Full-automatic injection molding processing technology for connecting terminal
By setting a rotating shaft and a rotating plate on the first frame of the connecting terminal injection molding machine, combined with the design of hydraulic cylinder and vibrator, the problem of large space occupied by the forming frame and complicated processing process is solved, and the efficiency of connecting terminals and forming frames is achieved Separation and fall improve processing efficiency and space utilization.
Patent Information
- Application Number
- CN202510054938.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-14
AI Technical Summary
In the existing injection molding process of connecting terminals, the molded frame is large in size, resulting in low utilization of storage box space, easy to overflow when storing the connecting terminals, and need to screen the molded frame and the connecting terminals separately, resulting in cumbersome processing process.
Adopt fully automatic injection molding processing technology, by setting a rotating shaft and rotating plate on the first frame side of the injection molding machine, preventing the connection terminals and forming frame from falling, and using hydraulic cylinders and vibrating parts to push the forming frame out of the frame, shaking and falling off The connection terminals that have not fallen out will improve the shedding efficiency.
The efficient separation and fall of the connecting terminals and the forming frame is achieved, which improves processing efficiency, reduces production costs, and reduces the burden of manual screening.
Smart Images

Figure CN119458757A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of injection molding of connection terminals, in particular to a fully automatic injection molding process for connection terminals. Background Art
[0002] As a key component of electrical connection, connecting terminals play a vital role in industrial automation, electronic equipment and various electrical systems. The current connecting terminals are mainly composed of two parts: a conductive sheet and a plastic shell. The conductive sheet is responsible for achieving electrical connection, while the plastic shell plays the role of fixing and protecting the conductive sheet. The plastic shell is usually manufactured using injection molding technology.
[0003] A patent with publication number CN114211690A discloses an injection molding machine for terminal molding, including an injection molding machine body, a discharge port for discharging materials is provided on the injection molding machine body, a material receiving rack located below the discharge port is provided on the injection molding machine body, the material receiving rack includes a bottom plate, a positioning plate located above the bottom plate, and a vertical plate fixed between the bottom plate and the positioning plate, a clearance hole is opened on the positioning plate and is located directly below the discharge port, a support plate for placing a storage box is slidably provided in the clearance hole along the vertical direction, an elastic member that can be deformed along the vertical direction is connected to the bottom plate; the positioning plate is inclined and a baffle is fixedly connected to the upper side, and when the elastic member is in a natural state, the top surface of the support plate is flush with the top surface of the positioning plate, and the baffle abuts against the bottom of the storage box placed on the support plate.
[0004] In the process of using the above-mentioned terminal molding injection molding machine, the two model plates are first spliced together. After splicing, the heating tank passes the heated and molten plastic fluid into the hydraulic delivery pipe under the action of the air pump, and then the hydraulic delivery pipe passes the plastic fluid into the mold between the two model plates. After the connecting terminal between the two model plates is cooled and formed, the two model plates are opened, and the connecting terminal and its injection-molded molding frame are pushed down together by the ejector pin in one of the model plates, and then fall into the storage box. However, since the model plate is injection-molded with connecting terminals and molding frames, the molding frame is large in size and will occupy a large space in the storage box, so that the connecting terminals may overflow after being stored for a certain period of time, but the internal space utilization rate is small and the quality is insufficient, resulting in the storage box being unable to be pressed down by gravity, so as to be replaced. At the same time, the connecting terminals and molding frames in the storage box need to be screened separately, resulting in cumbersome processing.
[0005] To this end, the present invention provides a fully automatic injection molding process for connecting terminals. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve the technical problem is: a fully automatic injection molding process for connecting terminals described in the present invention, the specific steps include: Step 1: Raw material preparation: Select appropriate plastic raw materials, and pre-treat, dry, and mix colors to ensure the quality of the raw materials and the progress of injection molding; Step 2: Injection molding: Add the pretreated plastic raw materials into the hopper of the injection molding machine. Through heating and the shearing action of the screw, the plastic is melted and reaches the set injection temperature. The injection molding machine injects the molten plastic into the mold at high pressure and speed to fill the mold cavity and form the preliminary shape of the connecting terminal. The plastic in the mold is gradually cooled and solidified under the action of the cooling system to form a connecting terminal.
[0008] Preferably, the injection molding machine comprises a box body, a first hydraulic cylinder is arranged on the upper surface of the box body, a forming hydraulic plate is fixedly connected to the output end of the first hydraulic cylinder, an air pump is fixedly connected to the upper surface of the box body, a conveying tank is fixedly connected to one side of the air pump, a hydraulic conveying pipe is fixedly connected to one side of the conveying tank, an auxiliary plate is fixedly connected to one end of the hydraulic conveying pipe away from the conveying tank, the forming hydraulic plate and the auxiliary plate are abutted to form a forming mold, and a material discharge port is opened on one side of the box body; A first shell is fixedly connected to one side of the box body, a collection frame is arranged on the first shell, the collection frame is used to collect the connection terminals, and a conveyor belt is arranged inside the first shell, the conveyor belt is used to convey the collection frame; A first frame is fixedly connected to a position corresponding to the discharge port inside the box, a collecting groove is provided in the first frame, a plurality of discharge holes are provided on the bottom surface of the first frame, and the plurality of discharge holes are used for dropping the connection terminals, and a plurality of cones are fixedly connected to the bottom surface of the first frame, and the plurality of cones are used for assisting the discharge of the connection terminals.
[0009] Preferably, a rotating shaft is fixedly connected to one side of the first frame body, a rotating plate is rotatably connected to the circumferential surface of the rotating shaft, a second hydraulic cylinder is fixedly connected to the inside of the box body, a fixed column is fixedly connected to the output end of the second hydraulic cylinder, one end of the fixed column is fixedly connected to a positioning plate, a vibration member is slidably provided on the lower surface of the positioning plate, and the vibration member includes a plurality of vertical rods slidably provided on the lower surface of the positioning plate.
[0010] Preferably, the vibration member also includes a first groove body opened on the lower surface of the positioning plate, a slide plate is slidably connected in the first groove body, one end of the slide plate is fixedly connected to a compression spring, one end of the compression spring is fixedly connected to the inner wall of the positioning plate, a plurality of vertical rods are fixedly connected to the lower surface of the slide plate, a plurality of vertical rods are fixedly connected to one side of each of the vertical rods, a protrusion is fixedly connected to the other end of the slide plate, a side of the first frame body corresponding to the protrusion is fixedly connected to a limiting plate, and a plurality of protrusions are fixedly connected to one side of the limiting plate.
[0011] Preferably, a pressure sensor is fixedly connected to one side of the rotating plate, and a top column is fixedly connected to a position of the positioning plate corresponding to the pressure sensor. The top column is made of rubber material and is used for squeezing and protecting the pressure sensor.
[0012] Preferably, a fixing plate is fixedly connected to the circumferential surface of the fixing column, a plurality of plug rods are fixedly connected to one side of the fixing plate, and a connecting groove is opened at the position of the first frame corresponding to the plug rod, and the plurality of plug rods can be inserted into the connecting groove for moving the connecting terminal.
[0013] Preferably, a plurality of second slots are provided on both sides of each of the insertion rods, a fixed shaft is fixedly connected in each of the second slots, a torsion spring is sleeved on the circumferential surface of each of the fixed shafts, and a shift rod is fixedly connected on the circumferential surface of each of the torsion springs.
[0014] Preferably, plug plates are fixedly connected to both ends of the rotating plate, and two slots are provided on one side of the first frame body, and the two plug plates can be inserted into the slots to assist in the stable insertion of the rotating plate and the first frame body.
[0015] Preferably, a fixing groove is opened on the inner top wall of the box body, a third hydraulic cylinder is fixedly connected to the top wall of the fixing groove, an output end of the third hydraulic cylinder is fixedly connected to a bottom plate, a plurality of clamping plates are fixedly connected to the lower surface of the bottom plate, and the plurality of clamping plates are used to assist in the unloading of the forming frame.
[0016] Preferably, a placement box is provided inside the box body, a storage slot is opened in the placement box, a support plate is fixedly connected to one side of the box body, a first motor is fixedly connected to the upper surface of the support plate, a reciprocating screw is fixedly connected to the output end of the first motor, an extrusion plate is slidably connected to the circumferential surface of the reciprocating screw, the reciprocating screw and the extrusion plate are both located inside the placement box, and the extrusion plate is used for crushing and extruding the forming frame.
[0017] The beneficial effects of the present invention are as follows: 1. The fully automatic injection molding process for connecting terminals described in the present invention is characterized in that a rotating plate is arranged on the rotating shaft on one side of the first frame body, and the setting of the rotating plate prevents the falling connecting terminals and the forming frame from falling out of the first frame body. At the same time, after the forming frame falls into the first frame body, the forming frame in the first frame body needs to be taken out to avoid the forming frame blocking the first frame body from unloading the connecting terminals. Therefore, by starting the second hydraulic cylinder to drive the fixed column at its output end to move along the first frame body, several vertical rods on the lower surface of the positioning plate at one end of the fixed column can push the forming frame out of the first frame body. At the same time, the movement of the positioning plate will trigger the vibration part on the lower surface of the positioning plate, thereby shaking the pushed forming frame, and vibrating and falling off the connecting terminals that may not have fallen off on the forming frame, thereby improving the falling effect of the connecting terminals and improving the falling efficiency of the connecting terminals.
[0018] 2. The fully automatic injection molding process for connecting terminals described in the present invention has the following advantages: after the insert rod is inserted into the first frame, the levers in the second grooves on both sides of the insert rod will be limited between each two cones, thereby passively rotating, and then the levers will be reset under the drive of the torsion spring after being separated from between the two cones. After completing one shifting, the levers on both sides of each insert rod can be retracted into the second grooves through electrical control, and then retracted as the second hydraulic cylinder is retracted, thereby achieving the goal of being able to clear the connection terminal and allow it to be used repeatedly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings: Figure 1 is a three-dimensional diagram of the first embodiment of the present invention; Figure 2 It is a structural schematic diagram of the main body of the present invention; Figure 3 It is a structural schematic diagram of the first frame of the present invention; Figure 4 is a cross-sectional view of the main body of the present invention; Figure 5 is a schematic diagram of the internal structure of the first frame of the present invention; Figure 6 It is a structural schematic diagram of the limiting plate of the present invention; Figure 7 It is a structural schematic diagram of the toggle member of the present invention; Figure 8 It is a structural schematic diagram of the vibration component structure of the present invention; Fig. 9 It is a schematic diagram of the structure of the auxiliary component of the present invention; Fig.10 It is a schematic diagram of the structure of the extrusion assembly of the present invention; In the figure: 1. Box body; 2. First hydraulic cylinder; 21. Forming hydraulic plate; 22. Air pump; 23. Hydraulic delivery pipe; 24. Delivery tank; 25. Auxiliary plate; 26. Feeding port; 27. First shell; 28. Collection frame; 29. Conveyor belt; 3. First frame; 31. Collecting trough; 32. Rotating plate; 33. Pressure sensor; 34. Feeding hole; 35. Cone; 36. Connecting groove; 37. Second hydraulic cylinder; 38. Fixed column; 39. Fixed plate; 310. Inserting rod; 311. Positioning plate; 312. Vertical rod; 313. Cross bar; 314. Top column; 315. Rotating shaft; 316. Inserting plate; 317. Slot; 318. Limiting plate; 319. Protruding plate; 320. First trough; 321. Slide plate; 322. Compression spring; 323. Protruding block; 324. Second trough; 325. Fixed shaft; 326. Torsion spring; 327. Push rod; 4. Placement box; 41. Support plate; 42. First motor; 43. Storage tank; 44. Reciprocating screw; 45. Extrusion plate; 5. Fixed groove; 51. Clamping plate; 52. Third hydraulic cylinder; 53. Bottom plate. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0021] Embodiment 1 like Figures 1 to 10 As shown, a fully automatic injection molding process for connecting terminals according to an embodiment of the present invention specifically comprises the following steps: Step 1: Raw material preparation: Select appropriate plastic raw materials, and pre-treat, dry, and mix colors to ensure the quality of the raw materials and the progress of injection molding; Step 2: Injection molding: Add the pretreated plastic raw materials into the hopper of the injection molding machine. Through heating and the shearing action of the screw, the plastic is melted and reaches the set injection temperature. The injection molding machine injects the molten plastic into the mold at high pressure and speed to fill the mold cavity and form the preliminary shape of the connecting terminal. The plastic in the mold is gradually cooled and solidified under the action of the cooling system to form a connecting terminal.
[0022] like Figures 1 to 4 As shown, the injection molding machine of this embodiment includes a box body 1, a first hydraulic cylinder 2 is arranged on the upper surface of the box body 1, a forming hydraulic plate 21 is fixedly connected to the output end of the first hydraulic cylinder 2, an air pump 22 is fixedly connected to the upper surface of the box body 1, a delivery tank 24 is fixedly connected to one side of the air pump 22, a hydraulic delivery pipe 23 is fixedly connected to one side of the delivery tank 24, an auxiliary plate 25 is fixedly connected to the end of the hydraulic delivery pipe 23 away from the delivery tank 24, the forming hydraulic plate 21 and the auxiliary plate 25 are abutted to form a forming mold, and a feeding port 26 is opened on one side of the box body 1; a first shell 24 is fixedly connected to one side of the box body 1 A collecting frame 28 is arranged on the first shell 27, and the collecting frame 28 is used to collect the connecting terminals. A conveyor belt 29 is arranged inside the first shell 27, and the conveyor belt 29 is used to convey the collecting frame 28. A first frame body 3 is fixedly connected to a position corresponding to the discharge port 26 inside the box body 1, and a collecting groove 31 is provided in the first frame body 3. A plurality of discharge holes 34 are provided on the bottom surface of the first frame body 3, and the plurality of discharge holes 34 are used to drop the connecting terminals. A plurality of cones 35 are fixedly connected to the bottom surface of the first frame body 3, and the plurality of cones 35 are used to assist in the discharge of the connecting terminals.
[0023] Specifically, in the process of using the above-mentioned terminal molding injection molding machine, the two model plates are first spliced together. After the splicing, the heating tank passes the heated and molten plastic fluid into the hydraulic delivery pipe 23 under the action of the air pump 22, and then the hydraulic delivery pipe 23 passes the plastic fluid into the mold between the two model plates. After the connecting terminal between the two model plates is cooled and formed, the two model plates are opened, and the connecting terminal and its injection-molded molding frame are pushed down together by the ejector in one of the model plates, and then fall into the storage box. However, since the model plate is injection-molded with the connecting terminal and the molding frame, the molding frame is large in size and will occupy a large space in the storage box, so that the connecting terminal may overflow after being stored for a certain period of time, but the internal space utilization rate is small and the quality is insufficient, resulting in the storage box being unable to be pressed down by gravity, so as to perform replacement work. At the same time, it is also necessary to screen the connecting terminal and the molding frame in the storage box separately, resulting in the problem of cumbersome processing process; Therefore, the present invention solves this problem by setting a certain structure. First, the prepared plastic raw material is poured into the conveying tank 24. After being heated in the conveying tank 24 and sheared by the screw, the plastic is melted and reaches the set injection molding temperature. After the plastic reaches the preset temperature, the first hydraulic cylinder 2 is started to drive the molding hydraulic plate 21 at its output end to approach the auxiliary plate 25. In the process of approaching the auxiliary plate 25, the auxiliary plate 25 will gradually approach the molding hydraulic plate 21 under the push of the hydraulic conveying pipe 23 until the molding hydraulic plate 21 and the auxiliary plate 25 abut against each other, thereby forming a connecting terminal molding mold. After the molding mold is formed, the air pump 22 is started to pressurize the conveying tank 24, and the plastic fluid in the conveying tank 24 is It will quickly flow into the molding mold along the hydraulic delivery pipe 23, fill the mold cavity and form the preliminary shape of the connecting terminal. The plastic in the mold is gradually cooled and solidified under the action of the cooling system to form a connecting terminal. After the cooling is completed, the first hydraulic cylinder 2 and the hydraulic delivery pipe 23 are started to drive the molding hydraulic plate 21 and the auxiliary plate 25 to separate respectively, and then the connecting terminal and the molding frame will fall into the first frame 3. Then, the connection terminal that falls off at this time will pass through the screening of the first frame 3 and fall into the collection frame 28 along the discharge port 26 on one side of the box body 1, but the molded frame is stuck in the first frame 3, so that the molding frame and the connecting terminal are separated, the processing efficiency is improved, and the production cost is reduced; The invention solves the problem that, since the injection-molded model plate has connecting terminals and a molding frame, the molding frame is large in size and occupies a large space in the storage box, so that the connecting terminals may overflow after being stored for a certain period of time, but the internal space utilization rate is low and the quality is insufficient, resulting in the storage box being unable to be pressed down by gravity.
[0024] like Figure 6As shown, in this embodiment, a rotating shaft 315 is fixedly connected to one side of the first frame body 3, and a rotating plate 32 is rotatably connected to the circumferential surface of the rotating shaft 315. A second hydraulic cylinder 37 is fixedly connected to the inside of the box body 1, and a fixed column 38 is fixedly connected to the output end of the second hydraulic cylinder 37. One end of the fixed column 38 is fixedly connected to a positioning plate 311, and a vibration member is slidably provided on the lower surface of the positioning plate 311. The vibration member includes a plurality of vertical rods 312 slidably provided on the lower surface of the positioning plate 311.
[0025] Specifically, a rotating plate 32 is arranged on the rotating shaft 315 on one side of the first frame 3 to rotate. The arrangement of the rotating plate 32 prevents the falling connecting terminals and the forming frame from falling out of the first frame 3. At the same time, after the forming frame falls into the first frame 3, the forming frame in the first frame 3 needs to be taken out to avoid the forming frame blocking the first frame 3 from unloading the connecting terminals. Therefore, the second hydraulic cylinder 37 is started to drive the fixed column 38 at its output end to move along the first frame 3. Several vertical rods 312 on the lower surface of the positioning plate 311 at one end of the fixed column 38 can push the forming frame out of the first frame 3. At the same time, the movement of the positioning plate 311 will trigger the vibration part on the lower surface of the positioning plate 311, thereby shaking the pushed forming frame, and vibrating and falling off the connecting terminals that may not have fallen off on the forming frame, thereby improving the falling effect of the connecting terminals and improving the falling efficiency of the connecting terminals.
[0026] like Figure 8 As shown, the vibration member of this embodiment also includes a first groove body 320 opened on the lower surface of the positioning plate 311, and a slide plate 321 is slidably connected in the first groove body 320, one end of the slide plate 321 is fixedly connected to a compression spring 322, one end of the compression spring 322 is fixedly connected to the inner wall of the positioning plate 311, a plurality of vertical rods 312 are fixedly connected to the lower surface of the slide plate 321, one side of each of the plurality of vertical rods 312 is fixedly connected to a plurality of horizontal rods 313, and a protrusion 323 is fixedly connected to the other end of the slide plate 321, and a side of the first frame body 3 corresponding to the protrusion 323 is fixedly connected to a limiting plate 318, and one side of the limiting plate 318 is fixedly connected to a plurality of protrusions 319.
[0027] Specifically, when the positioning plate 311 is pushed to slide by the fixed column 38, the slide plate 321 in the first groove 320 on the lower surface of the positioning plate 311 will drive the protrusion 323 at one end thereof to slide along the protrusion 319 on the inner wall of the first frame body 3. When the protrusion 323 encounters the protrusion 319, it will first be squeezed along the inclined surface of the protrusion 319. At this time, the slide plate 321 will move toward the side with the compression spring 322, thereby driving the movement of several horizontal bars 313 and vertical bars 312 on the lower surface of the slide plate 321. Then, when the protrusion 323 moves into the groove between the two protrusions 319, the compression spring 322 rebounds and keeps reciprocating, thereby forming a back and forth shaking action, thereby achieving the work of shaking and falling off the connecting terminals that have not fallen off on the forming frame.
[0028] like Figure 6 As shown, in this embodiment, a pressure sensor 33 is fixedly connected to one side of the rotating plate 32 , and a top column 314 is fixedly connected to the position of the positioning plate 311 corresponding to the pressure sensor 33 . The top column 314 is made of rubber and is used to squeeze and protect the pressure sensor 33 .
[0029] Specifically, after the forming frame is inserted with the cooperation of the vertical rod 312 and the horizontal rod 313, it moves to one side of the rotating plate 32. Through the top column 314 fixed on one side of the positioning plate 311, the top column 314 will squeeze the pressure sensor 33 on one side of the rotating plate 32, and then the equipment will automatically rotate the rotating plate 32 around the rotating axis 315. After rotating 180 degrees, the formed frame can be pushed out of the first frame body 3, thereby cleaning the forming frame.
[0030] like Figure 5 As shown, the circumferential surface of the fixed column 38 of this embodiment is fixedly connected to a fixed plate 39, and a plurality of plug rods 310 are fixedly connected to one side of the fixed plate 39. A connecting groove 36 is opened at the position of the first frame 3 corresponding to the plug rod 310, and the plurality of plug rods 310 can be inserted into the connecting groove 36 for moving the connecting terminal.
[0031] Specifically, after the fixed column 38 drives the positioning plate 311 at one end thereof to clean the forming frame, the fixed plate 39 on the circumferential surface of the fixed column 38 will also move toward the first frame body 3, and the insertion rod 310 on one side of the fixed plate 39 will be inserted into the first frame body 3 along the connecting groove 36. The connecting terminal stuck between the conical columns in the first frame body 3 is disturbed by the insertion rod 310, so that the connecting terminal can flow into the discharge hole 34, thereby improving the falling efficiency of the connecting terminal and further improving the processing efficiency.
[0032] like Figure 7 As shown, in this embodiment, a plurality of second grooves 324 are provided on both sides of each insertion rod 310, a fixed shaft 325 is fixedly connected in each second groove 324, a torsion spring 326 is sleeved on the circumferential surface of each fixed shaft 325, and a shift rod 327 is fixedly connected to the circumferential surface of each torsion spring 326.
[0033] Specifically, after the insertion rod 310 is inserted into the first frame 3, the levers 327 in the second grooves 324 on both sides of the insertion rod 310 will be limited between every two cones 35, thereby passively rotating, and then the levers 327 will be reset under the drive of the torsion spring 326 after being separated from between the two cones 35. After one shifting is completed, the levers 327 on both sides of each insertion rod 310 can be retracted into the second grooves 324 through electrical control, and then retracted as the second hydraulic cylinder 37 is retracted, thereby achieving the goal of being able to clear the falling of the connection terminals and being able to be used repeatedly.
[0034] like Figure 6 As shown, in this embodiment, both ends of the rotating plate 32 are fixedly connected with plug plates 316, and one side of the first frame body 3 is provided with two slots 317, and the two plug plates 316 can be inserted into the slots 317 to assist the stable insertion of the rotating plate 32 and the first frame body 3.
[0035] Specifically, during the rotation of the rotating plate 32, both ends of the rotating plate 32 are fixedly connected with plug plates 316. During the closing of the rotating plate 32 to seal the first frame 3, the two plug plates 316 can be inserted into the two slots 317, thereby achieving stable insertion of the auxiliary rotating plate 32 and the first frame 3.
[0036] Embodiment 2 like Figures 2 to 10 As shown, compared with Example 1, another implementation of the present invention is: a fixing groove 5 is opened on the internal top wall of the box body 1, a third hydraulic cylinder 52 is fixedly connected to the top wall of the fixing groove 5, an output end of the third hydraulic cylinder 52 is fixedly connected to a bottom plate 53, a plurality of clamping plates 51 are fixedly connected to the lower surface of the bottom plate 53, and the plurality of clamping plates 51 are used to assist in the blanking of the forming frame.
[0037] Specifically, when the positioning plate 311 pushes the horizontal rod 313 and the vertical rod 312 to clamp the forming frame in the first frame body 3, the first frame body 3 is pushed out. When the positioning plate 311 moves to the bottom of the fixing groove 5, the third hydraulic cylinder 52 in the fixing groove 5 is started. After the third hydraulic cylinder 52 is started, it will drive the bottom plate 53 at the output end. Then, the downward movement of the bottom plate 53 can drive several clamping plates 51 on the lower surface. The clamping plates 51 will be located between every two vertical rods 312 and move downward along the positioning plate 311. Then, the second hydraulic cylinder 37 retracts the positioning plate 311, which can achieve the effect of moving and falling off the forming frame, thereby improving the screening effect of the forming frame and the connecting terminal.
[0038] like Fig.10 As shown, in this embodiment, a placement box 4 is provided inside the box body 1, and a storage slot 43 is opened in the placement box 4. A support plate 41 is fixedly connected to one side of the box body 1, and a first motor 42 is fixedly connected to the upper surface of the support plate 41. A reciprocating screw 44 is fixedly connected to the output end of the first motor 42, and an extrusion plate 45 is slidably connected to the circumferential surface of the reciprocating screw 44. The reciprocating screw 44 and the extrusion plate 45 are both located inside the placement box 4, and the extrusion plate 45 is used for crushing and extruding the forming frame.
[0039] Specifically, the forming frame is stored through the placement box 4 and the storage slot 43 in the box body 1, and then the first motor 42 is driven to rotate, and then the first motor 42 will drive the reciprocating screw 44 to rotate, and the reciprocating screw 44 drives the extrusion plate 45 slidably connected to it to reciprocate in the placement box 4, so as to effectively crush and extrude the forming frame, thereby improving the efficiency of material processing and reducing the burden of manual screening of connection terminals and forming frames. At the same time, the extrusion and crushing process helps to reduce the volume of materials, facilitates subsequent storage and recycling, and improves space utilization.
[0040] Working principle: first, pour the prepared plastic raw material into the conveying tank 24. After heating in the conveying tank 24 and the shearing action of the screw, the plastic is melted and reaches the set injection temperature. After the plastic reaches the preset temperature, the first hydraulic cylinder 2 is started to drive the molding hydraulic plate 21 at its output end to approach the auxiliary plate 25. In the process of approaching the auxiliary plate 25, the auxiliary plate 25 will gradually approach the molding hydraulic plate 21 under the push of the hydraulic conveying pipe 23 until the molding hydraulic plate 21 and the auxiliary plate 25 abut against each other, thereby forming a connecting terminal molding mold. After the molding mold is formed, the air pump 22 is started to pressurize the conveying tank 24, and the plastic fluid in the conveying tank 24 is It will quickly flow into the molding mold along the hydraulic delivery pipe 23, fill the mold cavity and form the preliminary shape of the connecting terminal. The plastic in the mold is gradually cooled and solidified under the action of the cooling system to form a connecting terminal. After the cooling is completed, the first hydraulic cylinder 2 and the hydraulic delivery pipe 23 are started to drive the forming hydraulic plate 21 and the auxiliary plate 25 to separate respectively, and then the connecting terminal and the molding frame will fall into the first frame 3. Then, the connection terminal that falls off at this time will pass through the screening of the first frame 3 and fall into the collection frame 28 along the discharge port 26 on one side of the box body 1, but the molded frame is stuck in the first frame 3, so that the molding frame and the connecting terminal are separated; Then, by starting the second hydraulic cylinder 37, the fixed column 38 at its output end is driven to move along the first frame body 3, and the plurality of vertical rods 312 on the lower surface of the positioning plate 311 at one end of the fixed column 38 can push the forming frame out of the first frame body 3. In the process of the positioning plate 311 being pushed and slid by the fixed column 38, the slide plate 321 in the first groove 320 on the lower surface of the positioning plate 311 will drive the protrusion 323 at one end thereof to slide along the protrusion plate 319 on the inner wall of the first frame body 3. When the protrusion 323 encounters the protrusion plate 319, it will first When pressed along the inclined surface of the convex plate 319, the slide plate 321 will move toward the side with the compression spring 322, thereby driving the plurality of cross bars 313 and the vertical bars 312 on the lower surface of the slide plate 321 to move, and then when the convex block 323 moves into the groove between the two convex plates 319, the compression spring 322 rebounds and continuously reciprocates, thereby forming a back-and-forth shaking action, so as to achieve the work of shaking off the connection terminals that have not fallen off on the forming frame, thereby improving the falling efficiency of the connection terminals, improving the processing efficiency, and reducing the production cost; After the fixing column 38 drives the positioning plate 311 at one end thereof to clean the forming frame, the fixing plate 39 on the circumferential surface of the fixing column 38 will also move toward the first frame body 3, and the insertion rod 310 on one side of the fixing plate 39 will be inserted into the first frame body 3 along the connecting groove 36, and the connecting terminal stuck between the cone columns in the first frame body 3 is disturbed by the insertion rod 310, so that the connecting terminal can flow into the feeding hole 34, thereby improving the falling efficiency of the connecting terminal, thereby improving the processing efficiency; After the insertion rod 310 is inserted into the first frame 3, the levers 327 in the second grooves 324 on both sides of the insertion rod 310 are limited between each two cones 35, so that they rotate passively, and then the levers 327 are reset under the drive of the torsion spring 326 after being separated from between the two cones 35. After one shifting, the levers 327 on both sides of each insertion rod 310 can be retracted into the second grooves 324 by electric control, and then retracted with the retraction of the second hydraulic cylinder 37, so that the connection terminal can be unblocked and dropped, and it can be used repeatedly; When the positioning plate 311 pushes the cross bar 313 and the vertical bar 312 to clamp the forming frame in the first frame body 3, the first frame body 3 is pushed out, and when the positioning plate 311 moves to the right below the fixing groove 5, the third hydraulic cylinder 52 in the fixing groove 5 is started. After the third hydraulic cylinder 52 is started, it will drive the output end bottom plate 53, and then the downward movement of the bottom plate 53 can drive a number of card plates 51 on the lower surface, and the card plates 51 will be located between every two vertical bars 312 and move downward along the positioning plate 311. Then, the second hydraulic cylinder 37 retracts the positioning plate 311, which can achieve the effect of moving and falling off the forming frame, thereby improving the screening effect of the forming frame and the connecting terminal. Finally, the forming frame is stored through the placement box 4 and the storage slot 43 in the box body 1, and then the first motor 42 is driven to rotate, and then the first motor 42 will drive the reciprocating screw 44 to rotate, and the reciprocating screw 44 drives the extrusion plate 45 slidably connected to it to reciprocate in the placement box 4, so as to effectively crush and extrude the forming frame, thereby improving the efficiency of material processing and reducing the burden of manual screening of connection terminals and forming frames. At the same time, the extrusion and crushing process helps to reduce the volume of materials, facilitates subsequent storage and recycling, and improves space utilization.
[0041] The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention shall be defined by the attached claims and their equivalents.
Claims
1. A fully automatic injection molding process for connecting terminals, characterized in that: The specific steps include: Step 1: Raw material preparation: Select appropriate plastic raw materials, and pre-treat, dry, and mix colors to ensure the quality of the raw materials and the progress of injection molding; Step 2: Injection molding: Add the pretreated plastic raw materials into the hopper of the injection molding machine. Through heating and the shearing action of the screw, the plastic is melted and reaches the set injection temperature. The injection molding machine injects the molten plastic into the mold at high pressure and speed to fill the mold cavity and form the preliminary shape of the connecting terminal. The plastic in the mold is gradually cooled and solidified under the action of the cooling system to form a connecting terminal.
2. The fully automatic injection molding process for connecting terminals according to claim 1, comprising an injection molding machine, characterized in that: The injection molding machine comprises a box body (1), a first hydraulic cylinder (2) is arranged on the upper surface of the box body (1), an output end of the first hydraulic cylinder (2) is fixedly connected to a molding hydraulic plate (21), an air pump (22) is fixedly connected to the upper surface of the box body (1), a conveying tank (24) is fixedly connected to one side of the air pump (22), a hydraulic conveying pipe (23) is fixedly connected to one side of the conveying tank (24), an auxiliary plate (25) is fixedly connected to one end of the hydraulic conveying pipe (23) away from the conveying tank (24), the molding hydraulic plate (21) and the auxiliary plate (25) are abutted to form a molding mold, and a material discharge port (26) is opened on one side of the box body (1); A first shell (27) is fixedly connected to one side of the box body (1); a collection frame (28) is provided on the first shell (27); the collection frame (28) is used to collect the connection terminals; a conveyor belt (29) is provided inside the first shell (27); the conveyor belt (29) is used to convey the collection frame (28); A first frame body (3) is fixedly connected to a position corresponding to the discharge port (26) inside the box body (1); a collecting groove (31) is provided in the first frame body (3); a plurality of discharge holes (34) are provided on the bottom surface of the first frame body (3); the plurality of discharge holes (34) are used for dropping connection terminals; a plurality of cones (35) are fixedly connected to the bottom surface of the first frame body (3); the plurality of cones (35) are used for assisting in the discharge of connection terminals.
3. The fully automatic injection molding process for connecting terminals according to claim 2, characterized in that: A rotating shaft (315) is fixedly connected to one side of the first frame body (3), a rotating plate (32) is rotatably connected to the circumferential surface of the rotating shaft (315), a second hydraulic cylinder (37) is fixedly connected to the interior of the box body (1), an output end of the second hydraulic cylinder (37) is fixedly connected to a fixed column (38), one end of the fixed column (38) is fixedly connected to a positioning plate (311), a vibrating member is slidably provided on the lower surface of the positioning plate (311), and the vibrating member comprises a plurality of vertical rods (312) slidably provided on the lower surface of the positioning plate (311).
4. The fully automatic injection molding process for connecting terminals according to claim 3, characterized in that: The vibration member further comprises a first groove body (320) provided on the lower surface of the positioning plate (311), a slide plate (321) being slidably connected in the first groove body (320), a compression spring (322) being fixedly connected to one end of the slide plate (321), one end of the compression spring (322) being fixedly connected to the inner wall of the positioning plate (311), a plurality of vertical rods (312) being fixedly connected to the lower surface of the slide plate (321), a plurality of horizontal rods (313) being fixedly connected to one side of the plurality of vertical rods (312), a protrusion (323) being fixedly connected to the other end of the slide plate (321), a side of the first frame body (3) corresponding to the protrusion (323) being fixedly connected to a limiting plate (318), and a plurality of protrusions (319) being fixedly connected to one side of the limiting plate (318).
5. The fully automatic injection molding process for connecting terminals according to claim 3, characterized in that: A pressure sensor (33) is fixedly connected to one side of the rotating plate (32), and a top column (314) is fixedly connected to a position of the positioning plate (311) corresponding to the pressure sensor (33). The top column (314) is made of rubber and is used to squeeze and protect the pressure sensor (33).
6. The fully automatic injection molding process for connecting terminals according to claim 3, characterized in that: A fixing plate (39) is fixedly connected to the circumferential surface of the fixing column (38), a plurality of plug rods (310) are fixedly connected to one side of the fixing plate (39), and a connection groove (36) is provided in the first frame (3) at a position corresponding to the plug rod (310), and the plurality of plug rods (310) can be inserted into the connection groove (36) for moving the connection terminal.
7. The fully automatic injection molding process for connecting terminals according to claim 6, characterized in that: A plurality of second slots (324) are provided on both sides of each of the insertion rods (310), a fixed shaft (325) is fixedly connected in each of the second slots (324), a torsion spring (326) is sleeved on the circumferential surface of each of the fixed shafts (325), and a shifting rod (327) is fixedly connected on the circumferential surface of each of the torsion springs (326).
8. The fully automatic injection molding process for connecting terminals according to claim 3, characterized in that: Both ends of the rotating plate (32) are fixedly connected with plugging plates (316), and one side of the first frame body (3) is provided with two slots (317), and the two plugging plates (316) can be inserted into the slots (317) to assist in the stable plugging of the rotating plate (32) and the first frame body (3).
9. The fully automatic injection molding process for connecting terminals according to claim 2, characterized in that: A fixing groove (5) is provided on the top wall of the box body (1), a third hydraulic cylinder (52) is fixedly connected to the top wall of the fixing groove (5), an output end of the third hydraulic cylinder (52) is fixedly connected to a bottom plate (53), a plurality of clamping plates (51) are fixedly connected to the lower surface of the bottom plate (53), and the plurality of clamping plates (51) are used to assist in the blanking of the forming frame.
10. The fully automatic injection molding process for connecting terminals according to claim 2, characterized in that: A placement box (4) is arranged inside the box body (1), a storage slot (43) is provided inside the placement box (4), a support plate (41) is fixedly connected to one side of the box body (1), a first motor (42) is fixedly connected to the upper surface of the support plate (41), a reciprocating screw (44) is fixedly connected to the output end of the first motor (42), an extrusion plate (45) is slidably connected to the circumferential surface of the reciprocating screw (44), the reciprocating screw (44) and the extrusion plate (45) are both located inside the placement box (4), and the extrusion plate (45) is used for crushing and extruding the forming frame.
Citation Information
Patent Citations
Distributing device and method for injection products of automobile parts
CN108435541A
Injection molding machine for terminal forming
CN114211690A
Multicolor injection molding process
CN115946295A
Injection molding device capable of rapidly cleaning and collecting waste
CN215434869U