Deep hole machining method and device
By adopting fixed point, guide hole and deep hole drilling in CNC deep hole processing equipment, combined with the rotation and linear propulsion of the drive shaft, the problems of axial stability and linear motion accuracy of the drill bit in deep hole processing are solved, and the product is high Accuracy concentricity and assembly performance.
Patent Information
- Application Number
- CN202411483502.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-02-25
AI Technical Summary
The existing CNC deep hole processing technology is difficult to ensure the axial stability and linear motion accuracy of the drill bit when the depth and diameter of the processing hole are relatively large, resulting in the difficulty of the straightness and concentricity of the product to meet the requirements.
A deep hole processing method is adopted to ensure that fixed point, lead hole and deep hole processing is carried out by using fixed point drilling, lead hole and deep hole drilling in CNC processing equipment, and using the drive shaft to drive the product to be processed to rotate and linearly advance, to ensure that Deep hole drills have corresponding support points during processing.
By increasing the hole drilling, the hole lead operation is ensured to the straightness and concentricity of the deep hole, the assembly accuracy and usage performance of the product are improved, and the adverse effects of insufficient drill bit rigidity are reduced.
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Figure CN119501128A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of deep hole processing, and in particular to a deep hole processing method and device. Background Art
[0002] In the existing CNC (Computer numerical control machine tools, CNC) processing technology, a fixed-point drill plus an internal hole processing drill is usually used for drilling. However, when the depth of the processed hole is large compared to the hole diameter (such as the depth is 6 times the hole diameter), due to the insufficient rigidity of the existing drill bit, it is difficult to ensure its axial stability and linear motion accuracy, making it easy for eccentricity to occur during the processing process, resulting in the linearity and concentricity of the final product being difficult to meet the ideal requirements, affecting the assembly accuracy and performance of the final product. Summary of the invention
[0003] The present application provides a deep hole processing method and device to solve the problem that the straightness and concentricity of products in CNC deep hole processing are difficult to meet the processing requirements.
[0004] In order to solve the above technical problems, in the first aspect, the present application provides a deep hole processing method, which is applied to CNC processing equipment, wherein the CNC processing equipment includes a fixed-point drill, a hole guide drill, a deep hole drill and a drive shaft, wherein the drive shaft is a main shaft or a back shaft, and the fixed-point drill, the hole guide drill and the deep hole drill are fixed on the working surface of the CNC processing equipment, and the product to be processed is fixed in the drive shaft, and the method includes: Controlling the driving shaft to rotate so as to drive the product to be processed to rotate; Control the driving shaft to align with the drill bit of the fixed-point drill, and then move the driving shaft toward the fixed-point drill by a first preset distance, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed, thereby obtaining a fixed-point processed product; Control the driving shaft to align with the drill bit of the hole-guiding drill, and then move the driving shaft toward the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole in the fixed-point processed product to obtain a hole-guiding processed product; The driving shaft is controlled to align with the drill bit of the deep hole drill, and then moved toward the deep hole drill by a third preset distance, so as to use the deep hole drill to perform deep hole processing on the lead hole processing product to obtain a deep hole processing product.
[0005] In some embodiments, the diameter of the pilot hole drill is the same as the diameter of the deep hole drill.
[0006] In some embodiments, controlling the driving shaft to align with the drill bit of the fixed-point drill, and then moving the fixed-point drill by a first preset distance to fix the product to be processed using the fixed-point drill to obtain the fixed-point processed product, includes: Controlling the drive shaft to be positioned at a first preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the fixed-point drill, and then performing positioning verification on the driving shaft and the fixed-point drill; If the positioning check is successful, the drive shaft is continued to be controlled to linearly advance the first preset distance so that the fixed-point drill can locate the product to be processed in the drive shaft, and then the drive shaft is controlled to return to the first preset position to obtain the fixed-point processed product.
[0007] In some embodiments, the step of controlling the driving shaft to align with the drill bit of the hole-guiding drill and then moving the driving shaft toward the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole in the fixed-point processed product to obtain the hole-guiding processed product, comprises: Controlling the drive shaft to be positioned at a second preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the hole-guiding drill, and then performing positioning verification on the driving shaft and the hole-guiding drill; If the positioning check is successful, continue to control the drive shaft to advance linearly 1 mm each time, and cyclically advance the second preset distance, so that the hole drill can drill a hole in the fixed-point processed product in the drive shaft, and then control the drive shaft to return to the second preset position to obtain the hole-processed product.
[0008] In some embodiments, the step of controlling the driving shaft to align with the drill bit of the deep hole drill and then moving the driving shaft toward the deep hole drill by a third preset distance, so as to perform deep hole processing on the lead hole processing product using the deep hole drill to obtain the deep hole processing product, comprises: Starting a high-pressure oil pump and controlling the drive shaft to be positioned at a third preset position, wherein the high-pressure oil pump is used to provide propulsion power for the drive shaft; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the deep hole drill, and then performing positioning verification on the driving shaft and the deep hole drill; If the positioning check is successful, continue to control the drive shaft to advance linearly by 1 mm each time, and cyclically advance the third preset distance, so that the deep hole drill performs deep hole processing on the lead hole processing product in the drive shaft, and then control the drive shaft to return to the machine tool origin position, stop the high-pressure oil pump, and obtain the deep hole processing product.
[0009] In some embodiments, the first preset distance is smaller than the second preset distance, and the second preset distance is smaller than the third preset distance.
[0010] In some of the embodiments, the ratio of the hole depth of the lead hole processing product to the hole depth of the deep hole processing product is 1:10.
[0011] In a second aspect, the present application further provides a deep hole processing device, which is applied to CNC processing equipment, wherein the CNC processing equipment includes a fixed-point drill, a hole guide drill, a deep hole drill and a drive shaft, wherein the drive shaft is a main shaft or a back shaft, and the fixed-point drill, the hole guide drill and the deep hole drill are fixed on the working surface of the CNC processing equipment, and the product to be processed is fixed in the drive shaft, and the device includes: A first control module, used for controlling the driving shaft to rotate, so as to drive the product to be processed to rotate; A second control module is used to control the driving shaft to align with the drill bit of the fixed-point drill, and then move a first preset distance toward the fixed-point drill, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed to obtain a fixed-point processed product; A third control module is used to control the driving shaft to align with the drill bit of the hole-guiding drill, and then move the driving shaft to the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole for the fixed-point processing product to obtain a hole-guiding processing product; The fourth control module is used to control the drive shaft to align with the drill bit of the deep hole drill, and then move toward the deep hole drill by a third preset distance, so as to use the deep hole drill to perform deep hole processing on the lead hole processing product to obtain a deep hole processing product.
[0012] In a third aspect, the present application also provides a CNC processing equipment, including a fixed-point drill, a guide hole drill, a deep hole drill, a drive shaft, a processor and a memory, wherein the memory is used to store a computer program, and when the computer program is executed by the processor, the deep hole processing method as described above is implemented.
[0013] In a fourth aspect, the present application further provides a computer-readable storage medium storing a computer program, which implements the deep hole machining method as described above when executed by a processor.
[0014] Compared with the prior art, this application has at least the following beneficial effects: By adding a guide drill to perform the guide operation, the deep hole drill has a corresponding support point during processing to ensure the straightness and concentricity of the deep hole, thereby ensuring the assembly accuracy and performance of the product. At the same time, the drive shaft drives the product to be processed to rotate and push it linearly toward the drill without rotating the drill, effectively reducing the adverse effects caused by insufficient drill rigidity, and using the drive shaft that is more stable and rigid than the drill to provide linear stability during deep hole processing, thereby further ensuring the straightness and concentricity of the deep hole. In addition, the guide drill has the same diameter as the deep hole drill, further ensuring the concentricity of the deep hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic flow chart of a deep hole processing method according to an embodiment of the present application; Figure 2 This is a schematic diagram of the working structure of the CNC processing equipment shown in the embodiment of the present application; Figure 3 This is a schematic diagram of the physical structure of the product to be processed shown in the embodiment of the present application; Figure 4 A schematic flow chart of a deep hole processing method according to an embodiment of the present application; Figure 5 This is a schematic diagram of the structure of the hardware related to the control program in the CNC processing equipment shown in the embodiment of the present application. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0017] Please refer to Figure 1 , Figure 1 A flowchart of a deep hole processing method provided in an embodiment of the present application. The deep hole processing method in the embodiment of the present application can be applied to CNC processing equipment, wherein the CNC processing equipment includes a fixed-point drill, a hole guide drill, a deep hole drill and a drive shaft, wherein the drive shaft is a main shaft or a back shaft, and the fixed-point drill, the hole guide drill and the deep hole drill are fixed to the working surface of the CNC processing equipment, which can be a workbench, a support wall or a tool holder, etc. The product to be processed is clamped and fixed in the center hole of the drive shaft as a whole. Figure 1 As shown, the deep hole processing method of this embodiment includes steps S101 to S104, which are described in detail as follows: Step S101, controlling the driving shaft to rotate, so as to drive the product to be processed to rotate.
[0018] In this step, the driving shaft is installed on the rotating mechanism, the rotating mechanism is connected to the feeding mechanism (such as an XYZ three-axis feeding mechanism or an XY two-axis feeding mechanism), the feeding mechanism drives the rotating mechanism to move, the rotating mechanism drives the driving shaft to rotate, and the driving shaft drives the product to be processed to rotate.
[0019] Step S102, controlling the driving shaft to align with the drill bit of the fixed-point drill, and then moving a first preset distance toward the fixed-point drill, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed, thereby obtaining a fixed-point processed product.
[0020] In this step, the product to be processed is in the center hole of the drive shaft, so the drive shaft is aligned with the drill bit of the fixed-point drill, which means that the product to be processed is aligned with the drill bit of the fixed-point drill. The feed mechanism controls the drive shaft to drive the product to be processed to move toward the fixed-point drill. Since the product to be processed is rotating, when the product to be processed contacts the drill bit of the fixed-point drill, the drill bit will form a fixed-point hole on the product to be processed. It can be understood that since there is a certain distance between the product to be processed and the drill bit before moving the first preset distance, the depth of the fixed-point hole is less than the first preset distance.
[0021] In some embodiments, the step S102 includes: Controlling the drive shaft to be positioned at a first preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the fixed-point drill, and then performing positioning verification on the driving shaft and the fixed-point drill; If the positioning check is successful, the drive shaft is continued to be controlled to linearly advance the first preset distance so that the fixed-point drill can locate the product to be processed in the drive shaft, and then the drive shaft is controlled to return to the first preset position to obtain the fixed-point processed product.
[0022] In this embodiment, the first preset position is the position where the product to be processed is aligned with the drill bit of the fixed-spot drill; the positioning verification is to obtain the current drive shaft coordinates (which can be determined according to the feed coordinates of the feed mechanism), and determine whether the alignment between the product to be processed and the drill bit is offset according to the drive shaft coordinates. Since the fixed-spot drill is fixed on the work surface, that is, the position of the fixed-spot drill remains unchanged, if the current drive shaft coordinates are consistent with the preset coordinates, it can be determined that the positioning verification is successful; after the drive shaft returns to the first preset position, the drive shaft is controlled to stop rotating to reduce contact vibration and ensure the processing accuracy of subsequent processing.
[0023] Step S103, controlling the driving shaft to align with the drill bit of the hole-guiding drill, and then moving toward the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole in the fixed-point processed product to obtain a hole-guiding processed product.
[0024] In this step, the fixed-point drill is used to determine the drilling position, and the guide hole drill is used to provide a support point when the deep hole drill is working. Therefore, in order to ensure that the guide hole can provide better support, the guide hole has a deeper hole depth than the fixed-point hole, that is, the first preset distance is smaller than the second preset distance.
[0025] In some embodiments, the step S103 includes: Controlling the drive shaft to be positioned at a second preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the hole-guiding drill, and then performing positioning verification on the driving shaft and the hole-guiding drill; If the positioning check is successful, continue to control the drive shaft to advance linearly 1 mm each time, and cyclically advance the second preset distance, so that the hole drill can drill a hole in the fixed-point processed product in the drive shaft, and then control the drive shaft to return to the second preset position to obtain the hole-processed product.
[0026] In this embodiment, the second preset position is the position of the product to be processed aligned with the guide hole drill, and the positioning verification process is similar to step S102. Since the depth of the guide hole is deeper than the fixed hole, in order to avoid the eccentricity of the drill bit during the guide hole process, a cyclic advancement method is used for drilling. After advancing 1mm each time, the advancement is stopped for a preset time (such as not advancing within 0.1 seconds), and the second preset distance is advanced in total. After the drive shaft returns to the second preset position, the drive shaft is controlled to stop rotating to reduce contact vibration and ensure the processing accuracy of subsequent processing.
[0027] Step S104, controlling the driving shaft to align with the drill bit of the deep hole drill, and then moving toward the deep hole drill by a third preset distance, so as to perform deep hole processing on the lead hole processing product with the deep hole drill to obtain a deep hole processing product.
[0028] In this step, the second preset distance is smaller than the third preset distance. Optionally, the ratio of the hole depth of the lead hole processing product to the hole depth of the deep hole processing product is 1:10. By using a lead hole with a hole depth one-tenth of the deep hole to provide a support point for the deep hole drill, the deep hole drill can have better stability during operation.
[0029] In some embodiments, the step S104 includes: Starting a high-pressure oil pump and controlling the drive shaft to be positioned at a third preset position, wherein the high-pressure oil pump is used to provide propulsion power for the drive shaft; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the deep hole drill, and then performing positioning verification on the driving shaft and the deep hole drill; If the positioning check is successful, continue to control the drive shaft to advance linearly by 1 mm each time, and cyclically advance the third preset distance, so that the deep hole drill performs deep hole processing on the lead hole processing product in the drive shaft, and then control the drive shaft to return to the machine tool origin position, stop the high-pressure oil pump, and obtain the deep hole processing product.
[0030] In this embodiment, the high-pressure oil pump can increase the feed pressure of the drive shaft to cope with the mechanical characteristics during deep hole processing. The third preset position is the position where the product to be processed is aligned with the deep hole drill bit. The positioning verification process is similar to step S102.
[0031] Optionally, the diameter of the guide hole drill is the same as that of the deep hole drill to ensure the concentricity between the guide hole and the deep hole, as well as the concentricity of the hole drilled by the deep hole drill, to avoid the concentricity not meeting the requirements due to the different diameters of the guide hole drill and the deep hole drill.
[0032] Optionally, the material rigidity of the guide hole drill is different from that of the deep hole drill, and the deep hole drill has better material rigidity; the feed pressure corresponding to the guide hole drill is different from that corresponding to the deep hole drill, and the feed pressure corresponding to the deep hole drill is greater.
[0033] By way of example and not limitation, Figure 2 The working structure diagram of the CNC processing equipment is shown. Figure 3 The schematic diagram of the structure of the product to be processed is shown, in which the driving shaft takes the back shaft as an example.
[0034] Fixed-point processing: T3131M104S2000 means calling tool T31 and reversing the back axis by S2000; G0X0. Indicates rapid positioning to X0.0 position; Z1. Indicates rapid positioning to Z1.0 position; G99G1Z.2F.1 means fast forwarding in a straight line to a position 0.2MM away from the machining surface; G1W-.8F.05 means the straight line machining point is 0.8mm deep; G4U.1 means pause for 0.1 seconds; G0Z0. Indicates rapid retraction to the 0 position; G28W0. Indicates rapid retraction to the machine tool origin; T0 means cancelling tool compensation; M105 means the back axis stops; M1 means selective stopping; Hole processing: T3232M104S2000 means calling tool T32, and the back axis is reversed S2000; G0X0. Indicates rapid positioning to X0.0 position; Z1. Indicates rapid positioning to Z1.0 position; G99G1Z.2F.1 means fast forwarding in a straight line to a position 0.2mm away from the machining surface; G83Z-10.Q1000F.05 means the cycle processes a 10mm deep guide hole, with each processing depth of 1.0mm; G80 means canceling the cycle; G28W0. Indicates rapid retraction to the machine tool origin; T0 means cancelling tool compensation; M105 means the back axis stops; M1 means selective stopping; Deep hole processing: T3333M104S2000 means calling tool T33 and reversing the back axis by S2000; M164 indicates that the high-pressure oil pump is started; G99G0X0.0 means rapid positioning to X0.0 position; Z1. Indicates rapid positioning to Z1.0 position; G1Z0.2F.1 means fast forwarding in a straight line to a position 0.2mm away from the machining surface; G83Z-70.0Q1000F.05 means cyclic processing of 70mm deep hole, each processing depth is 1.0mm; G80 means canceling the cycle; G4U0.1 means pause for 0.1 seconds; G0Z5.0 means rapid retraction to the tool end face 5.0 position; G28W0.0 means rapid retraction to the machine tool origin; M165 indicates that the high-pressure oil pump stops; T0 means cancelling tool compensation; M1 stands for Selective Stop.
[0035] In order to perform the deep hole processing method corresponding to the above method embodiment, to achieve the corresponding functions and technical effects. Figure 4 , Figure 4 The structural block diagram of a deep hole processing device provided by an embodiment of the present application is shown. For the convenience of explanation, only the parts related to the present embodiment are shown. The deep hole processing device provided by the embodiment of the present application is applied to CNC processing equipment, and the CNC processing equipment includes a fixed-point drill, a hole guide drill, a deep hole drill and a drive shaft, the drive shaft is a main shaft or a back shaft, the fixed-point drill, the hole guide drill and the deep hole drill are fixed on the working surface of the CNC processing equipment, and the product to be processed is fixed in the drive shaft. The device includes: The first control module 401 is used to control the driving shaft to rotate so as to drive the product to be processed to rotate; The second control module 402 is used to control the driving shaft to align with the drill bit of the fixed-point drill, and then move a first preset distance toward the fixed-point drill, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed to obtain a fixed-point processed product; The third control module 403 is used to control the driving shaft to align with the drill bit of the hole-guiding drill, and then move the driving shaft to the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole for the fixed-point processing product to obtain a hole-guiding processing product; The fourth control module 404 is used to control the drive shaft to align with the drill bit of the deep hole drill, and then move toward the deep hole drill by a third preset distance, so as to use the deep hole drill to perform deep hole processing on the lead hole processing product to obtain a deep hole processing product.
[0036] In some embodiments, the diameter of the pilot hole drill is the same as the diameter of the deep hole drill.
[0037] In some embodiments, the second control module 402 is specifically configured to: Controlling the drive shaft to be positioned at a first preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the fixed-point drill, and then performing positioning verification on the driving shaft and the fixed-point drill; If the positioning check is successful, the drive shaft is continued to be controlled to linearly advance the first preset distance so that the fixed-point drill can locate the product to be processed in the drive shaft, and then the drive shaft is controlled to return to the first preset position to obtain the fixed-point processed product.
[0038] In some embodiments, the third control module 403 is specifically used to: Controlling the drive shaft to be positioned at a second preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the hole-guiding drill, and then performing positioning verification on the driving shaft and the hole-guiding drill; If the positioning check is successful, continue to control the drive shaft to advance linearly 1 mm each time, and cyclically advance the second preset distance, so that the hole drill can drill a hole in the fixed-point processed product in the drive shaft, and then control the drive shaft to return to the second preset position to obtain the hole-processed product.
[0039] In some embodiments, the fourth control module 404 is specifically configured to: Starting a high-pressure oil pump and controlling the drive shaft to be positioned at a third preset position, wherein the high-pressure oil pump is used to provide propulsion power for the drive shaft; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the deep hole drill, and then performing positioning verification on the driving shaft and the deep hole drill; If the positioning check is successful, continue to control the drive shaft to advance linearly by 1 mm each time, and cyclically advance the third preset distance, so that the deep hole drill performs deep hole processing on the lead hole processing product in the drive shaft, and then control the drive shaft to return to the machine tool origin position, stop the high-pressure oil pump, and obtain the deep hole processing product.
[0040] In some embodiments, the first preset distance is smaller than the second preset distance, and the second preset distance is smaller than the third preset distance.
[0041] In some embodiments, the ratio of the hole depth of the lead hole processing product to the hole depth of the deep hole processing product is 1:10.
[0042] The above-mentioned deep hole processing device can implement the deep hole processing method of the above-mentioned method embodiment. The options in the above-mentioned method embodiment are also applicable to this embodiment and will not be described in detail here. The rest of the contents of the embodiment of this application can refer to the contents of the above-mentioned method embodiment, and will not be repeated in this embodiment.
[0043] Figure 5 This is a schematic diagram of the structure of the hardware related to the control program in the CNC processing equipment provided in one embodiment of the present application. Figure 5 As shown, the CNC processing equipment 5 of this embodiment includes: a fixed-point drill, a hole guide drill, a deep hole drill, a drive shaft, and at least one processor 50 ( Figure 5 Only one is shown in the figure), a memory 51 and a computer program 52 stored in the memory 51 and executable on the at least one processor 50, wherein the processor 50 implements the steps of any of the above method embodiments when executing the computer program 52.
[0044] The CNC processing equipment may include but is not limited to a processor 50 and a memory 51. Those skilled in the art will appreciate that Figure 5 It is only an example of the CNC processing equipment 5 and does not constitute a limitation on the CNC processing equipment 5. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components, for example, it may also include input and output devices, network access devices, etc.
[0045] The processor 50 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.
[0046] In some embodiments, the memory 51 may be an internal storage unit of the CNC processing device 5, such as a hard disk or memory of the CNC processing device 5. In other embodiments, the memory 51 may also be an external storage device of the CNC processing device 5, such as a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc. equipped on the CNC processing device 5. Further, the memory 51 may also include both an internal storage unit and an external storage device of the CNC processing device 5. The memory 51 is used to store an operating system, an application program, a boot loader (BootLoader), data, and other programs, such as the program code of the computer program, etc. The memory 51 may also be used to temporarily store data that has been output or is to be output.
[0047] In addition, an embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.
[0048] An embodiment of the present application provides a computer program product. When the computer program product is run on a CNC processing device, the CNC processing device implements the steps in the above-mentioned various method embodiments when executing.
[0049] In several embodiments provided in the present application, it is understood that each box in the flow chart or block diagram can represent a module, a program segment or a part of a code, and the module, a program segment or a part of a code contains one or more executable instructions for realizing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in a different order from that marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved.
[0050] If the function is implemented in the form of a software function module and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions for enabling a CNC processing equipment to perform all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk and other media that can store program codes.
[0051] The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present application in detail. It should be understood that the above description is only a specific embodiment of the present application and is not intended to limit the scope of protection of the present application. It is particularly pointed out that for those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A deep hole processing method, characterized in that: Applied to CNC processing equipment, the CNC processing equipment includes a fixed-point drill, a hole guide drill, a deep hole drill and a drive shaft, the drive shaft is a main shaft or a back shaft, the fixed-point drill, the hole guide drill and the deep hole drill are fixed on the working surface of the CNC processing equipment, and the product to be processed is fixed in the drive shaft, the method includes: Controlling the driving shaft to rotate so as to drive the product to be processed to rotate; Control the driving shaft to align with the drill bit of the fixed-point drill, and then move the driving shaft toward the fixed-point drill by a first preset distance, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed, thereby obtaining a fixed-point processed product; Control the driving shaft to align with the drill bit of the hole-guiding drill, and then move the driving shaft toward the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole in the fixed-point processed product to obtain a hole-guiding processed product; The driving shaft is controlled to align with the drill bit of the deep hole drill, and then moved toward the deep hole drill by a third preset distance, so as to use the deep hole drill to perform deep hole processing on the lead hole processing product to obtain a deep hole processing product.
2. The deep hole processing method according to claim 1, characterized in that: The diameter of the guide hole drill is the same as the diameter of the deep hole drill.
3. The deep hole processing method according to claim 1, characterized in that: The step of controlling the driving shaft to align with the drill bit of the fixed-point drill and then moving the driving shaft toward the fixed-point drill by a first preset distance, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed to obtain the fixed-point processed product, comprises: Controlling the drive shaft to be positioned at a first preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the fixed-point drill, and then performing positioning verification on the driving shaft and the fixed-point drill; If the positioning check is successful, the drive shaft is continued to be controlled to linearly advance the first preset distance so that the fixed-point drill can locate the product to be processed in the drive shaft, and then the drive shaft is controlled to return to the first preset position to obtain the fixed-point processed product.
4. The deep hole processing method according to claim 1, characterized in that: The method of controlling the driving shaft to align with the drill bit of the hole-guiding drill and then moving the driving shaft toward the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole for the fixed-point processed product to obtain the hole-guiding processed product, comprises: Controlling the drive shaft to be positioned at a second preset position; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the hole-guiding drill, and then performing positioning verification on the driving shaft and the hole-guiding drill; If the positioning check is successful, continue to control the drive shaft to advance linearly 1 mm each time, and cyclically advance the second preset distance, so that the hole drill can drill a hole in the fixed-point processed product in the drive shaft, and then control the drive shaft to return to the second preset position to obtain the hole-processed product.
5. The deep hole processing method according to claim 1, characterized in that: The method of controlling the driving shaft to align with the drill bit of the deep hole drill and then moving the driving shaft toward the deep hole drill by a third preset distance, so as to perform deep hole processing on the lead hole processing product by using the deep hole drill to obtain the deep hole processing product, comprises: Starting a high-pressure oil pump and controlling the drive shaft to be positioned at a third preset position, wherein the high-pressure oil pump is used to provide propulsion power for the drive shaft; Controlling the driving shaft to linearly advance to a position corresponding to a fourth preset distance from the deep hole drill, and then performing positioning verification on the driving shaft and the deep hole drill; If the positioning check is successful, continue to control the drive shaft to advance linearly by 1 mm each time, and cyclically advance the third preset distance, so that the deep hole drill performs deep hole processing on the lead hole processing product in the drive shaft, and then control the drive shaft to return to the machine tool origin position, stop the high-pressure oil pump, and obtain the deep hole processing product.
6. The deep hole machining method according to claim 1, characterized in that: The first preset distance is smaller than the second preset distance, and the second preset distance is smaller than the third preset distance.
7. The deep hole machining method according to claim 1, characterized in that: The ratio of the hole depth of the lead hole processing product to the hole depth of the deep hole processing product is 1:
10.
8. A deep hole processing device, characterized in that: Applicable to CNC processing equipment, the CNC processing equipment includes a fixed-point drill, a hole guide drill, a deep hole drill and a drive shaft, the drive shaft is a main shaft or a back shaft, the fixed-point drill, the hole guide drill and the deep hole drill are fixed on the working surface of the CNC processing equipment, and the product to be processed is fixed in the drive shaft. The device includes: A first control module, used for controlling the driving shaft to rotate, so as to drive the product to be processed to rotate; A second control module is used to control the driving shaft to align with the drill bit of the fixed-point drill, and then move a first preset distance toward the fixed-point drill, so as to use the fixed-point drill to perform fixed-point processing on the product to be processed to obtain a fixed-point processed product; A third control module is used to control the driving shaft to align with the drill bit of the hole-guiding drill, and then move the driving shaft to the hole-guiding drill by a second preset distance, so as to use the hole-guiding drill to make a hole for the fixed-point processing product to obtain a hole-guiding processing product; The fourth control module is used to control the drive shaft to align with the drill bit of the deep hole drill, and then move toward the deep hole drill by a third preset distance, so as to use the deep hole drill to perform deep hole processing on the lead hole processing product to obtain a deep hole processing product.
9. A CNC processing equipment, characterized in that: It includes a fixed-point drill, a guide hole drill, a deep hole drill, a drive shaft, a processor and a memory, wherein the memory is used to store a computer program, and when the computer program is executed by the processor, the deep hole processing method according to any one of claims 1 to 7 is implemented.
10. A computer-readable storage medium, characterized in that: It stores a computer program, which, when executed by a processor, implements the deep hole machining method according to any one of claims 1 to 7.
Citation Information
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