Drying device for producing lauryl sodium sulfate
By designing a drying device containing hydrothermal drying and conductive crushing mechanism, the problem of sodium dodecyl sulfate being easily damp before sealing the packaging is solved, and its effective drying and shelf life are achieved.
Patent Information
- Application Number
- CN202411595339.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-08
AI Technical Summary
Sodium dodecyl sulfate is prone to moisture before sealing the packaging, causing clumping or deterioration, affecting its shelf life and product quality.
A drying device is designed, including a packaging support mechanism, a material crushing mechanism, a hydrothermal drying mechanism, a closed feeding mechanism and a moisture odor discharge mechanism. Low temperature drying is generated through the hydrothermal drying mechanism, combined with the conduction of the material crushing mechanism. Heat to ensure that sodium dodecyl sulfate is dried without decomposing by high temperature.
It effectively extends the shelf life of sodium dodecyl sulfate, ensures its quality after sealing and packaging, and avoids the problems of clumping or deterioration caused by moisture.
Smart Images

Figure CN119468664A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chemical production, in particular to a drying device for producing sodium lauryl sulfate. Background Art
[0002] Sodium dodecyl sulfate is an organic compound, a white or light yellow powder, easily soluble in water, insensitive to alkali and hard water, with cleaning, emulsification and excellent foaming power. It is an anionic surfactant that is slightly toxic to the human body, with a biodegradability of more than 90%, and it decomposes at about 200 degrees Celsius. Sodium dodecyl sulfate has good emulsification, foaming, water solubility, biodegradability, alkali resistance, hard water resistance, stability in aqueous solutions with a wide pH value, easy synthesis, and low price. It has been widely used in cosmetics, detergents, textiles, papermaking, lubrication, as well as pharmaceuticals, building materials, chemicals, oil production and other industries. It can also be used in basic research on the properties of positive and negative ion surfactant complex systems, micelle catalysis, and molecular ordered assemblies.
[0003] Since sodium dodecyl sulfate has a certain degree of water absorption, it is easy to get damp before it is sealed and packaged. The damp sodium dodecyl sulfate is easy to clump or deteriorate after being sealed and packaged. In order to extend the shelf life of sodium dodecyl sulfate and ensure product quality, it needs to be dried before packaging. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides a drying device for producing sodium lauryl sulfate, which solves the problems mentioned in the above background.
[0005] The present invention provides the following technical solution: a drying device for producing sodium dodecyl sulfate, comprising: a packaging support mechanism, wherein a material guiding and agglomerating mechanism and a hydrothermal drying mechanism are respectively installed inside the packaging support mechanism, and the material guiding and agglomerating mechanism is movably connected with the hydrothermal drying mechanism, a closed feeding mechanism is arranged on the top of the packaging support mechanism, and a moisture and odor emission mechanism is installed on the surface of the packaging support mechanism.
[0006] Preferably, the packaging support mechanism includes a frame, side panels, an enclosing bottom plate, a top plate, a feed port, a dust filter block, a protective mesh plate, a discharge hopper, an isolation suspension cloth and a counterweight bar. The number of the side panels is two, and the two side panels are fixedly connected to the inner wall of the top of the frame, the enclosing bottom plate is fixedly connected between the two side panels, the top plate is fixedly connected to the two side panels and the top of the enclosing bottom plate, the feed port is opened through the surface of the top plate, the dust filter block and the protective mesh plate are fixedly installed on the inner wall of the side panel, and the protective mesh plate is located on the outside of the dust filter block, the discharge hopper is fixedly installed at the bottom of one end of the enclosing bottom plate, the isolation suspension cloth is fixedly suspended on the inner top wall of the discharge hopper, and the counterweight bar is fixedly connected to the lower edge of the isolation suspension cloth.
[0007] Preferably, the material guiding and crushing mechanism comprises a driving shaft, a driving roller, a heat conducting belt, a driving motor, an isolation plate, a sealing strip, a material guiding block, a supporting shaft, a first transmission shaft, a second transmission shaft, a supporting roller, a material pressing belt, an anti-skid strip, an active transmission wheel, a driven transmission wheel, a cleaning roller, a powder cleaning brush and a belt. The driving shaft is rotatably connected between the two side plates through a bearing, and the number of driving shafts is two. The driving rollers are respectively fixedly mounted on the surfaces of the two driving shafts, the heat conducting belts are sleeved on the surfaces of the two driving rollers, the driving motor is fixedly mounted on the outer surfaces of the side plates, and the output end of the driving motor is fixedly connected to the driving shaft through a coupling, the isolation plates are respectively fixedly connected to the inner surfaces of the two side plates, the sealing strip is fixedly connected to the bottom of the isolation plate, and the material guiding block is integrated. Arranged on one side of the sealing strip, the support shaft, the first transmission shaft and the second transmission shaft are all rotatably connected between the two isolation plates through bearings, and the number of the support shafts is three, the support rollers are respectively fixedly mounted on the three support shafts and surfaces and the surface of the first transmission shaft, the pressing belt is mounted on the surface of the support roller, the anti-slip strip is fixedly sleeved on the edge of the pressing belt training wheel, the active transmission wheel is fixedly sleeved on the surface of one end of the first transmission shaft, the driven transmission wheel and the cleaning roller are both fixedly sleeved on the surface of the second transmission shaft, the powder cleaning brush is fixedly sleeved on the surface of the cleaning roller, and the surface of the powder cleaning brush is slidably connected to the surface of the pressing belt, the belt is mounted between the active transmission wheel and the driven transmission wheel, and the outer diameter of the active transmission wheel is larger than the outer diameter of the driven transmission wheel.
[0008] Preferably, the material guiding and crushing mechanism also includes a support frame, a pressure frame, a downward pressure spring, a sliding shaft, and a guide groove. The support frame is fixedly connected between the two side plates, and the support frame is located inside the pressure belt. The pressure frame is slidably connected to the inner wall of the support frame, and the lower surface of the pressure frame is slidably connected to the inner surface of the pressure belt. The downward pressure spring is fixedly connected to the inner wall of the support frame, and the sliding shaft is fixedly inserted into the surface of the pressure frame. The guide groove is opened on both sides of the support frame, and the inner wall of the guide groove is slidably connected to the surface of the sliding shaft, and the surface of the downward pressure spring is slidably connected to the surface of the sliding shaft and the surface of the pressure frame respectively.
[0009] Preferably, the hydrothermal drying mechanism includes a first supporting insulated water tank shell, a second supporting insulated water tank shell, a heat conducting water tank shell, an electric heating rod, an upper edge conduit, a pressure relief tank, an observation window, a first solenoid valve, a drainage tee, an exhaust pipe, a one-way valve, a water inlet joint, a drainage joint and a second solenoid valve. The first supporting insulated water tank shell and the second supporting insulated water tank shell are respectively fixedly mounted inside the two side plates, the heat conducting water tank shell is fixedly mounted between the first supporting insulated water tank shell and the second supporting insulated water tank shell, the electric heating rod is fixedly mounted inside the first supporting insulated water tank shell, the upper edge conduit is fixedly mounted on one side of the second supporting insulated water tank shell, the pressure relief tank is fixedly mounted on the top of the upper edge conduit, the observation window is fixedly mounted on the surface of the pressure relief tank, the drainage tee and the water inlet joint are both fixedly mounted on one side of the second supporting insulated water tank shell, the exhaust pipe is fixedly mounted on one end of the drainage tee, the first solenoid valve is fixedly mounted on one end of the exhaust pipe, the one-way valve is fixedly mounted in the middle of the exhaust pipe, the drainage joint is fixedly mounted on one end of the drainage tee, and the second solenoid valve is fixedly mounted in the middle of the drainage tee.
[0010] Preferably, the surface of the sealing strip and the surface of the material guide block are both slidably connected to the surface of the heat-conducting belt, and the material guide block is located on a side of the pressing belt close to the feed port.
[0011] Preferably, the input end of the first solenoid valve is fixedly connected to the top of the pressure relief tank, and the water inlet joint and the drain joint are staggered.
[0012] Preferably, the closed feeding mechanism includes a feed box, a flap, a rotating shaft, a flap, a material guide slope, a material guide plate, a damping block and a toggle block. The feed box is fixedly mounted on the top of the top plate, and a discharge port is provided at the bottom of the feed box, and the discharge port is communicated with the feed port. The flap is rotatably connected to the surface of the feed box, and the flap is rotatably connected to the inside of the feed box through a rotating shaft. The material guide slope is integrally arranged inside the feed box, the material guide plate is rotatably connected between the two side plates, and the material guide plate is slidably connected to the heat guide belt, the damping block is fixedly connected to both sides of the flap, and the surface of the damping block is slidably connected to the inner wall of the feed box, and the toggle block is fixedly sleeved on the surface of one end of the rotating shaft.
[0013] Preferably, the moisture and odor emission mechanism includes a mounting cover, an exhaust fan, a lap frame, a powder blocking cloth, a side frame, an air washing box, an air inlet interface, an exhaust joint, a lower edge pipe, a connecting cover, an air guide hose and a hose joint. The mounting cover is fixedly connected to the top of the top plate, the exhaust fan is fixedly installed inside the mounting cover, the lap frame is movably installed on the inner wall of the top plate, the powder blocking cloth is fixedly connected to the inside of the lap frame, the side frame is fixedly connected to the surface of the side plate, the air washing box is arranged inside the side frame, the air inlet interface and the exhaust joint are both fixedly arranged on the top of the air washing box, the lower edge pipe is fixedly connected to the inside of the air inlet interface, the connecting cover is fixedly connected to the upper surface of the mounting cover, the air guide hose is fixedly connected to the top of the connecting cover, and the hose joint is fixedly installed at one end of the air guide hose.
[0014] Preferably, the side frame is slidably connected to the air washing box, the air inlet interface is threadedly connected to the hose connector, and a sealing ring is provided inside the hose connector.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The drying device for producing sodium dodecyl sulfate, through the provided packaging support mechanism, material guiding and clumping mechanism, hydrothermal drying mechanism, closed feeding mechanism and moisture and odor emission mechanism, can generate a temperature continuously lower than 100 degrees Celsius through the hydrothermal drying mechanism to heat the sodium dodecyl sulfate material through the conduction of the material guiding and clumping mechanism, thereby ensuring that the sodium dodecyl sulfate is not decomposed by high temperature and at the same time ensuring its drying, and further ensuring the shelf life of the sodium dodecyl sulfate after sealed packaging.
[0017] 2. The drying device for producing sodium dodecyl sulfate is provided with a frame, side panels, enclosing bottom plate, top plate, feed port, dust filter block, protective mesh plate, discharge hopper, isolation hanging cloth and counterweight bar, so as to provide support and load-bearing while being able to form a certain degree of enclosure and sealing for the inside of the device through the side panels, enclosing bottom plate and top plate. Most of the external cold and dry gas can only enter the interior for replenishment through the dust filter block. Through cooperation with the moisture and odor emission mechanism, it ensures that the moisture is quickly replaced during dehumidification while avoiding the easy and large-scale release of irritating gases. In addition, the isolation hanging cloth ensures smooth unloading while forming a certain isolation between the inside and outside of the device.
[0018] 3. The drying device for producing sodium dodecyl sulfate is provided with a driving shaft, a driving roller, a heat conducting belt, a driving motor, a separation plate, a sealing strip, a material guide block, a supporting shaft, a first transmission shaft, a second transmission shaft, a supporting roller, a pressing belt, an anti-skid strip, an active transmission wheel, a driven transmission wheel, a cleaning roller, a powder cleaning brush and a belt, so as to ensure that the material can move forward smoothly and at a uniform speed, and ensure that the material can pass smoothly under the pressing frame without being blocked through the cooperation of the heat conducting belt and the pressing belt.
[0019] 4. The drying device for producing sodium dodecyl sulfate can ensure that the lumps in the material passing under the pressing frame are crushed by the pressing frame through the setting of the support frame, the pressing frame, the lower pressing spring sheet, the sliding shaft and the guide groove, and ensure that the material is evenly heated and dehumidified.
[0020] 5. The drying device for producing sodium dodecyl sulfate can indirectly dry the material by the heat generated by hot water through the first supporting insulated water tank shell, the second supporting insulated water tank shell, the hot water conducting water tank shell, the electric heating rod, the upper guide tube, the pressure relief tank, the observation window, the first solenoid valve, the drainage tee, the exhaust pipe, the one-way valve, the water inlet joint, the drainage joint and the second solenoid valve, thereby ensuring that the heating temperature is lower than 100 degrees Celsius at normal temperature and pressure, and avoiding the material reaching the thermal decomposition temperature during drying.
[0021] 6. The drying device for producing sodium dodecyl sulfate can conduct and roughly purify a large amount of irritating and moist air inside the device to the outside through the installation cover, exhaust fan, lap frame, powder blocking cloth, side frame, air washing box, air inlet interface, exhaust joint, lower edge pipe, connecting cover, air guide hose and hose joint, thereby avoiding the gradual increase of air humidity inside the device to affect drying and reducing the outflow of irritating gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 It is a rear view of the present invention;
[0024] Figure 3 It is a schematic diagram of the explosion structure of the present invention;
[0025] Figure 4 It is a front cross-sectional view of the present invention;
[0026] Figure 5 It is a side sectional view of the present invention;
[0027] Figure 6 It is a structural schematic diagram of the isolation plate position of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the hydrothermal drying mechanism of the present invention;
[0029] Figure 8 This is a schematic diagram of the structure of the material guiding and agglomerating mechanism of the present invention;
[0030] Fig. 9 This is a schematic diagram of the internal explosion structure of the support frame of the present invention;
[0031] Fig.10 This is a schematic diagram of the internal explosion structure of the moisture and odor emission mechanism of the present invention;
[0032] Fig.11 It is a side sectional view of the air washing box of the present invention;
[0033] Fig.12 It is a side sectional view of the discharge hopper of the present invention;
[0034] Fig.13 It is a structural schematic diagram of the flap position of the present invention.
[0035] In the figure: 101, frame; 102, side plate; 103, bottom plate; 104, top plate; 105, feed port; 106, dust filter block; 107, protective mesh plate; 108, discharge hopper; 109, isolation hanging cloth; 110, counterweight bar; 201, drive shaft; 202, drive roller; 203, heat conducting belt; 204, drive motor; 205, isolation plate; 206, sealing strip; 207, guide block; 2 08, support shaft; 209, first transmission shaft; 210, second transmission shaft; 211, support roller; 212, pressing belt; 213, anti-slip strip; 214, active transmission wheel; 215, driven transmission wheel; 216, cleaning roller; 217, powder cleaning brush; 218, belt; 219, support frame; 220, pressing frame; 221, lower pressure spring; 222, sliding shaft; 223, guide groove; 301, first support insulation Water tank shell; 302, second supporting heat insulation water tank shell; 303, heat conduction water tank shell; 304, electric heating rod; 305, upper guide tube; 306, pressure relief tank; 307, observation window; 308, first solenoid valve; 309, drainage tee pipe; 310, exhaust pipe; 311, one-way valve; 312, water inlet joint; 313, drainage joint; 314, second solenoid valve; 401, feed box; 402, flip cover; 403 , rotating shaft; 404, flap; 405, material guide slope; 406, material guide plate; 407, damping block; 408, toggle block; 501, installation cover; 502, exhaust fan; 503, lap frame; 504, powder blocking cloth; 505, side frame; 506, air washing box; 507, air inlet interface; 508, exhaust joint; 509, lower edge pipe; 510, connecting cover; 511, air guide hose; 512, hose joint. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-13A drying device for producing sodium dodecyl sulfate comprises: a packaging support mechanism, a material guiding and agglomerating mechanism and a hydrothermal drying mechanism are respectively installed inside the packaging support mechanism, and the material guiding and agglomerating mechanism is movably connected with the hydrothermal drying mechanism, a closed feeding mechanism is arranged on the top of the packaging support mechanism, and a moisture and odor emission mechanism is installed on the surface of the packaging support mechanism. Through the packaging support mechanism, the material guiding and agglomerating mechanism, the hydrothermal drying mechanism, the closed feeding mechanism and the moisture and odor emission mechanism, a temperature continuously below 100 degrees Celsius can be generated by the hydrothermal drying mechanism to heat the sodium dodecyl sulfate material through conduction by the material guiding and agglomerating mechanism, thereby ensuring that the sodium dodecyl sulfate is not decomposed by high temperature and is dried, thereby further ensuring the shelf life of the sodium dodecyl sulfate after sealed packaging.
[0038] Among them, the packaging support mechanism includes a frame 101, side panels 102, an enclosure bottom plate 103, a top plate 104, a feed port 105, a dust filter block 106, a protective mesh plate 107, a discharge hopper 108, an isolation suspension cloth 109 and a counterweight bar 110. There are two side panels 102, and the two side panels 102 are fixedly connected to the inner wall at the top of the frame 101. The enclosure bottom plate 103 is fixedly connected between the two side panels 102. The top plate 104 is fixedly connected to the top of the two side panels 102 and the enclosure bottom plate 103. The feed port 105 is opened on the surface of the top plate 104. The dust filter block 106 and the protective mesh plate 107 are fixedly installed on the inner wall of the side panel 102, and the protective mesh plate 107 is located on the outside of the dust filter block 106. The discharge hopper 108 is fixedly installed at the bottom of one end of the enclosure bottom plate 103. The isolation suspension cloth 109 is fixedly suspended. Hanging on the inner top wall of the discharge hopper 108, the counterweight bar 110 is fixedly connected to the lower edge of the isolation suspension cloth 109. Through the arranged frame 101, side panels 102, enclosure bottom plate 103, top plate 104, feed port 105, dust filter block 106, protective mesh plate 107, discharge hopper 108, isolation suspension cloth 109 and counterweight bar 110, in order to provide support and load-bearing, a certain degree of enclosure and sealing can be formed on the inside of the device through the side panels 102, enclosure bottom plate 103 and top plate 104. Most of the external cold and dry gas can only enter the interior for replenishment through the dust filter block 106. Through cooperation with the moisture and odor emission mechanism, it ensures that the moisture is quickly replaced during dehumidification, and avoids the easy and large-scale release of irritating gases. In addition, the isolation suspension cloth 109 ensures smooth unloading while also forming a certain isolation between the inside and outside of the device.
[0039] The material guiding and crushing mechanism includes a driving shaft 201, a driving roller 202, a heat conducting belt 203, a driving motor 204, an isolation plate 205, a sealing strip 206, a material guiding block 207, a supporting shaft 208, a first transmission shaft 209, a second transmission shaft 210, a supporting roller 211, a pressing belt 212, an anti-slip strip 213, an active transmission wheel 214, a driven transmission wheel 215, a cleaning roller 216, a powder cleaning brush 217 and a belt 218. The driving shaft 201 is rotatably connected between the two side plates 102 through a bearing, and there are two driving shafts 201. The driving rollers 202 are respectively fixedly mounted on the surfaces of the two driving shafts 201. The belt 203 is sleeved on the surfaces of the two driving rollers 202, the driving motor 204 is fixedly installed on the outer surface of the side plate 102, and the output end of the driving motor 204 is fixedly connected to the driving shaft 201 through a coupling, the isolation plates 205 are respectively fixedly connected to the inner surfaces of the two side plates 102, the sealing strip 206 is fixedly connected to the bottom of the isolation plate 205, the guide block 207 is integrally arranged on one side of the sealing strip 206, the support shaft 208, the first transmission shaft 209 and the second transmission shaft 210 are all rotatably connected between the two isolation plates 205 through bearings, and the number of the support shafts 208 is three, and the support rollers 211 are respectively fixedly installed on the three The surface of the support shaft 208 and the surface of the first transmission shaft 209, the pressing belt 212 is installed on the surface of the support roller 211, the anti-skid strip 213 is fixedly sleeved on the edge of the pressing belt 212, the active transmission wheel 214 is fixedly sleeved on the surface of one end of the first transmission shaft 209, the driven transmission wheel 215 and the cleaning roller 216 are both fixedly sleeved on the surface of the second transmission shaft 210, the powder cleaning brush 217 is fixedly sleeved on the surface of the cleaning roller 216, and the surface of the powder cleaning brush 217 is slidably connected to the surface of the pressing belt 212, the belt 218 is installed between the active transmission wheel 214 and the driven transmission wheel 215, and the outer diameter of the active transmission wheel 214 The outer diameter of the driven transmission wheel 215 is larger than that of the driven transmission wheel 215, and the driving shaft 201, driving roller 202, heat conductive belt 203, driving motor 204, isolation plate 205, sealing strip 206, material guide block 207, support shaft 208, first transmission shaft 209, second transmission shaft 210, support roller 211, pressing belt 212, anti-skid strip 213, active transmission wheel 214, driven transmission wheel 215, cleaning roller 216, powder cleaning brush 217 and belt 218 are set to ensure that the material can move forward smoothly and at a uniform speed, and ensure that the material can pass through the bottom of the pressing frame 220 smoothly without being blocked through the cooperation of the heat conductive belt 203 and the pressing belt 212.
[0040] The material guiding and crushing mechanism further includes a support frame 219, a material pressing frame 220, a downward pressure spring sheet 221, a slide shaft 222, and a guide groove 223. The support frame 219 is fixedly connected between the two side plates 102, and the support frame 219 is located inside the material pressing belt 212. The material pressing frame 220 is slidably connected to the inner wall of the support frame 219, and the lower surface of the material pressing frame 220 is slidably connected to the inner surface of the material pressing belt 212. The downward pressure spring sheet 221 is fixedly connected to the inner wall of the support frame 219, and the slide shaft 222 is fixedly plugged into the material pressing frame 220. The guide groove 223 runs through the two sides of the support frame 219, and the inner wall of the guide groove 223 is slidably connected with the surface of the sliding shaft 222, and the surface of the downward pressure spring 221 is slidably connected with the surface of the sliding shaft 222 and the surface of the pressing frame 220 respectively. Through the support frame 219, the pressing frame 220, the downward pressure spring 221, the sliding shaft 222 and the guide groove 223, the pressing frame 220 can squeeze the material below to ensure that the lumps in the material are crushed, and the material is evenly heated and dehumidified.
[0041] The hydrothermal drying mechanism includes a first supporting insulated water tank shell 301, a second supporting insulated water tank shell 302, a heat conducting water tank shell 303, an electric heating rod 304, an upper guide tube 305, a pressure relief tank 306, an observation window 307, a first solenoid valve 308, a drainage tee 309, an exhaust pipe 310, a one-way valve 311, a water inlet joint 312, a drainage joint 313 and a second solenoid valve 314. The first supporting insulated water tank shell 301 and the second supporting insulated water tank shell 302 are fixedly installed respectively. Inside the two side plates 102, the heat conducting water tank shell 303 is fixedly installed between the first supporting insulated water tank shell 301 and the second supporting insulated water tank shell 302, the electric heating rod 304 is fixedly installed inside the first supporting insulated water tank shell 301, the upper edge guide tube 305 is fixedly installed on one side of the second supporting insulated water tank shell 302, the pressure relief tank 306 is fixedly installed on the top of the upper edge guide tube 305, the observation window 307 is fixedly installed on the surface of the pressure relief tank 306, the drainage tee 309 and the water inlet joint 312 are both fixedly installed on one side of the second supporting insulated water tank shell 302, the exhaust pipe 310 is fixedly installed on one end of the drainage tee 309, the first solenoid valve 308 is fixedly installed on one end of the exhaust pipe 310, the one-way valve 311 is fixedly installed in the middle of the exhaust pipe 310, the drainage joint 313 is fixedly installed on one end of the drainage tee 309, and the second solenoid valve 314 is fixedly installed in the middle of the drainage tee 309. The insulating water tank shell 302, the heat conducting water tank shell 303, the electric heating rod 304, the upper guide tube 305, the pressure relief tank 306, the observation window 307, the first solenoid valve 308, the drainage tee pipe 309, the exhaust pipe 310, the one-way valve 311, the water inlet joint 312, the drainage joint 313 and the second solenoid valve 314 can indirectly dry the material through the heat generated by the hot water, ensuring that the heating temperature is lower than one hundred degrees Celsius at normal temperature and pressure, avoiding the material reaching the thermal decomposition temperature during drying.
[0042] Among them, the surface of the sealing strip 206 and the surface of the guide block 207 are both slidably connected to the surface of the heat-conducting belt 203, and the guide block 207 is located on the side of the pressing belt 212 close to the feed port 105, so as to prevent the material from leaking from both sides of the heat-conducting belt 203, and to prevent the material from reaching the bottom of the sealing strip 206 and causing slipping.
[0043] The input end of the first solenoid valve 308 is fixedly connected to the top of the pressure relief tank 306, and the water inlet joint 312 and the drain joint 313 are staggered to avoid the joints being too close to each other and causing corrosion when leaking.
[0044] The closed feeding mechanism includes a feeding box 401, a flip cover 402, a rotating shaft 403, a flap 404, a material guiding slope 405, a material guiding plate 406, a damping block 407 and a toggle block 408. The feeding box 401 is fixedly mounted on the top of the top plate 104, and a discharge port is provided at the bottom of the feeding box 401, and the discharge port is connected to the feeding port 105. The flip cover 402 is rotatably connected to the surface of the feeding box 401, and the flap 404 is rotatably connected to the inside of the feeding box 401 through the rotating shaft 403. The inclined surface 405 is integrally arranged inside the feed box 401, the guide plate 406 is rotatably connected between the two side plates 102, and the guide plate 406 is slidably connected to the heat conducting belt 203, the damping block 407 is fixedly connected to both sides of the flap 404, and the surface of the damping block 407 is slidably connected to the inner wall of the feed box 401, and the toggle block 408 is fixedly sleeved on the surface of one end of the rotating shaft 403, so that while guiding the material under relatively closed adjustment, a certain degree of material uniformity can be achieved through the guide plate 406.
[0045] Among them, the moisture and odor emission mechanism includes a mounting cover 501, an exhaust fan 502, a lap frame 503, a powder blocking cloth 504, a side frame 505, an air washing box 506, an air inlet interface 507, an exhaust joint 508, a lower pipe 509, a connecting cover 510, an air guide hose 511 and a hose joint 512, the mounting cover 501 is fixedly connected to the top of the top plate 104, the exhaust fan 502 is fixedly installed inside the mounting cover 501, the lap frame 503 is movably installed on the inner wall of the top plate 104, the powder blocking cloth 504 is fixedly connected to the inside of the lap frame 503, the side frame 505 is fixedly connected to the surface of the side plate 102, the air washing box 506 is arranged inside the side frame 505, and the air inlet interface 507 and the exhaust joint 508 are both fixedly arranged in the air washing box 506. The top of the device is fixedly connected to the inside of the air inlet interface 507, the connecting cover 510 is fixedly connected to the upper surface of the mounting cover 501, the air guide hose 511 is fixedly connected to the top of the connecting cover 510, and the hose connector 512 is fixedly installed at one end of the air guide hose 511. Through the mounting cover 501, the exhaust fan 502, the lap frame 503, the powder blocking cloth 504, the side frame 505, the air washing box 506, the air inlet interface 507, the exhaust connector 508, the lower pipe 509, the connecting cover 510, the air guide hose 511 and the hose connector 512, a large amount of irritating and humid air inside the device can be conducted outward and roughly purified, thereby avoiding the gradual increase of the air humidity inside the device and affecting the drying, and reducing the outflow of irritating gases.
[0046] Among them; the side frame 505 is slidably connected to the air washing box 506, the air inlet interface 507 is threadedly connected to the hose connector 512, and a sealing ring is provided inside the hose connector 512, so that the air washing box 506 can be disassembled and replaced at any time.
[0047] Working principle: first, connect the exhaust joint 508 to the external exhaust pipe, connect the water inlet joint 312 to the external water inlet pipe, connect the drain joint 313 to the external drain pipe, then twist the connection between the hose joint 512 and the air inlet interface 507, and inject water into the washing box 506. After a certain water level is injected, connect the connection between the hose joint 512 and the air inlet interface 507 again, then close the second solenoid valve 314, open the first solenoid valve 308, open the valve of the external water inlet pipe, and inject water into the first supporting insulated water tank shell 301, the second supporting insulated water tank shell 302 and the heat conducting water tank shell 303. Water, until the water level is greater than the height of the second supporting insulated water tank shell 302, the air inside the first supporting insulated water tank shell 301, the second supporting insulated water tank shell 302 and the hot water tank shell 303 is emptied, and the valve of the external water inlet pipe and the first solenoid valve 308 are closed. At this time, a large space is reserved inside the pressure relief tank 306, and then the electric heating rod 304 is energized. After the electric heating rod 304 is energized, the water inside the first supporting insulated water tank shell 301, the second supporting insulated water tank shell 302 and the hot water tank shell 303 is continuously heated, and the heat is transferred to the heat conductive belt 203 through the hot water conductive tank shell 303, so that the heat conductive belt 203 is heated;
[0048] At the same time, the exhaust fan 502 is started, and the exhaust fan 502 continuously pumps the air inside the device to the external exhaust pipe. After passing through the powder blocking cloth 504, the airflow enters the air washing box 506 from the installation cover 501, the exhaust fan 502, the connecting cover 510, the air guide hose 511, the hose connector 512 and the air inlet interface 507 in sequence, and then enters the water through the lower pipe 509 and is discharged from the exhaust connector 508 into the external exhaust pipe;
[0049] At the same time, the driving motor 204 is started, and the driving motor 204 drives the driving shaft 201 to rotate. When the driving shaft 201 rotates, it drives the driving roller 202 to rotate. When the driving roller 202 rotates, it drives the heat-conducting belt 203 to move. When the heat-conducting belt 203 moves, it drives the pressing belt 212 to move synchronously through the anti-slip strip 213. When the pressing belt 212 moves, it drives the first transmission shaft 209 to rotate through the supporting roller 211. The first transmission shaft 209 drives the second transmission shaft 210 to rotate through the active transmission wheel 214, the driven transmission wheel 215 and the belt 218, so that the cleaning roller 216 and the powder cleaning brush 217 rotate;
[0050] Then, open the flap 402 and put the sodium dodecyl sulfate material into the feed box 401. After closing the flap 402 and preheating for a period of time, twist the toggle block 408, and open the flap 404 through the rotating shaft 403, so that the top of the feed port 105 is open, and the material falls onto the surface of the guide plate 406 through the feed port 105, and then slides along the guide plate 406 to the surface of the heat conducting belt 203. When the heat conducting belt 203 moves, it drives the material on the surface forward. When the material moves forward, the materials on both sides are pushed inward when passing through the guide block 207, and then gradually reach the bottom of the pressing belt 212. The materials that reach the bottom of the pressing belt 212 are pushed to the bottom of the support frame 219 along with the pressing belt 212 and the heat conducting belt 203, and then are supported. The support frame 219 is squeezed to crush the hand-extruded clumps into powder again, and then the powder continues to move forward along the conductive belt 203. While the powder moves forward along the conductive belt 203, the conductive belt 203 transfers heat to the powder above, so that the powder is heated. The heated powder evaporates the internal moisture until the powder reaches the end of the conductive belt 203 and falls into the discharge hopper 108, and is then discharged from the discharge hopper 108, thereby achieving the drying of the material. At the same time, after the moisture evaporates, it mixes with the gas inside the device and is pumped into the washing box 506 by the exhaust fan 502 for cleaning, and then discharged into the external exhaust pipe. In order to maintain the air pressure balance, the relatively dry air outside passes through the dust filter block 106 and enters the device for replenishment.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A drying device for producing sodium lauryl sulfate, characterized in that: include: A packaging support mechanism, wherein a material guiding and clumping mechanism and a hydrothermal drying mechanism are respectively installed inside the packaging support mechanism, and the material guiding and clumping mechanism is movably connected with the hydrothermal drying mechanism, a closed feeding mechanism is arranged on the top of the packaging support mechanism, and a moisture and odor emission mechanism is installed on the surface of the packaging support mechanism.
2. A drying device for producing sodium lauryl sulfate according to claim 1, characterized in that: The packaging support mechanism comprises a frame (101), side panels (102), an enclosing bottom panel (103), a top panel (104), a feed port (105), a dust filter block (106), a protective mesh panel (107), a discharge hopper (108), an isolation hanging cloth (109) and a counterweight bar (110), wherein the number of the side panels (102) is two, and the two side panels (102) are both fixedly connected to the inner wall of the top of the frame (101), the enclosing bottom panel (103) is fixedly connected between the two side panels (102), and the top panel (104) is fixedly connected to the two side panels (10 2) and the top of the enclosing bottom plate (103), the feed port (105) is opened through the surface of the top plate (104), the dust filter block (106) and the protective mesh plate (107) are both fixedly mounted on the inner wall of the side plate (102), and the protective mesh plate (107) is located on the outside of the dust filter block (106), the discharge hopper (108) is fixedly mounted on the bottom of one end of the enclosing bottom plate (103), the isolation hanging cloth (109) is fixedly suspended on the inner top wall of the discharge hopper (108), and the counterweight bar (110) is fixedly connected to the lower edge of the isolation hanging cloth (109).
3. A drying device for producing sodium lauryl sulfate according to claim 2, characterized in that: The material guiding and crushing mechanism comprises a driving shaft (201), a driving roller (202), a heat conducting belt (203), a driving motor (204), an isolation plate (205), a sealing strip (206), a material guiding block (207), a supporting shaft (208), a first transmission shaft (209), a second transmission shaft (210), a supporting roller (211), a material pressing belt (212), an anti-slip strip (213), an active transmission wheel (214), a driven transmission wheel (215), a cleaning roller (216), a powder cleaning brush (217) and a belt (218). The driving shaft (201) is rotatably connected to the two bearings via a bearing. The side plates (102) are arranged between the side plates (102), and the number of the drive shafts (201) is two, the drive rollers (202) are respectively fixedly mounted on the surfaces of the two drive shafts (201), the heat conducting belts (203) are sleeved on the surfaces of the two drive rollers (202), the drive motor (204) is fixedly mounted on the outer surface of the side plates (102), and the output end of the drive motor (204) is fixedly connected to the drive shaft (201) via a coupling, the isolation plates (205) are respectively fixedly connected to the inner surfaces of the two side plates (102), and the sealing strip (206) is fixedly connected to the bottom of the isolation plate (205). The guide block (207) is integrally arranged on one side of the sealing strip (206); the support shaft (208), the first transmission shaft (209) and the second transmission shaft (210) are all rotatably connected between the two isolation plates (205) through bearings, and the number of the support shafts (208) is three; the support rollers (211) are respectively fixedly mounted on the surfaces of the three support shafts (208) and the surface of the first transmission shaft (209); the pressing belt (212) is mounted on the surface of the support roller (211); and the anti-slip strip (213) is fixedly sleeved on the pressing belt (212) and the surface of the first transmission shaft (209). The driving transmission wheel (214) is fixedly sleeved on the surface of one end of the first transmission shaft (209), the driven transmission wheel (215) and the cleaning roller (216) are both fixedly sleeved on the surface of the second transmission shaft (210), the powder cleaning brush (217) is fixedly sleeved on the surface of the cleaning roller (216), and the surface of the powder cleaning brush (217) is slidably connected to the surface of the pressing belt (212), the belt (218) is installed between the driving transmission wheel (214) and the driven transmission wheel (215), and the outer diameter of the driving transmission wheel (214) is larger than the outer diameter of the driven transmission wheel (215).
4. A drying device for producing sodium lauryl sulfate according to claim 3, characterized in that: The material guiding and crushing mechanism further comprises a support frame (219), a material pressing frame (220), a downward pressing spring sheet (221), a sliding shaft (222), and a guide groove (223); the support frame (219) is fixedly connected between the two side plates (102), and the support frame (219) is located inside the material pressing belt (212); the material pressing frame (220) is slidably connected to the inner wall of the support frame (219), and the lower surface of the material pressing frame (220) is in contact with the inner surface of the material pressing belt (212). The downward pressure spring sheet (221) is fixedly connected to the inner wall of the support frame (219), the sliding shaft (222) is fixedly inserted into the surface of the pressing frame (220), the guide groove (223) is opened on both sides of the support frame (219), and the inner wall of the guide groove (223) is slidingly connected to the surface of the sliding shaft (222), and the surface of the downward pressure spring sheet (221) is slidingly connected to the surface of the sliding shaft (222) and the surface of the pressing frame (220) respectively.
5. A drying device for producing sodium lauryl sulfate according to claim 3, characterized in that: The hydrothermal drying mechanism comprises a first supporting insulated water tank shell (301), a second supporting insulated water tank shell (302), a heat-conducting water tank shell (303), an electric heating rod (304), an upper guide tube (305), a pressure-relief tank (306), an observation window (307), a first solenoid valve (308), a drainage tee pipe (309), an exhaust pipe (310), a one-way valve (311), a water inlet joint (312), a drainage joint (313) and a second solenoid valve (314); the first supporting insulated water tank shell (301) and the second supporting insulated water tank shell (302) are respectively fixedly mounted inside two side plates (102); the heat-conducting water tank shell (303) is fixedly mounted between the first supporting insulated water tank shell (301) and the second supporting insulated water tank shell (302); the electric heating rod (304) is fixedly mounted on the first supporting insulated water tank shell (301) and the second supporting insulated water tank shell (302); 1), the upper edge conduit (305) is fixedly mounted on one side of the second supporting insulated water tank shell (302), the pressure relief tank (306) is fixedly mounted on the top of the upper edge conduit (305), the observation window (307) is fixedly mounted on the surface of the pressure relief tank (306), the drainage tee (309) and the water inlet joint (312) are both fixedly mounted on one side of the second supporting insulated water tank shell (302), the exhaust pipe (310) is fixedly mounted on one end of the drainage tee (309), the first solenoid valve (308) is fixedly mounted on one end of the exhaust pipe (310), the one-way valve (311) is fixedly mounted in the middle of the exhaust pipe (310), the drainage joint (313) is fixedly mounted on one end of the drainage tee (309), and the second solenoid valve (314) is fixedly mounted in the middle of the drainage tee (309).
6. A drying device for producing sodium lauryl sulfate according to claim 3, characterized in that: The surface of the sealing strip (206) and the surface of the material guide block (207) are both slidably connected to the surface of the heat-conducting belt (203), and the material guide block (207) is located on a side of the pressing belt (212) close to the feed port (105).
7. A drying device for producing sodium lauryl sulfate according to claim 5, characterized in that: The input end of the first solenoid valve (308) is fixedly connected to the top of the pressure relief tank (306), and the water inlet joint (312) and the water discharge joint (313) are staggered.
8. A drying device for producing sodium lauryl sulfate according to claim 2, characterized in that: The closed feeding mechanism comprises a feeding box (401), a flip cover (402), a rotating shaft (403), a flap (404), a material guiding inclined surface (405), a material guiding plate (406), a damping block (407) and a toggle block (408); the feeding box (401) is fixedly mounted on the top of the top plate (104); a discharge port is provided at the bottom of the feeding box (401), and the discharge port is communicated with the feeding port (105); the flip cover (402) is rotatably connected to the surface of the feeding box (401); and the flap (404) is rotated by the rotating shaft ( The material guide plate (406) is rotatably connected to the inside of the feed box (401), the material guide slope (405) is integrally arranged inside the feed box (401), the material guide plate (406) is rotatably connected between the two side plates (102), and the material guide plate (406) is slidably connected to the heat conducting belt (203), the damping block (407) is fixedly connected to both sides of the flap (404), and the surface of the damping block (407) is slidably connected to the inner wall of the feed box (401), and the toggle block (408) is fixedly sleeved on the surface of one end of the rotating shaft (403).
9. A drying device for producing sodium lauryl sulfate according to claim 2, characterized in that: The moisture and odor emission mechanism comprises a mounting cover (501), an exhaust fan (502), a lap frame (503), a powder blocking cloth (504), a side frame (505), an air washing box (506), an air intake interface (507), an exhaust joint (508), a lower pipe (509), a connecting cover (510), an air guide hose (511) and a hose joint (512); the mounting cover (501) is fixedly connected to the top of the top plate (104); the exhaust fan (502) is fixedly installed inside the mounting cover (501); the lap frame (503) is movably installed on the inner wall of the top plate (104); the powder blocking cloth (504) is fixedly connected to the top of the top plate (104); Inside the lap frame (503), the side frame (505) is fixedly connected to the surface of the side plate (102), the air washing box (506) is arranged inside the side frame (505), the air intake interface (507) and the exhaust joint (508) are both fixedly arranged on the top of the air washing box (506), the lower edge pipe (509) is fixedly connected to the inside of the air intake interface (507), the connecting cover (510) is fixedly connected to the upper surface of the mounting cover (501), the air guide hose (511) is fixedly connected to the top of the connecting cover (510), and the hose joint (512) is fixedly installed on one end of the air guide hose (511).
10. A drying device for producing sodium lauryl sulfate according to claim 9, characterized in that: The side frame (505) is slidably connected to the air washing box (506), the air inlet interface (507) is threadedly connected to the hose connector (512), and a sealing ring is provided inside the hose connector (512).
Citation Information
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