Wallboard mounting robot

Abstract

The invention discloses a wallboard mounting robot. The wallboard mounting robot comprises a bottom plate, a supporting arm and a driving mechanism; the supporting arm is rotationally connected to the top of the bottom plate; the driving mechanism comprises a horizontal moving plate, a vertical moving plate and an adsorption assembly; one side of the horizontal moving plate is connected with the top of the supporting arm, the other side of the horizontal moving plate is slidably connected with the vertical moving plate, and the vertical moving plate moves in the horizontal direction; the adsorption assembly is in sliding connection with the vertical moving plate and moves in the vertical direction; and the adsorption assembly is adsorbed with the wall plate. The installation robot is high in construction efficiency and good in safety.

Description

Technical Field

[0001] The present invention relates to the technical field of wall panel installation equipment, and more particularly to a wall panel installation robot. Background Art

[0002] In the construction industry, it is often necessary to install wall panels on walls. Since the wall panels to be installed are relatively large and need to be installed at a high position, a crane is usually required to lift the wall panels to the specified position, and then at least two workers are required to install the wall panels. During installation, the specific position of the wall panels and the spacing distance between adjacent wall panels need to be accurately found. The operation process is time-consuming and labor-intensive, the construction efficiency is low, and the construction workers are at high risk.

[0003] Therefore, developing a wall panel installation robot with high construction efficiency and good safety is an urgent problem to be solved by technical personnel in this field. Summary of the invention

[0004] In view of this, the present invention provides a wall panel installation robot with high construction efficiency and good safety.

[0005] In order to achieve the above object, the present invention adopts the following technical solution:

[0006] A wall panel installation robot, comprising:

[0007] Bottom plate,

[0008] A support arm, the support arm is rotatably connected to the top of the base plate;

[0009] The driving mechanism includes: a horizontal movable plate, a vertical movable plate, and an adsorption component; one side of the horizontal movable plate is connected to the top of the support arm, and the other side is slidably connected to the vertical movable plate, and the vertical movable plate moves in the horizontal direction; the adsorption component is slidably connected to the vertical movable plate and moves in the vertical direction; the adsorption component is adsorbed to the wall panel.

[0010] The beneficial effect of adopting the above technical solution is that in the present invention, the wall panel is adsorbed by the adsorption component, and the adsorption component can be moved in the horizontal and vertical directions through the horizontal moving plate and the vertical moving plate, thereby ensuring the accuracy of the wall panel installation position; at the same time, manual operation is reduced, which can improve installation efficiency and safety.

[0011] Preferably, a hydraulic cylinder is hinged on the top of the bottom plate, and the other end of the hydraulic cylinder is hinged to the support arm. The hydraulic cylinder can adjust the tilt angle of the support arm.

[0012] Preferably, a connecting ring is rotatably connected to the side wall of the support arm, and the hydraulic cylinder is hinged to the connecting ring. The support arm can rotate at any angle, and the setting of the connecting ring can ensure that the connection with the hydraulic cylinder is not affected when the support arm rotates.

[0013] Preferably, a horizontal slide rail, a horizontal lead screw and a horizontal motor are provided on one side where the horizontal moving plate is connected to the vertical moving plate; the horizontal lead screw is placed between the two horizontal slide rails; a horizontal slider is provided on one side where the vertical moving plate is connected to the horizontal moving plate, and the horizontal slider is slidably connected to the horizontal slide rail; the end of the horizontal lead screw is connected to the output end of the horizontal motor, and the horizontal lead screw is inserted into the horizontal slider to drive the vertical moving plate to move horizontally. The rotation of the horizontal lead screw drives the vertical moving plate to move in the horizontal direction.

[0014] Preferably, a vertical slide rail, a vertical lead screw and a vertical motor are provided on one side of the vertical moving plate connected to the adsorption assembly; the vertical lead screw is placed between the two vertical slide rails; the adsorption assembly is slidably connected to the vertical slide rail; the end of the vertical lead screw is connected to the output end of the vertical motor, and the end of the vertical lead screw is inserted into the adsorption assembly to drive the adsorption assembly to move vertically. The rotation of the vertical lead screw drives the adsorption assembly to move in the vertical direction.

[0015] Preferably, the adsorption assembly includes: an adsorption block, a telescopic cylinder, an adsorption plate and an adsorption frame; the adsorption block is slidably connected to a vertical slide rail and a vertical lead screw; the top and bottom of the adsorption block are provided with adsorption slide rails, the adsorption frame is C-shaped, and is placed outside the adsorption block and slidably connected to the adsorption slide rails; the adsorption plate is placed at one end of the adsorption frame away from the vertical movable plate; the fixed end of the telescopic cylinder is placed inside the adsorption block, and the telescopic end is connected to the adsorption frame to drive the adsorption frame to move. The adsorption plate can drive the wall panel to move forward and backward under the drive of the telescopic cylinder, thereby realizing the process of installing the wall panel.

[0016] Preferably, a support rod is provided at the bottom of the adsorption block, and the support rod is supported at the bottom of the wall panel. The support rod supports the wall panel to prevent the wall panel from falling.

[0017] Preferably, one end of the support rod connected to the adsorption block is provided with an up-and-down moving assembly, and the up-and-down moving assembly includes: a fixed plate, a rotating disk, and a moving rod; the fixed plate is fixed to the bottom of the adsorption block, and the rotating disk is rotatably connected to the fixed plate; the surface of the rotating disk is provided with an eccentric wheel-shaped moving groove, one end of the moving rod is slidably connected to the moving groove, and the other end is connected to the support rod. The rotation of the rotating disk can drive the moving rod to move up and down, thereby realizing the up-and-down movement of the support plate, which is convenient for supporting and detaching the wall panel.

[0018] Preferably, a distance sensor is provided at the bottom of the horizontal movable plate, and two position sensors are provided on one side of the horizontal movable plate close to the vertical movable plate, and the distance between the two position sensors is the spacing between adjacent wall panels. The distance sensor and the position sensor can realize accurate installation of the wall panel.

[0019] Preferably, a rotating seat is provided at the bottom of the support arm, a groove is provided at the connection between the bottom plate and the rotating seat, and the rotating seat is rotatably connected in the groove. The rotating seat can drive the support arm to rotate, and the groove is provided to facilitate the adjustment of the angle of the support arm.

[0020] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a wall panel installation robot, which has the following beneficial effects:

[0021] (1) In the present invention, the wall panel is adsorbed by the adsorption component, and the horizontal moving plate and the vertical moving plate can move the adsorption component in the horizontal and vertical directions, thereby ensuring the accuracy of the wall panel installation position;

[0022] (2) Distance sensors and position sensors can be used to accurately install wall panels, while reducing manual operations and improving installation efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0024] Figure 1 A schematic diagram of the structure of the installation robot provided by the present invention;

[0025] Figure 2 The present invention provides Figure 1 A magnified view of the structure at center A;

[0026] Figure 3 A structural schematic diagram of the installation state of the adsorption component and the up-and-down moving component provided by the present invention;

[0027] Figure 4 A side view of the installation robot provided by the present invention;

[0028] Figure 5 This is an internal cross-sectional view of the installation robot provided by the present invention.

[0029] Among them, in the figure,

[0030] 1- Bottom plate;

[0031] 11- groove;

[0032] 2- Support arm;

[0033] 21-connecting ring; 22-rotating seat;

[0034] 3- Horizontal moving plate;

[0035] 31-horizontal slide rail; 32-horizontal lead screw; 33-horizontal motor;

[0036] 4- vertically movable plate;

[0037] 41-vertical slide rail; 42-vertical lead screw; 43-vertical motor;

[0038] 5- Adsorption components;

[0039] 51-adsorption block; 52-telescopic cylinder; 53-adsorption plate; 54-adsorption rack; 55-adsorption slide rail;

[0040] 6-wall panel; 7-hydraulic cylinder; 8-support rod;

[0041] 9-Move components up and down;

[0042] 91-fixed plate; 92-turntable; 93-moving rod; 94-moving slot; 95-limiting block;

[0043] 10- distance sensor; 011- position sensor. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] The embodiment of the present invention discloses a wall panel installation robot, comprising:

[0046] Bottom plate 1,

[0047] A support arm 2, the support arm 2 is rotatably connected to the top of the base plate 1;

[0048] The driving mechanism includes: a horizontal moving plate 3, a vertical moving plate 4, and an adsorption assembly 5; one side of the horizontal moving plate 3 is connected to the top of the support arm 2, and the other side is slidably connected to the vertical moving plate 4, and the vertical moving plate 3 moves in the horizontal direction; the adsorption assembly 5 is slidably connected to the vertical moving plate 4 and moves in the vertical direction; the adsorption assembly 5 is adsorbed on the wall panel 6.

[0049] In order to further optimize the above technical solution, universal wheels are provided at the bottom of the base plate 1 to facilitate its movement.

[0050] In order to further optimize the above technical solution, a hydraulic cylinder 7 is hinged on the top of the bottom plate 1, and the other end of the hydraulic cylinder 7 is hinged to the support arm 2. When there is a height restriction during the movement, the overall height can be adjusted by adjusting the angle of the support arm 2.

[0051] In order to further optimize the above technical solution, a connecting ring 21 is rotatably connected to the side wall of the support arm 2, and the hydraulic cylinder 7 is hinged to the connecting ring. The connecting ring 21 is connected to the support arm 2 through a bearing.

[0052] In order to further optimize the above technical solution, a horizontal slide rail 31, a horizontal lead screw 32 and a horizontal motor 33 are provided on one side where the horizontal moving plate 3 is connected to the vertical moving plate 4; the horizontal lead screw 32 is placed between the two horizontal slide rails 31; a horizontal slider is provided on one side where the vertical moving plate 4 is connected to the horizontal moving plate 3, and the horizontal slider is slidably connected to the horizontal slide rail 31; the end of the horizontal lead screw 32 is connected to the output end of the horizontal motor 33, and the horizontal lead screw 32 is passed through the horizontal slider to drive the vertical moving plate 4 to move horizontally.

[0053] In order to further optimize the above technical solution, a vertical slide rail 41, a vertical screw 42 and a vertical motor 43 are provided on one side where the vertical movable plate 4 is connected to the adsorption component 5; the vertical screw 42 is placed between the two vertical slide rails 41; the adsorption component 5 is slidingly connected to the vertical slide rail 41; the end of the vertical screw 42 is connected to the output end of the vertical motor 43, and the end of the vertical screw 42 is passed through the adsorption component 5 to drive the adsorption component 5 to move vertically.

[0054] In order to further optimize the above technical solution, the adsorption assembly 5 includes: an adsorption block 51, a telescopic cylinder 52, an adsorption plate 53 and an adsorption frame 54; the adsorption block 51 is slidably connected to the vertical slide rail 41 and the vertical lead screw 42; the top and bottom of the adsorption block 51 are both provided with adsorption slide rails 55, the adsorption frame 54 is C-shaped, and is placed outside the adsorption block 51, and is slidably connected to the adsorption slide rails 55; the adsorption plate 53 is placed at one end of the adsorption frame 54 away from the vertical moving plate 4; the fixed end of the telescopic cylinder 52 is placed inside the adsorption block 51, and the telescopic end is connected to the adsorption frame 54 to drive the adsorption frame 54 to move. The shape of the adsorption frame 54 can ensure the stability of the moving process.

[0055] In order to further optimize the above technical solution, a support rod 8 is provided at the bottom of the adsorption block 51, and the support rod 8 is supported at the bottom of the wall panel 6. When the wall panel 6 is driven to move, the support rod 8 supports the wall panel 6. When it needs to be installed, the support rod 8 moves downward, and the telescopic cylinder 52 drives the adsorption frame 54 to move forward to install the wall panel 6.

[0056] In order to further optimize the above technical solution, an up-and-down moving assembly 9 is provided at one end of the support rod 8 connected to the adsorption block 51, and the up-and-down moving assembly 9 includes: a fixed plate 91, a turntable 92 and a moving rod 93; the fixed plate 91 is fixed to the bottom of the adsorption block 51, and the turntable 92 is rotatably connected to the fixed plate 91; the surface of the turntable 92 is provided with an eccentric wheel-shaped moving groove 94, one end of the moving rod 93 is slidably connected to the moving groove 94, and the other end is connected to the support rod 8. The turntable 92 drives the support rod 8 to move up and down during its rotation. The center of the turntable 92 is connected to the output end of the driving motor, and the driving motor is connected to the fixed plate 91. There are two turntables 92, and a belt is connected to the output end of the driving motor. The two turntables 92 are connected by a belt, which can ensure the synchronization of the rotation of the two turntables 92.

[0057] In order to further optimize the above technical solution, a limiting block 95 is provided on the surface of the fixing plate 91 , and the moving rod 93 passes through the limiting block 95 and moves up and down along the limiting block 95 .

[0058] In order to further optimize the above technical solution, a distance sensor 10 is arranged at the bottom of the horizontal movable plate 3, and two position sensors 011 are arranged on one side of the horizontal movable plate 3 close to the vertical movable plate 4, and the distance between the two position sensors 011 is the spacing between adjacent wall panels 6.

[0059] In order to further optimize the above technical solution, a rotating seat 22 is provided at the bottom of the support arm 2 , a groove 11 is provided at the connection between the bottom plate 1 and the rotating seat 22 , and the rotating seat 22 is rotatably connected in the groove 11 .

[0060] In order to further optimize the above technical solution, a controller is also provided, which is connected to the drive motor, the horizontal motor 33, the vertical motor 43, the adsorption motor, the hydraulic cylinder 7, the telescopic cylinder 52, and the rotating seat 22, and controls their corresponding actions.

[0061] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0062] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A wall panel installation robot, characterized in that: include: Bottom plate, A support arm, the support arm is rotatably connected to the top of the base plate; A driving mechanism, the driving mechanism comprising: a horizontal moving plate, a vertical moving plate, and an adsorption component; One side of the horizontal movable plate is connected to the top of the support arm, and the other side is slidably connected to the vertical movable plate, and the vertical movable plate moves in the horizontal direction; the adsorption component is slidably connected to the vertical movable plate and moves in the vertical direction; the adsorption component is adsorbed to the wall panel.

2. A wall panel installation robot according to claim 1, characterized in that: A hydraulic cylinder is hinged on the top of the bottom plate, and the other end of the hydraulic cylinder is hinged on the support arm.

3. A wall panel installation robot according to claim 2, characterized in that: A connecting ring is rotatably connected to the side wall of the support arm, and the hydraulic cylinder is hinged to the connecting ring.

4. A wall panel installation robot according to claim 1, characterized in that: A horizontal slide rail, a horizontal lead screw and a horizontal motor are provided on one side where the horizontal moving plate is connected to the vertical moving plate; the horizontal lead screw is placed between the two horizontal slide rails; a horizontal slider is provided on one side where the vertical moving plate is connected to the horizontal moving plate, and the horizontal slider is slidably connected to the horizontal slide rail; the end of the horizontal lead screw is connected to the output end of the horizontal motor, and the horizontal lead screw is passed through the horizontal slider to drive the vertical moving plate to move horizontally.

5. A wall panel installation robot according to claim 4, characterized in that: A vertical slide rail, a vertical lead screw and a vertical motor are provided on one side of the vertical movable plate connected to the adsorption assembly; the vertical lead screw is placed between the two vertical slide rails; the adsorption assembly is slidably connected to the vertical slide rail; the end of the vertical lead screw is connected to the output end of the vertical motor, and the end of the vertical lead screw is passed through the adsorption assembly to drive the adsorption assembly to move vertically.

6. A wall panel installation robot according to claim 5, characterized in that: The adsorption assembly includes: an adsorption block, a telescopic cylinder, an adsorption plate and an adsorption frame; the adsorption block is slidably connected to a vertical slide rail and a vertical lead screw; adsorption slide rails are provided on the top and bottom of the adsorption block, the adsorption frame is C-shaped, and is placed outside the adsorption block and is slidably connected to the adsorption slide rails; the adsorption plate is placed at one end of the adsorption frame away from the vertical movable plate; the fixed end of the telescopic cylinder is placed inside the adsorption block, and the telescopic end is connected to the adsorption frame to drive the adsorption frame to move.

7. A wall panel installation robot according to claim 6, characterized in that: A support rod is arranged at the bottom of the adsorption block, and the support rod is supported at the bottom of the wall panel.

8. A wall panel installation robot according to claim 7, characterized in that: An up-and-down moving assembly is provided at one end of the support rod connected to the adsorption block, and the up-and-down moving assembly includes: a fixed plate, a turntable and a moving rod; the fixed plate is fixed to the bottom of the adsorption block, and the turntable is rotatably connected to the fixed plate; an eccentric wheel-shaped moving groove is provided on the surface of the turntable, one end of the moving rod is slidably connected to the moving groove, and the other end is connected to the support rod.

9. The wall panel installation robot according to claim 1, characterized in that: A distance sensor is arranged at the bottom of the horizontal moving plate, and two position sensors are arranged on one side of the horizontal moving plate close to the vertical moving plate, and the distance between the two position sensors is the spacing between adjacent wall panels.

10. The wall panel installation robot according to claim 1, characterized in that: A rotating seat is arranged at the bottom of the support arm, a groove is arranged at the connection between the bottom plate and the rotating seat, and the rotating seat is rotatably connected in the groove.

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