Novel TPU (thermoplastic polyurethane) film laminated composite spun fabric pressing process with drying waste gas treatment structure
By introducing drying waste gas treatment structure and uniform spraying device in the TPU film laminated composite spinning processing process, the problems of waste gas pollution and uneven adhesive coating are solved, and higher air cleanliness and finished product quality are achieved.
Patent Information
- Application Number
- CN202411692595.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-25
AI Technical Summary
The waste gas generated by existing TPU film composite spinning materials is not processed in time during processing, resulting in workshop air pollution and affecting personnel health; at the same time, uneven adhesive coating affects the sealing and flatness of the TPU film and the spinning materials, reducing the quality of the finished product.
A new TPU film laminated composite spinning process with a drying waste gas treatment structure was designed. The exhaust gas generated during drying was purified by a fan, and the purified gas was used for insulation. At the same time, a spraying device combining electric linear guide rails and rubber scrapers was used to ensure uniform coating of the adhesive.
It effectively improves the cleanliness of the workshop air, reduces pollutant emissions, and improves heat utilization. At the same time, it ensures the sealing and flatness of the TPU film and the spinning, and improves the quality and aesthetics of the finished product.
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Figure CN119502382A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to TPU film composite textile processing, and specifically to a novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure. Background Art
[0002] TPU film composite textiles are made by compounding TPU film on various fabrics to form a composite material, combining the characteristics of the two to obtain a new type of fabric. TPU, also known as thermoplastic polyurethane rubber or thermoplastic polyurethane elastomer, is a linear block copolymer composed of oligomer polyol soft segments and isocyanate hard segments. TPU film is a dense film made by plasticizing and blowing TPU raw materials. Due to its high tensile strength, elongation, high tear strength, resistance to environmental and chemical corrosion, wide hardness range, and large load-bearing capacity, it is widely used in the textile industry.
[0003] When processing existing TPU film composite textiles, adhesive is generally coated on the textile surface first, and then the TPU film is compounded together through a lamination process. During the drying process, waste gas is generated. If it is not handled in time, it is easy to pollute the workshop air and affect the health of personnel. Secondly, during the lamination, uneven adhesive coating is prone to affect the sealing of the TPU film and textile. It will also affect the flatness of the TPU film and textile, reducing the quality and aesthetics of the finished product. In view of the above problems, it is necessary to improve the existing equipment. Summary of the invention
[0004] The purpose of the present invention is to provide a new TPU film laminated composite textile pressing process with a drying waste gas treatment structure, so as to solve the problem that the existing TPU film composite textiles mentioned in the above background technology will generate waste gas during processing, which will easily pollute the workshop air and affect the health of personnel if not treated in time. Secondly, during lamination, uneven adhesive coating is likely to occur, affecting the sealing of the TPU film and textile, and at the same time affecting the flatness of the TPU film and textile, thereby reducing the quality and aesthetics of the finished product.
[0005] To achieve the above purpose, the present invention provides the following technical solutions: a new TPU film laminated composite textile pressing process with a drying waste gas treatment structure, comprising a frame,
[0006] A reeling device and a winding device are respectively provided on both sides of the upper end of the frame, a pressing seat is provided above the middle of the frame, and both sides of the bottom of the lower end of the pressing seat are connected to the frame through electric hydraulic cylinders, and at the same time, a coating device and a drying and deodorizing component are respectively provided on both sides of the upper end of the pressing seat, and the coating device comprises an upper top plate, a first mounting frame, a second mounting frame, a glue spraying component, a limiting side plate and a glue scraping component, a first mounting frame and a second mounting frame are respectively provided on both sides of the upper top plate, and a lower leveling roller and an upper leveling roller are symmetrically provided in the middle of the first mounting frame with respect to the upper top plate, and at the same time, a first conveying roller is provided in the middle of the outer side of the upper end of the second mounting frame, a glue spraying component is provided at the bottom of the lower end of the upper top plate, and the two sides below the glue spraying component are symmetrical A limited side plate is provided, and a scraper assembly is provided between the movable slide grooves opened inside the opposite side of the limited side plate. The drying and deodorizing assembly includes a drying box, a pressing assembly, a transmission shaft, an electric heating roller, a driving assembly, a positioning frame, a second conveying roller and an exhaust gas treatment assembly. The drying box is located directly above the electric heating plate provided inside one side of the upper end of the pressing seat, and a pressing assembly is provided on the side of the drying box close to the coating device. At the same time, a plurality of transmission shafts are equidistantly provided at the lower end of the drying box, an electric heating roller is provided on the middle outer side of the transmission shaft, and both ends of the transmission shaft pass through the drying box and are connected to the driving assembly. The second conveying roller is connected to the middle of the other side of the drying box through the positioning frame, and an exhaust gas treatment assembly is provided at the upper end of the drying box.
[0007] Preferably, the unwinding device includes an unwinding frame, a textile body and a TPU film body, a through hole is opened in the middle of one side of the front side of the unwinding frame, and a first mounting groove is opened in the middle of the lower end and the upper part of the through hole, and the first limiting seat is snap-connected at the upper end inside the first mounting groove, the textile body and the TPU film body are respectively arranged at the lower and upper ends in the middle of the unwinding frame, and one end of the textile body and the TPU film body is located inside the corresponding mounting groove, and the other ends of the textile body and the TPU film body pass through the back side of the unwinding frame and are connected with the corresponding connecting bevel gears, and the outer sides of the two connecting bevel gears are meshed with driving bevel gears, and the two driving bevel gears are connected to the corresponding output ends of the bidirectional motor.
[0008] Preferably, the unwinding frame is symmetrically provided with a first support frame near the pressing seat, and a first guide roller and a second guide roller are sequentially arranged laterally in the middle of one side of the first support frame, and a third guide roller is arranged at the upper end of the other side of the first support frame.
[0009] Preferably, the glue spraying assembly includes a first electric linear guide, a movable seat, a glue storage pipe and a glue spraying head, two first electric linear guides are symmetrically arranged, and the lower ends of the two first electric linear guides are slidably connected with the movable seat, and a glue storage pipe is arranged between the two movable seats, and a plurality of glue spraying heads are equidistantly arranged at the lower end of the glue storage pipe, and one end of the glue storage pipe is connected to the glue storage barrel through a glue delivery pipe and a glue delivery pump, and a thermal insulation cotton cover is arranged on the outer side of the lower end of the glue storage barrel, and the thermal insulation cotton cover is located inside the first placement slot opened at the upper end of the frame.
[0010] Preferably, the scraper assembly includes a sliding frame, a universal connector, a scraper plate, a micro-electric telescopic rod and a second electric linear guide, the two sides of the sliding frame are connected to the corresponding interior of the moving slide groove, and the two sides of the upper end of the sliding frame are connected to the corresponding side of the moving seat through symmetrically arranged universal connectors, and at the same time, one side of the interior of the sliding frame is rotatably connected with the scraper plate, the upper end of the other side of the scraper plate is connected through the micro-electric telescopic rod and the second electric linear guide, and the second electric linear guide is arranged on the other side of the upper end of the interior of the sliding frame, and at the same time, both ends of the micro-electric telescopic rod are rotatably connected to the second electric linear guide and the scraper plate.
[0011] Preferably, the pressing assembly includes a pressing frame, a pressing roller, a sleeve and an electric push rod. Two pressing frames are symmetrically arranged, and the pressing frames are L-shaped structures. At the same time, an adjustment through hole is opened in the middle of the two pressing frames. A pressing roller is arranged between the adjusting through holes, and both ends of the pressing roller are connected to the sleeve through the adjusting through holes. At the same time, the upper end of the sleeve is connected to the outer side of the top of the corresponding pressing frame through the electric push rod.
[0012] Preferably, the exhaust gas treatment component includes an exhaust pipe, a guide pipe, a three-way connector, an air supply pipe, an exhaust fan and an exhaust gas adsorption device. The exhaust pipes are arranged in plurality at equal intervals, and the tops of the plurality of exhaust pipes are connected to the lower end of the guide pipe. At the same time, the guide pipe is provided with a three-way connector between adjacent exhaust pipes. The front faces of the two three-way connectors are connected to the exhaust fan through the air supply pipe, and the exhaust fan is installed on one side of the upper end of the exhaust gas adsorption device. At the same time, the exhaust gas adsorption device is located inside a second placement slot at the upper end of the frame, and the upper end of one side of the exhaust gas adsorption device is connected to the lower end of the thermal insulation cotton cover through a heat conduction pipe that penetrates the frame.
[0013] Preferably, the winding device includes a winding frame, a winding roller and a winding motor, and the winding frame is symmetrically arranged with a second support frame on one side of the winding frame close to the drying and deodorizing component, and a fourth guide roller is arranged on one side of the upper end of the second support frame, and a fifth guide roller and a sixth guide roller are arranged in sequence laterally inside the other side of the second support frame, a second installation groove is opened in the middle of the upper end of the front side of the winding frame, and a second limit seat is snap-connected to the upper end of the second installation groove, and a winding roller is arranged in the middle of the winding frame, one end of the winding roller is located in the second installation groove, and the other end of the winding roller passes through the back side of the winding frame and is connected to the winding motor.
[0014] A novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure comprises the following steps:
[0015] (1) First, install the textile body and the TPU film body on the unwinding frame, and then pass one end of the textile body and the TPU film body around the first guide roller, the second guide roller and the third guide roller in turn to fit with the lower ends of the corresponding lower leveling roller and the upper leveling roller, and then continue to pull the textile body and the TPU film body so that the lower ends of the textile body and the TPU film body fit with the pressing seat and the upper end of the upper top plate respectively, and then the TPU film body is transported downward by the first conveying roller, and then under the action of the pressing assembly, the textile body and the TPU film body are flattened and fit, and then passed between the electric heating roller and the electric heating plate and transported under the action of the second conveying roller, and then the bonded textile body and the TPU film body are connected to the winding roller through the fourth guide roller, the fifth guide roller and the sixth guide roller;
[0016] (2) The bidirectional motor drives the driving bevel gear to rotate, so that the driving bevel gear drives the connecting bevel gear, the textile body and the TPU film body to rotate, thereby unwinding the textile body and the TPU film body, and at the same time, the winding motor drives the winding roller to rotate to rewind the other end of the textile body and the TPU film body;
[0017] (3) When unwinding and rewinding, the glue pump is started, and the adhesive in the glue storage barrel enters the glue storage tube through the glue delivery tube, and then is sprayed out from the glue spray head. When the adhesive is sprayed on the upper surface of the textile body, the first electric linear guide is started to drive the moving seat and the glue storage tube to move, so that the universal connector connected to the moving seat drives the sliding frame to move inside the moving slide slot, and then the scraper plate scrapes the adhesive on the upper surface of the textile body to make it evenly coated, and the second electric linear guide drives the micro electric telescopic rod to move, and the micro electric telescopic rod is extended and retracted to adjust the inclination angle of the scraper plate, so that the glue coating thickness can be adjusted as needed, thereby improving the practicality of use;
[0018] (4) After the glue coating is completed, the electric heating plate and the electric heating roller are turned on, and the electric push rod is started to push the sleeve ring and the lower pressure roller downward, and the lower end of the TPU film body is pressed with the upper end of the textile body through the adhesive, and then it is synchronously transported and dried under the action of the electric heating plate and the electric heating roller to make it fit tightly. While drying, the exhaust fan is started, and the waste gas generated during drying is passed through the exhaust pipe, the guide pipe, the three-way connector and the air supply pipe into the waste gas adsorption device for purification, and then the purified gas with heat is transported to the insulation cotton sleeve through the heat conduction pipe to insulate the glue storage barrel.
[0019] Compared with the prior art, the invention has the following beneficial effects: the new TPU film lamination composite textile pressing process with drying waste gas treatment structure,
[0020] (1) In order to solve the problem that the existing TPU film composite textiles will generate waste gas during processing, which will easily pollute the workshop air and affect the health of personnel if not handled in time, the present application uses an exhaust fan to pass the waste gas generated during drying through an exhaust pipe, a guide pipe, a three-way connector and an air supply pipe into a waste gas adsorption device for purification, and then the purified gas with heat is transported to the insulation cotton sleeve through a heat conduction pipe to insulate the glue storage barrel, which not only improves the cleanliness of the workshop air but also improves the heat utilization rate;
[0021] (2) In order to solve the problem that the existing TPU film composite textiles are prone to uneven adhesive coating during processing, which affects the sealing of the TPU film and the textile, and also affects the flatness of the TPU film and the textile, thereby reducing the quality and aesthetics of the finished product, the present application sprays the adhesive on the upper surface of the textile body, drives the moving seat and the glue storage tube to move by the first electric linear guide, and the sliding frame 517 moves under the drive of the universal joint, so that the scraper plate scrapes the adhesive on the upper surface of the textile body to make it evenly coated, and the inclination angle of the scraper plate can be adjusted so that the glue coating thickness can be adjusted as needed, and then under the action of the pressing component, the TPU film body is pressed and tightly against the textile body through the adhesive, thereby improving the quality and aesthetics of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the front cross-sectional structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the front cross-sectional structure of the unwinding device of the present invention;
[0024] Figure 3 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0025] Figure 4 For the present invention Figure 1 The enlarged structural diagram at B in the middle;
[0026] Figure 5 For the present invention Figure 4 The enlarged structural diagram at C in the middle;
[0027] Figure 6 It is a front view structural schematic diagram of the present invention;
[0028] Figure 7 This is a front view cross-sectional structural diagram of a drying and deodorizing assembly of the present invention;
[0029] Figure 8 For the present invention Figure 7 The enlarged structural diagram at D in the middle;
[0030] Fig. 9 It is a rear view structural schematic diagram of the present invention.
[0031] In the figure: 1, frame; 2, pressing seat; 201, electric heating plate; 3, electric hydraulic cylinder; 4, unwinding device; 401, unwinding frame; 4011, through hole; 4012, first limit seat; 402, textile body; 403, TPU film body; 404, first support frame; 405, first guide roller; 406, second guide roller; 407, third guide roller; 408, bidirectional motor; 409, driving bevel gear; 410, Connecting bevel gear; 5, coating device; 501, top plate; 502, first mounting frame; 503, lower leveling roller; 504, upper leveling roller; 505, second mounting frame; 506, first conveying roller; 507, first electric linear guide; 508, moving seat; 509, glue storage tube; 510, glue spray head; 511, glue delivery tube; 512, glue delivery pump; 513, glue storage barrel; 514, thermal insulation cotton cover; 515, limit side plate; 516, Mobile slide; 517, sliding frame; 518, universal connector; 519, scraper; 520, micro electric telescopic rod; 521, second electric linear guide; 6, drying and deodorizing component; 601, drying box; 602, pressing frame; 6021, adjusting through hole; 603, lower pressing roller; 604, sleeve ring; 605, electric push rod; 606, transmission shaft; 607, electric heating roller; 608, driving component; 609, positioning frame; 61 0. Second conveying roller; 611. Exhaust pipe; 612. Guide pipe; 613. Three-way connector; 614. Air duct; 615. Exhaust fan; 616. Waste gas adsorption device; 617. Heat transfer pipe; 7. Winding device; 701. Winding frame; 7011. Second limit seat; 702. Second support frame; 703. Fourth guide roller; 704. Fifth guide roller; 705. Sixth guide roller; 706. Winding roller; 707. Winding motor. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-9 The present invention provides a technical solution: a new TPU film laminated composite textile pressing process with a drying waste gas treatment structure, according to Figure 1 , Figure 2 , Figure 7 and Fig. 9 As shown, an unwinding device 4 and a rewinding device 7 are respectively provided on both sides of the upper end of the frame 1.
[0034] Specifically, the unwinding device 4 includes an unwinding frame 401, a textile body 402 and a TPU film body 403. A through hole 4011 is provided in the middle of one side of the front side of the unwinding frame 401, and a first mounting groove is provided in the middle of the lower end and the upper part of the through hole 4011. At the same time, a first limiting seat 4012 is connected to the upper end of the first mounting groove. The textile body 402 and the TPU film body 403 are respectively provided at the lower and upper ends of the middle of the unwinding frame 401, and one end of the textile body 402 and the TPU film body 403 is located in the corresponding mounting groove. By disassembling and assembling the first limiting seat 4012, it is convenient to disassemble and assemble the textile body 402 and the TPU film body 403. At the same time, the other ends of the textile body 402 and the TPU film body 403 pass through the back of the unwinding frame 401 and the corresponding connecting cone The two connecting bevel gears 410 are connected, and the outer sides of the two connecting bevel gears 410 are meshed with driving bevel gears 409, and the two driving bevel gears 409 are connected to the output ends of the bidirectional motor 408 correspondingly set, and the driving bevel gears 409 are driven to rotate by the bidirectional motor 408, so that the driving bevel gears 409 drive the connecting bevel gears 410 to rotate, and then the textile body 402 and the TPU film body 403 are unwound synchronously, so that the tension of the textile body 402 and the TPU film body 403 is the same, thereby improving the flatness of the later pressing, and the unwinding frame 401 is symmetrically provided with a first support frame 404 on one side close to the pressing seat 2, and the first guide roller 405 and the second guide roller 406 are sequentially arranged laterally in the middle of one side of the first support frame 404, and the third guide roller 407 is arranged on the upper end of the other side of the first support frame 404.
[0035] Specifically, the winding device 7 includes a winding frame 701, a winding roller 706 and a winding motor 707. The second support frame 702 is symmetrically arranged on the side of the winding frame 701 close to the drying and deodorizing component 6, and a fourth guide roller 703 is arranged on one side of the upper end of the second support frame 702. At the same time, a fifth guide roller 704 and a sixth guide roller 705 are sequentially arranged laterally inside the other side of the second support frame 702. A second installation groove is opened in the middle of the upper end of the front side of the winding frame 701, and a second limiting seat 7011 is snap-connected to the upper end of the second installation groove. By separating the second limiting seat 7011 from the second installation groove, it is convenient to disassemble the winding roller 706. At the same time, a winding roller 706 is arranged in the middle of the winding frame 701, one end of the winding roller 706 is located in the second installation groove, and the other end of the winding roller 706 passes through the back side of the winding frame 701 and is connected to the winding motor 707.
[0036] according to Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 7 and Fig. 9 As shown, a pressing seat 2 is arranged in the upper middle of the frame 1, and the two sides of the bottom of the lower end of the pressing seat 2 are connected to the frame 1 through an electric hydraulic cylinder 3, and a coating device 5 and a drying and deodorizing component 6 are arranged on both sides of the upper end of the pressing seat 2, respectively. The coating device 5 includes an upper top plate 501, a first mounting frame 502, a second mounting frame 505, a glue spraying component, a limiting side plate 515 and a glue scraping component. The first mounting frame 502 and the second mounting frame 505 are arranged on both sides of the upper top plate 501, respectively, and a lower leveling roller 503 and an upper leveling roller 504 are symmetrically arranged in the middle of the first mounting frame 502 with respect to the upper top plate 501, and a first conveying roller 506 is arranged in the middle of the outer side of the upper end of the second mounting frame 505, a glue spraying component is arranged at the bottom of the lower end of the upper top plate 501, and limiting side plates 515 are symmetrically arranged on both sides below the glue spraying component, and a glue scraping component is arranged between the movable slide groove 516 opened inside the opposite side of the limiting side plate 515.
[0037] Specifically, the glue spraying assembly includes a first electric linear guide 507, a movable seat 508, a glue storage tube 509 and a glue spraying head 510. Two first electric linear guides 507 are symmetrically arranged, and the lower ends of the two first electric linear guides 507 are slidably connected with the movable seat 508. At the same time, a glue storage tube 509 is arranged between the two movable seats 508. A plurality of glue spraying heads 510 are equidistantly arranged at the lower end of the glue storage tube 509, and one end of the glue storage tube 509 is connected to the glue storage barrel 513 through a glue delivery pipe 511 and a glue delivery pump 512. At the same time, a thermal insulation cotton cover 514 is arranged on the outer side of the lower end of the glue storage barrel 513. The thermal insulation cotton cover 514 is located inside a first placement slot opened at the upper end of the frame 1. Through the thermal insulation cotton cover 514, the temperature of the glue storage barrel 513 is not easily lost, and the adhesive is not easily solidified.
[0038] Specifically, the scraper assembly includes a sliding frame 517, a universal connector 518, a scraper plate 519, a micro-electric telescopic rod 520 and a second electric linear guide 521. The two sides of the sliding frame 517 are connected to the corresponding movable slide groove 516, and the two sides of the upper end of the sliding frame 517 are connected to the corresponding side of the movable seat 508 through symmetrically arranged universal connectors 518. At the same time, one side of the sliding frame 517 is rotatably connected with the scraper plate 519, and the upper end of the other side of the scraper plate 519 is connected through the micro-electric telescopic rod 520 and the second electric linear guide 521, and the second electric linear guide 521 is arranged on the other side of the upper end of the sliding frame 517. At the same time, both ends of the micro-electric telescopic rod 520 are rotatably connected to the second electric linear guide 521 and the scraper plate 519. The micro-electric telescopic rod 520 and the second electric linear guide 521 are used in combination to facilitate the adjustment of the inclination angle of the scraper plate 519 and the adjustment of the glue coating thickness according to actual conditions.
[0039] according to Figure 1 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, the drying and deodorizing component 6 includes a drying box 601, a pressing component, a transmission shaft 606, an electric heating roller 607, a driving component 608, a positioning frame 609, a second conveying roller 610 and an exhaust gas treatment component. The drying box 601 is located directly above the electric heating plate 201 arranged inside one side of the upper end of the pressing seat 2, and the drying box 601 is provided with a pressing component on the side close to the coating device 5. At the same time, a plurality of transmission shafts 606 are equidistantly arranged at the lower end of the drying box 601, an electric heating roller 607 is arranged on the middle outer side of the transmission shaft 606, and both ends of the transmission shaft 606 pass through the drying box 601 and are connected to the driving component 608. The second conveying roller 610 is connected to the middle of the other side of the drying box 601 through the positioning frame 609, and an exhaust gas treatment component is arranged at the upper end of the drying box 601.
[0040] Specifically, the pressing assembly includes a pressing frame 602, a pressing roller 603, a sleeve 604 and an electric push rod 605. There are two pressing frames 602 symmetrically arranged, and the pressing frames 602 are L-shaped structures. At the same time, an adjusting through hole 6021 is opened in the middle of the two pressing frames 602. A pressing roller 603 is arranged between the adjusting through holes 6021, and both ends of the pressing roller 603 pass through the adjusting through holes 6021 to be connected with the sleeve 604. At the same time, the upper end of the sleeve 604 is connected to the outer side of the top of the corresponding pressing frame 602 through the electric push rod 605. The sleeve 604 is pushed downward by the electric push rod 605, so that the pressing roller 603 connected to the sleeve 604 moves downward inside the adjusting through hole 6021 and in the middle of the pressing frame 602 to fit with the upper end of the TPU film body 403 until the lower end of the TPU film body 403 is pressed with the upper end of the textile body 402 through the adhesive.
[0041] Specifically, the exhaust gas treatment component includes an exhaust pipe 611, a guide pipe 612, a three-way connector 613, an air supply pipe 614, an exhaust fan 615 and an exhaust gas adsorption device 616. A plurality of exhaust pipes 611 are arranged at equal intervals, and the tops of the plurality of exhaust pipes 611 are connected to the lower end of the guide pipe 612. At the same time, the guide pipe 612 is provided with a three-way connector 613 between the adjacent exhaust pipes 611. The front sides of the two three-way connectors 613 are connected to the exhaust fan 615 through the air supply pipe 614, and the exhaust fan 615 is installed on one side of the upper end of the exhaust gas adsorption device 616. At the same time, the exhaust gas adsorption device 616 is located inside a second placement slot provided at the upper end of the frame 1. The upper end of one side of the exhaust gas adsorption device 616 passes through the frame 1 through a heat conduction pipe 617 and is connected to the lower end of the thermal insulation cotton cover 514, so as to facilitate the reuse of heat in the purified exhaust gas and improve the practicality of use.
[0042] A novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure comprises the following steps:
[0043] (1) First, install the textile body 402 and the TPU film body 403 on the unwinding frame 401, and then pass one end of the textile body 402 and the TPU film body 403 around the first guide roller 405, the second guide roller 406 and the third guide roller 407 in sequence to fit the lower ends of the corresponding lower leveling roller 503 and the upper leveling roller 504, and then continue to pull the textile body 402 and the TPU film body 403 so that the lower ends of the textile body 402 and the TPU film body 403 are respectively pressed against the pressing seat 2 and the upper top plate. 501, and then the TPU film body 403 is transported downward by the first conveying roller 506, and then the textile body 402 and the TPU film body 403 are flattened and bonded under the action of the down-pressing assembly, and then passed between the electric heating roller 607 and the electric heating plate 201 and transported under the action of the second conveying roller 610, and then the bonded textile body 402 and the TPU film body 403 are connected to the winding roller 706 through the fourth guide roller 703, the fifth guide roller 704 and the sixth guide roller 705;
[0044] (2) The bidirectional motor 408 drives the driving bevel gear 409 to rotate, so that the driving bevel gear 409 drives the connecting bevel gear 410, the textile body 402 and the TPU film body 403 to rotate, thereby unwinding the textile body 402 and the TPU film body 403, and at the same time, the winding motor 707 drives the winding roller 706 to rotate, so as to rewind the other end of the textile body 402 and the TPU film body 403;
[0045] (3) While unwinding and rewinding, the glue pump 512 is started, and the adhesive in the glue storage barrel 513 enters the glue storage tube 509 through the glue delivery tube 511, and then is sprayed out from the glue spray head 510. When the adhesive is sprayed on the upper surface of the textile body 402, the first electric linear guide 507 is started to drive the movable seat 508 and the glue storage tube 509 to move, so that the universal connector 518 connected to the movable seat 508 drives the sliding frame 517 to move inside the movable slide groove 516, and then the scraper plate 519 scrapes the adhesive on the upper surface of the textile body 402 to make it evenly coated, and the second electric linear guide 521 drives the micro electric telescopic rod 520 to move, and the micro electric telescopic rod 520 is extended and retracted to adjust the inclination angle of the scraper plate 519, so that the glue coating thickness can be adjusted as needed, thereby improving the practicality of use;
[0046] (3) After the glue coating is completed, the electric heating plate 201 and the electric heating roller 607 are turned on, and the electric push rod 605 is started to push the ring 604 and the lower pressure roller 603 downward, and the lower end of the TPU film body 403 is pressed with the upper end of the textile body 402 through the adhesive, and then the electric heating plate 201 and the electric heating roller 607 are used to synchronously transport and dry it to make it fit tightly. While drying, the exhaust fan 615 is started to pass the exhaust pipe 611, the guide pipe 612, the three-way connector 613 and the air supply pipe 614 into the exhaust gas adsorption device 616 for purification, and then the purified gas with heat is transported to the insulation cotton sleeve 514 through the heat conduction pipe 617 to keep the glue storage barrel 513 warm.
[0047] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.
[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure, comprising a frame (1), characterized in that: The upper sides of the frame (1) are provided with an unwinding device (4) and a rewinding device (7), respectively; a pressing seat (2) is provided at the upper middle of the frame (1), and the lower bottom sides of the pressing seat (2) are connected to the frame (1) through an electric hydraulic cylinder (3); and the upper sides of the pressing seat (2) are provided with a coating device (5) and a drying and deodorizing component (6), respectively; the coating device (5) comprises an upper top plate (501), a first mounting frame (502), a second mounting frame (505), a glue spraying component, and a limiting side plate. (515) and a scraper assembly, a first mounting frame (502) and a second mounting frame (505) are respectively arranged on both sides of the upper top plate (501), and a lower leveling roller (503) and an upper leveling roller (504) are symmetrically arranged in the middle of the first mounting frame (502) with respect to the upper top plate (501), and a first conveying roller (506) is arranged in the middle of the outer side of the upper end of the second mounting frame (505), a glue spraying assembly is arranged at the bottom of the lower end of the upper top plate (501), and limited side plates (506) are symmetrically arranged on both sides below the glue spraying assembly 15), a scraper assembly is arranged between the movable slide groove (516) opened inside the opposite side of the limiting side plate (515), the drying and deodorizing assembly (6) comprises a drying box (601), a pressing assembly, a transmission shaft (606), an electric heating roller (607), a driving assembly (608), a positioning frame (609), a second conveying roller (610) and an exhaust gas treatment assembly, the drying box (601) is located directly above the electric heating plate (201) arranged inside the upper end of the pressing seat (2), and the drying box (601) ... and the drying and deodorizing assembly (6) 01) A pressing assembly is arranged on one side close to the coating device (5), and a plurality of transmission shafts (606) are arranged equidistantly at the lower end of the interior of the drying box (601). An electric heating roller (607) is arranged on the outer side of the middle of the transmission shaft (606), and both ends of the transmission shaft (606) pass through the drying box (601) and are connected to the driving assembly (608). A second conveying roller (610) is connected to the middle of the other side of the drying box (601) through a positioning frame (609), and an exhaust gas treatment assembly is arranged at the upper end of the drying box (601).
2. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 1, characterized in that: The unwinding device (4) comprises an unwinding frame (401), a textile body (402) and a TPU film body (403); a through hole (4011) is provided in the middle of one side of the front face of the unwinding frame (401), and a first mounting groove is provided at the lower end and the middle of the upper part of the through hole (4011); a first limit seat (4012) is connected to the upper end of the first mounting groove in a snap-fitting manner; the textile body (402) and the TPU film body are provided at the lower end and the upper end of the middle part of the unwinding frame (401), respectively. The textile body (402) and the TPU film body (403) are connected to a corresponding installation groove, and one end of the textile body (402) and the TPU film body (403) is located inside the corresponding installation groove, while the other end of the textile body (402) and the TPU film body (403) passes through the back of the unwinding frame (401) and is connected to the corresponding connecting bevel gear (410), and the outer sides of the two connecting bevel gears (410) are meshedly connected with driving bevel gears (409), and the two driving bevel gears (409) are connected to the corresponding output ends of the bidirectional motor (408).
3. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 2, characterized in that: The unwinding frame (401) is symmetrically provided with a first support frame (404) on one side close to the pressing seat (2), and a first guide roller (405) and a second guide roller (406) are sequentially arranged laterally in the middle of one side of the first support frame (404), and a third guide roller (407) is arranged at the upper end of the other side of the first support frame (404).
4. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 1, characterized in that: The glue spraying assembly comprises a first electric linear guide rail (507), a movable seat (508), a glue storage pipe (509) and a glue spraying head (510); two first electric linear guide rails (507) are symmetrically arranged, and the lower ends of the two first electric linear guide rails (507) are slidably connected to the movable seat (508); a glue storage pipe (509) is arranged between the two movable seats (508); a plurality of glue spraying heads (510) are equidistantly arranged at the lower end of the glue storage pipe (509); one end of the glue storage pipe (509) is connected to a glue storage barrel (513) through a glue delivery pipe (511) and a glue delivery pump (512); a heat-insulating cotton sleeve (514) is arranged on the outer side of the lower end of the glue storage barrel (513); the heat-insulating cotton sleeve (514) is located inside a first placement slot provided at the upper end of the frame (1).
5. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 1, characterized in that: The scraper assembly comprises a sliding frame (517), a universal connector (518), a scraper plate (519), a micro electric telescopic rod (520) and a second electric linear guide rail (521). Both sides of the sliding frame (517) are connected to the inside of a corresponding movable slide groove (516), and both sides of the upper end of the sliding frame (517) are connected to one side of a corresponding movable seat (508) through symmetrically arranged universal connectors (518). At the same time, one side of the interior of the sliding frame (517) is rotatably connected with a scraper plate (519), and the upper end of the other side of the scraper plate (519) is connected to the second electric linear guide rail (521) through the micro electric telescopic rod (520), and the second electric linear guide rail (521) is arranged on the other side of the upper end of the interior of the sliding frame (517). At the same time, both ends of the micro electric telescopic rod (520) are rotatably connected to the second electric linear guide rail (521) and the scraper plate (519).
6. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 1, characterized in that: The pressing assembly comprises a pressing frame (602), a pressing roller (603), a sleeve ring (604) and an electric push rod (605). Two pressing frames (602) are symmetrically arranged, and the pressing frames (602) are of an L-shaped structure. An adjusting through hole (6021) is provided in the middle of the two pressing frames (602). A pressing roller (603) is provided between the adjusting through holes (6021), and both ends of the pressing roller (603) pass through the adjusting through holes (6021) to be connected to the sleeve ring (604). At the same time, the upper end of the sleeve ring (604) is connected to the outer side of the top of the corresponding pressing frame (602) through the electric push rod (605).
7. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 1, characterized in that: The exhaust gas treatment assembly comprises an exhaust pipe (611), a guide pipe (612), a three-way connector (613), an air supply pipe (614), an exhaust fan (615) and an exhaust gas adsorption device (616). A plurality of exhaust pipes (611) are arranged at equal intervals, and the tops of the plurality of exhaust pipes (611) are connected to the lower ends of the guide pipes (612). Meanwhile, the guide pipes (612) are located between adjacent exhaust pipes (611) and a three-way connector (613) is arranged. 13), the front faces of the two three-way connectors (613) are connected to an exhaust fan (615) through an air delivery pipe (614), and the exhaust fan (615) is installed on one side of the upper end of the exhaust gas adsorption device (616), and the exhaust gas adsorption device (616) is located inside a second placement slot provided at the upper end of the frame (1), and the upper end of one side of the exhaust gas adsorption device (616) penetrates the frame (1) through a heat conduction pipe (617) and is connected to the lower end of the thermal insulation cotton cover (514).
8. The novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure as claimed in claim 1, characterized in that: The winding device (7) comprises a winding frame (701), a winding roller (706) and a winding motor (707); a second support frame (702) is symmetrically arranged on one side of the winding frame (701) close to the drying and deodorizing component (6); a fourth guide roller (703) is arranged on one side of the upper end of the second support frame (702); and a fifth guide roller (704) and a sixth guide roller (705) are arranged in sequence in the other side of the second support frame (702); a second installation groove is opened in the middle of the upper end of the front side of the winding frame (701); and a second limiting seat (7011) is snap-connected to the upper end of the second installation groove; and a winding roller (706) is arranged in the middle of the winding frame (701); one end of the winding roller (706) is located in the second installation groove, and the other end of the winding roller (706) passes through the back side of the winding frame (701) and is connected to the winding motor (707).
9. A novel TPU film laminated composite textile pressing process with a drying waste gas treatment structure, comprising the following steps: (1) First, install the textile body (402) and the TPU film body (403) on the unwinding frame (401), and then pass one end of the textile body (402) and the TPU film body (403) around the first guide roller (405), the second guide roller (406) and the third guide roller (407) in sequence to fit with the lower ends of the corresponding lower leveling roller (503) and the upper leveling roller (504), and then continue to pull the textile body (402) and the TPU film body (403) so that the lower ends of the textile body (402) and the TPU film body (403) are respectively pressed against the pressing seat (2) and the upper top The upper end of the plate (501) is bonded, and then the TPU film body (403) is transported downward by the first conveying roller (506), and then under the action of the downward pressing component, the textile body (402) and the TPU film body (403) are flattened and bonded, and then passed between the electric heating roller (607) and the electric heating plate (201) and transported under the action of the second conveying roller (610), and then the bonded textile body (402) and the TPU film body (403) are connected to the winding roller (706) through the fourth guide roller (703), the fifth guide roller (704) and the sixth guide roller (705); (2) The driving bevel gear (409) is driven to rotate by the bidirectional motor (408), so that the driving bevel gear (409) drives the connecting bevel gear (410), the textile body (402) and the TPU film body (403) to rotate, thereby unwinding the textile body (402) and the TPU film body (403), and at the same time, the winding motor (707) drives the winding roller (706) to rotate, so as to wind up the other end of the textile body (402) and the TPU film body (403); (3) While unwinding and rewinding, the glue pump (512) is started, and the adhesive in the glue storage barrel (513) enters the glue storage tube (509) through the glue delivery tube (511), and then is sprayed out from the glue spray head (510). When the adhesive is sprayed on the upper surface of the textile body (402), the first electric linear guide rail (507) is started to drive the movable seat (508) and the glue storage tube (509) to move, so that the universal connecting member (518) connected to the movable seat (508) drives the sliding The frame (517) moves inside the movable slide groove (516), and then the scraper plate (519) scrapes the adhesive on the upper surface of the textile body (402) to make it evenly coated, and the second electric linear guide rail (521) drives the micro electric telescopic rod (520) to move, and at the same time, the micro electric telescopic rod (520) is extended and retracted to adjust the inclination angle of the scraper plate (519), so that the coating thickness can be adjusted, thereby improving the practicality of use; (3) After the glue coating is completed, the electric heating plate (201) and the electric heating roller (607) are turned on, and the electric push rod (605) is started to push the ring (604) and the lower pressure roller (603) downward, and the lower end of the TPU film body (403) is pressed with the upper end of the textile body (402) through the adhesive, and then it is synchronously transported and dried under the action of the electric heating plate (201) and the electric heating roller (607) to make it fit tightly. At the same time of drying, the exhaust fan (615) is started, and the waste gas generated during drying is passed through the exhaust pipe (611), the guide pipe (612), the three-way connector (613) and the air supply pipe (614) into the waste gas adsorption device (616) for purification, and then the purified gas with heat is transported to the insulation cotton sleeve (514) through the heat conduction pipe (617) to keep the glue storage barrel (513) warm.
Citation Information
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