Ceramic grinding dust falling device and grinding machine
By designing a ceramic grinding and dust reduction device, using fixed seats, atomized spray heads, spray heads, vacuum cleaners and other components, the automatic switching of dust reduction modes under different grinding states is achieved, and the problem of dust overflow during ceramic grinding is solved, and the problem of dust overflow during ceramic grinding is realized. Efficient dust removal and liquid supply functions, saving energy consumption.
Patent Information
- Application Number
- CN202411643591.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-25
AI Technical Summary
The dust generated during ceramic grinding will overflow with grinding fluid and without grinding fluid, resulting in waste of energy consumption of dust removal equipment, and the prior art is difficult to meet the dust removal requirements in both grinding states at the same time. .
A ceramic grinding and dust reduction device is designed, including a fixed seat, atomizing spray head, a shower head, a vacuum cover, a pipe connector and a power box. By switching between the atomizing spray head and the shower head, it is combined with the setting of the vacuum cover. , realize automatic switching of dust reduction modes under different grinding states to meet the needs of liquid supply and vacuuming.
It effectively reduces dust overflow, avoids dust overflow during grinding of grinding fluid, and realizes a variety of requirements for vacuuming and water supply through a single fan drive, saving energy consumption.
Smart Images

Figure CN119501816A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic grinding, and in particular to a ceramic grinding and dust reduction device and a grinding machine. Background Art
[0002] Ceramic grinding refers to the surface processing of ceramics using abrasives after forming or sintering. Due to different chemical compositions and organizational structures, it has different special properties and functions. Currently, there are two types of ceramic grinding: grinding with water and grinding without water. Usually, adding grinding fluid during processing can play a role in cooling, lubrication, cleaning, etc., and can also avoid dust flying, but the splashing of grinding fluid will cause pollution to the work scene; when processing small workpieces or small processing volume, adding water is prone to slipping or affecting the performance of the tool, so ceramic grinding will be carried out directly.
[0003] CN114643096B discloses a ceramic micro-powder ultra-fine grinding device for producing precision ceramics, comprising a processing table, a control panel is arranged on one side of the processing table, a fixing frame is fixedly installed on the inner side of the processing table, a grinding vessel is movably sleeved on the inner side of the fixing frame, a grinding device is arranged on the top of the grinding vessel, a lifting mechanism is arranged on the side of the grinding device, the outer side of the lifting mechanism is arranged on the inner side of the processing table, a collecting pull box is arranged on one side of the bottom of the processing table, a reinforcing column is fixedly installed on the top of the fixing frame, the bottom of the reinforcing column extends to the interior of the grinding vessel, a cleaning mechanism is arranged on the inner side of the fixing frame, and a cleaning brush is fixedly installed on the side of the cleaning mechanism.
[0004] CN112548861B discloses an external device for cooling a grinding machine, comprising several stages of filter modules; each stage of the filter module comprises a shell and a flip filter assembly, the shell has a water storage tank, the water storage tank has a liquid inlet and a liquid outlet, the flip filter assembly is arranged in the water storage tank, and the liquid inlet and the liquid outlet are both arranged above the flip filter assembly; the flip filter assembly comprises a filter drive and a flip filter plate, the filter drive is used to drive the flip filter plate to rotate, and at a preset position, the flip filter plate closes the cross-section of the water storage tank; a plurality of filter holes are arranged on the flip filter plate; the plurality of stages of filter modules are connected in sequence, and the aperture of the flip filter plate located at the relatively front stage is larger than the aperture of the flip filter plate located at the relatively rear stage.
[0005] In the prior art, dust is generated during the grinding process of ceramics. A certain amount of dust will overflow whether grinding fluid is added or not. When grinding without grinding fluid, a large amount of dust is discharged, and special dust removal equipment is required. Although the emission of dust will be reduced when grinding with grinding fluid, some dust will still overflow. However, it is energy-consuming to set up a separate dust removal device to remove the overflowed dust. Now, a dust removal device that can meet the two different grinding conditions at the same time is needed. Summary of the invention
[0006] In the prior art, dust is generated during the grinding process of ceramics. A certain amount of dust will overflow whether grinding fluid is added or not. When grinding without grinding fluid, a large amount of dust is discharged, and special dust removal equipment is required. Although the emission of dust will be reduced when grinding with grinding fluid, some dust will still overflow. However, it is energy-consuming to set up a separate dust removal device to remove the overflowed dust. Now, a dust removal device that can meet the two different grinding conditions at the same time is needed.
[0007] In view of this, the present invention aims to provide a ceramic grinding dust reduction device. In the present invention, the dust reduction device includes a fixing seat, an atomizing nozzle, a spray head, a dust hood, a pipe connector and a power box;
[0008] The fixed seat is arranged at the upper end of the grinding area of the grinding machine, a liquid supply chamber and a dust suction chamber are provided in the fixed seat, a plurality of atomizing nozzles are arranged and are all installed at the bottom of the fixed seat in the circumferential direction around the center of the fixed seat, the shower head is installed at the bottom of the fixed seat and is installed obliquely, the atomizing nozzle and the shower head are both connected to the liquid supply chamber, and the dust suction hood is installed at the bottom of the fixed seat and is connected to the dust suction chamber;
[0009] The pipe connector is installed on one side of the fixing seat and is connected to the liquid supply chamber and the dust suction chamber; the pipe connector is connected to the power box through an air pipe and a liquid pipe, and the power box is used to provide adsorption power for the air pipe and transport grinding fluid to the liquid pipe;
[0010] The atomizing nozzle and the shower head switch operation, and the input ends of the atomizing nozzle and the shower head are respectively provided with a first valve body and a second valve body for controlling opening and closing; when the first valve body is opened, the second valve body is closed; when the second valve body is opened, the first valve body is closed.
[0011] Furthermore, the pipe connector includes a dust suction pipeline and a connecting pipe body arranged outside the dust suction pipeline;
[0012] A sealing ring is provided between the dust suction pipeline and the connecting pipe body, and the dust suction pipeline is connected with the dust suction chamber and the air pipe; a transition chamber is formed between the dust suction pipeline and the connecting pipe body, and the transition chamber is connected with the liquid supply chamber and the liquid pipe;
[0013] A sealing ring is arranged between the dust suction pipeline and the fixing seat, and a connecting ear connected to the fixing seat is arranged outside the connecting pipe body, and the connecting pipe body presses the dust suction pipeline onto the fixing seat.
[0014] Furthermore, the power box includes a box body, a partition, a dust suction fan, a multi-stage filtering mechanism, an exhaust pipe and a water filling pipe;
[0015] The partition is vertically fixed inside the box body, and divides the inside of the box body into an air inlet chamber and a water storage chamber, and the water storage chamber is connected to the liquid pipe; the dust suction fan is installed in the air inlet chamber, the air inlet end of the dust suction fan is connected to the air pipe, and the air outlet end is connected to the inside of the air inlet chamber; a plurality of water level sensors are evenly arranged in the air inlet chamber in the height direction; the water storage chamber is filled with grinding fluid, and part of the grinding fluid is arranged in the air inlet chamber;
[0016] The multi-stage filtering mechanism is installed on the partition near the bottom, and the multi-stage filtering mechanism is connected to the water storage chamber and the air inlet chamber; the drain pipe and the water filling pipe are both installed on the box body, the drain pipe is connected to the air inlet chamber, and the water filling pipe is connected to the water storage chamber; the drain pipe is provided with a pressure relief valve, and the water filling pipe, air pipe and liquid pipe are all provided with one-way valves.
[0017] Furthermore, the box body is also provided with an auxiliary pipe, the auxiliary pipe is communicated with the air inlet cavity, the auxiliary pipe is communicated with an external standby fan, and a one-way valve is provided on the auxiliary pipe;
[0018] The bottom of the box body is provided with an openable and closable sewage discharge door, the sewage discharge door is sealedly connected to the box body, and the sewage discharge door is communicated with the bottom of the air inlet cavity.
[0019] Furthermore, the spray head includes a connecting part, a rotating part, a spray nozzle, a gear ring, a driving motor and a gear;
[0020] The connecting part is connected to the fixing seat, the rotating part is rotatably connected to the connecting part through a bearing, and the spray nozzle is arranged on the rotating part; the driving motor is installed on the connecting part, and the output end of the driving motor is connected to the gear; the gear ring is fixed to the outside of the rotating part, and the gear ring is meshed with the gear for transmission;
[0021] A first baffle and a second baffle are respectively disposed inside the connecting portion and the rotating portion. The first baffle and the second baffle are in contact with each other, and liquid passage ports are formed on the first baffle and the second baffle.
[0022] Further, the atomizing nozzle includes a first body, a second body and a third body;
[0023] The first body is connected to the fixing seat; one end of the second body is inserted into the first body and connected to the first body, and the other end is connected to the third body by screws; the first atomizing nozzle and the second atomizing nozzle are respectively installed on the bottom and side of the third body;
[0024] The first atomizing nozzle forms a mist curtain outside the grinding area to block dust, and the second atomizing nozzle is started when dust is detected outside the mist curtain.
[0025] Furthermore, a groove is formed on one side of the second body facing the third body, a rectifying plate is arranged in the groove, the rectifying plate abuts against the third body, and the third body presses the rectifying plate into the groove.
[0026] Furthermore, a slow flow plate is arranged inside the liquid supply cavity at one end close to the shower head.
[0027] Furthermore, the dust hood comprises a hood body, a telescopic tube and a threaded tube;
[0028] A threaded groove communicating with the dust suction chamber is provided at the bottom of the fixing seat, the threaded pipe is inserted into the threaded groove and connected with the fixing seat, and the telescopic pipe connects the threaded pipe and the cover body.
[0029] The present invention also discloses a grinder, comprising a grinder body and the above-mentioned dust reduction device; the grinder body comprises a frame, a grinding assembly arranged on the frame, and a fixing assembly located at the upper end of the grinding assembly for fixing the workpiece to be ground; the dust reduction device is installed on the fixing assembly.
[0030] The dust reduction device disclosed in the present invention can select different dust removal states to work according to different grinding states through the arrangement of a fixed base and an atomizing nozzle and a spray head thereon, and can meet the liquid supply demand of grinding. At the same time, through the arrangement of a dust suction hood, dust suction work can be performed through a dust suction mode under different grinding states, thereby avoiding the phenomenon of dust overflow during grinding with grinding fluid; at the same time, multiple needs of dust suction and water supply can be achieved by only relying on the drive of a fan.
[0031] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0033] Figure 1 A schematic diagram of the structure of an embodiment of the present invention;
[0034] Figure 2 A schematic cross-sectional view of a fixing seat in one embodiment of the present invention;
[0035] Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle;
[0036] Figure 4 A schematic diagram of the structure of a pipe connector in one embodiment of the present invention;
[0037] Figure 5 A schematic diagram of a power box in one embodiment of the present invention;
[0038] Figure 6 A schematic diagram of the structure of a shower head in one embodiment of the present invention;
[0039] Figure 7 A schematic cross-sectional view of a shower head in one embodiment of the present invention;
[0040] Figure 8 A schematic diagram of the connection of a gear ring in one embodiment of the present invention;
[0041] Fig. 9 A schematic diagram of the structure of an atomizing nozzle in one embodiment of the present invention;
[0042] Fig.10 A schematic cross-sectional view of an atomizing nozzle in one embodiment of the present invention;
[0043] Fig.11 A schematic diagram of the structure of a rectifier plate in one embodiment of the present invention;
[0044] Fig.12 It is a schematic structural diagram of a dust hood in one embodiment of the present invention.
[0045] Description of reference numerals:
[0046] 100, frame; 200, grinding assembly; 300, fixing assembly; 1, fixing seat; 11, liquid supply chamber; 12, dust suction chamber; 13, air pipe; 14, liquid pipe; 15, slow flow plate; 2, spray head; 21, connecting part; 22, rotating part; 23, spray nozzle; 24, gear ring; 25, driving motor; 26, gear; 27, first baffle; 28, second baffle; 29, liquid outlet; 3, atomizing nozzle; 31, first body; 32, second body; 33, third body; 34. First atomizing nozzle; 35. Second atomizing nozzle; 36. Tank body; 37. Rectifier plate; 4. Pipe connector; 41. Dust suction pipeline; 42. Connecting pipe body; 43. Transition chamber; 44. Sealing ring; 45. Connecting ear; 5. Dust hood; 51. Hood body; 52. Telescopic tube; 53. Threaded tube; 6. Power box; 61. Box body; 62. Partition; 63. Dust suction fan; 64. Multi-stage filtering mechanism; 65. Drain pipe; 66. Water filling pipe; 67. Auxiliary pipe; 68. Sewage discharge door. DETAILED DESCRIPTION
[0047] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0048] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0049] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so as to describe the embodiments of the present invention described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices; "fixed" or "fixed connection" generally refers to common mechanical connection methods, such as threaded connection, welding or bonding, etc.
[0050] In the prior art, dust is generated during the grinding process of ceramics. A certain amount of dust will overflow whether grinding fluid is added or not. When grinding without grinding fluid, a large amount of dust is discharged, and special dust removal equipment is required. Although the emission of dust will be reduced when grinding with grinding fluid, some dust will still overflow. However, it is energy-consuming to set up a separate dust removal device to remove the overflowed dust. Now, a dust removal device that can meet two different grinding conditions at the same time is needed, and a dust reduction mode that can switch to adapt to two different grinding conditions for dust reduction work is needed.
[0051] In view of this, the present invention provides a ceramic grinding dust reduction device, such as Figure 1 As shown, the dust reduction device is installed on a ceramic grinder, which includes a dust reduction device and a frame 100, a grinding assembly 200 arranged on the frame 100, and a fixing assembly 300 located at the upper end of the grinding assembly 200 for fixing the workpiece to be ground, and the dust reduction device is installed on the fixing assembly 300; when the grinder is working, the suction cup on the fixing assembly 300 absorbs and fixes the ceramic to be ground, the grinding assembly 200 is composed of a grinding disc and a driving member that drives the grinding disc to rotate, and the fixed ceramic is ground by the rotating grinding disc.
[0052] In the present invention, if Figure 2 and Figure 3 As shown, the dust reduction device is specifically configured to include a fixed seat 1, an atomizing nozzle 3, a spray head 2, a dust hood 5, a pipe connector 4 and a power box 6; the fixed seat 1 is arranged at the upper end of the suction cup of the grinder, that is, it is arranged at the upper end of the grinding area of the grinder; a liquid supply chamber 11 and a dust suction chamber 12 are opened in the fixed seat 1, so that it can meet the needs of liquid supply and dust suction at the same time, and the atomizing nozzle 3 is arranged to be installed at a plurality of bottom edge positions of the fixed seat 1, and each atomizing nozzle 3 is installed at the bottom of the fixed seat 1 around the center circumference of the fixed seat 1, and the atomizing nozzle 3 forms a circle to surround the grinding area, and the atomizing nozzle 3 sprays downward to form a mist curtain to surround the grinding area to avoid dust flying and escaping; the spray head 2 is installed at the bottom of the fixed seat 1 and is installed at an angle, so that the spray head 2 faces the grinding place of the ceramic to be ground, in order to make it To meet different ceramic grinding needs, in other embodiments, the spray head 2 can be set to a rotatable installation mode; the atomizing nozzle 3 and the spray head 2 are both connected to the liquid supply chamber 11, and the liquid is supplied by the liquid supply chamber 11. The dust hood 5 is installed at the bottom of the fixed base 1 and is connected to the dust suction chamber 12; the pipe connector 4 is installed on one side of the fixed base 1, and is connected to the liquid supply chamber 11 and the dust suction chamber 12. The pipe connector 4 is used as a connecting part 21 to connect the fixed base 1 and the power box 6. The pipe connector 4 is connected to the power box 6 through the air pipe 13 and the liquid pipe 14, so that the air pipe 13 is connected to the dust suction chamber 12, and the liquid pipe 14 is connected to the liquid supply chamber 11. The power box 6 is used to provide adsorption power for the air pipe 13 and transport grinding fluid to the liquid pipe 14, so as to provide negative pressure for the dust suction hood 5 and liquid supply for the atomizing nozzle 3 and the spray head 2.
[0053] In order to match different working states, the liquid supply through the spray head 2 and the dust reduction through the atomizing nozzle 3 are distinguished; the atomizing nozzle 3 and the spray head 2 switch work. Since the dust is small in the spraying and grinding state of the spray head 2, the atomizing nozzle 3 stops working when the spray head 2 is working; in the grinding state where the spray head 2 is not working, the dust will be relatively large, so it is necessary to open the atomizing nozzle 3 to form a mist curtain for dust reduction. In both cases, the dust suction is always turned on to ensure the dust suction effect; the specific control method is: a first valve body and a second valve body for controlling the opening and closing are respectively arranged at the input ends of the atomizing nozzle 3 and the spray head 2, and when the first valve body is opened, the second valve body; when the second valve body is opened, the first valve body is closed.
[0054] Through the setting of the fixed seat and the atomizing nozzle and the spray head thereon, different dust removal states can be selected according to different grinding states to work, and the grinding liquid supply demand can be met. At the same time, through the setting of the dust suction hood, dust suction work can be carried out through the dust suction mode under different grinding states, avoiding the phenomenon of dust overflow during grinding with grinding fluid.
[0055] In order to stably transport liquid and gas at the same time, Figure 4 As shown, the pipe connector 4 is configured as a dust suction pipeline 41 and a connecting pipe body 42 arranged outside the dust suction pipeline 41, and a sealing ring 44 is arranged between the dust suction pipeline 41 and the connecting pipe body 42 to ensure the sealing of the pipe connector 4, the dust suction pipeline 41 is connected with the dust suction chamber 12 and the air pipe 13 as a gas circulation channel, and a transition chamber 43 is formed between the dust suction pipeline 41 and the connecting pipe body 42, and the transition chamber 43 is connected with the liquid supply chamber 11 and the liquid pipe 14 as a liquid channel; a sealing ring 44 is arranged between the dust suction pipeline 41 and the fixing seat 1 to ensure the sealing of the pipe connector 4 and the fixing seat 1, and a connecting ear 45 connected to the fixing seat 1 is arranged outside the connecting pipe body 42, and a screw hole is arranged on the connecting ear 45, and the connecting pipe body 42 is installed on the fixing seat 1 by screws, and a groove body 36 for inserting the connecting pipe body 42 is arranged outside the dust suction pipeline 41, so that the connecting pipe body 42 presses the dust suction pipeline 41 onto the fixing seat 1.
[0056] In order to provide both air suction and liquid supply stably at the same time, and to satisfy both functions through one drive component, thus saving energy consumption; Figure 5 As shown, the power box 6 includes a box body 61, a partition 62, a dust suction fan 63, a multi-stage filtering mechanism 64, an exhaust pipe 65 and a water filling pipe 66; the partition 62 is vertically fixed inside the box body 61, and divides the interior of the box body 61 into an air inlet chamber and a water storage chamber, the water storage chamber is connected to the liquid pipe 14, and the liquid is transported to the liquid pipe 14; the dust suction fan 63 is installed in the air inlet chamber, the air inlet end of the dust suction fan 63 is connected to the air pipe 13, and the air outlet end is connected to the interior of the air inlet chamber, and the gas in the grinding area is transported to the air inlet chamber; a plurality of water level sensors are evenly arranged in the air inlet chamber in its height direction, for real-time monitoring of the liquid level in the air inlet chamber, the highest is located at the lower end of the exhaust pipe 65, and the lowest is located at the upper end of the multi-stage filtering mechanism 64; the water storage chamber is filled with grinding fluid, and part of the grinding fluid is arranged in the air inlet chamber; the grinding fluid is only one implementation method in this embodiment, and in other embodiments it can be set to other liquids such as cooling water.
[0057] Among them, the multi-stage filtering mechanism 64 is installed on the partition 62 near the bottom, and the multi-stage filtering mechanism 64 is connected to the water storage chamber and the air intake chamber; the emptying pipe 65 and the water filling pipe 66 are both installed on the box body 61, and the emptying pipe 65 is connected to the air intake chamber for emptying and venting; the water filling pipe 66 is connected to the water storage chamber to supply liquid to the liquid supply chamber 11; a pressure relief valve is provided on the emptying pipe 65, and a one-way valve is provided on the water filling pipe 66, the air pipe 13 and the liquid pipe 14; when the power box 6 is in use, the dust suction fan 63 is started to drive the gas and dust in the grinding area It enters the dust suction chamber 12, and enters the air intake chamber of the box body 61 through the air pipe 13. The air pressure in the air intake chamber increases, pushing the liquid in the air intake chamber into the water storage chamber. Dust impurities are left in the air intake chamber, and the liquid in the water storage chamber is pushed into the liquid pipe 14 to the liquid supply chamber 11 by pressure, and the liquid is supplied to the atomizing nozzle 3 or the spray head 2. There is no need to set up special liquid supply equipment, and the liquid supply can be achieved by the synchronous push of the dust removal fan. When replenishing liquid through the water filling pipe 66, open the water filling pipe 66 and the emptying pipe 65, and the pressure relief valve is used to release air.
[0058] In order to ensure the stability of dust reduction work and avoid the dust reduction device being shut down directly due to a failure of the dust suction fan 63; an auxiliary pipe 67 is arranged on the box body 61, the auxiliary pipe 67 is connected to the air inlet chamber, the auxiliary pipe 67 is connected to the external standby fan, and a one-way valve is arranged on the auxiliary pipe 67. When the dust suction fan 63 fails, the auxiliary pipe 67 is connected to the external standby fan, and the auxiliary pipe 67 is opened for backup power source; a drain door 68 that can be opened and closed is arranged at the bottom of the box body 61, and the drain door 68 is sealed with the box body 61, that is, a sealing gasket is arranged on the drain door 68 to avoid liquid leakage during normal use, and the drain door 68 is connected to the bottom of the air inlet chamber, and the drain door 68 is opened for cleaning when cleaning the air inlet chamber.
[0059] In order to be able to automatically adjust the water output of the sprinkler head 2; Figure 6 , Figure 7 and Figure 8As shown, the shower head 2 is provided with a connecting portion 21, a rotating portion 22, a shower nozzle 23, a gear ring 24, a driving motor 25 and a gear 26; the connecting portion 21 is connected to the fixing seat 1, the rotating portion 22 and the connecting portion 21 are rotatably connected via a bearing, and the shower nozzle 23 is mounted on the rotating portion 22; the driving motor 25 is mounted on the connecting portion 21, and a gear 26 is connected to the output end of the driving motor 25, and the gear 26 is controlled to rotate by the driving motor 25; the gear ring 24 is fixed to the outside of the rotating portion 22, and the gear ring 24 is meshed with the gear 26 for transmission; the first baffle 27 and the second baffle 28 are respectively arranged inside the connecting portion 21 and the rotating portion 22, and the first baffle 27 and the second baffle 28 are respectively arranged inside the connecting portion 21 and the rotating portion 22. A baffle 27 and a second baffle 28 are abutted against each other. A liquid outlet 29 is provided on the first baffle 27 and the second baffle 28. By starting the driving motor 25, the gear 26 is driven to rotate, and the gear ring 24 and the rotating part 22 are driven to rotate, and the second baffle 28 in the rotating part 22 rotates accordingly, and the relative position of the first baffle 27 and the second baffle 28 is adjusted, and the size of the liquid outlet 29 between the two is changed, thereby changing the water output of the sprinkler head 2; in other embodiments, the pressure relief valve can be adjusted to an automatic pressure relief regulating valve, and the gas in the air inlet chamber can be quantitatively discharged according to the pressure, so as to reduce the amount of liquid pushed, thereby adjusting the spraying amount of the sprinkler head 2.
[0060] In order to carry out comprehensive dust reduction work, such as Fig. 9 and Fig.10 As shown, the atomizing nozzle 3 is configured as a first body 31, a second body 32 and a third body 33; the first body 31 is connected to the fixing seat 1; one end of the second body 32 is inserted into the first body 31 and connected to the first body 31, and the other end is connected to the third body 33 by a screw; the first atomizing nozzle 34 and the second atomizing nozzle 35 are respectively installed on the bottom and side of the third body 33; the first atomizing nozzle 34 forms a fog curtain to block dust outside the grinding area, and at the same time, a camera is arranged on the fixing seat 1, and when the flying dust is detected outside the fog curtain, the second atomizing nozzle 35 is opened to reduce dust outside the fog curtain to prevent the dust from escaping from the fog curtain when it is too heavy.
[0061] In order to ensure the stability of fog curtain formation, Fig.11 As shown, a groove body 36 is opened on the side of the second main body 32 facing the third main body 33, and a rectifying plate 37 is arranged in the groove body 36. The rectifying plate 37 abuts against the third main body 33, and the third main body 33 presses the rectifying plate 37 into the groove body 36. The setting of the rectifying plate 37 ensures that the water delivered to the first atomizing nozzle 34 and the second atomizing nozzle 35 is stable, thereby improving the stability of the delivered liquid.
[0062] In order to reduce the impact force of the water flow during the transportation process, a slow flow plate 15 is provided inside the liquid supply chamber 11 at one end close to the spray head 2 to slow down the flow rate of the water flow and improve the stability of the atomizing nozzle 3 and the spray head 2 in use.
[0063] In order to be able to easily adjust the height of the dust hood 5 and facilitate subsequent maintenance and replacement; Fig.12 As shown, the dust hood 5 is configured to include a hood body 51, a telescopic tube 52 and a threaded tube 53; a threaded groove communicating with the dust suction chamber 12 is provided at the bottom of the fixing seat 1, the threaded tube 53 is inserted into the threaded groove and connected to the fixing seat 1, and the telescopic tube 52 connects the threaded tube 53 and the hood body 51. The threaded tube 53 is provided to facilitate disassembly of the dust hood 5, and the telescopic tube 52 is provided to adjust the adsorption height to improve the adsorption effect.
[0064] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A ceramic grinding dust reduction device, characterized in that: The dust suppression device comprises a fixing seat (1), an atomizing nozzle (3), a spray head (2), a dust suction hood (5), a pipe connector (4) and a power box (6); The fixed seat (1) is arranged at the upper end of the grinding area of the grinding machine, and a liquid supply chamber (11) and a dust suction chamber (12) are provided in the fixed seat (1). The atomizing nozzles (3) are arranged in a plurality and are all installed at the bottom of the fixed seat (1) around the center circumference of the fixed seat (1). The shower head (2) is installed at the bottom of the fixed seat (1) and is installed at an angle. The atomizing nozzles (3) and the shower head (2) are both connected to the liquid supply chamber (11). The dust suction hood (5) is installed at the bottom of the fixed seat (1) and is connected to the dust suction chamber (12). The pipe connector (4) is installed on one side of the fixing seat (1) and is connected to the liquid supply chamber (11) and the dust suction chamber (12); the pipe connector (4) is connected to the power box (6) through the air pipe (13) and the liquid pipe (14); the power box (6) is used to provide adsorption power for the air pipe (13) and to transport grinding fluid to the liquid pipe (14); The atomizing nozzle (3) and the shower head (2) switch their operation, and a first valve body and a second valve body for controlling opening and closing are respectively provided at the input ends of the atomizing nozzle (3) and the shower head (2); when the first valve body is opened, the second valve body is closed; when the second valve body is opened, the first valve body is closed.
2. The ceramic grinding dust reduction device according to claim 1, characterized in that: The pipe connector (4) comprises a dust suction pipeline (41) and a connecting pipe body (42) arranged outside the dust suction pipeline (41); A sealing ring (44) is provided between the dust suction pipeline (41) and the connecting pipe body (42); the dust suction pipeline (41) is in communication with the dust suction chamber (12) and the air pipe (13); a transition chamber (43) is formed between the dust suction pipeline (41) and the connecting pipe body (42); the transition chamber (43) is in communication with the liquid supply chamber (11) and the liquid pipe (14); A sealing ring (44) is provided between the dust suction pipeline (41) and the fixing seat (1), and a connecting ear (45) connected to the fixing seat (1) is provided on the outside of the connecting pipe body (42), and the connecting pipe body (42) presses the dust suction pipeline (41) onto the fixing seat (1).
3. The ceramic grinding dust reduction device according to claim 1, characterized in that: The power box (6) comprises a box body (61), a partition (62), a dust suction fan (63), a multi-stage filtering mechanism (64), an exhaust pipe (65) and a water filling pipe (66); The partition (62) is vertically fixed inside the box (61) and divides the inside of the box (61) into an air inlet chamber and a water storage chamber, wherein the water storage chamber is connected to the liquid pipe (14); the dust suction fan (63) is installed in the air inlet chamber, the air inlet end of the dust suction fan (63) is connected to the air pipe (13), and the air outlet end is connected to the inside of the air inlet chamber; a plurality of water level sensors are evenly arranged in the height direction of the air inlet chamber; the water storage chamber is filled with grinding fluid, and part of the grinding fluid is arranged in the air inlet chamber; The multi-stage filtering mechanism (64) is installed on the partition (62) near the bottom, and the multi-stage filtering mechanism (64) is connected to the water storage chamber and the air intake chamber; the drain pipe (65) and the water filling pipe (66) are both installed on the box body (61), the drain pipe (65) is connected to the air intake chamber, and the water filling pipe (66) is connected to the water storage chamber; the drain pipe (65) is provided with a pressure relief valve, and the water filling pipe (66), the air pipe (13) and the liquid pipe (14) are all provided with a one-way valve.
4. The ceramic grinding dust reduction device according to claim 3, characterized in that: The box body (61) is also provided with an auxiliary pipe (67), the auxiliary pipe (67) is in communication with the air inlet cavity, the auxiliary pipe (67) is in communication with an external standby fan, and a one-way valve is provided on the auxiliary pipe (67); The bottom of the box body (61) is provided with an openable and closable sewage discharge door (68), the sewage discharge door (68) is sealedly connected to the box body (61), and the sewage discharge door (68) is communicated with the bottom of the air inlet cavity.
5. The ceramic grinding dust reduction device according to any one of claims 1 to 4, characterized in that: The spray head (2) comprises a connecting portion (21), a rotating portion (22), a spray nozzle (23), a gear ring (24), a driving motor (25) and a gear (26); The connecting part (21) is connected to the fixing seat (1); the rotating part (22) is rotatably connected to the connecting part (21) via a bearing; the spray nozzle (23) is arranged on the rotating part (22); the driving motor (25) is installed on the connecting part (21); the output end of the driving motor (25) is connected to the gear (26); the gear ring (24) is fixed to the outside of the rotating part (22), and the gear ring (24) is meshed with the gear (26) for transmission; A first baffle (27) and a second baffle (28) are respectively disposed inside the connecting portion (21) and the rotating portion (22); the first baffle (27) and the second baffle (28) are in contact with each other, and a liquid outlet (29) is provided on each of the first baffle (27) and the second baffle (28).
6. The ceramic grinding dust reduction device according to any one of claims 1 to 4, characterized in that: The atomizing nozzle (3) comprises a first body (31), a second body (32) and a third body (33); The first body (31) is connected to the fixing seat (1); one end of the second body (32) is inserted into the first body (31) and connected to the first body (31), and the other end is connected to the third body (33) by means of screws; the first atomizing nozzle (34) and the second atomizing nozzle (35) are respectively installed on the bottom and the side of the third body (33); The first atomizing nozzle (34) forms a mist curtain outside the grinding area to block dust, and the second atomizing nozzle (35) is activated when dust is detected outside the mist curtain.
7. The ceramic grinding dust reduction device according to claim 6, characterized in that: A groove (36) is provided on one side of the second body (32) facing the third body (33), a rectifying plate (37) is arranged in the groove (36), the rectifying plate (37) is in contact with the third body (33), and the third body (33) presses the rectifying plate (37) into the groove (36).
8. The ceramic grinding dust reduction device according to any one of claims 1 to 4, characterized in that: A slow flow plate (15) is provided inside the liquid supply chamber (11) at one end close to the shower head (2).
9. The ceramic grinding dust reduction device according to any one of claims 1 to 4, characterized in that: The dust collection hood (5) comprises a hood body (51), a telescopic tube (52) and a threaded tube (53); The bottom of the fixing seat (1) is provided with a threaded groove communicating with the dust suction chamber (12); the threaded tube (53) is inserted into the threaded groove and connected to the fixing seat (1); and the telescopic tube (52) connects the threaded tube (53) and the cover body (51).
10. A grinding machine, characterized in that: The invention comprises a grinding machine body and a dust reduction device as claimed in any one of claims 1 to 9; the grinding machine body comprises a frame (100), a grinding assembly (200) arranged on the frame (100), and a fixing assembly (300) located at the upper end of the grinding assembly (200) for fixing a workpiece to be ground; the dust reduction device is installed on the fixing assembly (300).
Citation Information
Patent Citations
An external cooling device for a grinding machine and a grinding machine.
CN112548861B