate (43) is fixedly connected to a foldable hose (44), and the lower end of the foldable hose (44) is fixedly connected to the lower inner wall of the inner cavity (413), and the outer curved surface of the shell (411) is fixedly connected to the lower inner wall of the inner cavity (413). Four rail frames (45) are fixedly connected to the surface, and the rail frames (45) are all sleeved on the outside of the card channel (417). The inner sides of the holes of the rail frames (45) are slidably connected to the connecting rods (46). The upper ends of the connecting rods (46) are fixedly connected to the connecting bars (42). The lower ends of the connecting rods (46) are fixedly connected to the sleeve blocks (47) that are slidably connected to the rail frames (45). The inner sides of the sleeve blocks (47) are fixedly connected to magnets (48). The outer sides of a group of the connecting rods (46) are fixedly connected to the sleeve rings (49) sleeved on the outer side of the sleeve shell (41).
2. The polishing equipment for automobile sheet metal stamping according to claim 1, characterized in that: The lower end of the driving rod of the electric push rod (33) is fixedly connected to a transmission member (34), and the end of the transmission member (34) close to the ferrule module (4) is inserted into the ring of the ring (49). The left side of the base body (11) is fixedly connected to a support frame (14), and a storage rack (5) is installed on the upper side of the support frame (14). The storage rack (5) includes a lower frame plate (51) and an upper frame plate (53). The upper plate of the upper frame plate (53) is provided with a plurality of storage positions (56) arranged at equal distances, and the storage positions (56) are all arranged with a left opening. The inner side of each storage position (56) is fixedly connected to a guide rail (57). ), a chuck module (7) is arranged on the inner side of each storage position (56), a polishing wheel (8) is installed on the lower part of each chuck module (7), the chuck module (7) comprises a base block (71), an elastic damping pad (72) is fixedly connected to the inner wall of the lower screw hole of the base block (71), a fastening bolt (73) passing through the polishing wheel (8) is threadedly connected to the inner side of the lower screw hole of the base block (71), a guide pin (75) is fixedly connected to the upper side of the base block (71), four latch parts (76) are installed on the upper side of the base block (71), and the latch parts (76) are arranged at equal angles with the guide pin (75) as the center of the circle, The latch portion (76) comprises a pin shell (761), a through hole (763) is provided on the outer curved surface of the pin shell (761), a limiting groove (762) is provided on the side of the through hole (763) close to the guide pin (75), a sinking groove (764) with an upper opening is provided on the inner side of the pin shell (761), a slide rail (765) is provided on both sides of the sinking groove (764), a rail (766) is slidably connected to the inner side of the slide rail (765), an extension rod (767) located inside the sinking groove (764) is fixedly connected between a group of the rails (766), and the latch portion (76) A latch portion (77) is installed on each of the side seats (12). The latch portion (77) includes a latch rod (771) located inside the limiting groove (762) and slidably connected to the through hole (763). One end of the latch rod (771) close to the guide pin (75) is fixedly connected to the limiting block (772). A magnetic block (773) is fixedly connected in a groove at one end of the latch rod (771). A spring body (774) is fixedly connected between the inner wall of the limiting groove (762) and the outer end surface of the limiting block (772). The spring body (774) is sleeved on the outer side of the latch rod (771). A control host (9) is installed on the left side of the side seat (12).
3. The polishing equipment for automobile sheet metal stamping according to claim 2 is characterized in that: The guide pin (75) is a four-sided rod structure that is narrow at the top and wide at the bottom, the guide slot (412) is a four-sided slot structure that is narrow at the top and wide at the bottom, the height dimension of the guide pin (75) is the same as the depth dimension of the guide slot (412), and the height dimension of the guide pin (75) is greater than the height dimension of the pin housing (761).
4. The polishing equipment for automobile sheet metal stamping according to claim 2, characterized in that: The diameter of the pin housing (761) is the same as the inner diameter of the pin slot (416); the height of the pin housing (761) is the same as the depth of the pin slot (416); the upper end of the pin housing (761) is rounded; the upper end of the extension rod (767) is fixedly connected to a rubber sheet (768); the diameter of the extension rod (767) is the same as the inner diameter of the air extraction channel (415); the diameter of the clamping rod (771) is the same as the inner diameter of the clamping channel (417); and a notch is provided on the outer curved surface of the limit block (772).
5. The polishing equipment for automobile sheet metal stamping according to claim 2, characterized in that: A gap is provided between the upper end surface of the sleeve block (47) and the upper inner wall of the rail frame (45); the sleeve block (47) and the magnet (48) are arranged on the lower side of the card channel (417); the magnetic poles of the magnet (48) and the magnetic block (773) are arranged oppositely; the folding hose (44) is sleeved on the outer side of a group of air exhaust ducts (415); a rail groove (74) is provided on the outer curved surface of the base block (71); the rail groove (74) and the guide rail (57) are arranged for sliding; the elastic damping pad (72) is tightly fitted with the upper end of the fastening bolt (73); the fastening bolt (73) is composed of a bolt rod and a pressing plate; the polishing wheels (8) are arranged between the pressing plate of the fastening bolt (73) and the base block (71); a plurality of polishing wheels (8) are provided, and the polishing wheels (8) are all provided with different sizes.
6. The polishing equipment for automobile sheet metal stamping according to claim 2, characterized in that: The lower frame plate (51) is fixed on the upper side of the support frame (14); the upper frame plate (53) is provided with symmetrically arranged through rails (54) on both the front and rear sides; the inner sides of the through rails (54) are slidably connected with rail blocks (52) fixedly connected to the lower frame plate (51); a spring (55) is fixedly connected between the upper end surface of the rail block (52) and the inner wall of the through rail (54); the liquid coating portion (6) includes a liquid shell (61) fixed in the lower frame plate (51), and the liquid shell (61) is located on the left side of the polishing wheel (8) The inner side of the liquid shell (61) is rotatably connected to a roller (62), the outer side of the roller (62) is sleeved with a velvet sleeve (63), the upper and lower holes on the left side of the liquid shell (61) are both equipped with liquid level probes (64), the upper side of the support frame (14) is fixedly connected to a liquid storage bin (65) located on the front side of the storage rack (5), the left side of the liquid storage bin (65) is connected to a liquid infusion pipe (66), and the rear end of the liquid infusion pipe (66) is connected to the liquid shell (61), and an electric control valve (67) is installed on the liquid infusion pipe (66).
7. The polishing equipment for automobile sheet metal stamping according to claim 6, characterized in that: A clamping assembly (13) is mounted on the upper side of the seat body (11), the clamping assembly (13) comprising a motor, a positive and negative threaded screw, two thread sleeves, two clamping plates and two support plates, and the liquid level probe (64), the electric control valve (67), the manipulator (2), the motor (32), the electric push rod (33) and the motor of the clamping assembly (13) are all electrically connected to the control host (9).
8. The polishing equipment for automobile sheet metal stamping according to claim 6, characterized in that: The polishing wheels (8) are arranged on the upper side of the velvet sleeve (63), a distance is provided between the polishing wheels (8) and the velvet sleeve (63), a distance is left between the left and right curved surfaces of the velvet sleeve (63) and the left and right inner walls of the liquid shell (61), the liquid level probe (64) on the lower side is higher than the lowest point of the velvet sleeve (63), and the liquid storage bin (65) is composed of a lower liquid cylinder and an upper cover.
Citation Information
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