Automatic braiding device for packaging production line

By designing an automatic tape knitting device with automatic pick-up and correction mechanism, the problem of chips being unable to be automatically picked-up and corrected in the prior art is solved, and efficient and accurate positioning chip knitting is achieved, reducing the defective rate.

CN119460257APending Publication Date: 2025-02-18WUXI FARUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411847559.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing automatic tape knitting device for packaging production lines cannot automatically pick up the chips before and after tape knitting, and cannot automatically correct the skewed chips, making it difficult to achieve accurate positioning during chip tape knitting, increasing the defective rate and influencing efficiency.

Method used

An automatic tape braiding device including a pick-up mechanism and a correction mechanism is designed. The pickup mechanism consists of a vertical electric push rod, a servo motor A, a rotating arm, a lateral electric push rod and a mounting plate. The chip is automatically picked up through the negative pressure pump A and the suction cup. The correction mechanism consists of a servo motor B, a driving gear and a gas pipe, and the deflection chip is automatically corrected through the negative pressure pump A.

Benefits of technology

It realizes automatic pick-up of the chips before and after the tape and automatic correction of the chips, ensuring the efficiency and accurate positioning of the chip tapes, and reducing the defective rate.

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Abstract

The invention discloses an automatic braiding device for a packaging production line. The automatic braiding device comprises a base, a vertical electric push rod, a servo motor A, a rotating arm, a lateral electric push rod, a mounting plate, an air pipe, a negative pressure chamber, a branch pipe and a suction cup. The correcting mechanism comprises a servo motor B, a driving gear and a negative pressure pump A; a vertical electric push rod drives a servo motor A to ascend and descend, the servo motor A drives a rotating arm to rotate while ascending and descending, the rotating arm drives a lateral electric push rod to rotate, meanwhile, the lateral electric push rod drives a mounting plate to move laterally and drives the mounting plate to move to the position above a chip, and a negative pressure pump A adsorbs and fixes the suction cups through a plurality of suction cups. According to the automatic taping device for the packaging production line, chips before and after taping can be automatically taken in the using process, the chip taping efficiency is guaranteed, the servo motor B drives the air pipe to rotate through the driving gear, accordingly, inclined chips are automatically corrected, the positioning accuracy in the chip taping process is guaranteed, and the defective rate of chip taping is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of packaging production line tape braiding, and in particular to an automatic tape braiding device for a packaging production line. Background Art

[0002] Taping is a process in small capacitors. Before gold spraying, the core is braided into a disk with adhesive tape and the side of the core is protected to prevent the gold spraying from spraying on the side of the core and causing a short circuit. Small plastic case capacitors and small plastic-sealed capacitors also have a finished product taping process, which is to weave the capacitors one by one onto a paper tape and roll them up for easy packaging and storage. Taping machines can be divided into two categories: semi-automatic and fully automatic. They put bulk component products into carrier tapes after passing through inspection, reversing, testing and other stations. With the continuous upgrading, refinement and high integration of electronic products, electronic components have also been transformed from plug-in type to surface mount type to save installation space of circuit boards and expand product functions.

[0003] In the prior art, a Chinese patent with authorization announcement number CN114537757A discloses a fully automatic tape production line for chip packaging, which relates to the technical field of tape production lines, including a vibration table, a support column movably sleeved in the mounting holes opened at the four corners of the vibration table, a fixed plate fixedly installed at the bottom of the support column, a vibration spring arranged on the outer surface of the support column, the bottom of the vibration spring fixedly connected to the surface of the fixed plate, a servo motor fixedly installed on the upper surface of the fixed plate, the output shaft of the servo motor is connected to a rotating rod, and eccentric wheels are fixedly sleeved at both ends of the outer surface of the rotating rod. The fully automatic tape production line for chip packaging can rotate the rotating rod by starting the servo motor, thereby rotating the eccentric wheel, so that the eccentric wheel drives the vibration table, thereby realizing the vibration of the vibration table, which can make the chip on the surface of the vibration table vibrate, and can effectively shake and disperse the entangled chips, solving the problem that the traditional chips with pins are entangled and difficult to tape.

[0004] Compared with the prior art, there are problems as follows: the automatic taping devices used in some existing packaging production lines cannot automatically pick up the chips before and after taping and do not automatically correct the direction of the skewed chips during use, which makes it inconvenient to accurately position the chips during taping, resulting in a high defective rate of chip taping, affecting the chip taping efficiency.

[0005] Therefore, there is an urgent need for an automatic taping device for a packaging production line. Summary of the invention

[0006] The object of the present invention is to overcome the deficiencies of the prior art and provide an automatic tape braiding device for a packaging production line.

[0007] The present invention solves its technical problem through the following technical solutions: it includes a base, a picking mechanism arranged on one side of the base, and is used to automatically pick up the chip; it also includes a correction mechanism arranged on one side of the picking mechanism, and is used to correct the chip; the picking mechanism includes a vertical electric push rod, the vertical electric push rod is fixed to one side of the base by bolts, the extended end of the vertical electric push rod is provided with a servo motor A, the rotating end of the servo motor A is provided with a rotating arm, a lateral electric push rod is provided above the rotating arm, the extended end of the lateral electric push rod is provided with a mounting plate, one end of the mounting plate is provided with an air pipe, a negative pressure chamber is provided below the air pipe, a plurality of branch pipes are provided on the outside of the negative pressure chamber, and a suction cup is provided at one end of the branch pipe; the correction mechanism includes a servo motor B, the servo motor B is fixed to the top of the mounting plate by bolts, the rotating end of the servo motor B is provided with a driving gear, the driving gear is meshed with the air pipe through gears, and one end of the air pipe is provided with a negative pressure pump A.

[0008] As a further solution of the present invention: a lifting mechanism is arranged above the base for adjusting the chip conveying height; the lifting mechanism includes a hollow rod, the hollow rod is welded to the top of the base, a sliding rod is arranged on the inner wall of the hollow rod, a lifting electric push rod is arranged in the middle position of the base, a push frame is arranged at the extended end of the lifting electric push rod, the push frame is fixedly connected to the sliding rod, and a side plate is arranged above the sliding rod.

[0009] As a further solution of the present invention: a conveying mechanism is arranged above the lifting mechanism for conveying chips of various specifications; the conveying mechanism includes a rotating shaft, the rotating shaft is rotatably connected to the middle position of the side plate, a roller is arranged at the middle position of the rotating shaft, a conveyor belt is arranged on the outer side of the roller, a plurality of step grooves are evenly arranged on the outer side of the conveyor belt, a mounting frame is arranged on the outer side of the side plate, a speed regulating motor is arranged on one side of the mounting frame, the rotating end of the speed regulating motor is fixedly connected to the rotating shaft, a synchronous pulley is arranged at one end of the rotating shaft, a synchronous belt A is arranged on the outer side of the synchronous pulley, and a conveyor belt B is arranged on the other side of the synchronous pulley.

[0010] As a further solution of the present invention: a bearing mechanism is also provided at one end of the base for fixing the chip, the bearing mechanism includes a plurality of brackets, the brackets are welded to one end of the base, a workbench is provided above the brackets, a plurality of air ducts are provided in the middle of the workbench, an air suction hood is provided below the workbench, and a negative pressure pump B is provided at the bottom of the air suction hood.

[0011] As a further solution of the present invention: an air filter is arranged above the air pipe, and the air filter filters the air.

[0012] As a further solution of the present invention: baffles are provided on both sides of the side plate, and the baffles shield the chip.

[0013] As a further solution of the present invention: a plurality of locking universal wheels are arranged below the base, and the locking universal wheels support the base while the base can move in multiple directions.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0015] 1. A vertical electric push rod is provided, which drives the servo motor A to rise and fall. The servo motor A drives the rotating arm to rotate while rising and falling. The rotating arm drives the lateral electric push rod to rotate. At the same time, the lateral electric push rod drives the mounting plate to move sideways. The vertical electric push rod, servo motor A and lateral electric push rod cooperate with each other to drive the mounting plate to move above the chip. A negative pressure pump A is provided, which fixes the suction cups by adsorbing them through multiple suction cups. Similarly, the chip after taping is taken, so that the automatic taping device used in the packaging production line can automatically take the chips before and after taping during use, thereby ensuring the efficiency of chip taping. A servo motor B is provided, which drives the air pipe to rotate by driving the gear, thereby automatically correcting the deflected chip, ensuring the accuracy of positioning during the chip taping process, and reducing the defective rate of chip taping.

[0016] 2. By providing a lifting electric push rod, the lifting electric push rod drives the slide rod to rise and fall along the inner wall of the hollow rod through the push frame, thereby adjusting the height of the side plate, so that the automatic taping device for the packaging production line can meet the needs of operators of various heights, thereby improving the convenience of operation of the automatic taping device for the packaging production line;

[0017] 3. A speed regulating motor is provided, which drives the synchronous pulley to rotate, and the synchronous pulley drives multiple shafts to rotate synchronously through the synchronous belt A and the synchronous belt B, thereby driving the conveyor belt to rotate. A plurality of step grooves are provided, and the plurality of step grooves can limit the transmission of chips of various specifications to prevent the chips from slipping from the conveyor belt, thereby expanding the application scope of the automatic taping device for the packaging production line;

[0018] 4. A negative pressure pump B is provided, and the negative pressure pump B sucks air from multiple air ducts through an air suction hood, so that the chip is adsorbed on the workbench to prevent the chip from moving during the taping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It shows an isometric structural schematic diagram provided according to an embodiment of the present invention;

[0020] Figure 2 It shows a schematic diagram of a front cross-sectional structure provided according to an embodiment of the present invention;

[0021] Figure 3 A schematic diagram of a rear view structure provided according to an embodiment of the present invention is shown;

[0022] Figure 4 The embodiment provided according to the present invention shows Figure 2 A schematic diagram of the partially enlarged structure at center A;

[0023] Figure 5 The embodiment provided according to the present invention shows Figure 2 A schematic diagram of the partially enlarged structure at B in the middle;

[0024] Figure 6 The embodiment provided according to the present invention shows Figure 3 Schematic diagram of the partial enlarged structure at point C in the middle.

[0025] Legend:

[0026] 100, base; 110, air filter; 120, baffle; 130, locking universal wheel;

[0027] 101, vertical electric push rod; 102, servo motor A; 103, rotating arm; 104, lateral electric push rod; 105, mounting plate; 106, air pipe; 107, negative pressure chamber; 108, branch pipe; 109, suction cup; 111, servo motor B; 112, driving gear; 113, negative pressure pump A;

[0028] 121. Hollow rod; 122. Sliding rod; 123. Lifting electric push rod; 124. Push frame; 125. Side plate;

[0029] 131, rotating shaft; 132, roller; 133, conveyor belt; 134, step groove; 141, mounting frame; 142, speed regulating motor; 143, synchronous pulley; 144, conveyor belt A; 145, conveyor belt B;

[0030] 151. Bracket; 152. Workbench; 153. Air duct; 154. Suction hood; 155. Negative pressure pump B. DETAILED DESCRIPTION

[0031] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0032] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0033] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0034] Embodiment 1:

[0035] like Figure 1-4 As shown, an automatic tape braiding device for a packaging production line includes a base 100, one side of the base 100 is provided with a picking mechanism for automatically picking up chips; it also includes a correction mechanism provided on one side of the picking mechanism for correcting the chips; the picking mechanism includes a vertical electric push rod 101, the vertical electric push rod 101 is fixed to one side of the base 100 by bolts, the extended end of the vertical electric push rod 101 is fixed with a servo motor A102 by bolts, the rotating end of the servo motor A102 is fixed with a rotating arm 103 by bolts, the upper part of the rotating arm 103 is fixed with a lateral electric push rod 104 by bolts, the extended end of the lateral electric push rod 104 is fixed with a mounting plate 105 by bolts, and the mounting plate 10 5 is fixed with an air pipe 106 at one end by bolts, a negative pressure chamber 107 is welded below the air pipe 106, a plurality of branch pipes 108 are welded on the outside of the negative pressure chamber 107, and a suction cup 109 is fixed with one end of the branch pipe 108 by bolts; the correction mechanism includes a servo motor B111, the servo motor B111 is fixed to the top of the mounting plate 105 by bolts, a driving gear 112 is fixed with bolts at the rotating end of the servo motor B111, the driving gear 112 is meshed with the air pipe 106 through gears, and a negative pressure pump A113 is fixed with one end of the air pipe 106 by bolts; an air filter 110 is threadedly connected to the top of the air pipe 106, and the air filter 110 filters the air.

[0036] In this embodiment, a vertical electric push rod 101 is provided, and the vertical electric push rod 101 drives the servo motor A102 to rise and fall. The servo motor A102 drives the rotating arm 103 to rotate while rising and falling. The rotating arm 103 drives the lateral electric push rod 104 to rotate. At the same time, the lateral electric push rod 104 drives the mounting plate 105 to move laterally. The vertical electric push rod 101, the servo motor A102, and the lateral electric push rod 104 cooperate with each other to drive the mounting plate 105 to move above the chip. A negative pressure pump A113 is provided. The pressure pump A113 fixes the suction cups by adsorbing them through multiple suction cups 109. Similarly, the chips that have been taped can be picked up, so that the automatic taping device used in the packaging production line can automatically pick up the chips before and after taping during use, thereby ensuring the efficiency of chip taping. A servo motor B111 is provided, and the servo motor B111 drives the air pipe 106 to rotate through the driving gear 112, thereby automatically correcting the skewed chip, ensuring the accuracy of chip taping positioning and reducing the defective rate of chip taping.

[0037] Embodiment 2:

[0038] like Figure 1-3 As shown, an automatic tape braiding device for a packaging production line is provided, wherein a lifting mechanism is arranged above the base 100 for adjusting the chip conveying height; the lifting mechanism comprises a hollow rod 121, wherein the hollow rod 121 is welded to the top of the base 100, wherein the inner wall of the hollow rod 121 is slidably connected with a slide bar 122, wherein a lifting electric push rod 123 is fixed to the middle position of the base 100 by bolts, wherein a push frame 124 is fixed to the extended end of the lifting electric push rod 123 by bolts, wherein the push frame 124 is fixedly connected to the slide bar 122, wherein a side plate 125 is fixed to the top of the slide bar 122 by bolts; baffles 120 are fixed to both sides of the side plates 125 by bolts, wherein the baffles 120 shield the chips.

[0039] In this embodiment, a lifting electric push rod 123 is provided, and the lifting electric push rod 123 drives the slide rod 122 to rise and fall along the inner wall of the hollow rod 121 through the push frame 124, so as to adjust the height of the side panel 125, so that the automatic tape braiding device for the packaging production line can meet the use of operators of various heights, thereby improving the operating convenience of the automatic tape braiding device for the packaging production line.

[0040] Embodiment 3:

[0041] like Figure 1 , Figure 6As shown, an automatic tape braiding device for a packaging production line is provided, wherein a conveying mechanism is arranged above the lifting mechanism for conveying chips of various specifications; the conveying mechanism comprises a rotating shaft 131, wherein the rotating shaft 131 is rotatably connected to the middle position of a side plate 125, wherein a roller 132 is fixed to the middle position of the rotating shaft 131 by bolts, wherein a conveying belt 133 is connected to the outer side of the roller 132 in a transmission manner, wherein a plurality of stepped grooves 134 are evenly cut on the outer side of the conveying belt 133, wherein a mounting frame 141 is welded to the outer side of the side plate 125, wherein the mounting frame A speed regulating motor 142 is fixed to one side of 141 by bolts, and the rotating end of the speed regulating motor 142 is fixedly connected to the rotating shaft 131. A synchronous pulley 143 is fixed to one end of the rotating shaft 131 by bolts, and the outer side of the synchronous pulley 143 is connected to the transmission belt A144, and the other side of the synchronous pulley 143 is connected to the transmission belt B145; a plurality of locking universal wheels 130 are fixed to the bottom of the base 100 by bolts, and the locking universal wheels 130 support the base 100 and enable the base 100 to move in multiple directions.

[0042] In this embodiment, a speed regulating motor 142 is provided, and the speed regulating motor 142 drives the synchronous pulley 143 to rotate. The synchronous pulley 143 drives multiple rotating shafts 131 to rotate synchronously through synchronous belts A144 and synchronous belts B145, thereby driving the conveyor belt 133 to rotate. A plurality of step grooves 134 are provided, and the plurality of step grooves can limit the transmission of chips of various specifications to prevent the chips from slipping from the conveyor belt 133, thereby expanding the scope of application of the automatic tape braiding device for the packaging production line.

[0043] Embodiment 4:

[0044] like Figure 3 , Figure 5 As shown, an automatic taping device for a packaging production line, one end of the base 100 is also provided with a bearing mechanism for fixing the chip, the bearing mechanism includes a plurality of brackets 151, the brackets 151 are welded to one end of the base 100, a workbench 152 is fixed above the brackets 151 by bolts, a plurality of air ducts 153 are cut in the middle of the workbench 152, an air hood 154 is fixed below the workbench 152 by bolts, and a negative pressure pump B155 is fixed to the bottom of the air hood 154 by bolts.

[0045] In this embodiment, a negative pressure pump B155 is provided, and the negative pressure pump B155 sucks air from the multiple air ducts 153 through the suction hood 154, so that the chip is adsorbed on the workbench 152 to prevent the chip from moving during the braiding process.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic taping device for a packaging production line, characterized in that: comprising a base (100), A taking mechanism arranged on one side of the base (100) and used for automatically taking the chip; It also includes a correction mechanism disposed on one side of the taking mechanism, for correcting the chip; The picking mechanism comprises a vertical electric push rod (101), the vertical electric push rod (101) is fixed to one side of the base (100) by bolts, a servo motor A (102) is provided at the extended end of the vertical electric push rod (101), a rotating arm (103) is provided at the rotating end of the servo motor A (102), a lateral electric push rod (104) is provided above the rotating arm (103), a mounting plate (105) is provided at the extended end of the lateral electric push rod (104), an air pipe (106) is provided at one end of the mounting plate (105), a negative pressure chamber (107) is provided below the air pipe (106), a plurality of branch pipes (108) are provided on the outside of the negative pressure chamber (107), and a suction cup (109) is provided at one end of the branch pipe (108); The correction mechanism comprises a servo motor B (111), which is fixed to the top of the mounting plate (105) by bolts, and a driving gear (112) is provided at the rotating end of the servo motor B (111), and the driving gear (112) is meshed with the air pipe (106) by gears, and a negative pressure pump A (113) is provided at one end of the air pipe (106).

2. The automatic taping device for a packaging production line according to claim 1, characterized in that: A lifting mechanism is arranged above the base (100) for adjusting the chip conveying height; the lifting mechanism comprises a hollow rod (121), the hollow rod (121) is welded to the top of the base (100), a sliding rod (122) is arranged on the inner wall of the hollow rod (121), a lifting electric push rod (123) is arranged at the middle position of the base (100), a push frame (124) is arranged at the extended end of the lifting electric push rod (123), the push frame (124) is fixedly connected to the sliding rod (122), and a side plate (125) is arranged above the sliding rod (122).

3. The automatic taping device for a packaging production line according to claim 2, characterized in that: A conveying mechanism is arranged above the lifting mechanism for conveying chips of various specifications; the conveying mechanism comprises a rotating shaft (131), the rotating shaft (131) is rotatably connected to the middle position of the side plate (125), a roller (132) is arranged at the middle position of the rotating shaft (131), a conveyor belt (133) is arranged on the outer side of the roller (132), a plurality of stepped grooves (134) are evenly arranged on the outer side of the conveyor belt (133), a mounting frame (141) is arranged on the outer side of the side plate (125), a speed regulating motor (142) is arranged on one side of the mounting frame (141), a rotating end of the speed regulating motor (142) is fixedly connected to the rotating shaft (131), a synchronous pulley (143) is arranged at one end of the rotating shaft (131), a synchronous belt A (144) is arranged on the outer side of the synchronous pulley (143), and a conveyor belt B (145) is arranged on the other side of the synchronous pulley (143).

4. The automatic taping device for a packaging production line according to claim 1, characterized in that: A bearing mechanism is also provided at one end of the base (100) for fixing the chip, and the bearing mechanism includes a plurality of brackets (151), and the brackets (151) are welded to one end of the base (100). A workbench (152) is provided above the brackets (151), and a plurality of air ducts (153) are provided in the middle of the workbench (152). An air suction hood (154) is provided below the workbench (152), and a negative pressure pump B (155) is provided at the bottom of the air suction hood (154).

5. The automatic taping device for a packaging production line according to claim 1, characterized in that: An air filter (110) is arranged above the air pipe (106), and the air filter (110) filters the air.

6. The automatic taping device for a packaging production line according to claim 2, characterized in that: Baffles (120) are provided on both sides of the side plate (125), and the baffles (120) shield the chip.

7. The automatic taping device for a packaging production line according to claim 1, characterized in that: A plurality of locking universal wheels (130) are arranged below the base (100); the locking universal wheels (130) support the base (100) and the base (100) can move in multiple directions.

Citation Information

Patent Citations

  • Full-automatic braiding production line for chip packaging

    CN114537757A

  • Automatic chip assembling equipment with anti-deviation structure and capable of being coated with heat-conducting silicone grease

    CN112382595A

  • Braiding structure for processing electronic products

    CN113734497A

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    CN115196077A

  • Silicon wafer automatic correction and compensation mobile device based on image judgment

    CN118398705A