Semi-automatic masonry structure masonry support and masonry structure masonry method
Through the use of semi-automatic masonry structure masonry support, the use of adjustable height scissor type support frames and movable grouting pallets and block bins, the rapid, accurate and safe construction of the masonry structure is achieved, and the existence of traditional construction is solved. quality defects and inefficiency problems.
Patent Information
- Application Number
- CN202411817070.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-11
AI Technical Summary
The construction of traditional masonry structures has problems such as irregular construction, quality defects, and low construction efficiency. Especially when the walls are high or long, construction workers need to use ladders or construction platforms, which increases the cumbersomeness and quality risks of construction.
Provide a semi-automatic masonry structure masonry bracket, including a scissor-type support frame with adjustable height, grouting pallets and block bins, which supports grouting pallets and block bins through track movement to realize automation of mortar laying and block pushing operate.
This method can quickly, accurately and safely complete the masonry operations of each layer of blocks, reduce construction defects, and improve construction efficiency and quality stability.
Smart Images

Figure CN119466362A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building construction, and in particular to a semi-automatic masonry structure masonry support and a masonry structure masonry method. Background Art
[0002] Masonry structure is a building structure made of bricks, blocks and other blocks laid with mortar. It has the advantages of easy construction, low cost, good fire resistance and load-bearing performance, and is widely used in the construction field.
[0003] Traditional masonry structure construction mostly adopts the three-in-one masonry method and mortar laying method. Construction workers need to draw lines and mark each layer of masonry. In most cases, due to non-standard construction, the mortar between masonry is not full enough, and the vertical joints are particularly serious. When the wall is high or long, construction workers need to use ladders or construction platforms to operate, which increases the complexity of construction and is prone to quality defects. The installation of traditional strip wall requires the cooperation of 2 or more construction workers, which is not only time-consuming and labor-intensive, but also has low construction efficiency, is prone to building defects, and is difficult to meet construction requirements. Summary of the invention
[0004] The purpose of the present application is to provide a semi-automatic masonry structure masonry support and a masonry structure masonry method, which can quickly, accurately and safely complete the masonry work of each layer of blocks and reduce masonry structure construction defects.
[0005] This application is implemented as follows:
[0006] The present application provides a semi-automatic masonry structure masonry support, which comprises:
[0007] At least two tracks, one on each side of the masonry structure;
[0008] Scissor-type support frames, which are arranged on both sides of the masonry structure with adjustable height and are movably connected to each track;
[0009] A grouting tray is arranged above the masonry structure and connected to the top of the scissor-type support frame. A grouting cavity is arranged in the grouting tray. A grouting port connected to the grouting cavity is arranged at one end of the grouting tray. The grouting tray is provided with a grouting pipe connected to the grouting cavity. The grouting port is used to flow out mortar to be laid on the top surface of the masonry structure.
[0010] The block bin is connected to the top of the grouting tray for supporting blocks. One end of the block bin is connected to a rotatable block push plate and a driving mechanism for driving the block push plate to rotate. When the block push plate rotates, it pushes the blocks supported by the block bin to move horizontally and fall from the other end of the block bin to the top surface of the masonry structure.
[0011] In some optional embodiments, the scissors-type support frame includes a first support plate and a second support plate corresponding to the rails one by one and a plurality of connecting bolts, the bottom of the first support plate and the second support plate are respectively connected to wheels rotatably arranged in the corresponding rails, each first support plate is provided with a driver for driving the corresponding wheel to rotate, the first support plate and the second support plate are respectively provided with a first sliding hole and a second sliding hole extending along the length direction, each connecting bolt passes through a first sliding hole and a corresponding second sliding hole and then detachably connects the corresponding first support plate and the second support plate, and the grouting tray is connected to the top of each first support plate.
[0012] In some optional embodiments, both sides of the grouting tray are respectively connected with limiting clamps for fitting both sides of the masonry structure.
[0013] In some optional embodiments, a hemispherical ball seat is provided at the bottom of the block bin for rolling against the top surface of the grouting tray, and at least three height adjustment mechanisms are connected between the block bin and the grouting tray and are arranged at intervals along the circumference of the ball seat. Each height adjustment mechanism includes a threaded sleeve connected to the grouting tray and a screw rotatably connected to the block bin, and the bottom of the screw is connected to the corresponding threaded sleeve through a thread.
[0014] In some optional embodiments, the block bin is connected to a level tube.
[0015] In some optional embodiments, block limit plates that can move toward or away from each other are respectively provided on both sides of the block bin, and the two block limit plates are respectively connected to racks, and the two racks are arranged in parallel. The block bin is connected to transmission gears that are respectively meshed with the two racks and an adjusting motor for driving the transmission gear to rotate. When the transmission gear rotates, the two block limit plates are driven to move toward or away from each other through the two racks.
[0016] In some optional embodiments, an end baffle and at least one return spring having two ends respectively connected to the block bin and the end baffle, and the end baffle can be rotatably connected to the block bin along a horizontal axis; when the block push plate rotates to push the blocks supported by the block bin to translate, the blocks push the end baffle to overcome the elastic force of the return spring and rotate to a horizontal arrangement and then fall to the top surface of the masonry structure; the return spring is used to drive the end baffle rotated to a horizontal arrangement to rotate to a vertical arrangement.
[0017] In some optional embodiments, a block support plate is provided on the top of the block bin, a plurality of ridges are provided on the top of the block support plate, and a slope with a gradually decreasing height is provided at one end of the block support plate away from the block push plate.
[0018] In some optional embodiments, the grouting pipe is connected to a mortar pump.
[0019] The present application also provides a masonry structure masonry method using the above-mentioned semi-automatic masonry structure masonry support, comprising the following steps:
[0020] Step 1: fix at least one track on the ground on both sides of the masonry structure to be constructed;
[0021] Step 2: Install scissor-type supports on both sides of the masonry structure and movably connect them to each track;
[0022] Step 3: Adjust the scissor-type support frame to the preset height;
[0023] Step 4: Pass the mortar into the grout storage cavity in the grouting tray through the grouting pipe, so that the mortar flows out from the grouting port and is laid on the top surface of the masonry structure to be constructed, and the scissor-type support frame moves along each track until the mortar flowing out of the grouting port covers the top surface of the masonry structure to be constructed, and stop passing the mortar into the grout storage cavity;
[0024] Step 5: hoist the blocks to the block bin for support, move the scissor-type support frame along each track to the preset position, control the driving mechanism to drive the block push plate to rotate and push the blocks supported by the block bin to move horizontally and fall to the top surface of the masonry structure, and repeat the above step 5 until a layer of blocks is laid;
[0025] Step 6: Repeat steps 3 to 5 until all layers of blocks are laid and laid to obtain a masonry structure.
[0026] The beneficial effects of the present application are as follows: the semi-automatic masonry structure masonry support and masonry structure masonry method provided by the present application use a scissor-type support frame with adjustable height to move along tracks arranged on both sides of the masonry structure to be constructed to support the movement of the grouting tray and the block bin, and use a movable grouting tray to lay mortar on the top surface of the masonry structure to be constructed, and use a movable block bin to push the supported blocks down to the top surface of the masonry structure in sequence, thereby quickly, accurately and safely completing the masonry operations of each layer and reducing defects in masonry structure construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 A schematic structural diagram of a first-view of a semi-automatic masonry structure masonry support provided in an embodiment of the present application;
[0029] Figure 2A schematic structural diagram of a second perspective of a semi-automatic masonry structure masonry support provided by an embodiment of the present application;
[0030] Figure 3 A partial perspective structural schematic diagram of the first perspective of the connection between the grouting tray and the block bin in the semi-automatic masonry structure masonry support provided in an embodiment of the present application;
[0031] Figure 4 A structural schematic diagram of a second perspective of the connection between a grouting tray and a block bin in a semi-automatic masonry structure masonry support provided in an embodiment of the present application;
[0032] Figure 5 A partial perspective structural diagram of the connection between a block limit plate, a rack, a transmission gear and an adjustment motor in a semi-automatic masonry structure masonry support provided in an embodiment of the present application;
[0033] Figure 6 A schematic structural diagram of the connection between a block bin, an end baffle, a rotating shaft and a return spring in a semi-automatic masonry structure masonry support provided in an embodiment of the present application.
[0034] In the figure: 100, track; 200, scissor-type support frame; 210, first support plate; 220, second support plate; 230, connecting bolt; 240, wheel; 250, driver; 260, first sliding hole; 270, second sliding hole; 300, grouting tray; 310, grouting chamber; 320, grouting port; 330, grouting pipe; 340, limit clamp; 350, threaded sleeve; 360, screw; 370, mortar pump; 400, block bin; 410, block push plate; 411, connecting shaft; 420, ball seat; 430, block limit plate; 440, rack; 450, transmission gear; 460, adjustment motor; 470, end baffle; 471, rotating shaft; 480, return spring; 490, block support plate; 491, convex ridge; 492, ramp; 493, level tube; 494, driving motor. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0036] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0038] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0039] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0040] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0042] The features and performances of the semi-automatic masonry structure masonry support and masonry structure masonry method of the present application are further described in detail below in conjunction with the embodiments.
[0043] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the embodiment of the present application provides a semi-automatic masonry structure masonry support, which includes two tracks 100 respectively arranged on the bottom ground of both sides of the masonry structure to be constructed, a scissor-type support frame 200 which can adjust the height and is movably connected to the two tracks 100, a grouting tray 300 arranged above the masonry structure to be constructed and connected to the top of the scissor-type support frame 200, and a block bin 400 connected to the top of the grouting tray 300;
[0044] Among them, the scissor-type support frame 200 includes two first support plates 210 corresponding to the rails 100, two second support plates 220 corresponding to the first support plates 210, and two connecting bolts 230 corresponding to the first support plates 210. The two first support plates 210 and the two second support plates 220 are respectively arranged on both sides of the masonry structure to be constructed. The bottoms of the first support plates 210 and the second support plates 220 are respectively connected with wheels 240 rotatably arranged in the corresponding rails 100. Each first support plate 210 is provided with a driver 250 for driving the corresponding wheel 240 to rotate. The first support plate 210 and the second support plate 220 are respectively provided with a first sliding hole 260 and a second sliding hole 270 extending along the length direction. Each connecting bolt 230 passes through a first sliding hole 260 and a corresponding second sliding hole 270 to be detachably connected to the corresponding first support plate 210 and the second support plate 220. The two sides of the grouting tray 300 are respectively connected to the tops of the two first support plates 210. In this embodiment, the driver 250 is a hub motor.
[0045] A grouting tray 300 is provided with a grouting cavity 310, one end of the grouting tray 300 is provided with a grouting port 320 connected to the grouting cavity 310, and a grouting pipe 330 connected to the grouting cavity 310 is provided on the side of the grouting tray 300. The mortar flowing out of the grouting port 320 is laid on the top surface of the masonry structure to be constructed. The two sides of the grouting tray 300 are respectively connected with limit clamps 340 for fitting the two sides of the masonry structure, and the grouting pipe 330 is connected with a mortar pump 370.
[0046] The bottom of the block bin 400 is provided with a hemispherical ball seat 420 that rolls against the top surface of the grouting tray 300. Three height adjustment mechanisms arranged at intervals along the circumference of the ball seat 420 are also connected between the block bin 400 and the grouting tray 300. Each height adjustment mechanism includes a threaded sleeve 350 connected to the grouting tray 300 at the bottom and a screw 360 rotatably connected to the block bin 400 at the top. The bottom of each screw 360 is connected to the corresponding threaded sleeve 350 by a thread. The end of the top of the block bin 400 near the grouting port 320 is A level tube 493 is provided, and block limit plates 430 that can move toward or away from each other are respectively provided on both sides of the block bin 400. The two block limit plates 430 are respectively connected to racks 440, and the two racks 440 are arranged in parallel. The block bin 400 is connected to a transmission gear 450 that is respectively meshed with the two racks 440 and an adjusting motor 460 for driving the transmission gear 450 to rotate. When the transmission gear 450 rotates, the two block limit plates 430 are driven to move toward or away from each other through the two racks 440. A block support plate 490 for supporting blocks is provided in the middle of the top of the block bin 400, and ridges 491 arranged at intervals are provided on the top surface of the block support plate 490, and the ridges 491 extend along the width direction of the block support plate 490. A horizontally arranged connecting shaft 411 is provided at one end of the top of the block bin 400 close to the grouting port 320, and the two ends of the connecting shaft 411 can rotatably pass through and be connected to two block limit plates 430, respectively, and the connecting shaft 411 is connected to an arc-shaped block push plate 410, and the block limit plate 430 is connected to a driving mechanism for driving the connecting shaft 411 and the block push plate 410 to rotate, and the driving mechanism is a driving motor 494; when the block push plate 410 rotates, it pushes the blocks supported by the block support plate 490 to translate and fall from the end away from the grouting port 320 to the masonry structure to be constructed. The top surface; the end of the block support plate 490 away from the block push plate 410 is provided with a slope 492 with a gradually decreasing height; the end of the block bin 400 away from the block push plate 410 is provided with an end baffle 470 rotatable along a horizontal axis and two return springs 480, the end baffle 470 is connected to a horizontally arranged rotating shaft 471, and the two ends of the rotating shaft 471 are rotatably connected to the two sides of the block bin 400, and the two ends of the return spring 480 are respectively connected to the block bin 400 and the end baffle 470; when the block push plate 410 rotates to push the blocks supported by the block bin 400 to translate, the blocks push the end baffle 470 to overcome the elastic force of the return spring 480 to rotate to a horizontal arrangement and then fall to the top surface of the masonry structure; the return spring 480 is used to drive the end baffle 470 rotated to a horizontal arrangement to rotate to a vertical arrangement.
[0047] The embodiment of the present application also provides a masonry structure masonry method using the above-mentioned semi-automatic masonry structure masonry support, comprising the following steps:
[0048] Step 1: Fix the rails 100 on the ground on both sides of the masonry structure to be constructed, so that the rails 100 extend along the length direction of the masonry structure;
[0049] Step 2: The wheels 240 connected to the bottom of the two first supporting plates 210 and the two second supporting plates 220 of the scissor-type support frame 200 are rotatably arranged in the two corresponding tracks 100, and the two connecting bolts 230 are respectively passed through the first sliding holes 260 on the two first supporting plates 210 and the corresponding second sliding holes 270 on the two second supporting plates 220, and then the nuts are connected to fix the two first supporting plates 210 and the two second supporting plates 220, so that the grouting trays 300 connected to the tops of the two first supporting plates 210 are located on the top of the masonry structure to be constructed;
[0050] Step 3: Adjust the scissor-type support frame 200 to a preset height. Specifically, rotate the nuts connected by the two connecting bolts 230 to loosen the connection between the two first support plates 210 and the two second support plates 220, and move the two connecting bolts 230 along the first sliding holes 260 and the second sliding holes 270 on the first support plates 210 and the second support plates 220 to adjust the connection angle between the first support plates 210 and the second support plates 220 until the grouting tray 300 connected to the top of the two first support plates 210 is raised and lowered to a preset height, and then reconnect the two connecting bolts 230 with the corresponding nuts, so as to reconnect and fix the two first support plates 210 and the two second support plates 220;
[0051] Step 4: Check the levelness of the block bin 400 through the level tube 493 connected to the block bin 400. When the block bin 400 is not level, adjust the levelness of the block bin 400 through the three height adjustment mechanisms connected between the block bin 400 and the grouting tray 300. The operator rotates the screw 360 in the height adjustment mechanism to adjust the height of the three positions of the block bin 400 along the corresponding threaded sleeve 350 until the level tube 493 shows that the block bin 400 is level.
[0052] Use a mortar pump 370 to pass the mortar through the grouting pipe 330 into the grouting storage chamber 310 in the grouting tray 300, so that the mortar flows out from the grouting port 320 and is laid on the top surface of the masonry structure to be constructed, control the two drivers 250 in the scissor-type support frame 200 to start and drive the wheels 240 to rotate, drive the scissor-type support frame 200 to support the grouting tray 300 to move along each track 100, so that the mortar flowing out of the grouting port 320 at one end of the grouting tray 300 covers the top surface of the masonry structure to be constructed, and then turn off the mortar pump 370 to stop the mortar from being passed into the grouting storage chamber 310 and flowing out through the grouting port 320;
[0053] Step 5, use external lifting equipment to lift the blocks to the block support plate 490 on the block bin 400 for support, control the two drivers 250 in the scissor-type support frame 200 to start and drive the wheels 240 to rotate, drive the scissor-type support frame 200 to support the blocks on the block bin 400 to move to the preset positions along the tracks 100, control the drive motor 494 to drive the connecting shaft 411 and the block push plate 410 to rotate, so that the rotating block push plate 410 pushes the blocks supported by the block support plate 490 to translate, so that the blocks slide down the slope 492 and push the end baffle plate 470 to overcome the elastic force of the return spring 480 to rotate to a horizontal arrangement, then slide over the top surface of the end baffle plate 470 and fall to the top surface of the masonry structure, the elastic force of the return spring 480 drives the end baffle plate 470 rotated to a horizontal arrangement to rotate to a vertical arrangement, and repeat the above step 5 until a layer of blocks is laid;
[0054] Step 6: Repeat steps 3 to 5 until all layers of blocks are laid and laid to obtain a masonry structure.
[0055] The semi-automatic masonry structure masonry support and masonry structure masonry method provided in the embodiment of the present application use a scissor-type support frame 200 with adjustable height to move along the track 100 arranged on both sides of the masonry structure to be constructed to support the grouting tray 300 and the block bin 400 to move along the length direction of the masonry structure, and use the movable grouting tray 300 to lay mortar on the top surface of the masonry structure to be constructed, and use the movable block bin 400 to push the supported blocks to the top surface of the masonry structure in sequence, so as to quickly, accurately and safely complete the masonry operations of each layer and reduce the construction defects of the masonry structure.
[0056] The scissor-type support frame 200 is composed of a first support plate 210 and a second support plate 220 which are respectively arranged on both sides of the masonry structure and are cross-arranged and connected by connecting bolts 230, and a first sliding hole 260 and a second sliding hole 270 for the connecting bolts 230 to move are respectively provided on the first support plate 210 and the second support plate 220, and the bottoms of the first support plate 210 and the second support plate 220 are respectively provided with slides arranged in the track 100, which can ensure the stability and firmness of the triangular scissor-type support frame 200, and ensure that the scissor-type support frame 200 stably and smoothly supports the grouting tray 300 and the block bin 400 to move along the wall of the masonry structure during masonry, and clamps and fixes the walls on both sides of the masonry structure, thereby achieving the advantages of improving construction stability while facilitating and efficiently constructing;
[0057] A hemispherical ball seat 420 is provided at the bottom of the block bin 400 for rolling and pressing against the top surface of the grouting tray 300. Three height adjustment mechanisms arranged at intervals along the circumference of the ball seat 420 are also connected between the block bin 400 and the grouting tray 300. This allows operators to use a level 493 to check the horizontality of the block bin 400 and then use the height adjustment mechanism to adjust the uneven block bin 400, thereby ensuring that the blocks supported by the block bin 400 are level and stably fall to the top surface of the block structure for masonry.
[0058] Block limit plates 430 that can move toward or away from each other are respectively provided on both sides of the block bin 400. The operator can control the adjustment motor 460 to drive the transmission gear 450 to rotate through the two racks 440 to drive the two block limit plates 430 to move toward or away from each other, thereby adjusting the spacing between the two block limit plates 430 to limit the positions on both sides of the blocks supported on the block support plates 490, thereby adapting to the position limitations of blocks of different widths and avoiding the blocks from rotating and falling during the pushing process, resulting in the blocks being unable to align with the masonry structure.
[0059] The top surface of the block support plate 490 is provided with ridges 491 arranged at intervals, and the ridges 491 extend along the width direction of the block support plate 490. The ridges 491 can be used to limit the position of the blocks supported on the block support plate 490, so as to prevent the blocks supported by the block support plate 490 from falling down prematurely due to vibration during the movement of the scissor-type support frame 200; the end of the block support plate 490 away from the block push plate 410 is provided with a slope 492 with a gradually decreasing height, and when the block push plate 410 rotates to push the blocks supported by the block support plate 490 to move horizontally, the slope 492 can be used to guide the blocks to stably slide down to the masonry structure for masonry;
[0060] An end baffle plate 470 rotatable along a horizontal axis and two return springs 480 are provided at one end of the block bin 400 away from the block push plate 410. When the block push plate 410 rotates to push the blocks supported by the block bin 400 to translate, the blocks push the end baffle plate 470 to overcome the elastic force of the return spring 480 and rotate to a horizontal arrangement and then fall to the top surface of the masonry structure. The return spring 480 is used to drive the end baffle plate 470 rotated to a horizontal arrangement to rotate to a vertical arrangement. The end baffle plate 470 can be used to limit and guide the blocks in the block bin 400 to slide down the slope 492 and stably slide onto the masonry structure for masonry.
[0061] In other optional embodiments, the number of the rails 100 may be three, four, or more than four, and at least one rail 100 is provided on each side of the masonry structure.
[0062] In other optional embodiments, the number of the first supporting plates 210 included in the scissor-type supporting frame 200 may also be three, four, or more than four, and at least one first supporting plate 210 is disposed on each side of the masonry structure.
[0063] In other optional embodiments, the number of the connecting bolts 230 may be three or more, and each first support plate 210 and the first sliding hole 260 and the corresponding second sliding hole 270 of the corresponding second support plate 220 are connected by at least one connecting bolt 230 passing through them.
[0064] In other optional embodiments, the mortar pump 370 can also be connected to multiple rollers. When the scissor-type support frame 200 supports the grouting tray 300 to move along the track 100, the grouting tray 300 drives the mortar pump 370 through the grouting pipe 330 to move synchronously along the track 100 to transport mortar.
[0065] The embodiments described above are part of the embodiments of the present application, rather than all of the embodiments. The detailed description of the embodiments of the present application is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
Claims
1. A semi-automatic masonry structure masonry support, characterized in that: It includes: At least two tracks, the tracks are respectively arranged on both sides of the masonry structure; Scissor-type support frames, which are arranged on both sides of the masonry structure with adjustable height and are movably connected to each of the tracks; A grouting tray is arranged above the masonry structure and connected to the top of the scissor-type support frame, a grouting cavity is arranged in the grouting tray, a grouting port connected to the grouting cavity is arranged at one end of the grouting tray, and a grouting pipe connected to the grouting cavity is arranged on the grouting tray, and the grouting port is used to flow out mortar to be laid on the top surface of the masonry structure; A block bin connected to the top of the grouting tray for supporting blocks, one end of the block bin being connected to a rotatable block push plate and a driving mechanism for driving the block push plate to rotate; When the block push plate rotates, it pushes the block supported by the block bin to translate and fall from the other end of the block bin to the top surface of the masonry structure.
2. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: The scissor-type support frame includes a first support plate and a second support plate corresponding to the track one by one and a plurality of connecting bolts. The bottoms of the first support plate and the second support plate are respectively connected to wheels rotatably arranged in the corresponding track. Each of the first support plates is provided with a driver for driving the corresponding wheel to rotate. The first support plate and the second support plate are respectively provided with a first sliding hole and a second sliding hole extending along the length direction. Each of the connecting bolts passes through a first sliding hole and a corresponding second sliding hole to detachably connect the corresponding first support plate and the second support plate. The grouting tray is connected to the top of each of the first support plates.
3. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: The two sides of the grouting tray are respectively connected with limiting clamps for fitting the two sides of the masonry structure.
4. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: A hemispherical ball seat is provided at the bottom of the block bin for rolling and pressing against the top surface of the grouting tray. At least three height adjustment mechanisms are also connected between the block bin and the grouting tray and are arranged at intervals along the circumference of the ball seat. Each of the height adjustment mechanisms includes a threaded sleeve connected to the grouting tray and a screw rotatably connected to the block bin, and the bottom of the screw is connected to the corresponding threaded sleeve through a thread.
5. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: The block bin is connected with a level pipe.
6. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: Block limit plates that can move toward or away from each other are respectively provided on both sides of the block bin, and the two block limit plates are respectively connected to racks, and the two racks are arranged in parallel. The block bin is connected to transmission gears respectively meshed with the two racks and an adjusting motor for driving the transmission gears to rotate. When the transmission gear rotates, the two block limit plates are driven to move toward or away from each other through the two racks.
7. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: An end baffle and at least one return spring whose two ends are respectively connected to the block bin and the end baffle, and the end baffle can be rotatably connected to the block bin along a horizontal axis; when the block push plate rotates to push the blocks supported by the block bin to translate, the blocks push the end baffle to overcome the elastic force of the return spring and rotate to a horizontal arrangement and then fall to the top surface of the masonry structure; the return spring is used to drive the end baffle rotated to a horizontal arrangement to rotate to a vertical arrangement.
8. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: A block support plate is arranged on the top of the block bin, a plurality of convex edges are arranged on the top of the block support plate, and a slope with a gradually decreasing height is arranged at one end of the block support plate away from the block push plate.
9. The semi-automatic masonry structure masonry support according to claim 1, characterized in that: The grouting pipe is connected with a mortar pump.
10. The method for building a masonry structure using the semi-automatic masonry structure building support according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: fix at least one track on the ground on both sides of the masonry structure to be constructed; Step 2: Install scissor-type supports on both sides of the masonry structure and movably connect them to each of the tracks; Step 3: Adjust the scissor-type support frame to a preset height; Step 4: Pass the mortar into the grout storage cavity in the grouting tray through the grouting pipe, so that the mortar flows out from the grouting port and is laid on the top surface of the masonry structure to be constructed, and the scissor-type support frame moves along each of the tracks until the mortar flowing out of the grouting port covers the top surface of the masonry structure to be constructed, and stop passing the mortar into the grout storage cavity; Step 5: hoist the blocks onto the block bin for support, move the scissor-type support frame along each of the tracks to a preset position, control the driving mechanism to drive the block push plate to rotate and push the blocks supported by the block bin to move horizontally and fall to the top surface of the masonry structure, and repeat the above step 5 until a layer of blocks is laid; Step 6: Repeat steps 3 to 5 until all layers of blocks are laid and laid to obtain a masonry structure.
Citation Information
Patent Citations
Adjustable removal is under construction mortar fast and is built device by laying bricks or stones
CN206873960U
Vacuum conveyer with module type vacuum generator
KR102318669B1
Masonry mortar joint control apparatus
WO2024000833A1