Needling sorting machine

By designing the second clamping assembly and second stretching structure of the drive assembly drive in the needle puncture sorter, the problem of difficulty in picking up materials caused by too close distribution of the receiving plates in the material frame is solved, and the convenience of picking up materials and improving them is achieved Effect of material efficiency.

CN119489042AActive Publication Date: 2025-02-21DONGGUAN DELIAN PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202411389662.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-02-21
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

In existing needle puncture equipment, the receiving plates in the material frame are too close to each other, which makes it difficult for the material pickup robot to retrieve the material.

Method used

An acupuncture sorting machine is designed, including a frame, a blue membrane disc mechanism, a receiving disc mechanism, an acupuncture mechanism, a second material frame and a handling mechanism. By driving the second clamping assembly and the second stretching structure to move, the adjacent second carrier is pushed away, and the spacing of the target second carrier is increased to facilitate clamping and loading.

Benefits of technology

It is easy to collect materials, avoid problems such as difficulty or incorrect clamping, and improves feeding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The needling sorting machine comprises a rack, a blue film disc mechanism, a receiving disc mechanism, a needling mechanism, a second material frame and a carrying mechanism. The blue film disc mechanism is used for installing a first carrier, and the first carrier carries a blue film with crystal grains; the receiving disc mechanism is used for installing a second carrier, and the second carrier carries Bin; the needling mechanism can move relative to the blue film disc mechanism so as to needling crystal grains on the blue film to Bin; a plurality of second groove positions are formed in the second material frame, and the second groove positions are used for containing second carriers; the carrying mechanism comprises a driving assembly, a second clamping assembly and a second opening structure. The driving assembly drives the second clamping assembly and the second opening structure to move towards the target second carrier in the second material frame, the second opening structure can push away the second carrier adjacent to the target second carrier firstly so that the distance between the target second carrier and the adjacent second carrier can be increased, the second clamping assembly can clamp the target second carrier conveniently, and then the target second carrier can be clamped conveniently. And therefore, feeding is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of acupuncture equipment, and in particular to a needle punching sorting machine. Background Art

[0002] The grains are generally carried by blue film trays. The grains on the blue film trays have different specifications or grades. The grains on the blue film trays need to be needled onto multiple receiving trays by a needle-punching mechanism to transfer the grains of the same specifications or grades to the same receiving tray.

[0003] In order to facilitate material loading, a material frame for storing receiving trays is generally provided beside the needling mechanism. The receiving trays in the material frame are arranged close together, which makes it difficult for the material taking robot to take the materials. Summary of the invention

[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a needle punching sorting machine that can facilitate material collection.

[0005] The needle punching sorting machine according to the present application includes: a frame, a blue film plate mechanism, a receiving plate mechanism, a needle punching mechanism, a second material frame and a conveying mechanism. A blue film disk mechanism is installed on the frame and is used to install a first carrier, which carries a blue film with grains; a receiving disk mechanism is installed on the frame and is used to install a second carrier, which carries a Bin; a puncture mechanism is installed on the frame and can move relative to the blue film disk mechanism to puncture the grains on the blue film onto the Bin; a second material frame is provided with a plurality of second slots, which are used to accommodate the second carriers so that a plurality of second carriers are arranged in sequence; a conveying mechanism includes a driving component, a second clamping component and a second support structure, the driving component is installed on the frame, the second clamping component and the second support structure are both arranged on the driving component, the driving component is used to drive the second support structure and the second clamping component to move toward a target second carrier in the second material frame, so that the second support structure pushes away a second carrier adjacent to the target second carrier, the second clamping component is used to clamp the target second carrier after the second support structure pushes away the adjacent second carrier, and the driving component is also used to drive the target second carrier to be placed on the receiving disk mechanism.

[0006] The needle punch sorting machine according to the embodiment of the present application has at least the following beneficial effects: the driving component drives the second clamping component and the second opening structure to move toward the target second carrier in the second material frame, and the second opening structure can first push away the second carrier adjacent to the target second carrier to increase the distance between the target second carrier and the second carrier adjacent to it, which is beneficial for the second clamping component to clamp the target second carrier, thereby facilitating loading.

[0007] According to some embodiments of the present application, a width of the second slot is greater than a thickness of a portion of the second carrier accommodated in the second slot.

[0008] According to some embodiments of the present application, it also includes a first material frame, which is provided with a plurality of first slots, and the first slots are used to accommodate the first carriers so that the plurality of first carriers are arranged in sequence and spaced apart; the conveying mechanism also includes a first clamping component and a first opening structure, and the first clamping component and the first opening structure are both arranged in the driving component, and the driving component is used to drive the first opening structure and the first clamping component to move toward the target first carrier in the first material frame, so that the first opening structure pushes away the first carrier adjacent to the target first carrier, and the first clamping component is used to clamp the target first carrier after the first opening structure pushes away the adjacent first carrier, and the driving component is also used to drive the target first carrier to be placed on the blue film disk mechanism.

[0009] According to some embodiments of the present application, a width of the first slot is greater than a thickness of a portion of the first carrier accommodated in the first slot.

[0010] According to some embodiments of the present application, the transport mechanism also includes a first mounting seat and a second mounting seat, the first clamping assembly and the first supporting structure are arranged on the first mounting seat, and the second clamping assembly and the second supporting structure are arranged on the second mounting seat; the driving assembly includes a lifting driving member, and the lifting driving member drives the connection between the first mounting seat and / or the second mounting seat to drive the first mounting seat and / or the second mounting seat to rise and fall.

[0011] According to some embodiments of the present application, the transport mechanism further includes a photoelectric sensor, which is disposed on the drive assembly and is used to sense a target first carrier in the first material frame and a target second carrier in the second material frame.

[0012] According to some embodiments of the present application, the puncture mechanism includes a first puncture driver, a second puncture driver and a puncture needle part, the first puncture driver is drivingly connected to the puncture needle part, and is used to drive the puncture needle part to approach or move away from the blue film disk mechanism, and the second puncture driver is drivingly connected to the first puncture driver, and is used to drive the first puncture driver to approach or move away from the blue film disk mechanism.

[0013] According to some embodiments of the present application, the blue film disk mechanism includes a first fixed structure, a first lifting drive and a first translation drive, the first fixed structure is used to install the first carrier, the first lifting drive and the first translation drive are respectively driven and connected to the first fixed structure, and are used to drive the first fixed structure to move relative to the receiving disk mechanism and the needle puncture mechanism.

[0014] According to some embodiments of the present application, the receiving disk mechanism includes a second fixed structure, a second lifting drive, a second translation drive and a second rotation drive, the second fixed structure is used to install the second carrier, the second lifting drive, the second translation drive and the second rotation drive are respectively driven and connected to the second fixed structure, and are used to drive the second fixed structure to move relative to the blue film disk mechanism.

[0015] According to some embodiments of the present application, a visual mechanism is further included, which is installed on the frame and located on the side of the blue film disk mechanism away from the acupuncture mechanism. The visual mechanism includes a visual driver and a camera. The visual driver drives the camera to move the camera closer to or away from the blue film disk mechanism. The camera is used to obtain the position and parameters of the grains on the blue film.

[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present application is further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the structure of a needle punching separator according to an embodiment of the present application; Figure 2 for Figure 1 A schematic diagram of the structure of the first material frame; Figure 3 for Figure 1 A schematic diagram of the structure of the second material frame; Figure 4 for Figure 1 Structural diagram of the middle transport mechanism; Figure 5 for Figure 1 Structural diagram of the middle transport mechanism; Figure 6 for Figure 1 A schematic diagram of the structure of the second support structure; Figure 7 for Figure 1 Schematic diagram of the structure of the medium blue film disk mechanism; Figure 8 for Figure 1 A schematic diagram of the structure of the receiving tray mechanism; Fig. 9 for Figure 1 A schematic diagram of the structure of the acupuncture mechanism; Fig.10 for Figure 1 Schematic diagram of the structure of the visual mechanism; Reference numerals: Rack 100; Blue film disc mechanism 200, first fixed structure 210, first lifting drive 220, first translation drive 230; first carrier 240, blue film 250; Receiving tray mechanism 300, second fixed structure 310, second lifting drive 320, second translation drive 330, second rotation drive 340; second carrier 350, Bin 360; Acupuncture mechanism 400; first acupuncture driver 410, second acupuncture driver 420, and acupuncture part 430; A second material frame 500, a second slot 510, and a shrinkage structure 511; The transport mechanism 600, the drive assembly 610, the lifting drive member 611, the translation drive member 612; the second clamping assembly 620, the clamping drive member 621, the clamping arm 622; the second opening structure 630, the push block 631, the slot 632, the inclined surface 633; ​​the second mounting seat 640; the first clamping assembly 650, the first opening structure 660, the first mounting seat 670; A first material frame 700 and a first slot 710; Vision mechanism 800 , vision driver 810 , camera 820 . DETAILED DESCRIPTION

[0018] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0019] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0020] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0021] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.

[0022] In the description of the present application, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0023] Reference Figure 1 According to the needle punching sorting machine of the present application, it includes: a frame 100, a blue film plate mechanism 200, a receiving plate mechanism 300, a needle punching mechanism 400, a second material frame 500 and a conveying mechanism 600.

[0024] Reference Figure 1 and Figure 7 , the blue film disk mechanism 200 is mounted on the frame 100 and is used to mount a first carrier 240, the first carrier 240 carries a blue film 250 with grains; Reference Figure 1 and Figure 8 , the receiving tray mechanism 300 is mounted on the frame 100 and is used to install the second carrier 350, and the second carrier 350 carries the Bin 360; Reference Figure 1 and Fig. 9 The needle punching mechanism 400 is installed on the frame 100 and can move relative to the blue film disk mechanism 200 to needle the grains on the blue film 250 onto the Bin 360; Reference Figure 1 and Figure 3 The second material frame 500 is provided with a plurality of second slots 510, and the second slots 510 are used to accommodate the second carriers 350, so that the plurality of second carriers 350 are sequentially arranged at intervals; Reference Figure 1 and Figure 5The transport mechanism 600 includes a driving assembly 610, a second clamping assembly 620 and a second support structure 630. The driving assembly 610 is installed on the frame 100. The second clamping assembly 620 and the second support structure 630 are both arranged on the driving assembly 610. The driving assembly 610 is used to drive the second support structure 630 and the second clamping assembly 620 to move toward the target second carrier 350 in the second material frame 500, so that the second support structure 630 pushes away the second carrier 350 adjacent to the target second carrier 350. The second clamping assembly 620 is used to clamp the target second carrier 350 after the second support structure 630 pushes away the adjacent second carrier 350. The driving assembly 610 is also used to drive the target second carrier 350 to be placed on the receiving tray mechanism 300.

[0025] One of the operating modes of the needle punching sorting machine in this application: The first carrier 240 is placed on the blue film disk mechanism 200 manually or by equipment.

[0026] The second carrier 350 in the second material frame 500 is placed on the receiving tray mechanism 300 by the transport mechanism 600. Specifically, a plurality of second carriers 350 are stored in the second material frame 500, and each second carrier 350 is correspondingly placed in a second slot 510, and the second carriers 350 in the second material frame 500 are arranged at intervals in the horizontal direction. The driving component 610 drives the second clamping component 620 and the second support structure 630 to move toward the target second carrier 350 in the second material frame 500. The second support structure 630 can first push away the second carrier 350 adjacent to the target second carrier 350, so that the distance between the target second carrier 350 and the adjacent second carrier 350 becomes larger, which is conducive to the second clamping component 620 clamping the target second carrier 350, thereby facilitating the loading of the material and avoiding the problem of failing to clamp the target second carrier 350 or clamping the wrong second carrier 350. Subsequently, after the second clamping assembly 620 clamps the target second carrier 350 , the driving assembly 610 drives the second clamping assembly 620 to bring the target second carrier 350 close to and place it on the receiving tray mechanism 300 .

[0027] The blue film disk mechanism 200 is located between the puncture mechanism 400 and the receiving disk mechanism 300 . The puncture mechanism 400 can puncture the grains on the blue film 250 on the first carrier 240 to the Bin 360 on the second carrier 350 on the receiving disk mechanism 300 to achieve grain sorting.

[0028] It should also be noted that the second material frame 500 may include multiple Bins 360 on the second carrier 350 in at least one second material frame 500 that are empty, and Bins 360 on the second carrier 350 in at least one second material frame 500 that are loaded with crystals. After the second carrier 350 on the receiving tray mechanism 300 completes receiving the crystals, the driving component 610 drives the second clamping component 620 to clamp the second carrier 350 on the receiving tray mechanism 300, and is used to drive the second clamping component 620 to place the second carrier 350 to the target second slot 510 in another second material frame 500. In the process of placing the second carrier 350 back into the second material frame 500, the second propping structure 630 can push away the second carrier 350 in the second slot 510 adjacent to the target second slot 510, which is conducive to placing the second carrier 350 in the target second slot 510 and avoiding collision between the second carriers 350.

[0029] Specifically, Bin 360 is a sorting sheet used to carry the grains punctured by the needle. The first carrier 240 is a mother-child ring, and the second carrier 350 is a blue film iron sheet.

[0030] Reference Figure 3 According to some embodiments of the present application, the width of the second slot 510 is greater than the thickness of the portion of the second carrier 350 accommodated in the second slot 510 .

[0031] It can be understood that since the width of the second slot 510 is greater than the thickness of the portion of the second carrier 350 placed in the second slot 510, the second carrier 350 can swing to a certain extent in the second slot 510, so that the second carrier 350 can be pushed by the second support structure 630, so that the second carrier 350 can move away from the target second carrier 350.

[0032] Specifically, refer to Figure 3 The inlet at the upper end of the second slot 510 forms a constriction structure 511 to guide the second carrier 350 inserted into the second slot 510 .

[0033] Reference Figure 1 and Figure 2According to some embodiments of the present application, the needle-punching sorting machine of the present application also includes a first material frame 700, and the first material frame 700 is provided with a plurality of first slots 710, and the first slots 710 are used to accommodate the first carriers 240, so that the plurality of first carriers 240 are arranged in sequence and spaced apart; the transport mechanism 600 also includes a first clamping component 650 and a first support structure 660, and the first clamping component 650 and the first support structure 660 are both arranged in a driving component 610, and the driving component 610 is used to drive the first support structure 660 and the first clamping component 650 to move toward the target first carrier 240 in the first material frame 700, so that the first support structure 660 pushes away the first carrier 240 adjacent to the target first carrier 240, and the first clamping component 650 is used to clamp the target first carrier 240 after the first support structure 660 pushes away the adjacent first carrier 240, and the driving component 610 is also used to drive the target first carrier 240 to be placed on the blue film disk mechanism 200.

[0034] It can be understood that in this embodiment, the first carrier 240 in the first material frame 700 is placed on the blue film plate mechanism 200 through the transport mechanism 600. Specifically, a plurality of first carriers 240 are stored in the first material frame 700, and each first carrier 240 is correspondingly placed in a first slot 710, and the first carriers 240 in the first material frame 700 are arranged at intervals in the horizontal direction. The driving component 610 drives the first clamping component 650 and the first support structure 660 to move toward the target first carrier 240 in the first material frame 700. The first support structure 660 can first push away the target first carrier 240 and the first carrier 240 adjacent thereto, so that the distance between the target first carrier 240 and the first carrier 240 adjacent thereto becomes larger, which is conducive to the first clamping component 650 clamping the target first carrier 240, thereby facilitating the loading of the material and avoiding the problem of failing to clamp the target first carrier 240 or clamping the wrong first carrier 240. Subsequently, after the first clamping assembly 650 clamps the target first carrier 240 , the driving assembly 610 drives the first clamping assembly 650 to drive the target first carrier 240 to approach and place it on the blue film disk mechanism 200 .

[0035] It should also be noted that the first material frame 700 may include a plurality of blue films 250 on the first carrier 240 in at least one first material frame 700 that are loaded with crystal grains, and the blue films 250 on the first carrier 240 in at least one first material frame 700 that are unloaded. After the first carrier 240 on the blue film disk mechanism 200 completes the needling of crystal grains, the driving component 610 drives the first clamping component 650 to clamp the first carrier 240 on the blue film disk mechanism 200, and is used to drive the first clamping component 650 to place the first carrier 240 to the target first slot 710 in another first material frame 700. In the process of placing the first carrier 240 back into the first material frame 700, the first propping structure 660 can push away the first carrier 240 in the first slot 710 adjacent to the target first slot 710, which is conducive to placing the first carrier 240 in the target first slot 710 and avoiding collision of the first carriers 240.

[0036] Reference Figure 2 According to some embodiments of the present application, the width of the first slot 710 is greater than the thickness of the portion of the first carrier 240 accommodated in the first slot 710 .

[0037] It can be understood that since the width of the first slot 710 is greater than the thickness of the portion of the first carrier 240 placed in the first slot 710, the first carrier 240 can swing a certain amplitude in the first slot 710, so that the first carrier 240 can be pushed by the first supporting structure 660, so that the first carrier 240 can move away from the target first carrier 240.

[0038] Reference Figure 4 and Figure 5 According to some embodiments of the present application, the transport mechanism 600 also includes a first mounting seat 670 and a second mounting seat 640, the first clamping assembly 650 and the first supporting structure 660 are arranged on the first mounting seat 670, and the second clamping assembly 620 and the second supporting structure 630 are arranged on the second mounting seat 640; the driving assembly 610 includes a lifting driving member 611, and the lifting driving member 611 drives the first mounting seat 670 and / or the second mounting seat 640 to drive the first mounting seat 670 and / or the second mounting seat 640 to rise and fall.

[0039] It can be understood that, in this embodiment, referring to Figure 4 , the lifting drive member 611 can drive the first mounting seat 670 and the second mounting seat 640 respectively. After the driving assembly 610 drives the first mounting seat 670 to move above the first material frame 700 or the blue film disk mechanism 200, the lifting drive member 611 can drive the first mounting seat 670 to rise and fall, thereby driving the first clamping assembly 650 and the first support structure 660 to rise and fall, so that the first clamping assembly 650 and the first support structure 660 can rise and fall synchronously to take or put materials, which can reduce the use of the driving structure and reduce production costs.

[0040] Specifically, refer to Figure 4 The first supporting structure 660 is used to support the portion of the first carrier 240 that is lower than the clamping end of the first clamping component 650. During the descending process of the first mounting seat 670, the first supporting structure 660 can first support two adjacent first carriers 240, and then the first clamping component 650 can move to the position of clamping the target first carrier 240.

[0041] Similarly, refer to Figure 5 After the driving component 610 drives the second mounting seat 640 to move to the top of the second material frame 500 or the receiving tray mechanism 300, the lifting driving component 611 can drive the second mounting seat 640 to rise and fall, thereby driving the second clamping component 620 and the second support structure 630 to rise and fall, so that the second clamping component 620 and the second support structure 630 can be lifted and lowered synchronously to take or put materials, which can reduce the use of the driving structure and reduce production costs.

[0042] Specifically, refer to Figure 5 The second supporting structure 630 is used to support the portion of the second carrier 350 that is lower than the clamping end of the second clamping component 620. During the descending process of the second mounting seat 640, the second supporting structure 630 can first support two adjacent second carriers 350, and then the second clamping component 620 can move to the position of clamping the target second carrier 350.

[0043] In addition, the first mounting seat 670 and the second mounting seat 640 are driven to rise and fall by the lifting drive member 611, so that the first clamping assembly 650 and the second clamping assembly 620 can be staggered in height positions, so as to facilitate the first clamping assembly 650 or the second clamping assembly 620 to pick up or put down materials, and avoid interference between the first clamping assembly 650 and the second clamping assembly 620.

[0044] Specifically, refer to Figure 4 and Figure 5 The driving assembly 610 further includes a translation driving member 612, which drives and connects the first mounting seat 670 and the second mounting seat 640, and is used to drive the first mounting seat 670 to move above the first material frame 700 or the blue film plate mechanism 200, so as to facilitate the first clamping assembly 650 to pick up and put down materials. The translation driving member 612 is also used to drive the second mounting seat 640 to move above the second material frame 500 or the blue receiving plate mechanism 300, so as to facilitate the second clamping assembly 620 to pick up and put down materials.

[0045] Specifically, refer to Figure 1The needling mechanism 400, the blue film tray mechanism 200 and the receiving tray mechanism 300 are horizontally distributed along the first direction, so that the conveying mechanism 600 drives the first clamping component 650 to discharge or take materials from top to bottom relative to the blue film tray mechanism 200, and drives the second clamping component 620 to discharge or take materials from top to bottom relative to the receiving tray mechanism 300.

[0046] Specifically, refer to Figure 5 The second clamping assembly 620 includes a clamping driving member 621 and at least two clamping arms 622. The clamping driving member 621 drives the clamping arms 622 to move closer to or farther from each other to clamp or release the second carrier 350. The first clamping assembly 650 is the same as the second clamping assembly 620, and will not be described in detail here.

[0047] Specifically, refer to Figure 6 The second support structure 630 includes two symmetrically arranged push blocks 631, and a slot 632 is formed between the two push blocks 631. The slot 632 is used to enter the target second carrier 350, and the size of the slot at the lower end of the slot 632 decreases from top to bottom, so that the second carrier 350 can be inserted into the slot 632. The two push blocks 631 form an inclined surface 633 on the opposite sides, and the inclined surfaces 633 of the two push blocks 631 are away from each other from bottom to top. It can be understood that when the driving assembly 610 drives the second support structure 630 to descend relative to the target second carrier 350, the target second carrier 350 enters the slot 632 through the slot. Since the size of the slot decreases from top to bottom, it is convenient for the target second carrier 350 to enter the slot 632, so as to achieve the pre-positioning of the target second carrier 350. At the same time, the inclined surface 633 of the push block 631 contacts the second carrier 350 adjacent to the target second carrier 350, and the adjacent second carrier 350 slides along the inclined surface 633. Since the two inclined surfaces 633 move away from each other from bottom to top, the adjacent second carrier 350 is pushed by the push block 631 and moves in a direction away from the target second carrier 350, so that the interval between the target second carrier 350 and the adjacent second carrier 350 is increased, which is beneficial for the second clamping assembly 620 to pick up the material. The second support structure 630 is the same as the first support structure 660, and will not be repeated here.

[0048] According to some embodiments of the present application, the transport mechanism 600 further includes a photoelectric sensor, which is disposed in the driving assembly 610 and is used to sense the target first carrier 240 in the first material frame 700 and the target second carrier 350 in the second material frame 500 .

[0049] It is understandable that after the driving component 610 drives the first gripping component 650 to come above the first material frame 700, the photoelectric sensor can sense whether there is material in the first material frame 700, and can also sense the relative position of the target first carrier 240 in the first material frame 700, so that the first gripping component 650 can accurately pick up the material. Similarly, after the driving component 610 drives the second gripping component 620 to come above the second material frame 500, the photoelectric sensor can sense whether there is material in the second material frame 500, and can also sense the relative position of the target second carrier 350 in the second material frame 500, so that the second gripping component 620 can accurately pick up the material.

[0050] Reference Fig. 9 According to some embodiments of the present application, the puncture mechanism 400 includes a first puncture driver 410, a second puncture driver 420 and a puncture portion 430. The first puncture driver 410 drives the puncture portion 430 to drive the puncture portion 430 to move closer to or away from the blue film disk mechanism 200. The second puncture driver 420 drives the first puncture driver 410 to drive the first puncture driver 410 to move closer to or away from the blue film disk mechanism 200.

[0051] It is understandable that, in the process of the puncture mechanism 400 puncturing the grains on the blue film 250, the second puncture driver 420 can drive the first puncture driver 410 to drive the puncture close to the blue film disk mechanism 200, so that the distance between the puncture needle part 430 and the blue film 250 is appropriate, and then the first puncture driver 410 drives the puncture needle part 430 to move relative to the blue film disk mechanism 200, so as to puncture the grains on the blue film 250 onto the Bin 360. It should be understood that the distance between the puncture needle part 430 and the blue film disk is adjusted by the second puncture driver 420, and the puncture of the grains is achieved by cooperating with the puncture needle part 430 through the other first puncture driver 410, so that the movement of the puncture needle part 430 is carried out through two drivers, so that the movement of the puncture needle part 430 is accurate, Specifically, the first needle driver 410 is a voice coil motor, which can make the needle part 430 move more accurately and quickly relative to the blue film 250 during the process of needle-piercing the grain, thereby improving the needle-piercing effect and efficiency of the grain. The second needle driver 420 is a cylinder, which is convenient for adjusting the distance between the needle and the blue film disk mechanism 200, and has a low production cost.

[0052] Reference Figure 7 According to some embodiments of the present application, the blue film disk mechanism 200 includes a first fixed structure 210, a first lifting drive 220 and a first translation drive 230. The first fixed structure 210 is used to install the first carrier 240. The first lifting drive 220 and the first translation drive 230 are respectively driven to connect to the first fixed structure 210, so as to drive the first fixed structure 210 to move relative to the receiving disk mechanism 300 and the acupuncture mechanism 400.

[0053] It can be understood that the first fixed structure 210 is used to install the first carrier 240, the first lifting drive 220 is used to drive the first fixed structure 210 to rise and fall, and the first translation drive 230 is used to drive the first fixed structure 210 to move horizontally along the second direction, so that the first fixed structure 210 drives the first carrier 240 to move relative to the receiving plate mechanism 300 and relative to the puncture mechanism 400, so that the puncture mechanism 400 can puncture the grains at different positions on the blue film 250 onto Bin360.

[0054] Specifically, the first direction and the second direction intersect, and more specifically, the first direction and the second direction are perpendicular.

[0055] Reference Figure 8 According to some embodiments of the present application, the receiving disk mechanism 300 includes a second fixed structure 310, a second lifting drive 320, a second translation drive 330 and a second rotation drive 340. The second fixed structure 310 is used to install the second carrier 350. The second lifting drive 320, the second translation drive 330 and the second rotation drive 340 are respectively driven to connect to the second fixed structure 310, so as to drive the second fixed structure 310 to move relative to the blue film disk mechanism 200.

[0056] It can be understood that the second fixed structure 310 is used to install the second carrier 350, the second lifting drive 320 is used to drive the second fixed structure 310 to rise and fall, and the second translation drive 330 is used to drive the second fixed structure 310 to move horizontally along the second direction, so that the second fixed structure 310 drives the second carrier 350 to move relative to the receiving plate mechanism 300, so that the grains on the blue film 250 can be needle-punctured to different positions on Bin360.

[0057] It can also be understood that the second rotary driver 340 drives the second fixed structure 310 to rotate, so as to drive the Bin 360 to rotate relative to the blue film 250 , thereby being able to adjust the posture of the grains punctured into the Bin 360 .

[0058] It can also be understood that during the loading process of the first carrier 240 or the second carrier 350, the first translation drive 230 drives the first fixed structure 210 to translate or the second translation drive 330 drives the second fixed structure 310 to translate, so that the first fixed structure 210 and the second fixed structure 310 are staggered along the second direction, so as to facilitate the placement of the first carrier 240 on the first fixed structure 210 and the placement of the second carrier 350 on the second fixed structure 310.

[0059] Reference Figure 1 and Fig.10According to some embodiments of the present application, the needle-punching sorting machine of the present application also includes a visual mechanism 800, which is installed on the frame 100 and is located on the side of the blue film disk mechanism 200 away from the needle-punching mechanism 400. The visual mechanism 800 includes a visual driver 810 and a camera 820. The visual driver 810 drives the camera 820 to move closer to or away from the blue film disk mechanism 200. The camera 820 is used to obtain the position and parameters of the grains on the blue film 250.

[0060] It is understandable that before puncturing the grains, the camera 820 takes a picture of the blue film 250 on the blue film disk mechanism 200 to obtain the position and parameters of the grains on the blue film 250, such as the size, specification and posture of the grains. The camera 820 feeds back the signal to the puncture mechanism 400, and the puncture mechanism 400 punctures the grains at the corresponding position onto the Bin 360 according to the signal. In addition, the visual driver 810 can adjust the distance between the camera 820 and the blue film 250 so that the camera 820 can clearly capture the grains on the blue film 250.

[0061] It should be noted that, in order to prevent Bin360 from affecting the camera 820 in photographing the blue film 250, the second translation driver 330 drives the second fixed structure 310 to translate along the second direction so that the second fixed structure 310 is staggered with the first fixed structure 210. In addition, in order to allow the camera 820 to more clearly photograph the grains on the blue film 250, the visual driver 810 drives the camera 820 to approach the blue film disk mechanism 200. After the camera 820 completes photographing, the second fixed structure 310 needs to return to the side of the first fixed structure 210, thereby, the visual driver 810 drives the camera 820 to move away from the blue film disk mechanism 200 to avoid the second fixed structure 310.

[0062] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

Claims

1. A needle punching sorting machine, characterized in that: include: frame; A blue film disk mechanism is mounted on the frame and is used to mount a first carrier, wherein the first carrier carries a blue film with crystal grains; A receiving tray mechanism is mounted on the frame and is used to mount a second carrier, wherein the second carrier carries a Bin; A needle-piercing mechanism is installed on the frame and can move relative to the blue film disk mechanism to needle the grains on the blue film onto the Bin; A second material frame is provided with a plurality of second slots, wherein the second slots are used to accommodate the second carriers, so that the plurality of second carriers are arranged in sequence and at intervals; The transport mechanism includes a drive component, a second clamping component and a second support structure, wherein the drive component is mounted on the frame, and the second clamping component and the second support structure are both arranged on the drive component, and the drive component is used to drive the second support structure and the second clamping component to move toward the target second carrier in the second material frame so that the second support structure pushes away the second carrier adjacent to the target second carrier, and the second clamping component is used to clamp the target second carrier after the second support structure pushes away the adjacent second carrier, and the drive component is also used to drive the target second carrier to be placed on the receiving tray mechanism.

2. The needle punching separator according to claim 1, characterized in that: A width of the second slot is greater than a thickness of a portion of the second carrier received in the second slot.

3. The needle punching separator according to claim 1, characterized in that: It also includes a first material frame, which is provided with a plurality of first slots, and the first slots are used to accommodate the first carriers so that the plurality of first carriers are arranged in sequence and spaced apart; the conveying mechanism also includes a first clamping component and a first opening structure, and the first clamping component and the first opening structure are both arranged in the driving component, and the driving component is used to drive the first opening structure and the first clamping component to move toward the target first carrier in the first material frame, so that the first opening structure pushes away the first carrier adjacent to the target first carrier, and the first clamping component is used to clamp the target first carrier after the first opening structure pushes away the adjacent first carrier, and the driving component is also used to drive the target first carrier to be placed on the blue film disk mechanism.

4. The needle punching separator according to claim 3, characterized in that: The width of the first slot is greater than the thickness of the portion of the first carrier accommodated in the first slot.

5. The needle punching separator according to claim 4, characterized in that: The transport mechanism also includes a first mounting seat and a second mounting seat, the first clamping assembly and the first support structure are arranged on the first mounting seat, and the second clamping assembly and the second support structure are arranged on the second mounting seat; the driving assembly includes a lifting driving member, and the lifting driving member drives the first mounting seat and / or the second mounting seat to drive the first mounting seat and / or the second mounting seat to rise and fall.

6. The needle punching separator according to claim 5, characterized in that: The transport mechanism further includes a photoelectric sensor, which is disposed on the driving assembly and is used to sense a target first carrier in the first material frame and a target second carrier in the second material frame.

7. The needle punching separator according to claim 1, characterized in that: The acupuncture mechanism includes a first acupuncture driver, a second acupuncture driver and a puncture needle part, wherein the first acupuncture driver is drivingly connected to the puncture needle part to drive the puncture needle part to approach or move away from the blue film disk mechanism, and the second acupuncture driver is drivingly connected to the first acupuncture driver to drive the first acupuncture driver to approach or move away from the blue film disk mechanism.

8. The needle punching separator according to claim 1, characterized in that: The blue film disk mechanism includes a first fixed structure, a first lifting drive and a first translation drive. The first fixed structure is used to install the first carrier. The first lifting drive and the first translation drive are respectively driven and connected to the first fixed structure to drive the first fixed structure to move relative to the receiving disk mechanism and the acupuncture mechanism.

9. The needle punching separator according to claim 1, characterized in that: The receiving tray mechanism includes a second fixed structure, a second lifting drive, a second translation drive and a second rotation drive. The second fixed structure is used to install the second carrier. The second lifting drive, the second translation drive and the second rotation drive are respectively driven and connected to the second fixed structure to drive the second fixed structure to move relative to the blue film tray mechanism.

10. The needle punching separator according to claim 1, characterized in that: It also includes a visual mechanism, which is installed on the frame and located on the side of the blue film disk mechanism away from the acupuncture mechanism. The visual mechanism includes a visual driver and a camera. The visual driver drives the camera to move the camera closer to or away from the blue film disk mechanism. The camera is used to obtain the position and parameters of the grains on the blue film.

Citation Information

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