Automatic reel production line
By designing a reel automatic production line including a machine, reel device, transfer mechanism, welding component, de-blade device, oil-passing tank body and drying device, the electrostatic problem in the reel production process in the prior art is solved. and the problem of low automation, efficient and automated reel production is achieved.
Patent Information
- Application Number
- CN202411592576.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-18
AI Technical Summary
The existing reel automatic production lines are prone to static problems during the production process, and the degree of automation is low and the production efficiency is not high.
An automatic reel production line is designed, including a machine, a reel device, a first transfer mechanism, a second transfer mechanism, an ultrasonic lower die head welding assembly, a de-blade device, an oil tank body and a drying device, through automation Complete the process of loading, flipping, combining and assembling, ultrasonic welding, de-blade removal, oiling and drying of the chassis.
It realizes efficient and automated production of reels, solves static electricity problems, and improves production efficiency and quality.
Smart Images

Figure CN119460921A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coil production, in particular to an automatic coil production line. Background Art
[0002] A reel is a tool for winding up wires or other rope-like objects, which is assembled by two chassis. In order to improve the production efficiency of reels, the prior art generally automates the production of reels. Among the existing patents, the Chinese patent document with application number 202010757275.5 discloses an integrated assembly device for automatic installation of a reel, including a flipping device, a storage device, a material tray positioning device, a pressure-melting device, a pressure-melting post-processing device, a first clamping device, and a second clamping device arranged in sequence from left to right on the workbench; although the patent document realizes the automated production of reels, the produced reels are prone to problems such as static electricity when winding up wires and other materials, which is not conducive to the winding of wires and other materials.
[0003] There are also existing patents. The Chinese patent document with application number 202110737901.9 discloses a large reel oil-passing and unloading machine with a fully automatic function. When in use, the large reel oil-passing and unloading machine integrates multiple procedures of pressing, deburring, soaking and drying on the main body of the equipment, so that the material reel can be grabbed and moved during the processing, so that the equipment can continuously perform the material reel pressing process. However, the patent document requires manual or external equipment to place the preliminarily assembled reel on the conveying component, and the preliminarily assembled reel is conveyed by the conveying component to complete the subsequent pressing, deburring, soaking and drying. The degree of automation is low and the production efficiency is still low.
[0004] Therefore, the defects are very obvious and a solution is urgently needed. Summary of the invention
[0005] In order to solve the above technical problems, the object of the present invention is to provide an automatic reel production line.
[0006] In order to achieve the above object, the present invention adopts the following technical solution:
[0007] A reel automatic production line comprises a machine platform, a reel device, a first transfer mechanism, a second transfer mechanism, and a first material table, a second material table, an ultrasonic lower die head welding assembly, a flash removal device, an oil passing tank body and a spin-drying device which are arranged in a straight line on the table surface of the machine platform. The reel device is located on a side of the spin-drying device away from the oil passing tank body. The machine platform is provided with two flipping mechanisms, which are located on both sides of the second material table and arranged oppositely. The first transfer mechanism and the second transfer mechanism are respectively mounted on the machine platform. A pick-up ultrasonic welding module is provided at the transfer end of the first transfer mechanism. The first transfer mechanism is used to drive the pick-up ultrasonic welding module to move above the first material table, the second material table and the ultrasonic lower die head welding assembly. A clamping mechanism is provided at the transfer end of the second transfer mechanism. The second transfer mechanism is used to drive the clamping mechanism to move above the ultrasonic lower die head welding assembly, the flash removal device, the oil passing tank body, the spin-drying device and the reel device.
[0008] Furthermore, a visual inspection mechanism and a blanking hole are provided on the table top of the machine, and the visual inspection mechanism and the blanking hole are located between the second material table and the ultrasonic lower die head welding assembly.
[0009] Furthermore, the visual inspection mechanism includes an upper visual camera and a lower visual camera respectively installed on the machine platform, the upper visual camera is located above the lower visual camera, and a visual inspection space is formed between the upper visual camera and the lower visual camera.
[0010] Furthermore, the flipping mechanism includes a lifting drive module installed on the machine platform, a translation drive installed on the lifting end of the lifting drive module, a flipping drive installed on the translation end of the translation drive, a clamping drive installed on the flipping end of the flipping drive, and two clamping plates installed on the two clamping ends of the clamping drive. The clamping drive is used to drive the two clamps to move closer to or away from each other, and the flipping drive is used to drive the clamping drive to flip 180°.
[0011] Furthermore, the picking up ultrasonic welding module includes an ultrasonic upper die head welding assembly installed at the transfer end of the first transfer mechanism and a suction cup embedded in the middle of the ultrasonic upper die head welding assembly, the suction cup is used to suck the chassis or the preliminarily assembled reel, and the ultrasonic upper die head welding assembly cooperates with the ultrasonic lower die head welding assembly to perform ultrasonic welding on the preliminarily assembled reel.
[0012] Furthermore, the deburring device includes a fixed seat installed on the machine, a rotating driver installed on the bottom surface of the fixed seat or the machine, a turntable rotatably arranged on the top surface of the fixed seat and fixedly connected to the rotating end of the rotating driver, a rotating positioning block arranged at the center position of the top surface of the turntable, a swing arm rotatably connected to the top surface of the fixed seat, a deburring blade wheel rotatably connected to one end of the swing arm, and a swing driver for driving the swing arm to swing close to or away from the turntable; the rotating positioning block is used to detachably engage with the center hole of the chassis or the center hole of the preliminarily assembled reel.
[0013] Furthermore, the swing driver includes an articulated seat and a telescopic driving member, the articulated seat is mounted on the fixed seat, one end of the telescopic driving member is hinged to the articulated seat, and the other end of the telescopic driving member is hinged to the middle of the swing arm.
[0014] Furthermore, the first material table and / or the second material table include a support table installed on the machine, a carrier installed on the top surface of the support table, and a positioning clamping block arranged at the center position of the top surface of the carrier, and the positioning clamping block is used to detachably clamp with the center hole of the chassis or the center hole of the preliminarily assembled reel.
[0015] Furthermore, the drying device is rotatably provided with a drying barrel.
[0016] Furthermore, the winding reel device includes a bracket installed at one end of the machine, a turntable rotatably connected to the top surface of the bracket, a rotating drive module installed on the bottom surface of the bracket and used to drive the turntable to rotate, and a plurality of material receiving racks detachably installed on the top surface of the turntable, and the plurality of material receiving racks are distributed in a circular array around the central axis of the turntable.
[0017] The beneficial effects of the present invention are as follows: in actual application, the loading robot places the two chassis on the first material platform and the second material platform respectively, so that the first material platform and the second material platform each carry a chassis, and the two flipping mechanisms cooperate to flip the chassis carried by the second material platform 180°, and then the first transfer mechanism drives the picking up ultrasonic welding module to move to the first material platform, so that the picking up ultrasonic welding module picks up the chassis on the first material platform, and then the first transfer mechanism drives the picking up ultrasonic welding module to move with the chassis it picks up to above the flipped chassis carried by the second material platform, and presses the two chassis together to form a preliminarily assembled reel, and then the first transfer mechanism drives the picking up ultrasonic welding module to move with the preliminarily assembled reel it picks up to the ultrasonic welding module. On the ultrasonic lower die welding assembly, the picking up ultrasonic welding module cooperates with the ultrasonic lower die welding assembly to ultrasonically weld the two chassis together (to ultrasonically weld the preliminarily assembled reel), and then the first transfer mechanism drives the picking up ultrasonic welding module to repeat the above operation, and the second transfer mechanism drives the clamping mechanism to move to the top of the ultrasonic lower die welding assembly and grab the reel, first place the reel on the deburring device, the deburring device shaves the outer burr of the reel, and then picks up the reel after the outer burr is shaved into the oil tank body for oil immersion, so that the reel after oil immersion has anti-static and other characteristics, and then picks up the reel after oil immersion to the drying device, the drying device spins off the oil solution on the reel, and then picks up the dried reel to the reel device. The present invention automatically completes the loading of a chassis, the turning of the chassis, the assembly of two chassis, the ultrasonic welding of the two assembled chassis, the deburring of the reel, the oiling and drying of the reel, and the collection of the reel, thereby greatly improving the efficiency and quality of reel production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0019] Figure 2 It is a three-dimensional structural schematic diagram of the turning mechanism of the present invention.
[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the first material platform or the second material platform of the present invention.
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the burr removal device of the present invention.
[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the winding disk device of the present invention.
[0023] Description of reference numerals:
[0024] 1. Machine; 2. Winding reel device; 3. First transfer mechanism; 4. Second transfer mechanism; 5. First material platform; 6. Second material platform; 7. Ultrasonic lower die welding assembly; 8. Deburring device; 9. Oil tank; 10. Drying device; 11. Turning mechanism; 12. Pick-up ultrasonic welding module; 13. Dropping hole; 14. Lifting drive module; 15. Translation drive; 16. Turning drive; 17. Clamping drive; 18 , splint; 19, fixed seat; 20, rotating driver; 21, turntable; 22, rotating positioning block; 23, swing arm; 24, deburring blade wheel; 25, swing driver; 26, hinged seat; 27, telescopic drive member; 28, support platform; 29, carrier; 30, positioning card block; 31, spin dryer barrel; 32, bracket; 33, turntable; 34, rotating drive module; 35, material collection rack; 36, chassis; 37, clamping claw mechanism. DETAILED DESCRIPTION
[0025] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0026] like Figures 1 to 5As shown, the present invention provides an automatic reel production line, which includes a machine 1, a reel device 2, a first transfer mechanism 3, a second transfer mechanism 4, and a first material table 5, a second material table 6, an ultrasonic lower die welding assembly 7, a flash removal device 8, an oil-passing tank body 9 and a spin-drying device 10, which are arranged in a straight line on the table surface of the machine 1. The reel device 2 is located on the side of the spin-drying device 10 away from the oil-passing tank body 9. The machine 1 is provided with two turning mechanisms 11, which are located on both sides of the second material table 6 and are arranged opposite to each other. The first transfer mechanism 3 and the second transfer mechanism 4 are respectively mounted on the machine 1. The transfer end of a transfer mechanism 3 is provided with a pickup ultrasonic welding module 12, and the first transfer mechanism 3 is used to drive the pickup ultrasonic welding module 12 to move above the first material table 5, the second material table 6 and the ultrasonic lower die welding assembly 7. The transfer end of the second transfer mechanism 4 is provided with a clamping mechanism 37, and the second transfer mechanism 4 is used to drive the clamping mechanism 37 to move above the ultrasonic lower die welding assembly 7, the deburring device 8, the oil tank 9, the spin-drying device 10 and the winding reel device 2; the reel automatic production line also includes a loading manipulator movably arranged above the first material table 5 and the second material table 6. Specifically, the oil tank 9 is loaded with an oil solution (such as: antistatic oil, etc.), and the reel is formed by welding two chassis 36 together.
[0027] In actual application, the loading robot places the two chassis 36 on the first material platform 5 and the second material platform 6 respectively, so that the first material platform 5 and the second material platform 6 each carry a chassis 36, and the two flipping mechanisms 11 cooperate to flip the chassis 36 carried by the second material platform 6 by 180°, and then the first transfer mechanism 3 drives the picking up ultrasonic welding module 12 to move to the first material platform 5, so that the picking up ultrasonic welding module 12 picks up the chassis 36 on the first material tray, and then the first transfer mechanism 3 drives the picking up ultrasonic welding module 12 to move with the picked up chassis 36 to the top of the flipped chassis 36 carried by the second material platform 6, and presses the two chassis 36 together to form a preliminarily assembled reel, and then the first transfer mechanism 3 drives the picking up ultrasonic welding module 12 to move with the picked up preliminarily assembled reel. Go to the ultrasonic lower die welding assembly 7, pick up the ultrasonic welding module 12 and cooperate with the ultrasonic lower die welding assembly 7 to ultrasonically weld the two chassis 36 together (to ultrasonically weld the preliminarily assembled reel), then the first transfer mechanism 3 drives the ultrasonic welding module 12 to repeat the above operation, the second transfer mechanism 4 drives the clamping mechanism 37 to move to the top of the ultrasonic lower die welding assembly 7 and grab the reel, first place the reel on the deburring device 8, the deburring device 8 shaves the outer burr of the reel, and then picks up the reel after the outer burr is shaved into the oil tank body 9 for oil immersion, so that the reel after oil immersion has anti-static and other characteristics, and then picks up the reel after oil immersion to the drying device 10, the drying device 10 dries the oil solution on the reel, and then picks up the reel after drying to the winding reel device 2. The present invention automatically completes the loading of the chassis 36, the turning of the chassis 36, the assembly of two chassis 36, the ultrasonic welding of the two assembled chassis 36, the deburring of the reel, the oiling and drying of the reel, and the collection of the reel, thereby greatly improving the efficiency and quality of reel production.
[0028] In this embodiment, the table top of the machine 1 is provided with a visual inspection mechanism (not shown in the figure) and a blanking hole 13, and the visual inspection mechanism and the blanking hole 13 are located between the second material table 6 and the ultrasonic lower die welding assembly 7. In practical applications, the ultrasonic welding module 12 is picked up to move the preliminarily assembled reel to the visual inspection mechanism for visual inspection (for example: visual inspection of the appearance size or contour integrity of the reel). When the visual inspection result of the preliminarily assembled reel is qualified, the ultrasonic welding module 12 is picked up to move the preliminarily assembled reel to the ultrasonic lower die welding assembly 7. When the visual inspection result of the preliminarily assembled reel is unqualified, the ultrasonic lower die welding assembly 7 places the preliminarily assembled reel at the blanking hole 13 to blank the unqualified preliminarily assembled reel.
[0029] In this embodiment, the visual inspection mechanism includes an upper visual camera and a lower visual camera respectively installed on the machine 1, the upper visual camera is located above the lower visual camera, and a visual inspection space is formed between the upper visual camera and the lower visual camera. In actual application, the ultrasonic welding module 12 is picked up to move the preliminarily assembled reel into the visual inspection space, and the upper visual camera and the lower visual camera respectively shoot the two matched chassis 36 to perform visual inspection on the two matched chassis 36.
[0030] In this embodiment, the flipping mechanism 11 includes a lifting drive module 14 installed on the machine 1, a translation drive 15 installed on the lifting end of the lifting drive module 14, a flipping drive 16 installed on the translation end of the translation drive 15, a clamping drive 17 installed on the flipping end of the flipping drive 16, and two clamping plates 18 installed on the two clamping ends of the clamping drive 17. The two clamping plates 18 are arranged opposite to each other up and down, the clamping drive 17 is used to drive the two clamping plates 18 to move closer to or away from each other, and the flipping drive 16 is used to drive the clamping drive 17 to flip 180°; specifically, the lifting drive module 14 can adopt a screw module, the translation drive 15 can adopt a cylinder, the flipping drive 16 can adopt a rotary cylinder or a motor, and the clamping drive 17 can adopt a finger cylinder.
[0031] In actual application, the two clamps 18 are opened, and then the translation drive 15 drives the clamping drive 17 to move the two clamps 18 inward, so that the preliminarily assembled reel is located between the two clamps 18, and then the clamping drive 17 drives the two clamps 18 to approach each other until the two clamps 18 clamp the preliminarily assembled reel, and then the lifting drive module 14 drives the translation drive 15 to synchronously rise with the flipping drive 16, the clamping drive 17, the two clamps 18 and the preliminarily assembled reel, and the flipping drive 16 drives the clamping drive 17, the two clamps 18 and the preliminarily assembled reel to flip 180°, and finally the lifting drive module 14 drives the flipped reel to descend, so that the flipped reel is placed on the second material table 6, and the clamping drive 17 can drive the two clamps 18 to loosen the preliminarily assembled reel, and the translation drive 15 drives the clamping drive 17 to move the two clamps 18 outward and reset.
[0032] In this embodiment, the pickup ultrasonic welding module 12 includes an ultrasonic upper die welding assembly installed at the transfer end of the first transfer mechanism 3 and a suction cup embedded in the middle of the ultrasonic upper die welding assembly. The suction cup is used to absorb the chassis 36 or the preliminarily assembled reel. The ultrasonic upper die welding assembly cooperates with the ultrasonic lower die welding assembly 7 to ultrasonically weld the preliminarily assembled reel. In actual application, the suction cup first absorbs the chassis 36 carried by the first material platform 5, and then assembles the chassis 36 on the chassis 36 carried by the second material platform 6. The ultrasonic upper die welding assembly presses the chassis 36 absorbed by the suction cup on the chassis 36 carried by the second material platform 6 to form a preliminarily assembled reel. The suction cup then picks up the preliminarily assembled reel to the ultrasonic lower die welding assembly 7, and the ultrasonic upper die welding assembly cooperates with the ultrasonic lower die welding assembly 7 to ultrasonically weld the preliminarily assembled reel.
[0033] In another embodiment, the pickup ultrasonic welding module 12 includes an ultrasonic upper die welding assembly and a chuck mechanism respectively mounted on the transfer end of the first transfer mechanism 3, and the ultrasonic upper die welding assembly is located in the clamping claws of the chuck mechanism. In practical applications, the chuck mechanism is used to clamp the chassis 36 or the preliminarily assembled reel, and the ultrasonic upper die welding assembly cooperates with the ultrasonic lower die welding assembly 7 to complete the ultrasonic welding of the preliminarily assembled reel.
[0034] In this embodiment, the deburring device 8 includes a fixed seat 19 installed on the machine 1, a rotating driver 20 installed on the bottom surface of the fixed seat 19 or the machine 1, a turntable 21 rotatably arranged on the top surface of the fixed seat 19 and fixedly connected to the rotating end of the rotating driver 20, a rotating positioning block 22 arranged at the center position of the top surface of the turntable 21, a swing arm 23 rotatably connected to the top surface of the fixed seat 19, a deburring blade wheel 24 rotatably connected to one end of the swing arm 23, and a swing driver 25 for driving the swing arm 23 to swing closer to or away from the turntable 21; the rotating positioning block 22 is used to be detachably engaged with the center hole of the chassis 36 or the center hole of the preliminarily assembled reel; specifically, the rotating driver 20 can use a motor, the center hole of the chassis 36 is a non-circular hole, the rotating positioning block 22 is a non-circular block, and the rotating positioning block 22 is concavely and convexly matched with the center hole of the chassis 36.
[0035] In actual application, the reel is placed on the turntable 21, and the rotating positioning block 22 is inserted into the center hole of the reel to position the reel. Then the rotating driver 20 drives the turntable 21 to rotate synchronously with the rotating positioning block 22 and the reel, and the swing driver 25 drives the swing arm 23 to move the deburring blade wheel 24 close to the reel, so that the deburring blade wheel 24 contacts the outer periphery of the reel. As the reel rotates, the deburring blade wheel 24 cuts the outer peripheral edge of the reel (deburrs).
[0036] In this embodiment, the swing driver 25 includes an articulated seat 26 and a telescopic driver 27. The articulated seat 26 is mounted on the fixed seat 19. One end of the telescopic driver 27 is articulated with the articulated seat 26, and the other end of the telescopic driver 27 is articulated with the middle of the swing arm 23. Specifically, the telescopic driver 27 can be a cylinder. In practical applications, the telescopic driver 27 is extended to drive the swing arm 23 to swing back and forth. When the telescopic driver 27 is in an extended state, the swing arm 23 swings outward, and the de-flashing blade wheel 24 is away from the turntable 21. When the telescopic driver 27 is in a retracted state, the swing arm 23 swings inward, and the de-flashing blade wheel 24 contacts the outer periphery of the reel.
[0037] In this embodiment, the first material table 5 and / or the second material table 6 include a support table 28 mounted on the machine table 1, a carrier 29 mounted on the top surface of the support table 28, and a positioning clamping block 30 disposed at the center of the top surface of the carrier 29. The positioning clamping block 30 is used to be detachably clamped with the center hole of the chassis 36 or the center hole of the preliminarily assembled reel. The area of the carrier 29 is smaller than the surface area of the support table 28. Specifically, the structure of the first material table 5 is the same as that of the second material table 6. In actual application, the chassis 36 or the preliminarily assembled reel is placed on the carrier 29, so that the distance between the reel and the table top of the support table 28 is set, so that the reel is suspended on all sides, reducing the contact area, which is convenient for picking up the ultrasonic welding module 12 to pick up the chassis 36 or the preliminarily assembled reel. The positioning card block 30 is a non-circular block. The positioning card block 30 is inserted into the center hole and matched with the concave and convex of the center hole, so that the positioning card block 30 positions the chassis 36 or the preliminarily assembled reel, thereby improving the position accuracy and stability of the chassis 36 or the preliminarily assembled reel.
[0038] In this embodiment, the drying device 10 is rotatably provided with a drying barrel 31. The oiled reel is placed in the drying barrel 31, and the drying barrel 31 rotates to dry the oiled solution on the reel.
[0039] In this embodiment, the winding disk device 2 includes a bracket 32 installed at one end of the machine 1, a turntable 33 rotatably connected to the top surface of the bracket 32, a rotating drive module 34 installed on the bottom surface of the bracket 32 and used to drive the turntable 33 to rotate, and a plurality of material receiving racks 35 detachably installed on the top surface of the turntable 33. The plurality of material receiving racks 35 are distributed in a circular array around the central axis of the turntable 33; specifically, the rotating drive module 34 can adopt a motor.
[0040] In actual application, the clamping claw mechanism 37 picks up the reel after spinning and puts it onto the receiving rack 35, and the receiving rack 35 stacks the reels. When one of the receiving racks 35 is full of reels, the rotating drive module 34 drives the turntable 33 and multiple receiving racks 35 to rotate the position of one receiving rack 35, so that the receiving rack 35 to be collected is in the closing position, and the receiving rack 35 stacked with reels is turned away from the closing position, which is convenient for the operator to take away the reels on the receiving rack 35 stacked with reels or replace the empty receiving rack 35.
[0041] Specifically, the material receiving rack 35 includes a bottom plate detachably connected to the turntable 33 and a support rod installed at the center of the bottom plate, the support rod is used to pass through the center hole of the reel, and the bottom plate is used to support the reel.
[0042] Specifically, the table top of the machine 1 is equipped with a guardrail, which plays a protective role and improves safety performance.
[0043] All technical features in this embodiment can be freely combined according to actual needs.
[0044] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A reel automatic production line, characterized by: The invention comprises a machine (1), a reel device (2), a first transfer mechanism (3), a second transfer mechanism (4), a first material table (5), a second material table (6), an ultrasonic lower die welding assembly (7), a flash removal device (8), an oiling tank (9) and a drying device (10), wherein the reel device (2) is located on a side of the drying device (10) away from the oiling tank (9), the machine (1) is provided with two turning mechanisms (11), the two turning mechanisms (11) are located on both sides of the second material table (6) and are arranged opposite to each other, and the first transfer mechanism (3) and the second transfer mechanism (4) are arranged on the second material table (6). ) are respectively mounted on the machine platform (1), the transfer end of the first transfer mechanism (3) is provided with a pickup ultrasonic welding module (12), the first transfer mechanism (3) is used to drive the pickup ultrasonic welding module (12) to move above the first material table (5), the second material table (6) and the ultrasonic lower die head welding assembly (7), the transfer end of the second transfer mechanism (4) is provided with a clamping mechanism (37), the second transfer mechanism (4) is used to drive the clamping mechanism (37) to move above the ultrasonic lower die head welding assembly (7), the deburring device (8), the oil tank (9), the spin-drying device (10) and the winding disk device (2).
2. The automatic reel production line according to claim 1 is characterized in that: The table top of the machine table (1) is provided with a visual inspection mechanism and a material drop hole (13), and the visual inspection mechanism and the material drop hole (13) are located between the second material table (6) and the ultrasonic lower die welding assembly (7).
3. The automatic reel production line according to claim 2 is characterized in that: The visual inspection mechanism comprises an upper visual camera and a lower visual camera respectively mounted on the machine platform (1); the upper visual camera is located above the lower visual camera, and a visual inspection space is formed between the upper visual camera and the lower visual camera.
4. The automatic reel production line according to claim 1 is characterized in that: The flipping mechanism (11) comprises a lifting drive module (14) mounted on the machine platform (1), a translation drive (15) mounted on the lifting end of the lifting drive module (14), a flipping drive (16) mounted on the translation end of the translation drive (15), a clamping drive (17) mounted on the flipping end of the flipping drive (16), and two clamping plates (18) mounted on two clamping ends of the clamping drive (17), wherein the clamping drive (17) is used to drive the two clamping plates (18) to move closer to or farther from each other, and the flipping drive (16) is used to drive the clamping drive (17) to flip 180 degrees.
5. The automatic reel production line according to claim 1 is characterized in that: The pickup ultrasonic welding module (12) comprises an ultrasonic upper die welding assembly installed at the transfer end of the first transfer mechanism (3) and a suction cup embedded in the middle of the ultrasonic upper die welding assembly, the suction cup is used to absorb the chassis (36) or the preliminarily assembled reel, and the ultrasonic upper die welding assembly cooperates with the ultrasonic lower die welding assembly (7) to perform ultrasonic welding on the preliminarily assembled reel.
6. The automatic reel production line according to claim 1 is characterized in that: The burr removal device (8) comprises a fixed seat (19) mounted on a machine (1), a rotation driver (20) mounted on the bottom surface of the fixed seat (19) or the machine (1), a turntable (21) rotatably mounted on the top surface of the fixed seat (19) and fixedly connected to the rotation end of the rotation driver (20), a rotation positioning block (22) disposed at the center position of the top surface of the turntable (21), a swing arm (23) rotatably connected to the top surface of the fixed seat (19), a burr removal blade wheel (24) rotatably connected to one end of the swing arm (23), and a swing driver (25) for driving the swing arm (23) to swing toward or away from the turntable (21); the rotation positioning block (22) is used for detachably engaging with the center hole of a chassis (36) or the center hole of a preliminarily assembled reel.
7. The automatic reel production line according to claim 6, characterized in that: The swing driver (25) comprises an articulated seat (26) and a telescopic driving member (27), wherein the articulated seat (26) is mounted on the fixed seat (19), one end of the telescopic driving member (27) is articulated with the articulated seat (26), and the other end of the telescopic driving member (27) is articulated with the middle part of the swing arm (23).
8. The automatic reel production line according to claim 1 is characterized by: The first material table (5) or / and the second material table (6) comprises a support table (28) mounted on the machine table (1), a carrier (29) mounted on the top surface of the support table (28), and a positioning clamping block (30) arranged at the center position of the top surface of the carrier (29), wherein the positioning clamping block (30) is used for detachably clamping with the center hole of the chassis (36) or the center hole of the preliminarily assembled reel.
9. The automatic reel production line according to claim 1, characterized in that: The drying device (10) is rotatably provided with a drying barrel (31).
10. The automatic reel production line according to claim 1, characterized in that: The winding reel device (2) comprises a bracket (32) mounted on one end of the machine platform (1), a turntable (33) rotatably connected to the top surface of the bracket (32), a rotation drive module (34) mounted on the bottom surface of the bracket (32) and used to drive the turntable (33) to rotate, and a plurality of material receiving racks (35) detachably mounted on the top surface of the turntable (33), wherein the plurality of material receiving racks (35) are distributed in a circular array around the central axis of the turntable (33).
Citation Information
Patent Citations
All-in-one assembly equipment for automatic installation of coiled reels
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