Disassembling and assembling mechanism for disassembling and assembling rotating target piece assembly and target replacing method
By adopting concentric shaft principle and flexible or vacuum suction cup technology in the disassembly and assembly mechanism of the rotary target sheet assembly, the position deviation and drop of the rotary target sheet during installation and assembly process is solved, and an efficient, accurate and safe disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202411793195.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-05
AI Technical Summary
The rotating target sheet is prone to position deviation during installation and is prone to drop during disassembly and assembly, resulting in structural damage and leakage of radioactive materials.
A disassembly and assembly mechanism is adopted, which includes a central shaft and a transfer assembly. The rotating target sheet assembly is disassembled and assembled through the concentric shaft principle by "axis to shaft" method, and the flexible suction cup or vacuum suction cup device is used for adsorption and movement, ensuring accurate installation and safe disassembly and assembly.
It improves the accuracy of the installation position of the rotating target sheet assembly, enhances the disassembly and assembly efficiency, avoids position deviation and drop problems, ensures operation safety and prevents radioactive material leakage.
Smart Images

Figure CN119501557A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of neutron targets, and in particular to a disassembly and assembly mechanism for disassembling and assembling a rotating target piece assembly and a target changing method. Background Art
[0002] The target system is the core component of the ultra-high-intensity deuterium-tritium fusion neutron source. Its main function is to withstand the bombardment of high-power deuterium ion beams and produce neutrons through deuterium-tritium fusion reactions. Currently, the target system tends to use a rotating target. The rotation of the target can reduce the temperature of the target and avoid continuous heating.
[0003] Well, currently, when replacing the target piece of the rotating target, the target system as a whole is often replaced. When replacing, the entire target system needs to be replaced, which is difficult and relatively inefficient.
[0004] Moreover, although the prior art discloses a replacement system or device for the target system, it is difficult to apply it to the replacement of the target piece of the rotating target, because in actual application, the weight of the entire target system is relatively large. In order to ensure sufficient clamping force, the replacement structure is often a rigid clamping structure. Since the target piece of the rotating target is often disc-shaped or annular, compared with other flat target pieces, the target piece structure is thinner and the internal structure is more delicate. Especially for disc-shaped target pieces with a larger target piece area, if the rigid clamping structure is directly used to clamp the target piece, whether it is the thickness direction of the clamped target piece or the radial direction of the clamped target piece, it is easy to cause structural damage to the target piece, and then breakage or fragments will fall, which may make the entire environment full of radioactive substances. When the operator is required to repair and maintain the entire device, it will cause radioactive hazards to the operator.
[0005] In addition, the rotating target piece is generally connected to the rotating shaft together with the connecting structure to form a rotating target piece assembly installed on the rotating shaft. However, the existing replacement system or device has an overly large clamping part and an unbalanced clamping, which can easily cause the rotating target piece assembly to have position deviation during installation, resulting in difficulty or difficulty in installation.
[0006] Therefore, it is necessary to develop a disassembly, assembly and replacement mechanism for the rotating target piece assembly to achieve smooth replacement of the rotating target piece assembly. Summary of the invention
[0007] The purpose of the present invention is to provide a disassembly and assembly mechanism and a target changing method for disassembling and assembling a rotating target piece assembly, so as to solve the technical problem that the rotating target piece is prone to position deviation during the installation process, and also solve the technical problem that the rotating target piece is prone to falling during the disassembly and assembly process.
[0008] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0009] On the one hand, a disassembly and assembly mechanism for disassembling and assembling a rotating target piece assembly is provided, wherein the rotating target piece assembly is used to be installed on a rotating shaft;
[0010] The disassembly and assembly mechanism is provided with a central axis corresponding to the rotating axis, and the central axis has the same cross-sectional diameter as the rotating axis. When disassembling and assembling the rotating target sheet assembly, the end of the central axis can abut against the opposite end of the rotating axis, and the center line of the central axis coincides with the center line of the rotating axis.
[0011] The disassembly and assembly mechanism is provided with a transfer assembly, and the transfer assembly can be adsorbed and connected with the rotating target sheet assembly. When the end of the central axis abuts against the end opposite to the rotating axis, the transfer assembly can drive the rotating target sheet assembly to move on the central axis and the rotating axis.
[0012] In this solution, when disassembling and assembling the target piece, the end of the central axis abuts against the end opposite to the rotating axis, and the center line of the central axis coincides with the center line of the rotating axis. Then, the principle of concentric axes is utilized to realize the "axis-to-axis" disassembly and assembly of the rotating target piece assembly, and it is moved to the central axis or the rotating axis accordingly. At the structural level, it can improve the accuracy of the target piece installation position, improve the disassembly and assembly efficiency, solve the technical problem that the rotating target piece assembly is prone to position deviation during the installation process, and also solve the technical problem that the rotating target piece assembly is prone to falling during the disassembly and assembly process.
[0013] As one of the implementation methods in which the transfer assembly can be adsorbed and connected to the rotating target sheet assembly, the transfer assembly includes a plurality of evenly distributed suction cup assemblies, each of which can be extended and retracted in a direction parallel to the extension direction of the central axis; the suction cup assembly includes a flexible suction cup, which is used to be adsorbed on the surface of the rotating target sheet assembly.
[0014] During the target replacement process, multiple suction cups are used to load or move the target piece, which solves the technical problem of structural damage that may be caused by the clamping method used in the prior art due to the thin and fragile structure of the annular target piece.
[0015] When the rotating target sheet assembly needs to be moved, each suction cup assembly is first extended so that each flexible suction cup is adsorbed on the surface of the rotating target sheet assembly, and then when the transport assembly moves, the rotating target sheet assembly can be driven to move.
[0016] As a preferred solution of the suction cup assembly, each of the suction cup assemblies is a vacuum suction cup device, each of the flexible suction cups is connected to one end of a vacuum tube, and the other end of each of the vacuum tubes is connected to a vacuum pumping device.
[0017] When the rotating target assembly needs to be moved, first extend each suction cup assembly and ensure that each suction cup is in contact with the rotating target assembly. Turn on the vacuum device to create a vacuum state between the inside of the flexible suction cup and the part in contact with the rotating target assembly, thereby achieving adsorption of the rotating target assembly.
[0018] As one of the implementation methods for achieving the extension and retraction of each suction cup assembly, a telescopic rod is provided at one end of the flexible suction cup away from the rotating target piece assembly, and the telescopic rod can drive the flexible suction cup to extend and retract in a direction parallel to the extension direction of the central axis.
[0019] As another way to realize the extension and retraction of each suction cup assembly, the disassembly and assembly mechanism is installed on the supporting structure through an installation bracket, a first bracket plate and a second bracket plate are fixed on the installation bracket, each suction cup assembly is installed on the first bracket plate, a plurality of screw rods are fixed between the first bracket plate and the second bracket plate corresponding to each suction cup assembly, a screw rod slider is respectively provided at one end of each suction cup assembly extending out of the first bracket plate, each screw rod slider is respectively threadedly connected with a corresponding screw rod, and a screw motor is fixed at one end of each screw rod extending out of the second bracket plate, each screw motor can rotate forward or reverse at the same time, and can drive each screw rod slider to move on the corresponding screw rod.
[0020] During forward rotation, the screw slider can move along the corresponding screw in a direction away from the screw motor to extend the suction cup assembly. During reverse rotation, the screw slider can move along the corresponding screw in a direction close to the screw motor to retract the suction cup assembly.
[0021] Preferably, the rotating target piece assembly includes a rotating target piece, the rotating target piece is used to be installed on the rotating shaft through a pressure cover, and the pressure cover is used to be sleeved on the rotating shaft; a plurality of bolt holes are arranged on the pressure cover, and the corresponding positions of the rotating target piece corresponding to each bolt hole are respectively provided with through holes; bolts are installed in each of the bolt holes and the corresponding through holes to achieve a fixed connection between the rotating target piece and the pressure cover; a rotating turntable is installed on the mounting bracket, and the rotating turntable has a fixed end and a rotating end, the fixed end is fixedly connected to the mounting bracket, and the end of the central axis away from the rotating shaft is fixedly connected to the center of the end face of the fixed end, and the rotating The end sleeve is arranged on the outer periphery of the central axis and is concentrically arranged with the central axis, and the rotating end can rotate relative to the central axis; a third bracket disk is fixed to the end surface of the rotating end away from the fixed end, and a fourth bracket disk is fixed to the third bracket disk through a support rod, and multiple drive motors are installed on the third bracket disk, and multiple wrenches are rotatably connected to the fourth bracket disk; the tail end of each wrench extends from the fourth bracket disk toward the third bracket disk, and is fixedly connected to the output end of each drive motor respectively, and each drive motor can rotate forward or reverse respectively and simultaneously, thereby driving each wrench to rotate forward or reverse, and each wrench is used to tighten or loosen multiple bolts at the same time.
[0022] In specific implementation, multiple bolts are often used to fix the rotating target piece, and the multiple bolts all pass through the rotating target piece, which can make the rotating target piece more secure when rotating. Then, for the rotating target piece fixed with multiple bolts, the pressure cover is provided with multiple bolt holes, and the positions corresponding to the bolt holes on the corresponding rotating target piece are respectively provided with through holes; bolts are installed in each of the bolt holes and the corresponding through holes to achieve a fixed connection between the rotating target piece and the pressure cover;
[0023] Each bolt corresponds to a position of each wrench, and each wrench can be clamped with the corresponding bolt, and each wrench can be rotated forward or reversed respectively and simultaneously, so as to tighten or loosen the corresponding bolt respectively.
[0024] When disassembling the rotating target piece, first dock the central shaft with the rotating shaft, then engage each wrench with each bolt and reverse at the same time, loosen each bolt, and then use the transfer assembly to transfer the pressure cover and the target piece from the rotating shaft to the central shaft to realize the disassembly of the rotating target piece.
[0025] When installing the rotating target piece, first put the new pressure cover and the target piece together on the central shaft, then dock the central shaft with the rotating shaft, and then use the transfer assembly to transfer the pressure cover and the target piece from the central shaft to the rotating shaft, and then make each wrench engage with each bolt and rotate forward at the same time, tighten each bolt to achieve the installation of the rotating target piece.
[0026] On the other hand, a target replacement method is provided, using the disassembly and assembly mechanism for disassembling and assembling the rotating target piece assembly as described above, comprising the following steps:
[0027] S1, firstly move the disassembly and assembly mechanism to a position close to the old rotating target assembly, and abut the central axis against the rotating axis, and ensure that the center line of the central axis coincides with the center line of the rotating axis;
[0028] S2. When disassembling the old rotating target sheet assembly, start each screw motor, make each screw motor rotate forward simultaneously and separately, make each suction cup assembly extend and fit with the surface of the old rotating target sheet assembly; then start each vacuum pumping device, make the part where each suction cup assembly fits with the old rotating target sheet assembly in a vacuum state, so as to achieve the adsorption of the old rotating target sheet assembly; then start each screw motor, make each screw motor reverse simultaneously and separately, make each suction cup assembly shrink, and move the old rotating target sheet assembly to the central axis; then close each vacuum pumping device, make each suction cup assembly release the old rotating target sheet assembly, remove the disassembly mechanism, separate the central axis from the rotating axis, remove the old rotating target sheet assembly, and complete the disassembly process;
[0029] S3. When installing a new rotating target piece assembly, place the new rotating target piece assembly on the central axis, and move the disassembly and assembly mechanism again to a position close to the installation target, and abut the central axis against the rotating axis, and ensure that the center line of the central axis coincides with the center line of the rotating axis; then start each screw motor, so that each screw motor rotates forward simultaneously and separately, so that each suction cup assembly extends, and pushes the new rotating target piece assembly to the target position to complete the installation of the new rotating target piece assembly.
[0030] In the present scheme, efficient disassembly and assembly can be achieved by utilizing the cooperation between various components. In addition, when disassembling and assembling the target piece, the end of the central axis abuts against the end opposite to the rotating axis, and the center line of the central axis coincides with the center line of the rotating axis. The rotating target piece assembly is disassembled and assembled in an "axis-to-axis" manner, which can improve the accuracy of the target piece installation position, solve the technical problem of position deviation of the rotating target piece assembly during installation, and also solve the technical problem of falling of the rotating target piece assembly during disassembly and assembly.
[0031] Preferably, in step S1, a mobile device and a background processing terminal are used to realize the control movement of the assembly and disassembly mechanism, wherein the mobile device includes a horizontal lateral movement mechanism, a horizontal longitudinal movement mechanism and a vertical movement mechanism, wherein the horizontal longitudinal movement mechanism is installed on the horizontal lateral movement mechanism, and the horizontal lateral movement mechanism can drive the horizontal longitudinal movement mechanism to move horizontally; the vertical movement mechanism is installed on the horizontal longitudinal movement mechanism, and the horizontal longitudinal movement mechanism can drive the vertical movement mechanism to move horizontally and longitudinally; the assembly and disassembly mechanism is installed on the vertical movement mechanism, and the vertical movement mechanism can drive the assembly and disassembly mechanism to move vertically, and the vertical movement mechanism serves as a supporting structure of the assembly and disassembly mechanism;
[0032] The moving device is further provided with a first motor, a second motor and a third motor, wherein the first motor is used to drive the horizontal longitudinal moving mechanism to move horizontally, the second motor is used to drive the vertical moving mechanism to move horizontally and longitudinally, and the third motor is used to drive the disassembly and assembly mechanism to move vertically;
[0033] The first motor, the second motor and the third motor are respectively provided with a first control module, a second control module and a third control module; the first control module, the second control module and the third control module are used to respectively receive instructions sent by the background processing terminal, and respectively control the first motor, the second motor and the third motor to rotate forward or reverse;
[0034] The disassembly and assembly mechanism is also provided with a third control module and a fourth control module;
[0035] The third control module is used to receive the instruction sent by the background processing terminal, and control each screw motor to rotate forward or reverse at the same time;
[0036] The fourth control module is used to receive instructions sent by the background processing terminal and control the start and stop of each of the vacuum pumping devices.
[0037] Preferably, in step S1, the central axis is brought into contact with the rotating axis and the center line of the central axis is ensured to coincide with the center line of the rotating axis by the following method:
[0038] S1.1. Establish an XYZ coordinate system, and set a first coordinate measuring point, a second coordinate measuring point, and a third coordinate measuring point on the horizontal lateral moving mechanism, the horizontal longitudinal moving mechanism, and the vertical moving mechanism, respectively;
[0039] S1.2. Connect the central axis with the rotating axis and ensure that the center line of the central axis coincides with the center line of the rotating axis. At this time, measure the coordinate values of the installation end position of the first coordinate measuring point, the second coordinate measuring point, and the third coordinate measuring point respectively;
[0040] S1.3, separate the central axis from the rotating axis to the disassembly end position where the rotating target assembly can be taken out, at this time, respectively measure the disassembly end position coordinate values of the first coordinate measuring point, the second coordinate measuring point, and the third coordinate measuring point, and use the disassembly end position coordinate value as the initial position coordinate value of the moving device;
[0041] S1.4. Convert the installation end position coordinate value and the disassembly end position coordinate value into the operation time of the first motor, the second motor and the third motor on the background processing terminal.
[0042] This solution adopts a coordinate positioning method to improve the alignment degree of the "axis-to-axis" process and solve the technical problems of difficult alignment or large alignment errors that may occur in the "axis-to-axis" process due to visual errors when manual operation is used.
[0043] Preferably, in step S2, when disassembling the old rotating target piece assembly, the mobile device is located at the initial position, the background processing terminal sends a disassembly instruction to the mobile device, the mobile device transports the disassembly mechanism to the installation terminal position, and then the background processing terminal sends an execution disassembly instruction to the disassembly mechanism, the disassembly mechanism starts to disassemble the old rotating target piece assembly, and after the disassembly is completed, the background processing terminal sends a reset instruction to the mobile device to reset the mobile device to the initial position;
[0044] In step S3, when installing a new rotating target assembly, the background processing terminal sends an installation instruction to the mobile device, and the mobile device transports the disassembly and assembly mechanism to the installation terminal position. Then the background processing terminal sends an execution installation instruction to the disassembly and assembly mechanism, and the disassembly and assembly mechanism starts to install the old rotating target assembly. After the installation is completed, the background processing terminal sends a reset instruction to the mobile device to reset the mobile device to the initial position.
[0045] The present invention has the following beneficial effects: in the disassembly and assembly mechanism disclosed in the present invention, when disassembling and assembling the target piece, the end of the central axis abuts against the end opposite to the rotating axis, and the center line of the central axis coincides with the center line of the rotating axis. Then, by utilizing the principle of concentric axes, the rotating target piece assembly can be disassembled and assembled in an "axis-to-axis" manner, and it can be moved to the central axis or the rotating axis accordingly. At the structural level, the accuracy of the target piece installation position can be improved, the disassembly and assembly efficiency can be improved, the technical problem that the rotating target piece assembly is prone to position deviation during installation is solved, and the technical problem that the rotating target piece assembly is prone to falling off during disassembly and assembly is also solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] In order to make the purpose, technical solution and advantages of the invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings, in which:
[0047] Figure 1It is a schematic diagram of the overall structure of the disassembly and assembly mechanism in an embodiment of the present invention.
[0048] Figure 2 It is a side view of the disassembly and assembly mechanism in the embodiment of the present invention.
[0049] Figure 3 It is a schematic diagram of the structure of the rotating target assembly, disassembly and assembly mechanism and moving device in an embodiment of the present invention.
[0050] Explanation of the reference numerals: 101, rotating target plate; 103, rotating shaft; 104, pressure cover; 105, bolt; 200, disassembly and assembly mechanism; 201, central axis; 202, flexible suction cup; 203, first bracket disk; 204, second bracket disk; 205, screw rod; 206, screw rod slider; 207, wrench; 208, third bracket disk; 209, fourth bracket disk; 210, driving motor; 211, mounting bracket; 212, rotating turntable; 213, fixed end; 214, rotating end; 300, moving device; 301, vertical moving mechanism; 302, horizontal lateral moving mechanism; 303, horizontal longitudinal moving mechanism; 304, first motor; 305, second motor; 306, third motor. DETAILED DESCRIPTION
[0051] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0052] It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when used, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", etc. do not mean that the components are absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted. In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] The present invention can be applied to the field of neutron target technology, solves the technical problem that the rotating target piece assembly is prone to position deviation during installation, and simultaneously solves the technical problem that the rotating target piece assembly is prone to falling during disassembly and assembly.
[0054] See also Figure 1 , based on the technical problems solved above, the present invention discloses a disassembly and assembly mechanism for disassembling and assembling a rotating target piece assembly, wherein the rotating target piece assembly is used to be installed on a rotating shaft;
[0055] The disassembly and assembly mechanism 200 is provided with a central axis 201 corresponding to the rotating axis 103, and the central axis 201 has the same cross-sectional diameter as the rotating axis 103. When disassembling the rotating target sheet assembly, the end of the central axis 201 can abut against the opposite end of the rotating axis 103, and the center line of the central axis 201 coincides with the center line of the rotating axis 103;
[0056] The disassembly and assembly mechanism 200 is provided with a transfer assembly, which can be adsorbed and connected with the rotating target sheet assembly. When the end of the central axis 201 abuts against the end opposite to the rotating axis 103, the transfer assembly can drive the rotating target sheet assembly to move on the central axis 201 and the rotating axis 103.
[0057] In this embodiment, when disassembling and assembling the target assembly, the end of the central axis 201 abuts against the end opposite to the rotating axis 103, and the center line of the central axis 201 coincides with the center line of the rotating axis 103. Then, by utilizing the principle of concentric axes, the rotating target piece assembly can be disassembled and assembled in an "axis-to-axis" manner, and it can be moved to the central axis 201 or the rotating axis 103 accordingly. At the structural level, the accuracy of the target piece installation position can be improved, the disassembly and assembly efficiency can be improved, the technical problem of position deviation of the rotating target piece assembly during installation is solved, and the technical problem of falling of the rotating target piece assembly during disassembly and assembly is also solved.
[0058] As one of the implementation methods of the transport component being able to be adsorbed and connected to the rotating target sheet component, please refer to Figure 1 and Figure 2 The transfer assembly includes a plurality of evenly distributed suction cup assemblies, each of which can be extended and retracted in a direction parallel to the extension direction of the central axis 201; the suction cup assembly includes a flexible suction cup 202, and the flexible suction cup 202 is used to be adsorbed on the surface of the rotating target sheet assembly.
[0059] During the target replacement process, multiple suction cups are used to load or move the target piece, which solves the technical problem of structural damage that may be caused by the clamping method used in the prior art due to the thin and fragile structure of the annular target piece.
[0060] When the rotating target sheet assembly needs to be moved, each suction cup assembly is first extended so that each flexible suction cup 202 is adsorbed on the surface of the rotating target sheet assembly, and then when the transport assembly moves, the rotating target sheet assembly can be driven to move.
[0061] As a preferred solution for the suction cup assembly, please refer to Figure 1 and Figure 2 Each of the suction cup assemblies is a vacuum suction cup device, and each of the flexible suction cups 202 is connected to one end of a vacuum tube, and the other end of each of the vacuum tubes is connected to a vacuum pumping device (not shown in the figure).
[0062] When the rotating target assembly needs to be moved, first extend each suction cup assembly and ensure that each suction cup is in contact with the rotating target assembly. Turn on the vacuum device to create a vacuum state between the inside of the flexible suction cup 202 and the part in contact with the rotating target assembly, thereby achieving adsorption of the rotating target assembly.
[0063] As one of the ways to achieve the extension and retraction of each suction cup assembly, please refer to Figure 1 and Figure 2 A telescopic rod is provided at one end of the flexible suction cup 202 away from the rotating target piece assembly, and the telescopic rod can drive the flexible suction cup 202 to extend and retract in a direction parallel to the extending direction of the central axis 201.
[0064] As another way to achieve the extension and retraction of each suction cup assembly, see Figure 1 and Figure 2 The disassembly and assembly mechanism 200 is installed on the supporting structure through an installation bracket 211, and a first bracket disc 203 and a second bracket disc 204 are fixed on the installation bracket 211. Each of the suction cup assemblies is installed on the first bracket disc 203, and a plurality of screw rods 205 are fixed between the first bracket disc 203 and the second bracket disc 204 corresponding to each of the suction cup assemblies. A screw slider 206 is respectively provided at one end of each of the suction cup assemblies extending out of the first bracket disc 203, and each screw slider 206 is respectively threadedly connected with a corresponding screw rod 205. A screw motor (not shown in the figure) is fixed at one end of each screw rod 205 extending out of the second bracket disc 204. Each screw motor can rotate forward or reverse at the same time, and can drive each screw slider 206 to move on the corresponding screw rod 205.
[0065] During forward rotation, the screw slider 206 can move along the corresponding screw 205 in a direction away from the screw motor to extend the suction cup assembly. During reverse rotation, the screw slider 206 can move along the corresponding screw 205 in a direction close to the screw motor to retract the suction cup assembly.
[0066] In view of the above embodiments, a target replacement method is also provided, which uses the disassembly and assembly mechanism 200 for disassembling and assembling the rotating target piece assembly as described above, and includes the following steps:
[0067] S1, firstly move the disassembly and assembly mechanism 200 to a position close to the old rotating target assembly, and make the central axis 201 abut against the rotating axis 103, and ensure that the center line of the central axis 201 coincides with the center line of the rotating axis 103;
[0068] S2. When disassembling the old rotating target sheet assembly, start each screw motor, make each screw motor rotate forward simultaneously and separately, make each suction cup assembly extend and fit with the surface of the old rotating target sheet assembly; then start each vacuum pumping device, make the part where each suction cup assembly fits with the old rotating target sheet assembly in a vacuum state, so as to achieve the adsorption of the old rotating target sheet assembly; then start each screw motor, make each screw motor reverse simultaneously and separately, make each suction cup assembly shrink, and move the old rotating target sheet assembly to the central axis 201; then close each vacuum pumping device, make each suction cup assembly release the old rotating target sheet assembly, remove the disassembly mechanism 200, separate the central axis 201 from the rotating axis 103, remove the old rotating target sheet assembly, and complete the disassembly process;
[0069] S3. When installing a new rotating target piece assembly, place the new rotating target piece assembly on the central axis 201, and move the disassembly and assembly mechanism 200 again to a position close to the installation target position, and abut the central axis 201 against the rotating axis 103, and ensure that the center line of the central axis 201 coincides with the center line of the rotating axis 103; then start each screw motor, so that each screw motor rotates forward simultaneously and separately, so that each suction cup assembly extends, and pushes the new rotating target piece assembly to the target position to complete the installation of the new rotating target piece assembly.
[0070] In this solution, efficient disassembly and assembly can be achieved by utilizing the coordination between various components. In addition, when disassembling and assembling the target piece, the end of the central axis 201 abuts against the end opposite to the rotating axis 103, and the center line of the central axis 201 coincides with the center line of the rotating axis 103. The rotating target piece assembly is disassembled and assembled in an "axis-to-axis" manner, which can improve the accuracy of the target piece installation position, solve the technical problem of position deviation of the rotating target piece assembly during installation, and also solve the technical problem of falling of the rotating target piece assembly during disassembly and assembly.
[0071] Specifically, in step S1, please refer to Figure 1 and Figure 3, using a mobile device 300 and a background processing terminal to realize the control movement of the disassembling and assembling mechanism 200, the mobile device 300 includes a horizontal lateral moving mechanism 302, a horizontal longitudinal moving mechanism 303 and a vertical moving mechanism 301, the horizontal longitudinal moving mechanism 303 is installed on the horizontal lateral moving mechanism 302, the horizontal lateral moving mechanism 302 can drive the horizontal longitudinal moving mechanism 303 to move horizontally; the vertical moving mechanism 301 is installed on the horizontal longitudinal moving mechanism 303, the horizontal longitudinal moving mechanism 303 can drive the vertical moving mechanism 301 to move horizontally and longitudinally; the disassembling and assembling mechanism 200 is installed on the vertical moving mechanism 301, the vertical moving mechanism 301 can drive the disassembling and assembling mechanism 200 to move vertically, and the vertical moving mechanism serves as the supporting structure of the disassembling and assembling mechanism 200;
[0072] The moving device 300 is further provided with a first motor 304, a second motor 305 and a third motor 306, wherein the first motor 304 is used to drive the horizontal longitudinal moving mechanism 303 to move horizontally, the second motor 305 is used to drive the vertical moving mechanism 301 to move horizontally and longitudinally, and the third motor 306 is used to drive the disassembly and assembly mechanism 200 to move vertically;
[0073] The first motor 304, the second motor 305 and the third motor 306 are respectively provided with a first control module, a second control module and a third control module; the first control module, the second control module and the third control module are used to respectively receive instructions sent by the background processing terminal, and respectively control the first motor 304, the second motor 305 and the third motor 306 to rotate forward or reverse;
[0074] The disassembly and assembly mechanism 200 is also provided with a third control module and a fourth control module;
[0075] The third control module is used to receive the instruction sent by the background processing terminal, and control each screw motor to rotate forward or reverse at the same time;
[0076] The fourth control module is used to receive instructions sent by the background processing terminal and control the start and stop of each of the vacuum pumping devices.
[0077] Specifically, in step S1, the central axis 201 is brought into contact with the rotating axis 103, and the center line of the central axis 201 is ensured to coincide with the center line of the rotating axis 103, by the following method:
[0078] S1.1. Establish an XYZ coordinate system, and set a first coordinate measuring point, a second coordinate measuring point, and a third coordinate measuring point on the horizontal lateral moving mechanism 302, the horizontal longitudinal moving mechanism 303, and the vertical moving mechanism 301, respectively;
[0079] S1.2, dock the central axis 201 with the rotating axis 103, and ensure that the center line of the central axis 201 coincides with the center line of the rotating axis 103. At this time, measure the coordinate values of the installation end position of the first coordinate measuring point, the second coordinate measuring point, and the third coordinate measuring point respectively;
[0080] S1.3, separate the central axis 201 and the rotating axis 103 to the disassembly end position where the rotating target assembly can be taken out, at this time, respectively measure the disassembly end position coordinate values of the first coordinate measuring point, the second coordinate measuring point, and the third coordinate measuring point, and use the disassembly end position coordinate value as the initial position coordinate value of the mobile device 300;
[0081] S1.4. Convert the installation end position coordinate value and the disassembly end position coordinate value into the operation time of the first motor 304 , the second motor 305 , and the third motor 306 on the background processing terminal.
[0082] This solution adopts a coordinate positioning method to improve the alignment degree of the "axis-to-axis" process and solve the technical problems of difficult alignment or large alignment errors that may occur in the "axis-to-axis" process due to visual errors when manual operation is used.
[0083] Specifically, as one of the embodiments for establishing an XYZ coordinate system, the center point of the end face where the rotation axis 103 and the central axis 201 are connected is used as the coordinate origin, the horizontal transverse direction away from the rotation axis 103 and toward the central axis 201 is used as the positive direction of the X axis, the right direction toward the rotation axis 103 and along the horizontal longitudinal direction is used as the positive direction of the Y axis, and the vertical upward direction is used as the positive direction of the Z axis.
[0084] Specifically, in step S1.4, the installation end position coordinate value and the disassembly end position coordinate value are converted into the running time of the first motor 304, the second motor 305, and the third motor 306 on the background processing terminal, and the functional relationship between the running time of the first motor 304, the second motor 305, and the third motor 306 and the moving distance of the horizontal transverse moving mechanism 302, the horizontal longitudinal moving mechanism 303, and the vertical moving mechanism 301 is constructed respectively, and then the moving distance value is obtained according to the difference between the installation end position coordinate value and the disassembly end position coordinate value, and then the running time of the motor is obtained.
[0085] Specifically, in step S2, when disassembling the old rotating target piece assembly, the mobile device 300 is located at the initial position, the background processing terminal sends a disassembly instruction to the mobile device 300, and the mobile device 300 transports the disassembly mechanism 200 to the installation terminal position, and then the background processing terminal sends an execution disassembly instruction to the disassembly mechanism 200, and the disassembly mechanism 200 starts to disassemble the old rotating target piece assembly. After the disassembly is completed, the background processing terminal sends a reset instruction to the mobile device 300 to reset the mobile device 300 to the initial position;
[0086] In step S3, when installing a new rotating target piece assembly, the background processing terminal sends an installation instruction to the mobile device 300, and the mobile device 300 transports the disassembly and assembly mechanism 200 to the installation terminal position. Then the background processing terminal sends an execution installation instruction to the disassembly and assembly mechanism 200, and the disassembly and assembly mechanism 200 starts to install the old rotating target piece assembly. After the installation is completed, the background processing terminal sends a reset instruction to the mobile device 300 to reset the mobile device 300 to the initial position.
[0087] Specifically, the disassembly instruction means that the background processing terminal sends a forward rotation instruction and a running time to the first motor 304, the second motor 305, and the third motor 306 respectively, so as to drive the mobile device 300 to transport the disassembly and assembly mechanism 200 to the installation terminal position.
[0088] Specifically, the execution of the disassembly instruction means that the background processing terminal sends a forward rotation instruction to the third control module, controls each screw motor to rotate forward, drives each suction cup assembly to extend and abut against the old rotating target assembly, and then the background processing terminal sends an open instruction to the fourth control module to turn on the vacuum pump to adsorb the old rotating target assembly, and then the background processing terminal sends a reverse rotation instruction to the third control module to control each screw motor to reverse, drive each suction cup assembly to retract and move the old rotating target assembly to the central axis 201.
[0089] Specifically, the installation instruction means that the background processing terminal sends a forward rotation instruction and a running time to the first motor 304, the second motor 305, and the third motor 306 respectively, so as to drive the mobile device 300 to transport the disassembly and assembly mechanism 200 to the installation terminal position.
[0090] Specifically, the execution of the installation instruction means that the background processing terminal sends a forward rotation instruction to the third control module, controls each screw motor to rotate forward, drives each suction cup assembly to extend and pushes the new rotating target piece assembly to the target position, and then the background processing terminal sends a reverse rotation instruction to the third control module, controls each screw motor to reverse, and drives each suction cup assembly to retract.
[0091] Specifically, sending a reset instruction to the mobile device 300 means that the background processing terminal sends a reverse instruction and a running time to the first motor 304 , the second motor 305 , and the third motor 306 respectively to drive the mobile device 300 to reset to an initial position.
[0092] In addition, as one embodiment of the rotating target assembly, please refer to Figure 3 In this embodiment, the rotating target piece assembly includes a rotating target piece 101 , and the rotating target piece 101 is used to be installed on a rotating shaft 103 through a pressure cover 104 , and the pressure cover 104 is used to be sleeved on the rotating shaft 103 .
[0093] For specific implementation, please refer to Figure 1 and Figure 2 A plurality of bolts 105 are used to fix the rotating target piece 101, and the plurality of bolts 105 all pass through the rotating target piece 101, so that the rotating target piece 101 can be more firmly rotated. Then, for the rotating target piece 101 fixed by the plurality of bolts 105, a plurality of bolt holes are provided on the pressure cover 104, and the positions corresponding to the respective bolt holes on the corresponding rotating target piece 101 are respectively provided with through holes; bolts 105 are installed in the respective bolt holes and the corresponding through holes to realize the fixed connection between the rotating target piece 101 and the pressure cover 104.
[0094] As an example of fixing the rotating target with a gland and bolts, see Figure 1 and Figure 2 A rotating turntable 212 is installed on the mounting bracket 211. The rotating turntable 212 has a fixed end 213 and a rotating end 214. The fixed end 213 is fixedly connected to the mounting bracket 211. The end of the central axis 201 away from the rotating axis 103 is fixedly connected to the end face center of the fixed end 213. The rotating end 214 is sleeved on the outer periphery of the central axis 201 and is concentrically arranged with the central axis 201. The rotating end 214 can rotate relative to the central axis 201. A third bracket plate 208 is fixed to the end face of the rotating end 214 away from the fixed end 213. The third bracket plate 208 is fixed with a fourth bracket plate 209 through a support rod, a plurality of drive motors 210 are installed on the third bracket plate 208, and a plurality of wrenches 207 are rotatably connected to the fourth bracket plate 209; the tail end of each wrench 207 extends from the fourth bracket plate 209 toward the third bracket plate 208, and is respectively fixedly connected to the output end of each drive motor 210, each drive motor 210 can be respectively and simultaneously forward or reverse, thereby driving each wrench 207 to rotate forward or reverse, and each wrench 207 is used to tighten or loosen a plurality of bolts 105 at the same time;
[0095] Each bolt 105 corresponds to the position of each wrench 207, and each wrench 207 can be engaged with the corresponding bolt 105, and each wrench 207 can be rotated forward or reversed respectively and simultaneously, thereby tightening or loosening the corresponding bolt 105 respectively.
[0096] When disassembling the rotating target plate 101, first dock the central shaft 201 with the rotating shaft 103, then engage each wrench 207 with each bolt 105 and reverse at the same time, loosen each bolt 105, and then use the transfer assembly to transfer the pressure cover 104 and the target plate from the rotating shaft 103 to the central shaft 201 to realize the disassembly of the rotating target plate 101.
[0097] When installing the rotating target plate 101, firstly, the new pressure cap 104 and the target plate are mounted on the central shaft 201, and then the central shaft 201 is docked with the rotating shaft 103. Then, the transfer assembly transfers the pressure cap 104 and the target plate from the central shaft 201 to the rotating shaft 103. Then, each wrench 207 is engaged with each bolt 105 and rotated forward at the same time, and each bolt 105 is tightened to achieve the installation of the rotating target plate 101.
[0098] Specifically, one end of each bolt 105 facing each wrench 207 has a clamping groove, and the clamping end of each wrench 207 can be clamped with the corresponding clamping groove of the bolt 105 .
[0099] Specifically, the bolt 105 is a hexagon socket bolt 105 , and the wrench 207 is a hexagon socket wrench 207 .
[0100] In addition, as another embodiment of the rotating target piece assembly, in this embodiment, the rotating target piece assembly includes a rotating target piece 101, and the rotating target piece 101 is used to be installed on the rotating shaft 103 through a quick release device, and the quick release device is wrapped around the outer periphery of the end of the rotating shaft 103 facing the central axis, and the rotating shaft is provided with a plug-in channel, and the inner wall of the plug-in channel has a spring piece radially extending, and the end of the quick release device facing the rotating target piece is provided with a plug-in piece corresponding to the plug-in channel, and the plug-in piece is provided with a plug-in piece. A spring is sleeved, and a radially contracted snap-in groove is provided at the end of the connector; when the rotating target piece assembly is disassembled, the central axis abuts against the quick-release device, and when the suction cup assembly adsorbs the rotating target piece and drags it from the rotating axis, the spring piece is deformed and comes out of the snap-in groove, and the connector is separated from the plug-in channel, thereby realizing the quick release of the target piece; when the rotating target piece assembly is installed, the central axis abuts against the quick-release device, and the connector is extended into the plug-in channel, and the spring piece is reversely deformed and snapped into the snap-in groove, thereby realizing the installation of the target piece assembly.
[0101] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. The embodiments described in the present invention are part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all other embodiments obtained by ordinary technicians in the art without creative work based on the embodiments in the present invention belong to the scope of protection of the present invention.
Claims
1. A disassembly and assembly mechanism for disassembling a rotating target assembly, characterized in that: The rotating target piece assembly is used to be installed on the rotating shaft; The disassembly and assembly mechanism is provided with a central axis corresponding to the rotating axis, and the central axis has the same cross-sectional diameter as the rotating axis. When disassembling and assembling the rotating target sheet assembly, the end of the central axis can abut against the opposite end of the rotating axis, and the center line of the central axis coincides with the center line of the rotating axis. The disassembly and assembly mechanism is provided with a transfer assembly, and the transfer assembly can be adsorbed and connected with the rotating target sheet assembly. When the end of the central axis abuts against the end opposite to the rotating axis, the transfer assembly can drive the rotating target sheet assembly to move on the central axis and the rotating axis.
2. The disassembly and assembly mechanism for disassembling and assembling a rotating target assembly according to claim 1, characterized in that: The transfer assembly includes a plurality of evenly distributed suction cup assemblies, each of which can be extended and retracted in a direction parallel to the extension direction of the central axis; the suction cup assembly includes a flexible suction cup, which is used to be adsorbed on the surface of the rotating target sheet assembly.
3. The disassembly and assembly mechanism for disassembling and assembling a rotating target assembly according to claim 2, characterized in that: Each of the suction cup assemblies is a vacuum suction cup device, each of the flexible suction cups is connected to one end of a vacuum tube, and the other end of each of the vacuum tubes is connected to a vacuum pumping device.
4. The disassembly and assembly mechanism for disassembling and assembling a rotating target assembly according to claim 3, characterized in that: A telescopic rod is arranged at one end of the flexible suction cup away from the rotating target sheet, and the telescopic rod can drive the flexible suction cup to extend and retract along a direction parallel to the extending direction of the central axis.
5. The disassembly and assembly mechanism for disassembling and assembling a rotating target assembly according to claim 3, characterized in that: The disassembly and assembly mechanism is installed on the supporting structure through an installation bracket, and a first bracket plate and a second bracket plate are fixed on the installation bracket, and each of the suction cup assemblies is installed on the first bracket plate, and a plurality of screw rods are fixed between the first bracket plate and the second bracket plate corresponding to each of the suction cup assemblies, and each of the suction cup assemblies extending out of the first bracket plate is provided with a screw slider, and each of the screw sliders is threadedly connected with the corresponding screw rods, and each of the screw rods extending out of the second bracket plate is fixed with a screw motor, and each of the screw motors can rotate forward or reverse at the same time, and can drive each of the screw sliders to move on the corresponding screw rod.
6. The disassembly and assembly mechanism for disassembling and assembling a rotating target assembly according to claim 5, characterized in that: The rotating target piece assembly comprises a rotating target piece, wherein the rotating target piece is used to be installed on the rotating shaft through a pressure cover, and the pressure cover is used to be sleeved on the rotating shaft; The pressure cover is provided with a plurality of bolt holes, and the corresponding positions on the rotating target sheet corresponding to the respective bolt holes are respectively provided with through holes; bolts are installed in each of the bolt holes and the corresponding through holes to achieve a fixed connection between the rotating target sheet and the pressure cover; The swivel plate is fixedly mounted on the drive means, the swivel plate having a fixed end and a rotating end, the fixed end being fixedly connected to the drive means, the end of the central axis away from the rotating axis being fixedly connected to the center of the end face of the fixed end, the rotating end being sleeved on the outer periphery of the central axis and being concentrically arranged with the central axis, and the rotating end being capable of rotating relative to the central axis; a third bracket disk is fixedly mounted on the end face of the rotating end away from the fixed end, a fourth bracket disk being fixedly mounted on the third bracket disk via a supporting rod, a plurality of drive motors being mounted on the third bracket disk, and a plurality of wrenches being rotatably connected to the fourth bracket disk; a tail end of each of the wrenches extends from the fourth bracket disk toward the third bracket disk, and is respectively fixedly connected to an output end of each of the drive motors, and each of the drive motors can rotate forward or reverse respectively and simultaneously, thereby driving each of the wrenches to rotate forward or reverse, and each of the wrenches is used to tighten or loosen a plurality of bolts at the same time.
7. A target changing method, using the disassembly and assembly mechanism for disassembling and assembling a rotating target piece assembly as claimed in claim 5, characterized in that: The following steps are involved: S1, firstly move the disassembly and assembly mechanism to a position close to the old rotating target assembly, and abut the central axis against the rotating axis, and ensure that the center line of the central axis coincides with the center line of the rotating axis; S2. When disassembling the old rotating target sheet, start each screw motor, make each screw motor rotate forward simultaneously and separately, make each suction cup assembly extend and fit with the surface of the old rotating target sheet assembly; then start each vacuum pumping device, make the part where each suction cup assembly fits with the old rotating target sheet assembly in a vacuum state, so as to achieve the adsorption of the old rotating target sheet assembly; then start each screw motor, make each screw motor reverse simultaneously and separately, make each suction cup assembly shrink, and move the old rotating target sheet assembly to the central axis; then close each vacuum pumping device, make each suction cup assembly release the old rotating target sheet assembly, remove the disassembly mechanism, separate the central axis from the rotating axis, remove the old rotating target sheet assembly, and complete the disassembly process; S3. When installing a new rotating target piece assembly, place the new rotating target piece assembly on the central axis, and move the disassembly and assembly mechanism again to a position close to the installation target, and abut the central axis against the rotating axis, and ensure that the center line of the central axis coincides with the center line of the rotating axis; then start each screw motor, so that each screw motor rotates forward simultaneously and separately, so that each suction cup assembly extends, and pushes the new rotating target piece assembly to the target position to complete the installation of the new rotating target piece assembly.
8. The target changing method according to claim 7, characterized in that: In step S1, a mobile device and a background processing terminal are used to realize the control movement of the assembly and disassembly mechanism, wherein the mobile device includes a horizontal lateral movement mechanism, a horizontal longitudinal movement mechanism and a vertical movement mechanism, wherein the horizontal longitudinal movement mechanism is installed on the horizontal lateral movement mechanism, and the horizontal lateral movement mechanism can drive the horizontal longitudinal movement mechanism to move horizontally; the vertical movement mechanism is installed on the horizontal longitudinal movement mechanism, and the horizontal longitudinal movement mechanism can drive the vertical movement mechanism to move horizontally and longitudinally; the assembly and disassembly mechanism is installed on the vertical movement mechanism, and the vertical movement mechanism can drive the assembly and disassembly mechanism to move vertically; The moving device is further provided with a first motor, a second motor and a third motor, wherein the first motor is used to drive the horizontal longitudinal moving mechanism to move horizontally, the second motor is used to drive the vertical moving mechanism to move horizontally and longitudinally, and the third motor is used to drive the disassembly and assembly mechanism to move vertically; The first motor, the second motor and the third motor are respectively provided with a first control module, a second control module and a third control module; the first control module, the second control module and the third control module are used to respectively receive instructions sent by the background processing terminal, and respectively control the first motor, the second motor and the third motor to rotate forward or reverse; The disassembly and assembly mechanism is also provided with a third control module and a fourth control module; The third control module is used to receive the instruction sent by the background processing terminal, and control each screw motor to rotate forward or reverse at the same time; The fourth control module is used to receive instructions sent by the background processing terminal and control the start and stop of each of the vacuum pumping devices.
9. The target changing method according to claim 8, characterized in that: In step S1, the central axis is brought into contact with the rotating axis, and the center line of the central axis is ensured to coincide with the center line of the rotating axis, using the following method: S1.
1. Establish an XYZ coordinate system, and set a first coordinate measuring point, a second coordinate measuring point, and a third coordinate measuring point on the horizontal lateral moving mechanism, the horizontal longitudinal moving mechanism, and the vertical moving mechanism, respectively; S1.
2. Connect the central axis with the rotating axis and ensure that the center line of the central axis coincides with the center line of the rotating axis. At this time, measure the coordinate values of the installation end position of the first coordinate measuring point, the second coordinate measuring point, and the third coordinate measuring point respectively; S1.3, separate the central axis from the rotating axis to the disassembly end position where the rotating target assembly can be taken out, at this time, respectively measure the disassembly end position coordinate values of the first coordinate measuring point, the second coordinate measuring point, and the third coordinate measuring point, and use the disassembly end position coordinate value as the initial position coordinate value of the moving device; S1.
4. Convert the installation end position coordinate value and the disassembly end position coordinate value into the operation time of the first motor, the second motor and the third motor on the background processing terminal.
10. The target changing method according to claim 9, characterized in that: In step S2, when disassembling the old rotating target piece assembly, the mobile device is located at the initial position, the background processing terminal sends a disassembly instruction to the mobile device, the mobile device transports the disassembly mechanism to the installation terminal position, and then the background processing terminal sends an execution disassembly instruction to the disassembly mechanism, the disassembly mechanism starts to disassemble the old rotating target piece assembly, and after the disassembly is completed, the background processing terminal sends a reset instruction to the mobile device to reset the mobile device to the initial position; In step S3, when installing a new rotating target assembly, the background processing terminal sends an installation instruction to the mobile device, and the mobile device transports the disassembly and assembly mechanism to the installation terminal position. Then the background processing terminal sends an execution installation instruction to the disassembly and assembly mechanism, and the disassembly and assembly mechanism starts to install the old rotating target assembly. After the installation is completed, the background processing terminal sends a reset instruction to the mobile device to reset the mobile device to the initial position.
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