Device and method for preparing heat-aging-resistant repair adhesive
By using ultrasonic generator defoaming technology in the repair glue preparation device, the problems existing in the bubbles during preparation are solved, the bonding strength and curing uniformity of the repair glue are improved, and its service life is extended.
Patent Information
- Application Number
- CN202411610093.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The repair glue preparation device will have bubbles during preparation. The bubbles will weaken the contact area between the repair glue and the bonded material, reduce the bonding strength, and hinder the uniform curing of the repair glue, resulting in defects in the cured repair glue, reducing its durability and service life.
A heat-resistant aging repair glue preparation device is designed, and an ultrasonic generator is used to defoam the filtering mechanism using ultrasonic vibration to destroy the bubble structure and make the bubbles expand and collapse rapidly, thereby achieving effective removal of the remaining foam.
By eliminating air bubbles, the contact area between the repair glue and the bonded material is improved, the bonding strength is enhanced, and the uniform curing of the repair glue is promoted, and the durability and service life of the repair glue is extended.
Smart Images

Figure CN119499944A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of repair glue preparation devices, in particular to a heat-resistant aging repair glue preparation device and a preparation method thereof. Background Art
[0002] Heat-resistant aging repair adhesive is a special type of adhesive, which is mainly used to repair and bond equipment or parts working in high temperature environments. This type of repair adhesive usually has excellent high temperature resistance, aging resistance and good bonding strength, and can maintain stable performance under extreme conditions. Heat-resistant aging repair adhesive is widely used in equipment repair and bonding under various high temperature conditions, such as: metallurgy, mining, thermal power generation and other industries, petrochemical industry, automobile industry and mechanical equipment manufacturing. The repair adhesive preparation device is a device used to prepare various repair adhesives. The working principle of the repair adhesive preparation device is usually to feed the raw materials into the mixer through the raw material conveying mechanism, and then mix and react in the mixer. During the mixing process, the heating and cooling system will adjust the temperature as needed to ensure that the repair adhesive reacts at an appropriate temperature. At the same time, the control system will monitor and control various parameters in real time to ensure the stability and reliability of the preparation process. Finally, after a certain period of mixing and reaction, the repair adhesive will be prepared and transported to the next process for subsequent processing.
[0003] The Chinese patent publication number is CN118059800B, which discloses a rubber repair glue preparation device and a preparation method thereof, including the preparation process of component A and component B, wherein component A is synthesized from polyether polyol and toluene diisocyanate; component B is polyether polyol, chain extender, defoamer, flame retardant, catalyst and filler, which are mixed together under vacuum and low pressure to obtain a curing agent. The preparation device includes an outer tank body, an inner tank body, a stirring component and a driving mechanism, an outer layer reaction cavity is arranged between the inner tank body and the outer tank body, an inner layer reaction cavity is arranged inside the inner tank body, and the bottom of the stirring component is respectively embedded in the outer layer reaction cavity and the inner layer reaction cavity. The preparation method is simple to operate, and the prepared rubber repair agent is easy to use, can complete the repair at a relatively low cost and time without affecting the overall use effect, and the preparation device improves the equipment utilization rate, reduces energy consumption, and enhances the sealing performance.
[0004] The above-mentioned prior art solutions have the following defects: bubbles will appear in the repair glue preparation device during preparation, and the presence of bubbles will weaken the contact area between the repair glue and the bonded material, thereby reducing the bonding strength. The bubbles will hinder the uniform curing of the repair glue, resulting in defects in the cured repair glue, which will reduce the durability and service life of the repair glue. Therefore, we propose a heat-resistant aging repair glue preparation device and preparation method thereof to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a device and method for preparing heat-resistant aging repair adhesive, so as to solve the problem that bubbles will appear in the preparation of the repair adhesive in the above-mentioned background technology, and the presence of bubbles will weaken the contact area between the repair adhesive and the bonded material, thereby reducing the bonding strength. The bubbles will hinder the uniform curing of the repair adhesive, resulting in defects in the cured repair adhesive, which will reduce the durability and service life of the repair adhesive.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for preparing heat-resistant aging repair glue, comprising an inner shell, a stirring rod is installed at the middle position inside the inner shell, and a filtering drive mechanism is fixedly installed on two opposite inner walls of the inner shell, and a filtering mechanism is arranged at the lower end inside the inner shell, an ultrasonic generator groove is opened inside the lower end of the inner shell, and a plurality of ultrasonic generators are installed in the inner rectangle of the ultrasonic generator groove, and the filtering mechanism comprises a filter plate, a driving ear, a rotating filter plate, a stirring rod groove, a stirring paddle groove, a sampling tube groove, a first feeding tube groove, a stirring paddle groove baffle, a stirring paddle groove baffle slide, an electric telescopic cylinder groove and an electric telescopic cylinder.
[0007] Preferably, an outer shell is fixedly mounted on the outside of the inner shell, a heating element is mounted inside the outer shell, a motor frame is fixedly mounted above the inner shell, and a driving motor is mounted above the motor frame.
[0008] Preferably, the stirring rod is transmission-connected to the driving motor, a stirring paddle is fixedly installed on the outside of the driving motor, a first feeding pipe is installed on one side inside the inner shell, a sampling tube is installed on the other side inside the inner shell, and a second feeding pipe is seal-mounted on one side of the upper end of the inner shell.
[0009] Preferably, a glue pump is installed at the rear end at the middle position inside the inner shell body, and a feed pipe is sealably installed at the output end of the glue pump. One end of the feed pipe passes through the inner shell body and the outer shell body and extends to the outside of the outer shell body and is sealably installed with a three-way valve. A discharge pipe is sealably installed on the other side of the three-way valve, and a flushing pipe is sealably installed above the three-way valve.
[0010] Preferably, a filter plate is provided at the middle position of the filtering mechanism, driving ears are symmetrically fixedly installed on both sides of the filter plate, a stirring rod groove is provided at the middle position of the filter plate, stirring paddle grooves are symmetrically provided on both sides of the stirring rod groove, a first feeding pipe groove is provided on one side of the filter plate, and a sampling pipe groove is provided on the other side of the filter plate, the stirring rod groove is slidably connected to the stirring rod, the stirring paddle groove is slidably connected to the stirring paddle, the first feeding pipe groove is slidably connected to the first feeding pipe, and the sampling pipe groove is slidably connected to the sampling tube.
[0011] Preferably, a rotating filter plate is rotatably installed on the rear side of the filter plate via a hinge, the rotating filter plate is sealed and connected to the filter plate, a stirring paddle groove baffle slide is provided on one side of the stirring paddle groove, and a stirring paddle groove baffle is slidably installed inside the stirring paddle groove baffle slide.
[0012] Preferably, an electric telescopic cylinder groove is symmetrically opened inside the stirring paddle groove baffle, and an electric telescopic cylinder is installed inside the electric telescopic cylinder groove, one end of the electric telescopic cylinder is fixedly connected to the inner wall of the stirring paddle groove baffle slide groove, and the other end of the electric telescopic cylinder is fixedly connected to the stirring paddle groove baffle, and the stirring paddle groove baffle is sealed to the stirring paddle groove.
[0013] Preferably, the filter drive mechanism includes a driving screw, a winding wheel, a sealing rubber roll, a sealing rubber roll rotating shaft, a sealing rubber roll winding spring and a sealing rubber roll slide groove, and a driving screw is installed inside the filter drive mechanism, and the driving screw is transmission-connected to the driving ear, and winding wheels are symmetrically installed at the upper and lower ends of the filter drive mechanism.
[0014] Preferably, a sealing rubber rolling shaft is provided inside the winding wheel, and the sealing rubber rolling shaft is fixedly connected to the filter drive mechanism, and the filter drive mechanism is connected to the winding wheel through a sealing rubber rolling spring, and a sealing rubber roll is rolled up on the outside of the winding wheel, and one end of the sealing rubber roll is fixedly connected to the filter mechanism, and sealing rubber roll sliding grooves are symmetrically opened on the front and rear sides of the inner wall of the filter drive mechanism, and the sealing rubber roll sliding grooves are slidably connected to the sealing rubber roll.
[0015] A method for preparing a heat-resistant aging repair adhesive preparation device comprises the following steps:
[0016] Step 1: weigh the raw materials, epoxy resin 90 to 100 parts; toughening agent 8 to 10 parts; coupling agent 2.3 to 3.3 parts; curing agent 35 to 42 parts and silicon powder 130 to 160 parts;
[0017] Step 2: Add epoxy resin and toughening agent into the inner shell, start the drive motor, drive the stirring rod and stirring paddle to rotate, so as to mix, mix for 25 to 32 minutes, then add coupling agent, curing agent and silicon powder, turn on the heating element to heat the water in the outer shell, so as to heat the materials, raise the temperature to 50 to 60°C for uniform mixing;
[0018] Step 3: When discharging, start the driving screw, which drives the driving ear to move upward, thereby driving the filter mechanism to move upward. When the rubber solution containing foam passes through the filter mechanism, the particles or bubbles in the foam will be blocked by the mesh or fiber, thereby achieving a filtering effect. The fiber surface of the filter may have a certain adsorption capacity, which can adsorb certain components in the foam, and help to further remove impurities and pollutants in the foam. When the filter mechanism moves upward, the sealing rubber roll below is stretched, so that the stored sealing rubber roll drives the reel to rotate and unfold, and at the same time, the two ends of the sealing rubber roll slide with the sealing rubber roll slide groove, and the upper reel reels the upper sealing rubber roll due to the elastic force of the sealing rubber roll reel spring;
[0019] Step 4: When the rotating filter plate is higher than the glue pump, the rotating filter plate lifted by the glue pump rotates downward to maintain the same horizontal state with the filter plate. When the upper end of the filtering mechanism contacts the stirring paddle, the electric telescopic cylinder is retracted, and the electric telescopic cylinder drives the stirring paddle slot baffle to slide inside the stirring paddle slot baffle slide slot, thereby emptying the stirring paddle slot. When it moves above the stirring paddle, the stirring paddle is completely moved out of the stirring paddle slot, and the electric telescopic cylinder is extended again. The electric telescopic cylinder drives the stirring paddle slot baffle to slide inside the stirring paddle slot, thereby filling the stirring paddle slot. When the filtering mechanism moves above the glue liquid, the filtration of the glue liquid is completed, and then the ultrasonic generator is turned on. When the ultrasonic vibration generated by the ultrasonic generator acts on the foam, the remaining foam is defoamed. The ultrasonic wave will generate a large number of tiny bubbles, which will expand and collapse rapidly under the action of the ultrasonic vibration. The shear force and pressure changes generated by ultrasonic vibration on the liquid reduce the interfacial tension between the gas and the glue, which is conducive to the collapse of bubbles. At the same time, the stirring effect of ultrasonic vibration on the liquid can make the bubbles better contact with the surrounding liquid, thereby accelerating the collapse of bubbles. During the ultrasonic defoaming process, the high-frequency vibration of the ultrasonic wave has a strong mechanical effect on the foam liquid. This mechanical effect not only destroys the structure of the bubble, but also causes the bubble wall to vibrate strongly, eventually causing the bubble to burst. In addition, the pressure wave and shear force generated when the ultrasonic wave propagates in the liquid also help to eliminate bubbles.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. When the present invention discharges materials, the driving screw is started, and the driving screw drives the driving ear to move upward, thereby driving the filter mechanism to move upward. When the glue solution containing foam passes through the filter mechanism, the particles or bubbles in the foam will be blocked by the mesh or fiber, thereby achieving a filtering effect. The fiber surface of the filter may have a certain adsorption capacity, which can adsorb certain components in the foam, and help to further remove impurities and pollutants in the foam. When the filter mechanism moves upward, the sealing rubber roll below is stretched, so that the stored sealing rubber roll drives the winding wheel to rotate and unfold, and at the same time, the two ends of the sealing rubber roll slide with the sealing rubber roll slide groove, and the upper winding wheel winds up the upper sealing rubber roll due to the elastic force of the sealing rubber roll winding spring. When the rotating filter plate is higher than the glue pump, the rotating filter plate lifted by the glue pump rotates downward to maintain the same horizontal state with the filter plate. When the upper end of the filtering mechanism contacts the stirring paddle, the electric telescopic cylinder is retracted, and the electric telescopic cylinder drives the stirring paddle slot baffle to slide inside the stirring paddle slot baffle slide slot, thereby emptying the stirring paddle slot. When it moves above the stirring paddle, the stirring paddle is completely moved out of the stirring paddle slot, and the electric telescopic cylinder is extended again. The electric telescopic cylinder drives the stirring paddle slot baffle to slide inside the stirring paddle slot, thereby filling the stirring paddle slot. When the filtering mechanism moves above the glue liquid, the filtration of the glue liquid is completed, and then the ultrasonic generator is turned on. When the ultrasonic vibration generated by the ultrasonic generator acts on the foam, the remaining foam is defoamed. The ultrasonic wave will generate a large number of tiny bubbles, which will expand and collapse rapidly under the action of the ultrasonic vibration. The shear force and pressure changes generated by ultrasonic vibration on the liquid reduce the interfacial tension between the gas and the glue liquid, which is conducive to the collapse of bubbles. At the same time, the stirring effect of ultrasonic vibration on the liquid can make the bubbles better contact with the surrounding liquid, thereby accelerating the collapse of the bubbles. During the ultrasonic defoaming process, the high-frequency vibration of the ultrasonic wave has a strong mechanical effect on the foam liquid. This mechanical effect not only destroys the structure of the bubble, but also causes the bubble wall to vibrate strongly, eventually causing the bubble to burst. In addition, the pressure waves and shear forces generated when the ultrasonic wave propagates in the liquid also help to eliminate bubbles, solving the problem of bubbles appearing during the preparation of the repair glue preparation device. The presence of bubbles will weaken the contact area between the repair glue and the bonded material, thereby reducing the bonding strength. Bubbles will hinder the uniform curing of the repair glue, resulting in defects in the cured repair glue, which will reduce the durability and service life of the repair glue.
[0022] 2. When cleaning the equipment, adjust the three-way valve to connect the feed pipe and the flushing pipe, input the flushing water into the feed pipe, then start the rubber pump to reverse, pump the flushing water into the inner shell, then turn on the stirring paddle, make the flushing water fully contact with the inner wall of the inner shell and the stirring paddle, and turn on the ultrasonic generator at the same time. When the ultrasonic wave of the ultrasonic generator propagates in the flushing water, due to the nonlinear effect, acoustic cavitation will occur. When the sound intensity reaches a certain value, tiny cavitation bubbles are generated in the liquid and instantly close strongly. These bubbles will generate strong shock waves when they close. This shock wave can destroy the adsorption of dirt on the surface of the cleaning parts, so that the dirt layer is dispersed, emulsified, and peeled off. In addition, the cavitation bubbles will cause the liquid itself to generate circulation during the vibration process, that is, the so-called acoustic flow, which can cause a high velocity gradient and viscous stress on the surface of the vibrating bubbles, promote the destruction and shedding of dirt on the surface of the cleaning parts, and at the same time, due to the transmission of the ultrasonic wave, the glue liquid adhering to the inner wall of the rubber pump and the feed pipe will fall off, effectively preventing the glue liquid from solidifying inside and affecting subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 It is a partial structural schematic diagram of the filter drive mechanism of the present invention;
[0025] Figure 3 is a three-dimensional diagram of the filtering mechanism of the present invention;
[0026] Figure 4 It is a structural schematic diagram of the filtering mechanism in the present invention;
[0027] Figure 5 For the present invention Figure 4 A partial enlarged view of area A.
[0028] In the figure: 1, inner shell; 2, outer shell; 3, motor frame; 4, drive motor; 5, stirring rod; 6, first feeding pipe; 7, second feeding pipe; 8, sampling tube; 9, stirring paddle; 10, heating element; 11, glue pump; 12, feeding pipe; 13, three-way valve; 14, discharge pipe; 15, flushing pipe; 16, filtering mechanism; 17, filtering driving mechanism; 18, ultrasonic generator slot; 19, ultrasonic generator; 20, driving screw ; 21. Reel; 22. Sealing rubber roll; 23. Sealing rubber roll shaft; 24. Sealing rubber roll reel spring; 25. Sealing rubber roll slide; 26. Filter plate; 27. Driving ear; 28. Rotating filter plate; 29. Stirring rod slot; 30. Stirring paddle slot; 31. Sampling tube slot; 32. First feeding tube slot; 33. Stirring paddle slot baffle; 34. Stirring paddle slot baffle slide; 35. Electric telescopic cylinder slot; 36. Electric telescopic cylinder. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] See also Figure 1-5 An embodiment of the present invention is as follows: a device for preparing heat-resistant aging repair glue, comprising an inner shell 1, a stirring rod 5 is installed at the middle position inside the inner shell 1, a filtering driving mechanism 17 is fixedly installed on two opposite inner walls of the inner shell 1, a filtering mechanism 16 is arranged at the lower end inside the inner shell 1, an ultrasonic generator groove 18 is opened inside the lower end of the inner shell 1, a plurality of ultrasonic generators 19 are installed in the inner rectangle of the ultrasonic generator groove 18, the filtering mechanism 16 comprises a filtering plate 26, a driving ear 27, a rotating filtering plate 28, a stirring rod groove 29, a stirring paddle groove 30, a sampling tube groove 31, a first feeding tube groove 32, a stirring paddle groove baffle 33, a stirring paddle groove baffle slide 34, an electric telescopic cylinder groove 35 and an electric telescopic cylinder 36.
[0031] When discharging, the driving screw 20 is started, and the driving screw 20 drives the driving ear 27 to move upward, thereby driving the filter mechanism 16 to move upward. When the glue liquid containing foam passes through the filter mechanism 16, the particles or bubbles in the foam will be blocked by the mesh or fiber, thereby achieving a filtering effect. The fiber surface of the filter may have a certain adsorption capacity, which can adsorb certain components in the foam, which helps to further remove impurities and pollutants in the foam. When the filter mechanism 16 moves upward, the sealing rubber roll 22 below is stretched, so that the stored sealing rubber roll 22 drives the winding wheel 21 to rotate and unfold. At the same time, the two ends of the sealing rubber roll 22 slide with the sealing rubber roll slide 25, and the upper winding wheel 21 rewinds the upper sealing rubber roll 22 due to the elastic force of the sealing rubber roll winding spring 24; when the rotating filter plate 28 is higher than the glue pump 11, the rotating rubber roll lifted by the glue pump 11 is The filter plate 28 rotates downward to maintain the same horizontal state with the filter plate 26. When the upper end of the filter mechanism 16 contacts the stirring paddle 9, the electric telescopic cylinder 36 is retracted, and the electric telescopic cylinder 36 drives the stirring paddle slot baffle 33 to slide into the inside of the stirring paddle slot baffle slide 34, thereby vacating the stirring paddle slot 30. When it moves to above the stirring paddle 9, the stirring paddle 9 is completely moved out of the stirring paddle slot 30, and the electric telescopic cylinder 36 is extended again. The electric telescopic cylinder 36 drives the stirring paddle slot baffle 33 to slide into the inside of the stirring paddle slot 30, thereby filling the stirring paddle slot 30. When the filter mechanism 16 moves to above the glue liquid, the filtration of the glue liquid is completed, and then the ultrasonic generator 19 is turned on. When the ultrasonic vibration generated by the ultrasonic generator 19 acts on the foam, the remaining foam is defoamed, and the ultrasonic wave will generate a large number of tiny bubbles, which will expand and collapse rapidly under the action of the ultrasonic vibration. The shear force and pressure changes generated by ultrasonic vibration on the liquid reduce the interfacial tension between the gas and the glue, which is conducive to the collapse of bubbles. At the same time, the stirring effect of ultrasonic vibration on the liquid can make the bubbles better contact with the surrounding liquid, thereby accelerating the collapse of bubbles. During the ultrasonic defoaming process, the high-frequency vibration of the ultrasonic wave has a strong mechanical effect on the foam liquid. This mechanical effect not only destroys the structure of the bubble, but also causes the bubble wall to vibrate strongly, eventually causing the bubble to burst. In addition, the pressure wave and shear force generated when the ultrasonic wave propagates in the liquid also help to eliminate bubbles.
[0032] See also Figure 1 The outer shell 2 is fixedly mounted on the outside of the inner shell 1, a heating element 10 is mounted inside the outer shell 2, a motor frame 3 is fixedly mounted above the inner shell 1, and a driving motor 4 is mounted above the motor frame 3. The stirring rod 5 is transmission-connected to the driving motor 4, a stirring paddle 9 is fixedly mounted outside the driving motor 4, a first feeding pipe 6 is mounted on one side of the inner shell 1, a sampling tube 8 is mounted on the other side of the inner shell 1, and a second feeding pipe 7 is sealedly mounted on one side of the upper end of the inner shell 1.
[0033] See also Figure 1 A glue pump 11 is installed at the rear end of the middle position inside the inner shell 1, and a feed pipe 12 is sealed and installed at the output end of the glue pump 11. One end of the feed pipe 12 passes through the inner shell 1 and the outer shell 2 and extends to the outside of the outer shell 2 and is sealed and installed with a three-way valve 13. A discharge pipe 14 is sealed and installed on the other side of the three-way valve 13, and a flushing pipe 15 is sealed and installed above the three-way valve 13.
[0034] See also Figure 3-5 A filter plate 26 is arranged at the middle position of the filter mechanism 16, and driving ears 27 are symmetrically fixedly installed on both sides of the filter plate 26. A stirring rod groove 29 is provided at the middle position of the filter plate 26, and stirring paddle grooves 30 are symmetrically provided on both sides of the stirring rod groove 29. A first feeding pipe groove 32 is provided on one side of the filter plate 26, and a sampling pipe groove 31 is provided on the other side of the filter plate 26. The stirring rod groove 29 is slidably connected to the stirring rod 5, the stirring paddle groove 30 is slidably connected to the stirring paddle 9, the first feeding pipe groove 32 is slidably connected to the first feeding pipe 6, and the sampling pipe groove 31 is slidably connected to the sampling pipe 8. The rear side of the filter plate 26 is hinged. The chain is rotatably installed with a rotating filter plate 28, which is sealed with the filter plate 26. A stirring paddle groove baffle slide 34 is provided on one side of the stirring paddle groove 30, and a stirring paddle groove baffle 33 is slidably installed inside the stirring paddle groove baffle 34. An electric telescopic cylinder groove 35 is symmetrically provided inside the stirring paddle groove baffle 33, and an electric telescopic cylinder 36 is installed inside the electric telescopic cylinder groove 35. One end of the electric telescopic cylinder 36 is fixedly connected to the inner wall of the stirring paddle groove baffle slide 34, and the other end of the electric telescopic cylinder 36 is fixedly connected to the stirring paddle groove baffle 33. The stirring paddle groove baffle 33 is sealed with the stirring paddle groove 30.
[0035] See also Figure 2 The filter drive mechanism 17 includes a driving screw 20, a winding wheel 21, a sealing rubber roll 22, a sealing rubber roll shaft 23, a sealing rubber roll winding spring 24 and a sealing rubber roll slide 25. The driving screw 20 is installed inside the filter drive mechanism 17, and the driving screw 20 is transmission-connected to the driving ear 27. The winding wheel 21 is symmetrically installed at the upper and lower ends of the filter drive mechanism 17. The winding wheel 21 is provided with a sealing rubber roll shaft 23 inside, and the sealing rubber roll shaft 23 is fixedly connected to the filter drive mechanism 17. The filter drive mechanism 17 is connected to the winding wheel 21 through a sealing rubber roll winding spring 24. The outside of the winding wheel 21 is wound with a sealing rubber roll 22, and one end of the sealing rubber roll 22 is fixedly connected to the filter mechanism 16. The front and rear sides of the inner wall of the filter drive mechanism 17 are symmetrically provided with sealing rubber roll slides 25, and the sealing rubber roll slides 25 are slidingly connected to the sealing rubber roll 22.
[0036] A method for preparing a heat-resistant aging repair adhesive preparation device comprises the following steps:
[0037] Step 1: weigh the raw materials, epoxy resin 90 to 100 parts; toughening agent 8 to 10 parts; coupling agent 2.3 to 3.3 parts; curing agent 35 to 42 parts and silicon powder 130 to 160 parts;
[0038] Step 2: Add epoxy resin and toughening agent into the inner shell 1, start the drive motor 4, drive the stirring rod 5 and the stirring paddle 9 to rotate, so as to mix, mix for 25 to 32 minutes, then add coupling agent, curing agent and silicon powder, turn on the heating element 10 to heat the water in the outer shell 2, so as to heat the materials, raise the temperature to 50 to 60°C for uniform mixing;
[0039] Step 3: When discharging, start the driving screw 20, and the driving screw 20 drives the driving ear 27 to move upward, thereby driving the filter mechanism 16 to move upward. When the glue containing foam passes through the filter mechanism 16, the particles or bubbles in the foam will be blocked by the mesh or fiber, thereby achieving a filtering effect. The fiber surface of the filter may have a certain adsorption capacity, which can adsorb certain components in the foam, and help to further remove impurities and pollutants in the foam. When the filter mechanism 16 moves upward, the sealing rubber roll 22 below is stretched, so that the stored sealing rubber roll 22 drives the winding wheel 21 to rotate and unfold, and at the same time, the two ends of the sealing rubber roll 22 slide with the sealing rubber roll slide 25, and the upper winding wheel 21 reels the upper sealing rubber roll 22 due to the elastic force of the sealing rubber roll winding spring 24;
[0040] Step 4: When the rotating filter plate 28 is higher than the glue pump 11, the rotating filter plate 28 lifted by the glue pump 11 rotates downward, thereby maintaining the same horizontal state with the filter plate 26. When the upper end of the filtering mechanism 16 contacts the stirring paddle 9, the electric telescopic cylinder 36 is retracted, and the electric telescopic cylinder 36 drives the stirring paddle slot baffle 33 to slide into the inside of the stirring paddle slot baffle slide 34, thereby vacating the stirring paddle slot 30. When it moves to the top of the stirring paddle 9, the stirring paddle 9 is completely moved out of the stirring paddle slot 30, and then the electric telescopic cylinder 36 is extended again. The electric telescopic cylinder 36 drives the stirring paddle slot baffle 33 to slide into the inside of the stirring paddle slot 30, thereby filling the stirring paddle slot 30. When the filtering mechanism 16 moves to the top of the glue liquid, the filtration of the glue liquid is completed, and then the ultrasonic generator 19 is turned on. When the ultrasonic vibration generated by the ultrasonic generator 19 acts on the foam, the remaining foam is defoamed, and the ultrasonic wave will generate a large number of tiny bubbles, which will expand and collapse rapidly under the action of the ultrasonic vibration. The shear force and pressure changes generated by ultrasonic vibration on the liquid reduce the interfacial tension between the gas and the glue, which is conducive to the collapse of bubbles. At the same time, the stirring effect of ultrasonic vibration on the liquid can make the bubbles better contact with the surrounding liquid, thereby accelerating the collapse of bubbles. During the ultrasonic defoaming process, the high-frequency vibration of the ultrasonic wave has a strong mechanical effect on the foam liquid. This mechanical effect not only destroys the structure of the bubble, but also causes the bubble wall to vibrate strongly, eventually causing the bubble to burst. In addition, the pressure wave and shear force generated when the ultrasonic wave propagates in the liquid also help to eliminate bubbles.
[0041] Working principle: When cleaning the equipment, adjust the three-way valve 13 to connect the feed pipe 12 and the flushing pipe 15, input flushing water into the feed pipe 12, then start the rubber pump 11 to reverse, pump the flushing water into the inner shell 1, turn on the stirring paddle 9, make the flushing water fully contact with the inner wall of the inner shell 1 and the stirring paddle 9, and turn on the ultrasonic generator 19 at the same time. When the ultrasonic wave of the ultrasonic generator 19 propagates in the flushing water, acoustic cavitation will be generated due to nonlinear effects. When the sound intensity reaches a certain value, tiny cavitation bubbles are generated in the liquid and instantly and strongly closed. These bubbles will generate strong shock waves when they are closed. This shock wave can destroy the adsorption of dirt and the surface of the cleaning parts, so that the dirt layer is dispersed, emulsified, and peeled off. In addition, the cavitation bubbles will cause the liquid itself to produce a circulation during the vibration process, namely the so-called acoustic flow, which can cause a very high velocity gradient and viscous stress to exist on the surface of the vibrating bubbles, thereby destroying and removing dirt from the surface of the cleaning parts. At the same time, the transmission of ultrasonic waves causes the glue liquid adhering to the inner walls of the glue pump 11 and the feed pipe 12 to fall off, effectively preventing the glue liquid from solidifying inside and affecting subsequent use.
[0042] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A device for preparing heat-resistant aging repair adhesive, comprising an inner shell (1), characterized in that: A stirring rod (5) is installed at a middle position inside the inner shell (1), and filtering drive mechanisms (17) are fixedly installed on two opposite inner walls of the inner shell (1). A filtering mechanism (16) is arranged at the lower end inside the inner shell (1), and an ultrasonic generator groove (18) is opened inside the lower end of the inner shell (1). A plurality of ultrasonic generators (19) are installed in a rectangular shape inside the ultrasonic generator groove (18). The filtering mechanism (16) comprises a filtering plate (26), a driving ear (27), a rotating filtering plate (28), a stirring rod groove (29), a stirring paddle groove (30), a sampling tube groove (31), a first feeding tube groove (32), a stirring paddle groove baffle (33), a stirring paddle groove baffle slide (34), an electric telescopic cylinder groove (35), and an electric telescopic cylinder (36).
2. The device for preparing heat-resistant aging repair adhesive according to claim 1, characterized in that: An outer shell (2) is fixedly mounted on the outside of the inner shell (1), a heating element (10) is mounted inside the outer shell (2), a motor frame (3) is fixedly mounted above the inner shell (1), and a driving motor (4) is mounted above the motor frame (3).
3. The device for preparing heat-resistant aging repair adhesive according to claim 2, characterized in that: The stirring rod (5) is drivingly connected to the driving motor (4), a stirring paddle (9) is fixedly installed on the outside of the driving motor (4), a first feeding pipe (6) is installed on one side of the inner shell (1), a sampling tube (8) is installed on the other side of the inner shell (1), and a second feeding pipe (7) is sealedly installed on one side of the upper end of the inner shell (1).
4. The device for preparing heat-resistant aging repair adhesive according to claim 3, characterized in that: A glue pump (11) is installed at the rear end of the middle position inside the inner shell (1), and a material delivery pipe (12) is sealed and installed at the output end of the glue pump (11). One end of the material delivery pipe (12) passes through the inner shell (1) and the outer shell (2) and extends to the outside of the outer shell (2) and is sealed and installed with a three-way valve (13). The other side of the three-way valve (13) is sealed and installed with a discharge pipe (14), and a flushing pipe (15) is sealed and installed above the three-way valve (13).
5. The device for preparing heat-resistant aging repair adhesive according to claim 4, characterized in that: A filter plate (26) is arranged at the middle position of the filter mechanism (16), and driving ears (27) are symmetrically fixedly installed on both sides of the filter plate (26). A stirring rod groove (29) is provided at the middle position of the filter plate (26), and stirring paddle grooves (30) are symmetrically provided on both sides of the stirring rod groove (29). A first feeding pipe groove (32) is provided on one side of the filter plate (26), and a sampling pipe groove (31) is provided on the other side of the filter plate (26). The stirring rod groove (29) is slidably connected to the stirring rod (5), the stirring paddle groove (30) is slidably connected to the stirring paddle (9), the first feeding pipe groove (32) is slidably connected to the first feeding pipe (6), and the sampling pipe groove (31) is slidably connected to the sampling pipe (8).
6. The device for preparing heat-resistant aging repair adhesive according to claim 5, characterized in that: A rotating filter plate (28) is rotatably mounted on the rear side of the filter plate (26) via a hinge, and the rotating filter plate (28) is sealed and connected to the filter plate (26). A stirring paddle groove baffle slide (34) is provided on one side of the stirring paddle groove (30), and a stirring paddle groove baffle (33) is slidably mounted inside the stirring paddle groove baffle slide (34).
7. The device for preparing heat-resistant aging repair adhesive according to claim 6, characterized in that: The stirring paddle slot baffle (33) is symmetrically provided with an electric telescopic cylinder slot (35), and an electric telescopic cylinder (36) is installed inside the electric telescopic cylinder slot (35). One end of the electric telescopic cylinder (36) is fixedly connected to the inner wall of the stirring paddle slot baffle slide groove (34), and the other end of the electric telescopic cylinder (36) is fixedly connected to the stirring paddle slot baffle (33). The stirring paddle slot baffle (33) is sealedly connected to the stirring paddle slot (30).
8. The device for preparing heat-resistant aging repair adhesive according to claim 7, characterized in that: The filter drive mechanism (17) comprises a drive screw (20), a reel (21), a sealing rubber roll (22), a sealing rubber roll rotating shaft (23), a sealing rubber roll reel spring (24) and a sealing rubber roll slide groove (25); the drive screw (20) is installed inside the filter drive mechanism (17); the drive screw (20) is transmission-connected to the drive ear (27); and the reel (21) is symmetrically installed at the upper end and the lower end inside the filter drive mechanism (17).
9. The device for preparing heat-resistant aging repair adhesive according to claim 8, characterized in that: A sealing rubber reel (23) is arranged inside the reel (21), and the sealing rubber reel (23) is fixedly connected to the filter drive mechanism (17). The filter drive mechanism (17) and the reel (21) are connected via a sealing rubber reel reel spring (24). A sealing rubber reel (22) is reeled outside the reel (21), and one end of the sealing rubber reel (22) is fixedly connected to the filter mechanism (16). Sealing rubber reel sliding grooves (25) are symmetrically provided on the front and rear sides of the inner wall of the filter drive mechanism (17), and the sealing rubber reel sliding grooves (25) are slidably connected to the sealing rubber reel (22).
10. A method for preparing a heat-resistant aging repair adhesive preparation device according to claim 9, characterized in that: The following steps are involved: Step 1: weigh the raw materials, 90 to 100 parts of epoxy resin; 8 to 10 parts of toughening agent; 2.3 to 3.3 parts of coupling agent; 35 to 42 parts of curing agent and 130 to 160 parts of silica powder; Step 2: adding epoxy resin and toughening agent into the inner shell (1), starting the driving motor (4), driving the stirring rod (5) and the stirring paddle (9) to rotate, thereby mixing, mixing for 25 to 32 minutes, then adding coupling agent, curing agent and silicon powder, turning on the heating element (10) to heat the water in the outer shell (2), thereby heating the materials, and heating to 50 to 60° C. for uniform mixing; Step 3: When discharging, the driving screw (20) is started, and the driving screw (20) drives the driving ear (27) to move upward, thereby driving the filtering mechanism (16) to move upward. When the adhesive liquid containing foam passes through the filtering mechanism (16), the particles or bubbles in the foam will be blocked by the mesh or fiber, thereby achieving a filtering effect. When the filtering mechanism (16) moves upward, the sealing rubber roll (22) below is stretched, so that the stored sealing rubber roll (22) drives the reel (21) to rotate and unfold, and at the same time, the two ends of the sealing rubber roll (22) slide with the sealing rubber roll slide groove (25), and the upper reel (21) reels the upper sealing rubber roll (22) due to the elastic force of the sealing rubber roll reel spring (24); Step 4: When the rotating filter plate (28) is higher than the glue pump (11), the rotating filter plate (28) lifted by the glue pump (11) rotates downward, thereby maintaining the same horizontal state with the filter plate (26). When the upper end of the filter mechanism (16) contacts the stirring paddle (9), the electric telescopic cylinder (36) is retracted, and the electric telescopic cylinder (36) drives the stirring paddle groove baffle (33) to slide into the inside of the stirring paddle groove baffle slide groove (34), thereby emptying the stirring paddle groove (30). When it moves to the top of the stirring paddle (9), the stirring paddle (9) is completely moved out of the stirring paddle groove (30), and then the electric telescopic cylinder (36) is extended again. The electric telescopic cylinder (36) drives the stirring paddle groove baffle (33) to slide into the inside of the stirring paddle groove (30), thereby filling the stirring paddle groove (30). When the filter mechanism (16) moves to the top of the glue liquid, the filtration of the glue liquid is completed, and then the ultrasonic generator (19) is turned on.
Citation Information
Patent Citations
A kind of rubber repair glue preparation device and preparation method thereof
CN118059800B