Lithium battery diaphragm splitting machine and control method thereof
By designing winding adjustment components, cutting adjustment components and feed adjustment components in the lithium battery separator, combined with cylinders, expansion shafts, micro-air pumps and other components, the problem of lack of tightness and tension during film wrapping is solved. Achieve high-efficiency and low-damage film slitting effect.
Patent Information
- Application Number
- CN202411563446.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-18
AI Technical Summary
The existing film slitting machines lack tightness and slackness when wound, resulting in the risk of stripes deformation on the surface of the film. It is easy to lead to film pulling and collision during the discharge process, increasing the probability of wear and damage, and at the same time, dust shedding and impurity contamination. The problem affects the quality and efficiency of slitting.
A lithium battery diaphragm slitting machine is designed, using winding adjustment components, cutting adjustment components and feeding adjustment components. Through the cooperation of components such as cylinders, expansion shafts, micro-air pumps, arc-shaped scrapers and negative pressure fans, it can achieve Parallel movement and overall recycling of the film to avoid pulling and contamination.
Through this design, the pulling and deformation of the film is avoided, the production efficiency is improved, the damage and cost is reduced, while maintaining the high-quality film slitting effect.
Smart Images
Figure CN119460838A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of diaphragm slitting, and in particular to a lithium battery diaphragm slitting machine and a control method thereof. Background Art
[0002] Film slitting machine is a kind of equipment used to slit wide film into narrow film. It usually adopts circular knife slitting or flat knife slitting. Its working process is to unwind the large roll of film through the unwinding device, pass through a series of guide rollers and tension control devices to keep the film at appropriate tension and flatness. Then, the slitting knife slits the film according to the set width, and the slit narrow film is wound into small rolls through the winding device.
[0003] When the existing film slitting machine is in operation, the cut film is recycled through the upper and lower cross-type receiving rollers, which makes it difficult to ensure that the machine is not involved after the operation. The film lacks the necessary tightness and relaxation when it is wound, resulting in the risk of stripe deformation on the surface of the film. At the same time, during the unloading process, since the receiving cylinder is placed in a more scattered manner and the spacing between the slit films is quite different, the film is easily pulled and collided during the unloading process, increasing the probability of wear and damage. At the same time, during the high-frequency operation of the machine, dust will inevitably fall off, resulting in impurity contamination when the film is recycled, affecting the quality of the film slitting. In addition, the loading and unloading of the workers affects the efficiency of the operation, making it difficult to meet the needs of large-scale production. In addition, the raw materials are set far away, which also leads to an increase in production time, reduced production efficiency, and increased production costs.
[0004] Therefore, the present application provides a lithium battery separator slitting machine and a control method thereof to meet the needs. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a lithium battery diaphragm slitting machine and a control method thereof to solve the problem that when the existing film slitting machine is in operation, the film lacks the required tightness and relaxation when it is wound, resulting in the risk of stripe deformation on the surface of the film, and the film is easily pulled and collided during the unloading process, increasing the probability of wear and damage. At the same time, during the high-frequency operation of the machine, dust will inevitably fall off, resulting in impurity contamination when the film is recycled, affecting the quality of film slitting.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A lithium battery diaphragm slitting machine comprises a machine body, a motor is installed at one end of the machine body, a film coil is installed at the output end of the motor, a guide roller is installed on the inner wall of the machine body, a control center is installed at one end of the machine body, a laser projector is installed on the top of the machine body, and a material receiving rack is placed in front of the machine body; it also comprises a winding adjustment component, a winding adjustment component is installed at one end of the machine body, and the winding adjustment component is used to receive the film after slitting and quickly calibrate the position; it comprises a material unloading adjustment component, a material unloading adjustment component is installed on the top of the material receiving rack, and the material unloading adjustment component is used to unload the film collected by the winding adjustment component and install a feeding device; it comprises a feeding adjustment component, a feeding adjustment component is installed on the top of the material receiving rack, and the feeding adjustment component provides material for collecting the film; the material unloading adjustment component is arranged at one end of the winding adjustment component, and the feeding adjustment component is arranged at one end of the material unloading adjustment component away from the winding adjustment component, a plurality of guide rollers are arranged, and the plurality of guide rollers are installed on the inner wall of the support frame, and the laser projector is equidistantly arranged on the top of the guide roller.
[0007] Optionally, the winding adjustment assembly includes a fixed frame, which is installed at one end of the supporting frame. A cylinder is provided on the surface of the fixed frame, and a flip bracket is installed at the output end of the cylinder. The top of the flip bracket is hinged with an upper flip inner tooth, and one end of the upper flip inner tooth is installed with an arc-shaped inner tooth.
[0008] Optionally, the arc-shaped inner teeth are internally meshed and connected with a gear shaft, one end of the gear shaft is installed with a double-tooth flip pile, the surface of the gear shaft is installed with an expansion shaft, and the surface of the expansion shaft is sleeved with a paper core tube.
[0009] Optionally, a micro air pump is installed at one end of the expansion shaft, a displacement sensor is installed at the front end of the flip bracket, and a torque motor is installed at one end of the flip bracket.
[0010] Optionally, the material unloading adjustment assembly includes a bidirectional screw rod, which is installed on the top of the material receiving rack, a servo motor is installed at one end of the bidirectional screw rod, a movable sleeve is installed on the surface of the bidirectional screw rod, an upper arc-shaped support frame is installed on the top of the movable sleeve, a small motor is installed at one end of the movable sleeve, and the output end of the small motor is meshed with the gear teeth inside one end of the movable sleeve.
[0011] Optionally, an arc-shaped rack is installed at one end of the movable sleeve, a lower arc-shaped support frame is installed at the bottom of the movable sleeve, a guide rod is installed at the inner top of the lower arc-shaped support frame, a gear is installed at one end of the guide rod, the arc-shaped rack is installed on the moving track of the gear, and an arc-shaped scraper is sleeved on the surface of the guide rod, and the bottom of the arc-shaped scraper is in contact with the surface of the lower arc-shaped support frame.
[0012] Optionally, limit plates are installed at both ends of the bottom of the lower arc-shaped support frame, and the distance between the limit plates is the same as the length of the paper core tube. Multiple groups of negative pressure fans are installed inside the lower arc-shaped support frame, and dust collection boxes are installed at the bottom of the multiple groups of negative pressure fans. A distance sensor is installed on the top of the inner wall of the upper arc-shaped support frame.
[0013] Optionally, the feed adjustment assembly includes a feed rack, which is installed on the surface of the receiving rack, a slide is installed inside the feed rack, a partition is installed at the front end of the feed rack, and a load-bearing bar is installed at the bottom of the partition.
[0014] Optionally, a pulley is installed at one end of the load-bearing bar, a positioning bar is installed at one end of the partition, a sill block is installed at the inner bottom end of the feed rack, and a weight sensor is arranged above the partition.
[0015] The present application also provides a control method for a lithium battery separator slitting machine, comprising the following steps: S1: First check whether the connection between the guide rollers of the film slitting machine is firm, install the film roll, electrically adjust the distance between the laser projectors through the control center, and manually adjust the corresponding distance of the tool. Then, pass the film roll through the guide roller and the slitting tool, and then introduce it into the winding adjustment component; S2: After the device is tested, the paper core tube is clamped by the material feeding adjustment component and evenly arranged on the surface of the expansion shaft. The control center starts the micro air pump to start air delivery. After the expansion shaft expands and fills the inside of the paper core tube, the film is connected to the surface of the paper core tube, and the device is started for winding; S3: When the winding is completed, the unloading adjustment component unloads and places the wound film paper core tube, and then after the unloading adjustment component returns to the initial position, it is started by a small motor to drive the moving sleeve to rotate toward the receiving rack. During the rotation, the gear is triggered to rotate to scrape the dust from the internal surface, and the negative pressure fan absorbs and stores the dust; S4: After unloading is completed, the feeding adjustment component starts feeding, so that the paper core tube in the feeding rack rolls onto the load-bearing bar, and the small motor continues to drive, so that the unloading adjustment component clamps the paper core tube and rotates toward the winding adjustment component, and then installs the paper core tube onto the expansion shaft.
[0016] Compared with the prior art, the present invention has at least the following beneficial effects: In the above scheme, by setting up a winding adjustment component, utilizing the cooperation between a fixed frame, a cylinder, a flip bracket, a torque motor, a displacement sensor, a double-tooth flip pile, an expansion shaft and a micro air pump, when changing materials, it is only necessary to lift the paper core tube through the upper and lower arc-shaped support frames, so that after the tooth shaft is separated from the upper flip inner tooth, the displacement sensor receives the material unloading instruction, the paper core tube moves away, and the instruction is transmitted. The left end flip bracket begins to slowly descend under the action of the cylinder, the double-tooth flip piles are closed and erected, and the micro air pump reverses the air pumping. At this time, the expansion shaft contracts, and the upper and lower arc-shaped support frames move multiple groups of recycled films in parallel for unloading, and integrated recycling avoids the generation of pulling. At the same time, the recycling rollers on the same horizontal plane maintain the necessary tension and relaxation, avoiding excessive movement and vibration of the diaphragm, reducing the probability of deformation and damage, and improving production efficiency.
[0017] By setting up the material discharge adjustment component and utilizing the bidirectional screw rod, movable sleeve, upper and lower arc-shaped support frames, arc-shaped racks, gears, guide rods, arc-shaped scrapers, negative pressure fans, dust collecting boxes, limit plates and position sensors, the upper and lower arc-shaped support frames can well wrap the upper and lower surfaces of the recovery roller during the production process. At the same time, the negative pressure fan absorbs dust and impurities in the environment, thereby increasing the cleanliness of the environment, reducing film contamination, avoiding film damage, reducing cost increases, and maintaining production capacity. The distance sensor also ensures the distance between the film recovery roller and the production process, thereby avoiding wind interference and ensuring that the operation is carried out in an orderly and efficient manner. At the same time, the arc-shaped scraper also cleans the inside of the upper and lower arc-shaped support frames, thereby ensuring the cleanliness of the device at all times, increasing production capacity, and improving product quality.
[0018] By setting up a feeding adjustment component and utilizing a feeding rack, a slide, a partition, a load-bearing bar, a pulley, a positioning bar, a sill block and a weight sensor, after the film is unloaded, the paper core tubes evenly spaced on the load-bearing bar can be quickly clamped by rotating the movable sleeve, and the paper core tubes are positioned between the limit plates of the upper arc support frame and the lower arc support frame. At the same time, a negative pressure fan cleans the dust on the surface, and after turning it 180 degrees, it is loaded onto the expansion shaft and then manually removed from the sticky sticker on the surface of the paper core tube before it can be quickly put into use. The convenience of the feeding device reduces the loading time, improves the production efficiency, meets the requirements of large-scale production, saves time, improves the production efficiency and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0020] Figure 1 This is a schematic diagram of the main three-dimensional structure of a lithium battery separator slitting machine.
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the lithium battery separator slitting machine from another perspective.
[0022] Figure 3 It is a schematic diagram of the right view planar structure of a lithium battery separator slitting machine.
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the laser projector.
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the winding adjustment component.
[0025] Figure 6 for Figure 6 A is an enlarged view of the middle image.
[0026] Figure 7 It is a three-dimensional structural schematic diagram of the positional relationship between the winding adjustment component and the unloading adjustment component.
[0027] Figure 8 It is a three-dimensional structural schematic diagram of the positional relationship between the unloading adjustment component and the feeding adjustment component.
[0028] Fig. 9 It is a three-dimensional structural schematic diagram of the position relationship of the limiting plate.
[0029] Fig.10 for Fig. 9 Enlarged view of B.
[0030] Fig.11 It is a schematic diagram of the three-dimensional structure of the blanking adjustment component.
[0031] Fig.12 It is a schematic diagram of the three-dimensional structure of the feed adjustment component.
[0032] Fig.13 for Fig.12 Enlarged view of C in the middle.
[0033] Fig.14 It is a control flow diagram of the present invention.
[0034] Reference numerals: 1. Machine body; 2. Motor; 3. Control center; 4. Guide roller; 5. Laser projector; 6. Winding adjustment assembly; 61. Fixed frame; 62. Cylinder; 63. Turning bracket; 64. Torque motor; 65. Displacement sensor; 66. Gear shaft; 67. Double-tooth turning pile; 68. Upper turning inner gear; 69. Arc inner gear; 610. Expansion shaft; 611. Paper core tube; 612. Micro air pump; 7. Unloading adjustment assembly; 71. Bidirectional screw rod; 72. Moving sleeve; 73. Upper arc support frame ; 74. Arc rack; 75. Gear; 76. Guide rod; 77. Arc scraper; 78. Lower arc support frame; 79. Negative pressure fan; 710. Dust box; 711. Limit plate; 712. Distance sensor; 713. Servo motor; 714. Small motor; 8. Feed adjustment assembly; 81. Feed rack; 82. Slide; 83. Partition; 84. Load-bearing bar; 85. Pulley; 86. Positioning bar; 87. Threshold block; 88. Weight sensor; 9. Film roll; 10. Collection rack.
[0035] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0036] The following is a detailed description of a lithium battery separator slitting machine and a control method thereof provided by the present invention in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0037] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0038] like Figures 1 to 13As shown, an embodiment of the present invention provides a lithium battery diaphragm slitting machine, including a body 1, a motor 2 is installed at one end of the body 1, a film roll 9 is installed at the output end of the motor 2, a guide roller 4 is installed on the inner wall of the body 1, a control center 3 is installed at one end of the body 1, a laser projector 5 is installed on the top of the body 1, and a material receiving rack 10 is placed in front of the body 1; it also includes a winding adjustment component 6, a winding adjustment component 6 is installed at one end of the body 1, and the winding adjustment component 6 is used to receive the film after slitting and quickly calibrate the position; it includes a material unloading adjustment component 7, a material unloading adjustment component 7 is installed on the top of the material receiving rack 10, and the material unloading adjustment component 7 is used to unload the film collected by the winding adjustment component 6, and a feeding device is installed; it includes a feeding adjustment component 8, a material unloading adjustment component 8 is installed on the top of the material receiving rack 10, and the feeding adjustment component 8 provides material for collecting the film; the material unloading adjustment component 7 is arranged at one end of the winding adjustment component 6, and the feeding adjustment component 8 is arranged at the end of the material unloading adjustment component 7 away from the winding adjustment component 6.
[0039] As an implementation method in this embodiment, Figures 4 to 7As shown, the guide rollers 4 are provided with multiple groups, and the multiple groups of guide rollers 4 are installed on the inner wall of the machine body 1. The laser projector 5 is equidistantly arranged on the top of the guide rollers 4. The winding adjustment component 6 includes a fixed frame 61, and the fixed frame 61 is installed at one end of the machine body 1. The surface of the fixed frame 61 is provided with a cylinder 62, and the output end of the cylinder 62 is installed with a flip bracket 63. The top of the flip bracket 63 is hinged with an upper flip inner tooth 68, and one end of the upper flip inner tooth 68 is installed with an arc-shaped inner tooth 69. The inner meshing connection of the arc-shaped inner tooth 69 is connected with a gear shaft 66, and one end of the gear shaft 66 is installed with a double-tooth flip pile 67 , an expansion shaft 610 is installed on the surface of the gear shaft 66, a paper core tube 611 is sleeved on the surface of the expansion shaft 610, a micro air pump 612 is installed on one end of the expansion shaft 610, a displacement sensor 65 is installed on the front end of the flip bracket 63, a torque motor 64 is installed on one end of the flip bracket 63, and the paper core tube 611 clamped between the upper arc support frame 73 and the lower arc support frame 78 is sleeved parallel to one end of the gear shaft 66 through one end of the fixing frame 61, and then moves parallel to the surface of the expansion shaft 610. When it moves to one end of the displacement sensor 65, the position The displacement sensor 65 sends a command to the control center 3 to stop moving. At this time, the paper core tube 611 is evenly arranged on the surface of the expansion shaft 610 by the limit plate 711 between the upper arc support frame 73 and the lower arc support frame 78. At this time, the cylinder 62 begins to contract. When the cylinder 62 contracts, the flip bracket 63 connected to the output end of the cylinder 62 begins to rotate. When the flip bracket 63 flips to one end of the gear shaft 66, the upper flip inner teeth 68 press against the gear shaft 66 and tighten inward until it rotates to the edge of the gear shaft 66 and bounces up. At this time, the upper flip inner teeth 68 and the arc inner teeth The teeth 69 are respectively engaged with the gear shaft 66. When the displacement sensor 65 transmits the command to the control center 3, the double-tooth flip pile 67 flips and is parallel to one end of the gear shaft 66. Then the micro air pump 612 starts to operate. When the micro air pump 612 operates, the expansion shaft 610 starts to expand. When the expansion shaft 610 expands, it begins to gradually fill the inner wall of the paper core tube 611. At this time, stop the micro air pump 612, tear off the sticky sticker on the surface of the paper core tube 611, adjust the film width, stick the film close to the paper core tube 611, start the motor 2 and the torque motor 64, and start the winding operation.
[0040] As an implementation method in this embodiment, Figures 7 to 11As shown, the material unloading adjustment component 7 includes a bidirectional screw rod 71, which is installed on the top of the material receiving rack 10, a servo motor 713 is installed at one end of the bidirectional screw rod 71, a movable sleeve 72 is installed on the surface of the bidirectional screw rod 71, an upper arc-shaped support frame 73 is installed on the top of the movable sleeve 72, a small motor 714 is installed at one end of the movable sleeve 72, the output end of the small motor 714 is meshed with the gear teeth inside one end of the movable sleeve 72, an arc-shaped rack 74 is installed at one end of the movable sleeve 72, a lower arc-shaped support frame 78 is installed at the bottom of the movable sleeve 72, a guide rod 76 is installed at the top end of the lower arc-shaped support frame 78, a gear 75 is installed at one end of the guide rod 76, and the arc-shaped rack 74 is installed on the movable sleeve 75. On the moving track, the surface of the guide rod 76 is sleeved with an arc scraper 77, the bottom of the arc scraper 77 is in contact with the surface of the lower arc support frame 78, and limit plates 711 are installed at both ends of the bottom of the lower arc support frame 78. The distance between the limit plates 711 is the same as the length of the paper core tube 611. Multiple groups of negative pressure fans 79 are installed inside the lower arc support frame 78, and dust collection boxes 710 are installed at the bottom of the multiple groups of negative pressure fans 79. A distance sensor 712 is installed on the top of the inner wall of the upper arc support frame 73. When the film starts to be wound, the unloading adjustment component 7 starts to operate. At this time, the upper arc support frame 73 and the lower arc support frame 78 are respectively located above and below the paper core tube 611. While ensuring the cleanliness of the winding environment, the negative pressure fan 79 starts Operation, when the negative pressure fan 79 starts to absorb the surrounding dust, the collected dust enters into the dust collecting box 710 at one end of the negative pressure fan 79 for collection. At this time, the film is wrapped thicker and thicker, and the distance sensor 712 starts to feedback the distance instruction to the control center 3, so that the upper arc support frame 73 and the lower arc support frame 78 always keep a distance from the film on the paper core tube 611. When the film is wound, the torque motor 64 starts to stop running. When the torque motor 64 stops running, the micro air pump 612 starts to pump air, and the expansion shaft 610 starts to shrink. At this time, the paper core tube 611 starts to relax, and the lower arc support frame 78 starts to lift the paper core tube 611 wrapped with the film upwards, so that it is stuck between the limit plates 711, and the servo is started. The servo motor 713 moves the movable sleeve 72 on the bidirectional screw rod 71. When the paper core tube 611 leaves the displacement sensor 65, the double-tooth flip pile 67 starts to stand up and close together. At this time, the cylinder 62 controls the flip bracket 63 to flip downward, and then the lower arc support frame 78 transports the film out for unloading. Then the servo motor 713 drives the movable sleeve 72 to reset. At this time, the control center 3 controls the small motor 714 to drive the movable sleeve 72 to start flipping toward the feeding rack 81. During the flipping process of the movable sleeve 72, the gear 75 will mesh with the arc rack 74 at one end of the movable sleeve 72. After meshing, the gear 75 starts to rotate. When the gear 75 rotates, the guide rod 76 meshingly connected at one end of the gear 75 rotates. When the guide rod 76 rotates,The arc scraper 77 mounted on the surface of the guide rail 76 begins to scrape the dust from the inner wall of the lower arc support frame 78, and then the scraped dust is absorbed into the dust box 710 by the negative pressure fan 79.
[0041] As an implementation method in this embodiment, Figures 7 to 13 As shown, the feeding adjustment component 8 includes a feeding rack 81, which is mounted on the surface of the receiving rack 10, a slideway 82 is installed inside the feeding rack 81, a partition 83 is installed at the front end of the feeding rack 81, a load-bearing bar 84 is installed at the bottom of the partition 83, a pulley 85 is installed at one end of the load-bearing bar 84, a positioning bar 86 is installed at one end of the partition 83, a sill block 87 is installed at the bottom end of the feeding rack 81, and a weight sensor 88 is arranged above the partition 83. When the movable sleeve 72 is turned over, the feeding adjustment component on the surface of the receiving rack 10 8 starts feeding, and multiple groups of paper core tubes 611 follow the slide 82 inside the feeding frame 81, roll to the positioning strip 86 and calibrate the position, and then move to the load-bearing strip 84 divided by multiple groups of partitions 83, roll to the surface of the pulley 85 and stop moving. At this time, under the action of gravity, the weight sensor 88 raises the sill block 87 to stop the paper core tube 611 from continuing to slide down. Then, when the lower arc support frame 78 rises and turns over, the paper core tube 611 on the load-bearing strip 84 is lifted up and stuck on the inner wall of the limit plate 711, and then clamped with the upper arc support frame 73.
[0042] The working principle of the technical solution provided by the present invention is as follows: First, check whether the parts of the film slitting machine on the body 1 are loose, check whether the guide rollers 4 are firmly connected, and whether the cutters are blunt. Load the film roll 9, electrically adjust the spacing between the laser projectors 5 through the control center 3, and after the staff manually adjusts the distance between adjacent cutters, pass the film roll through the guide rollers 4 and the slitting cutters, and then introduce it into the winding adjustment component 6.
[0043] When the film is rolled into and introduced into the winding adjustment component 6, it starts to pass through the paper core tube 611 clamped between the upper arc support frame 73 and the lower arc support frame 78, and is parallelly sleeved from one end of the gear shaft 66 through one end of the fixed frame 61, and then the servo motor 713 drives the bidirectional screw rod 71 to drive the movable sleeve 72, driving the paper core tube 611 clamped by the unloading adjustment component 7 to move parallel to the surface of the expansion shaft 610. When it moves to one end of the displacement sensor 65, the displacement sensor 65 sends a command to the control center 3 to stop moving. At this time, the paper core tube 611 is evenly arranged on the surface of the expansion shaft 610 by the limit plate 711 between the upper arc support frame 73 and the lower arc support frame 78. At this time, the cylinder 62 begins to contract. When the cylinder 62 contracts, the flip bracket 63 connected to the output end of the cylinder 62 opens When the flip bracket 63 flips to one end of the gear shaft 66, the upper flip inner teeth 68 press against the gear shaft 66 and tighten inward until it bounces up when it rotates to the edge of the gear shaft 66. At this time, the upper flip inner teeth 68 and the arc-shaped inner teeth 69 are respectively engaged with the gear shaft 66, driving the double-tooth flip pile 67 to flip and be parallel to one end of the gear shaft 66. After the displacement sensor 65 transmits the instruction to the control center 3, the control center 3 then controls the micro air pump 612 to start operating. When the micro air pump 612 operates, the expansion shaft 610 starts to expand. When the expansion shaft 610 expands, it begins to gradually fill the inner wall of the paper core tube 611. At this time, stop the micro air pump 612, tear off the sticky sticker on the surface of the paper core tube 611, adjust the film width, and stick the film to the paper core tube 611. Start the motor 2 and the torque motor 64 to start the winding operation.
[0044] When the film starts to be wound, the material unloading adjustment component 7 starts to operate. At this time, the upper arc support frame 73 and the lower arc support frame 78 are respectively located above and below the paper core tube 611. While ensuring the cleanness of the winding environment, the negative pressure fan 79 starts to operate. When the negative pressure fan 79 starts to absorb the surrounding dust, the collected dust enters the dust collecting box 710 at one end of the negative pressure fan 79 for collection. At this time, the film is wound thicker and thicker, and the distance sensor 712 starts to feedback the distance instruction to the control center 3, so that the upper arc support frame 73 and the lower arc support frame 78 always keep a distance from the film on the paper core tube 611. When the film is wound, the torque motor 64 starts to stop running. When the torque motor 64 stops running, the micro air pump 612 starts to pump air, and the expansion shaft 610 starts to shrink. At this time, the paper core tube 611 starts to relax, and the lower arc support frame 78 starts to lift the paper core tube 611 wrapped with the film upwards, so that it is stuck between the limit plates 711. The servo motor 713 is started to move the movable sleeve 72 on the bidirectional screw rod 71. When the paper core tube 611 leaves the displacement sensor 65, the double-toothed flip pile 67 starts to stand up and close together. At this time, the cylinder 62 controls the flip bracket 63 to flip downward, and then the lower arc support frame 78 transports the film out for unloading. After that, the servo motor 713 drives the movable sleeve 72 to reset. At this time, the control center 3 controls the small motor 714 to drive the movable sleeve 72 to start flipping the direction of the feeding rack 81. The movable sleeve During the flipping process of the cylinder 72, the gear 75 will mesh with the arc-shaped rack 74 at one end of the movable sleeve 72. When the gear 75 meshes with the arc-shaped rack 74, it starts to rotate. When the gear 75 rotates, the guide rod 76 meshingly connected to one end of the gear 75 rotates. When the guide rod 76 rotates, the arc-shaped scraper 77 installed on the surface of the guide rod 76 starts to scrape the dust on the inner wall of the lower arc-shaped support frame 78, and then the scraped dust is absorbed into the dust collecting box 710 through the negative pressure fan 79.
[0045] When the movable sleeve 72 is flipped, the feeding adjustment component 8 on the surface of the receiving rack 10 starts feeding, and the multiple groups of paper core tubes 611 follow the slide 82 inside the feeding rack 81, roll to the positioning bar 86 and calibrate the position, and then move to the load-bearing bar 84 divided by the multiple groups of partitions 83, roll to the surface of the pulley 85 and stop moving. At this time, under the action of gravity, the weight sensor 88 raises the sill block 87 to prevent the paper core tube 611 from continuing to slide down. Then, when the lower arc support frame 78 is raised and flipped, the paper core tube 611 on the load-bearing bar 84 is lifted up and stuck on the inner wall of the limit plate 711, and then clamped with the upper arc support frame 73. After flipping to one end of the winding adjustment component 6, the paper core tube 611 is fed.
[0046] The present application also provides a control method for a lithium battery separator slitting machine, comprising the following steps: S1: First, check whether the connection between the guide rollers 4 of the film slitting machine is firm, install the film roll 9, electrically adjust the distance between the laser projectors 5 through the control center 3, and after the personnel manually adjust the corresponding distance of the tool, the film roll passes through the guide roller 4 and the slitting tool, and then is introduced into the winding adjustment component 6; S2: After the device is tested, the paper core tube 611 is clamped by the material discharging adjustment component 7 and evenly arranged on the surface of the expansion shaft 610. The control center 3 starts the micro air pump 612 to start supplying air. After the expansion shaft 610 expands and fills the inside of the paper core tube 611, the film is connected to the surface of the paper core tube 611, and the device is started to start winding; S3: When the winding is completed, the material unloading adjustment component 7 unloads and places the wound film paper core tube 611, and then after the material unloading adjustment component 7 returns to the initial position, the small motor 714 is started to drive the movable sleeve 72 to rotate toward the receiving rack 10. During the rotation, the gear 75 is triggered to rotate to scrape the dust from the internal surface, and the negative pressure fan 79 absorbs and stores the dust; S4: After unloading is completed, the feeding adjustment component 8 starts feeding, so that the paper core tube 611 in the feeding rack 81 rolls onto the load-bearing bar 84, and the small motor 714 continues to drive, so that the unloading adjustment component 7 clamps the paper core tube 611 and rotates toward the winding adjustment component 6, and then installs the paper core tube 611 onto the expansion shaft 610.
[0047] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A lithium battery separator slitting machine, characterized in that: The machine comprises a body (1), a motor (2) is mounted at one end of the body (1), a film roll (9) is mounted at the output end of the motor (2), a guide roller (4) is mounted on the inner wall of the body (1), a control center (3) is mounted at one end of the body (1), a laser projector (5) is mounted on the top of the body (1), and a material receiving rack (10) is placed in front of the body (1); It also includes a winding adjustment component (6), one end of the machine body (1) is equipped with the winding adjustment component (6), and the winding adjustment component (6) is used to receive the cut film and quickly calibrate the position; A material unloading adjustment component (7) is installed on the top of the material receiving rack (10), and the material unloading adjustment component (7) is used to unload the film collected by the winding adjustment component (6) and install a feeding device; A material supply regulating assembly (8) is installed on the top of the material receiving rack (10), and the material supply regulating assembly (8) provides material for collecting the film; The material unloading adjustment component (7) is arranged at one end of the winding adjustment component (6), and the material feeding adjustment component (8) is arranged at one end of the material unloading adjustment component (7) away from the winding adjustment component (6); The guide rollers (4) are provided in a plurality of groups, and the plurality of groups of guide rollers (4) are mounted on the inner wall of the support frame (1), and the laser projectors (5) are arranged at equal distances on the tops of the guide rollers (4).
2. The lithium battery separator slitting machine according to claim 1, characterized in that: The winding adjustment assembly (6) comprises a fixing frame (61), the fixing frame (61) being mounted on one end of the supporting frame (1), a cylinder (62) being arranged on the surface of the fixing frame (61), a flip bracket (63) being mounted on the output end of the cylinder (62), an upper flip inner tooth (68) being hingedly connected to the top of the flip bracket (63), and an arc-shaped inner tooth (69) being mounted on one end of the upper flip inner tooth (68).
3. The lithium battery separator slitting machine according to claim 2, characterized in that: The arc-shaped internal teeth (69) are meshedly connected to a gear shaft (66), one end of the gear shaft (66) is mounted with a double-tooth flip pile (67), an expansion shaft (610) is mounted on the surface of the gear shaft (66), and a paper core tube (611) is sleeved on the surface of the expansion shaft (610).
4. The lithium battery separator slitting machine according to claim 3, characterized in that: A micro air pump (612) is installed at one end of the expansion shaft (610), a displacement sensor (65) is installed at the front end of the flip bracket (63), and a torque motor (64) is installed at one end of the flip bracket (63).
5. The lithium battery separator slitting machine according to claim 4, characterized in that: The material unloading adjustment component (7) comprises a bidirectional screw rod (71), the bidirectional screw rod (71) being mounted on the top of the material receiving rack (10), a servo motor (713) being mounted on one end of the bidirectional screw rod (71), a movable sleeve (72) being mounted on the surface of the bidirectional screw rod (71), an upper arc-shaped support frame (73) being mounted on the top of the movable sleeve (72), a small motor (714) being mounted on one end of the movable sleeve (72), and an output end of the small motor (714) being meshed with gear teeth inside one end of the movable sleeve (72).
6. The lithium battery separator slitting machine according to claim 5, characterized in that: An arc-shaped rack (74) is mounted on one end of the movable sleeve (72), a lower arc-shaped support frame (78) is mounted on the bottom of the movable sleeve (72), a guide rail (76) is mounted on the top end of the lower arc-shaped support frame (78), a gear (75) is mounted on one end of the guide rail (76), the arc-shaped rack (74) is mounted on the moving track of the gear (75), an arc-shaped scraper (77) is sleeved on the surface of the guide rail (76), and the bottom of the arc-shaped scraper (77) is in contact with the surface of the lower arc-shaped support frame (78).
7. The lithium battery separator slitting machine according to claim 6, characterized in that: Limiting plates (711) are installed at both ends of the bottom of the lower arc-shaped support frame (78), and the distance between the limiting plates (711) is the same as the length of the paper core tube (611). Multiple groups of negative pressure fans (79) are installed inside the lower arc-shaped support frame (78), and dust collection boxes (710) are installed at the bottom of the multiple groups of negative pressure fans (79). A distance sensor (712) is installed on the top of the inner wall of the upper arc-shaped support frame (73).
8. The lithium battery separator slitting machine according to claim 7, characterized in that: The feed adjustment assembly (8) comprises a feed rack (81), the feed rack (81) being mounted on the surface of a receiving rack (10), a slideway (82) being mounted inside the feed rack (81), a partition plate (83) being mounted at the front end of the feed rack (81), and a load-bearing bar (84) being mounted at the bottom of the partition plate (83).
9. The lithium battery separator slitting machine according to claim 8, characterized in that: A pulley (85) is installed at one end of the load-bearing bar (84), a positioning bar (86) is installed at one end of the partition (83), a sill block (87) is installed at the inner bottom end of the feeding rack (81), and a weight sensor (88) is arranged above the partition (83).
10. A control method for a lithium battery separator slitting machine, applicable to a lithium battery separator slitting machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: First, check whether the connection between the guide rollers (4) of the film slitting machine is firm, install the film roll (9), electrically adjust the distance between the laser projectors (5) through the control center (3), and after the personnel manually adjust the corresponding distance of the tool, pass the film roll through the guide roller (4) and the slitting tool, and then introduce it into the winding adjustment component (6); S2: After the device has finished testing, the paper core tube (611) is clamped by the material discharging adjustment component (7) and evenly arranged on the surface of the expansion shaft (610). The control center (3) starts the micro air pump (612) to start supplying air. After the expansion shaft (612) expands and fills the inside of the paper core tube (611), the film is connected to the surface of the paper core tube (611), and the device is started to start winding; S3: When the winding is completed, the material unloading adjustment component (7) unloads and places the wound film paper core tube (611), and then after the material unloading adjustment component (7) returns to the initial position, the small motor (714) is started to drive the movable sleeve (72) to rotate toward the receiving rack (10). During the rotation, the gear (75) is triggered to rotate to scrape the dust from the internal surface, and the negative pressure fan (79) absorbs and stores the dust; S4: After unloading is completed, the feeding adjustment component (8) starts feeding, causing the paper core tube (611) in the feeding frame (81) to roll onto the load-bearing bar (84), and the small motor (714) continues to drive, causing the unloading adjustment component (7) to clamp the paper core tube (611) and rotate it toward the winding adjustment component (6), and then install the paper core tube (611) onto the expansion shaft (610).