Device for replacing manual assembly to achieve automatic assembly of sleeve cutting machine and using method

Abstract

The invention relates to a device for replacing manual assembly to achieve automatic assembly of a sleeve cutting machine and a using method, a feeding unit, a die cutting unit and a discharging unit are sequentially arranged in the moving direction of a material belt, the die cutting unit is composed of a punching machine and a positioning die installed on the punching machine, a first positioning cover plate is installed on an upper die of the punching machine, and a second positioning cover plate is installed on a lower die of the punching machine. The second positioning cover plate is fixedly installed on the second positioning cover plate of the punching machine, the first positioning cover plate is provided with a first positioning piece, the second positioning cover plate is provided with a telescopic second positioning piece, during work, the first positioning piece is inserted into the second positioning piece in an extending state, and when die cutting and opposite pasting are completed, the material piece jumps, and the second positioning piece is inserted into the second positioning piece. And the second positioning piece is in a compressed state. Compared with the prior art, the two steps of die cutting and laminating are integrated, laminating is carried out firstly and then die cutting is carried out automatically, the product production efficiency is greatly improved, the labor cost is saved, material loss caused by manpower is reduced, and benefit maximization is achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of die-cutting equipment, and in particular relates to an automatic assembly device for a sleeve cutting machine that replaces manual assembly and a use method thereof. Background Art

[0002] In the current die-cutting industry, in some cases where product structures are diversified or the material thickness is too thick, die-cutting is difficult to achieve. The product needs to be divided into two or more parts, which require positioning hole jigs for manual assembly to fit and assemble into qualified finished products.

[0003] Now in the die-cutting industry, the combination of positioning jigs is done by manual assembly, such as Figure 4 As shown, one material is first connected and then the other material is connected. This completely relies on manual assembly and splicing, which has low efficiency, wastes labor, large assembly deviation and low qualified rate. Summary of the invention

[0004] The purpose of the present invention is to overcome the defects of the above-mentioned prior art and to provide an automatic assembly device and a method for using the sleeve cutting machine to replace manual assembly.

[0005] The purpose of the present invention can be achieved by the following technical solutions:

[0006] On the one hand, the present invention provides an automatic assembly device for a sleeve cutting machine that replaces manual assembly, comprising: a feeding unit, a die-cutting unit and a discharging unit that are sequentially arranged along the moving direction of the material belt;

[0007] The die-cutting unit is composed of a punching machine and a positioning mold installed on the punching machine, and the positioning mold is composed of a first positioning cover plate and a second positioning cover plate. The first positioning cover plate is installed on the upper mold of the punching machine and can move downward, and the second positioning cover plate is fixedly installed on the second positioning cover plate of the punching machine. The first positioning cover plate is provided with a first positioning piece, and the second positioning cover plate is provided with a retractable second positioning piece. During operation, the first positioning piece is inserted into the second positioning piece in an extended state, the die-cutting is completed, the material jumps, and the second positioning piece is in a compressed state.

[0008] Furthermore, the first positioning member is provided with two rows of positioning cylinders corresponding to the holes on the material along the material feeding direction, and the second positioning member is provided with two rows of hollow cylinders which can pass through the holes of the material, and the positioning cylinders can be inserted into the hollow cylinders.

[0009] Furthermore, the number of the positioning cylinders in each row is 4, and the number of the hollow cylinders in each row is 4.

[0010] Furthermore, the length of the positioning cylinder is longer than or equal to that of the hollow cylinder.

[0011] Furthermore, the first positioning member is integrally connected to the first positioning cover plate, and the second positioning member does not exceed the second positioning cover plate when compressed.

[0012] Furthermore, when the die-cutting and pasting are completed, the second positioning member is in a compressed state and does not exceed the hole position of the material.

[0013] Furthermore, a stripping unit integrated with the punching machine is also provided next to the positioning die.

[0014] Furthermore, the stripping unit is located behind the positioning mold and is connected to the discharging unit.

[0015] Furthermore, the feeding unit includes a feeding belt, and the discharging unit includes a device for processing waste of feeding materials and transferring paper and finished products.

[0016] On the other hand, the present invention also provides a method for using the automatic assembly device of the sleeve cutting machine to replace manual assembly, comprising:

[0017] Place the materials on the feed belt respectively and align them with the first positioning parts and the second positioning parts of the first positioning cover plate and the second positioning cover plate, feed the materials, move the first positioning cover downward for die-cutting and laminating, and after laminating, the first positioning cover plate moves up, the second positioning part retracts to the second positioning cover plate, the feed belt jumps, repeats the above steps, and then removes the materials, removes the waste on the materials through manual processing, transfers the papers, and finally collects the materials.

[0018] Compared with the prior art, the present invention has the following benefits:

[0019] (1) In the prior art, the materials need to be manually assembled and bonded. The present invention combines the die-cutting and bonding steps into one, and automates the bonding and then the die-cutting.

[0020] (2) The die-cutting and laminating process of the present invention is carried out in a combined manner, which greatly improves the production efficiency of the product, saves labor costs, reduces the loss of materials caused by labor, and realizes the maximization of benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the sleeve cutting machine of the present invention in Example 1.

[0022] Figure 2 This is a schematic diagram of the positioning mold structure in the sleeve cutting machine of the present invention in Example 1.

[0023] Figure 3 Schematic diagram of the structure of the second positioning member in the sleeve cutting machine of the present invention in Example 1 in a compressed state

[0024] Figure 4It is a schematic diagram of material docking in the prior art.

[0025] Markings in the figure:

[0026] 1-first positioning cover plate, 2-first positioning member, 3-material member, 4-second positioning cover plate, 5-hollow cylinder, 6-second positioning member, 7-punching machine, 8-stripping unit, 9-transfer paper and finished product processing, 10-waste processing, 11-positioning cylinder. DETAILED DESCRIPTION

[0027] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0028] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.

[0029] In the following implementation manners or examples, unless otherwise specified, functional components or structures are conventional components or conventional structures used in the art to achieve corresponding functions.

[0030] In order to improve assembly efficiency, increase product success rate and maximize benefits, the present invention provides an automatic assembly device for sleeve cutting machines instead of manual assembly. Figure 1 to Figure 2 As shown, it includes a feeding unit, a die-cutting unit and a discharging unit which are sequentially arranged along the moving direction of the material belt;

[0031] The die-cutting unit is composed of a punching machine 7 and a positioning mold installed on the punching machine 7. The positioning mold is composed of a first positioning cover plate 1 and a second positioning cover plate 4. The first positioning cover plate 1 is installed on the upper mold of the punching machine 7 and can move downward. The second positioning cover plate 4 is fixedly installed on the second positioning cover plate 4 of the punching machine 7. The first positioning cover plate 1 is provided with a first positioning member 2, and the second positioning cover plate 4 is provided with a retractable second positioning member 6. When working, the first positioning member 2 is inserted into the second positioning member 6 in an extended state, the die-cutting is completed, the material 3 jumps, and the second positioning member 6 is in a compressed state.

[0032] In some specific implementations, please refer to Figure 2 As shown, the first positioning member 2 is arranged with two rows of positioning cylinders 11 corresponding to the holes on the material 3 along the feeding direction of the material 3, and the second positioning member 6 is arranged with two rows of hollow cylinders 5 that can pass through the holes of the material 3, and the positioning cylinders 11 can be inserted into the hollow cylinders 5.

[0033] In some specific implementations, please refer to Figure 2As shown, the number of the positioning cylinders 11 in each row is 4, and the number of the hollow cylinders 5 in each row is 4.

[0034] For more specific implementations, please refer to Figure 2 As shown, the length of the positioning cylinder 11 is longer than or equal to that of the hollow cylinder 5 .

[0035] In some specific implementations, please refer to Figure 2 As shown, the first positioning member 2 is integrally connected to the first positioning cover plate 1 , and the second positioning member 6 does not exceed the second positioning cover plate 4 when compressed.

[0036] In some specific implementations, please refer to Figure 2 and Figure 3 As shown, when the die-cutting and pasting are completed, the second positioning member 6 is in a compressed state and does not exceed the hole position of the material 3.

[0037] In some specific implementations, please refer to Figure 1 As shown, a stripping unit 8 integrated with the punching machine 7 is also provided next to the positioning die.

[0038] In some specific implementations, please refer to Figure 1 and Figure 2 As shown, the stripping unit 8 is located behind the positioning mold and is connected to the discharging unit.

[0039] In some specific implementations, please refer to Figure 1 and Figure 2 As shown, the feeding unit includes a feeding belt, and the discharging unit includes a waste treatment unit 10 for processing the feeding material 3 and a paper transfer and finished product treatment unit 9.

[0040] On the other hand, the present invention also provides a method for using the automatic assembly device of the sleeve cutting machine to replace manual assembly, comprising:

[0041] Place the material 3 on the feed belt and align it with the first positioning piece 2 and the second positioning piece 6 of the first positioning cover plate 1 and the second positioning cover plate 4 respectively, feed the material, move the first positioning cover downward for die-cutting and laminating, and after laminating, move the first positioning cover plate 1 upward, retract the second positioning piece 6 into the second positioning cover plate 4, and the feed belt jumps, repeat the above steps, and then remove the material, remove the waste on the material 3 through manual processing, transfer the paper, and finally collect the material.

[0042] The above embodiments may be implemented individually or in any combination of two or more.

[0043] The above implementation is described in more detail below in conjunction with specific examples.

[0044] Example 1

[0045] In order to improve assembly efficiency, increase product success rate and maximize benefits, the present invention provides an automatic assembly device for sleeve cutting machines instead of manual assembly. Figure 1 , Figure 2 and Figure 3 As shown, it includes a feeding unit, a die-cutting unit and a discharging unit which are sequentially arranged along the moving direction of the material belt;

[0046] The die-cutting unit is composed of a punching machine 7 and a positioning mold installed on the punching machine 7. The positioning mold is composed of a first positioning cover plate 1 and a second positioning cover plate 4. The first positioning cover plate 1 is installed on the upper mold of the punching machine 7 and can move downward. The second positioning cover plate 4 is fixedly installed on the second positioning cover plate 4 of the punching machine 7. The first positioning cover plate 1 is provided with a first positioning member 2, and the second positioning cover plate 4 is provided with a retractable second positioning member 6. When working, the first positioning member 2 is inserted into the second positioning member 6 in an extended state, the die-cutting is completed, the material 3 jumps, and the second positioning member 6 is in a compressed state.

[0047] Please see again Figure 2 As shown, the first positioning member 2 is arranged with two rows of positioning cylinders 11 corresponding to the holes on the material 3 along the feeding direction of the material 3, and the second positioning member 6 is arranged with two rows of hollow cylinders 5 that can pass through the holes of the material 3, and the positioning cylinders 11 can be inserted into the hollow cylinders 5.

[0048] Please see again Figure 2 As shown, the number of the positioning cylinders 11 in each row is 4, and the number of the hollow cylinders 5 in each row is 4.

[0049] Please see again Figure 2 As shown, the length of the positioning cylinder 11 is longer than or equal to that of the hollow cylinder 5 .

[0050] Please see again Figure 2 and Figure 3 As shown, the first positioning member 2 is integrally connected to the first positioning cover plate 1 , and the second positioning member 6 does not exceed the second positioning cover plate 4 when compressed.

[0051] Please see again Figure 2 As shown, when the die-cutting and pasting are completed, the second positioning member 6 is in a compressed state and does not exceed the hole position of the material 3.

[0052] Please see again Figure 1 As shown, a stripping unit 8 integrated with the punching machine 7 is also provided next to the positioning die.

[0053] Please see again Figure 1 and Figure 2As shown, the stripping unit 8 is located behind the positioning mold and is connected to the discharging unit.

[0054] Please see again Figure 1 and Figure 2 As shown, the feeding unit includes a feeding belt, and the discharging unit includes a waste treatment unit 10 for processing the feeding material 3 and a paper transfer and finished product treatment unit 9.

[0055] On the other hand, the present invention also provides a method for using the automatic assembly device of the sleeve cutting machine to replace manual assembly, comprising:

[0056] Place the material 3 on the feed belt and align it with the first positioning piece 2 and the second positioning piece 6 of the first positioning cover plate 1 and the second positioning cover plate 4 respectively, feed the material, move the first positioning cover downward for die-cutting and laminating, and after laminating, move the first positioning cover plate 1 upward, retract the second positioning piece 6 into the second positioning cover plate 4, and the feed belt jumps, repeat the above steps, and then remove the material, remove the waste on the material 3 through manual processing, transfer the paper, and finally collect the material.

[0057] The above description of the embodiments is to facilitate the understanding and use of the invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.

Claims

1. An automatic assembly device for a sleeve cutting machine replacing manual assembly, comprising: The feeding unit, the die-cutting unit and the discharging unit are arranged in sequence along the moving direction of the material belt, and are characterized in that: The die-cutting unit is composed of a punching machine and a positioning mold installed on the punching machine, and the positioning mold is composed of a first positioning cover plate and a second positioning cover plate. The first positioning cover plate is installed on the upper mold of the punching machine and can move downward, and the second positioning cover plate is fixedly installed on the second positioning cover plate of the punching machine. The first positioning cover plate is provided with a first positioning piece, and the second positioning cover plate is provided with a retractable second positioning piece. During operation, the first positioning piece is inserted into the second positioning piece in an extended state, the die-cutting is completed, the material jumps, and the second positioning piece is in a compressed state.

2. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 1 is characterized in that: The first positioning member is provided with two rows of positioning cylinders corresponding to the holes on the material along the material feeding direction, and the second positioning member is provided with two rows of hollow cylinders which can pass through the holes on the material, and the positioning cylinders can be inserted into the hollow cylinders.

3. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 2 is characterized in that: The number of the positioning cylinders in each row is 4, and the number of the hollow cylinders in each row is 4.

4. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 2 is characterized in that: The length of the positioning cylinder is longer than or equal to that of the hollow cylinder.

5. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 1 is characterized in that: The first positioning member is integrally connected to the first positioning cover plate, and the second positioning member does not exceed the second positioning cover plate when compressed.

6. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 1 is characterized in that: When the die-cutting and pasting are completed, the second positioning member is in a compressed state and does not exceed the hole position of the material.

7. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 1 is characterized in that: A stripping unit integrated with the punching machine is also provided beside the positioning die.

8. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 7 is characterized in that: The stripping unit is located behind the positioning mold and is connected to the discharging unit.

9. The automatic assembly device for a sleeve cutting machine replacing manual assembly according to claim 1 is characterized in that: The feeding unit comprises a feeding belt, and the discharging unit comprises a device for processing waste of feeding materials and processing paper transfer and finished products.

10. A method for using a sleeve cutting machine automatic assembly device to replace manual assembly as claimed in any one of claims 1 to 9, characterized in that: include: Place the materials on the feed belt respectively and align them with the first positioning parts and the second positioning parts of the first positioning cover plate and the second positioning cover plate, feed the materials, move the first positioning cover downward for die-cutting and laminating, and after laminating, the first positioning cover plate moves up, the second positioning part retracts to the second positioning cover plate, the feed belt jumps, repeats the above steps, and then removes the materials, removes the waste on the materials through manual processing, transfers the papers, and finally collects the materials.

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