Bidirectional convection type single-phase fluid loop system and one-dimensional expansion radiator

By adopting a bidirectional convection single-phase fluid circuit system and a skeleton sandwich structure in the spacecraft radiator, the problem of insufficient heat dissipation capability and thermal control accuracy in the prior art is solved, and more efficient heat dissipation effect and more reliable expansion are achieved. performance.

CN119503165AActive Publication Date: 2025-02-25SHANGHAI INST OF SATELLITE EQUIP

Patent Information

Application Number
CN202411913857.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-25
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

The existing spacecraft thermal control technology is difficult to effectively improve heat dissipation capabilities and thermal control accuracy within a limited radiator area, and there are challenges in the way high-sealed fluid pipelines and deployment torques are balanced.

Method used

The two-way convection single-phase fluid circuit system is adopted, including the convection single-phase fluid pipeline system inside and outside the radiator plate. Through the S-shaped pipeline layout and high-sealing circuit connection process, the two-way convection of the fluid is realized. Enhance the heat dissipation effect and ensure moment balance through a skeleton sandwich structure and suspended support structure.

Benefits of technology

Under the limitation of the same radiating plate volume, the bidirectional convection single-phase fluid circuit system significantly improves the heat dissipation capability and thermal control accuracy, improves the deployment reliability of the radiator, and improves the overall structure through lightweight structure and high sealing design performance.

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Abstract

The invention provides a bidirectional convection type single-phase fluid loop system and a one-dimensional expansion radiator, the loop system comprises a radiator in-plate pipeline system and a radiator out-plate pipeline system, the radiator in-plate pipeline system comprises two convection type single-phase fluid pipelines in the same dimension plane; the one-dimensional unfolding radiator comprises a two-way convection type single-phase fluid loop system, a radiator structural plate, a radiator suspension supporting structure and a hinge, and a pipeline system in the radiator plate is embedded in the middle interlayer; the two radiator suspension supporting structures and the two hinges are symmetrically arranged on the same side of the radiator structural plate. According to the invention, the radiating function is more efficient under the volume limitation after the radiator is unfolded; the fluid pipeline converging and bundling interface is matched with the coaxiality control of the suspension supporting structure and the hinge, so that the unfolding reliability is improved; the in-plate framework type sandwich structure is light in weight; the all-welding process guarantees the sealing performance of the pipeline system.
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Description

Technical Field

[0001] The present invention relates to the technical field of spacecraft thermal control, and in particular to a bidirectional convection single-phase fluid circuit system and a one-dimensional unfolding radiator. Background Art

[0002] As the flight orbit environment of spacecraft becomes increasingly complex, the functions of carrying payloads become increasingly diverse and the operation precision is high, which increases the overall thermal power consumption of spacecraft. In order to meet the thermal control requirements of payload operation and the high precision of the structural platform, the original traditional passive thermal control method can no longer meet the requirements. Although the radiator heat dissipation method gradually used can enhance the heat dissipation capacity, how to increase the radiator area to break through the fairing envelope size, how to arrange more efficient heat dissipation channels on the same limited size area after deployment, and how to more reliably solve the balance between high-sealing fluid pipelines and deployment torque have become issues to be further resolved.

[0003] The existing Chinese patent with publication number CN103274061B discloses a heat pipe-fluid loop coupled heat radiator for spacecraft. It is a plate-type radiator purely attached to the structural platform, does not have the expansion function, and is only a heat pipe, and the heat pipe is connected to the fluid pipelines on both sides by welding or gluing. This method does not make the fluid pipeline form a normal loop, and there is still room for improvement in heat dissipation capacity and thermal control.

[0004] The existing Chinese patent with publication number CN114852378A discloses a deployable heat radiator based on a single-phase fluid circuit. The existing Chinese patent with publication number CN112484541B discloses a rotating space radiation heat exchanger. Both are S-shaped layouts with unidirectional single-phase fluid pipelines, and this layout has not further developed the state utilization rate of the cooling fluid direction of the single-phase fluid.

[0005] Therefore, it is necessary to provide a bidirectional convection single-phase fluid circuit system and a one-dimensionally expanded radiator to improve the utilization rate of the heat dissipation capacity under the same radiation plate volume limitation after the radiator is expanded. Summary of the invention

[0006] In view of the defects in the prior art, the object of the present invention is to provide a bidirectional convection single-phase fluid circuit system and a one-dimensional unfolding radiator.

[0007] According to the present invention, a bidirectional convection type single-phase fluid circuit system includes: a radiator plate inner pipe system and a radiator plate outer pipe system, wherein the radiator plate inner pipe system is a two-way convection type single-phase fluid pipe system in the same dimensional plane, both of which are S-shaped configurations, including an outer pipe and an inner pipe, wherein the outer pipe and the inner pipe are arranged in a convection direction, and the outer single-phase fluid high-temperature outlet of the outer pipe is corresponding to the inner single-phase fluid low-temperature inlet of the inner pipe, and the outer single-phase fluid low-temperature inlet of the outer pipe is corresponding to the inner single-phase fluid high-temperature outlet of the inner pipe;

[0008] The external piping system of the radiator plate includes a low-temperature single-phase fluid pipeline and a high-temperature single-phase fluid pipeline. The outlet of the low-temperature single-phase fluid pipeline is connected to the low-temperature inlet of the inner single-phase fluid and the low-temperature inlet of the outer single-phase fluid, respectively. The inlet of the high-temperature single-phase fluid pipeline is connected to the high-temperature outlet of the outer single-phase fluid and the high-temperature outlet of the inner single-phase fluid, respectively. The heat exchanger, the low-temperature single-phase fluid pipeline, the internal piping system of the radiator plate and the high-temperature single-phase fluid pipeline are connected in sequence to form a loop.

[0009] Preferably, the piping system inside the radiator plate is installed inside the radiator structural plate, and the piping system outside the radiator plate is installed outside the radiator structural plate, the external single-phase fluid high-temperature outlet, the internal single-phase fluid low-temperature inlet, the internal single-phase fluid high-temperature outlet, and the external single-phase fluid low-temperature inlet are arranged in sequence on the same side of the radiator structural plate, the external pipeline is arranged in parallel with the internal pipeline, and the two evenly distribute the temperature control area.

[0010] Preferably, the outer pipeline and the inner pipeline each include a plurality of straight pipelines connected in sequence, and two adjacent straight pipelines are connected by a right-angle elbow. The lumen of the straight pipeline is an elliptical configuration, and a plurality of tooth grooves evenly arranged are formed in the lumen of the straight pipeline, and the tooth shape is a convex rectangular.

[0011] The one-dimensional unfolded radiator provided by the present invention adopts the above-mentioned bidirectional convection single-phase fluid circuit system, and also includes a radiator structural plate, a radiator suspension support structure and a hinge, wherein the radiator structural plate is a skeleton-type sandwich structure, including upper and lower skin layers and an intermediate interlayer, and the pipeline system in the radiator plate is embedded in the intermediate interlayer;

[0012] The two radiator suspension support structures and the two hinges are symmetrically arranged on the same side of the radiator structural plate, the radiator plate external pipeline system and the radiator suspension support structure are arranged on the same side of the radiator structural plate, a channel is formed inside the radiator suspension support structure, one end of the two radiator suspension support structures are respectively connected to the low-temperature single-phase fluid pipeline and the high-temperature single-phase fluid pipeline, and the other ends of the two radiator suspension support structures are respectively connected to the heat exchanger;

[0013] The radiator suspension support structure includes a rotating joint and a floating support. The rotating joint and the floating support cooperate to form a rotating pair. The central axes of the two rotating joints are coaxially arranged with the rotating axes of the two hinges. The radiator suspension support structure and the hinges are both fastened to the radiator structural plate, and the radiator structural plate can rotate around the central axis of the rotating joint.

[0014] Preferably, the middle interlayer includes a plurality of carbon fiber composite rectangular tubes for supporting the piping system inside the radiator panel, the straight pipelines of the piping system outside the radiator panel are arranged parallel or vertically to the composite rectangular tubes, and a plurality of the composite rectangular tubes cooperate to form a supporting skeleton of the radiator structural plate, and the pyrotechnic unlocking port and hinge mounting seat of the radiator structural plate are respectively provided with beveled support reinforcement rectangular tubes.

[0015] Preferably, the radiator suspension support structure is symmetrically arranged about the central axis of the radiator structure plate, and a plate structure protrusion is formed in the middle of one side where the radiator structure plate is connected to the radiator suspension support structure, and composite material embedded blocks are symmetrically arranged on the plate structure protrusion, and the composite material embedded blocks include a suspension support structure embedded block and a hinge embedded block, and the hinge embedded block is arranged on the inner side of the suspension support structure embedded block, the hinge embedded block is fastened to the hinge, and the suspension support structure embedded block is fastened to the rotating joint.

[0016] Preferably, the low-temperature single-phase fluid pipeline is arranged on the lower side of the plate structure protrusion, and the high-temperature single-phase fluid pipeline is arranged on the upper side of the plate structure protrusion. The low-temperature single-phase fluid pipeline and the high-temperature single-phase fluid pipeline are both arranged in parallel with the radiator structural plate, and the distance between the two and the radiator structural plate is consistent. The two ends of the low-temperature single-phase fluid pipeline and the high-temperature single-phase fluid pipeline are respectively connected to the pipeline system in the radiator plate, and the middle parts of the low-temperature single-phase fluid pipeline and the high-temperature single-phase fluid pipeline are respectively provided with three-way joints connected to the radiator suspension support structure.

[0017] Preferably, the floating support includes a universal joint formed by two floating support rings and a plurality of cross-axis pins, and the floating support includes a first floating support and a second floating support respectively arranged on both sides of the rotating joint, the first floating support is fastened to the buried block of the suspension support structure, and the second floating support is fastened to the star body.

[0018] Preferably, the rotary joint comprises an inner channel and an outer channel, one end of the inner channel is inserted inside one end of the outer channel and the two are sealed and connected by a sealing ring, and the other ends of the inner channel and the outer channel are both provided with rigid ball head sealing nozzles.

[0019] Preferably, a plurality of clamp brackets for supporting the pipes of the external piping system of the radiator plate are provided on the side of the protrusion of the plate structure. The clamp brackets and the external piping system of the radiator plate are arranged on the same vertical plane, and the plurality of clamp brackets are symmetrically arranged up and down about the radiator structure plate, and the plurality of clamp brackets are symmetrically arranged left and right about the symmetry axes of the two hinges. The clamp bracket located in the center is arranged on the symmetry axes of the two hinges, and the distance between the clamp brackets located at both ends and the corresponding external single-phase fluid high-temperature outlet and external single-phase fluid low-temperature inlet is between 250-300mm.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention arranges a two-way convection single-phase fluid circuit system in a radiation plate, divides the fluid pipeline of the two-way convection circuit system outside the radiation plate, and uses a torque balance matching component that rigidly connects the two-way convection circuit system outside the radiation plate to an expansion component, adapts to the multi-tooth cross-section of the single-phase fluid circuit pipeline, has a lightweight radiation plate structure without a honeycomb core, and has a highly sealed circuit connection process design; under the same radiation plate volume limitation after the radiator is deployed, compared with the one-way S-shaped fluid pipeline arrangement, the two-way convection single-phase fluid S-shaped pipeline layout has higher efficiency in heat dissipation effect; the coaxiality control of the high and low temperature single-phase fluid converging and bundling interface with the suspension support structure and hinge improves the deployment reliability of the radiator; the skeleton-type sandwich lightweight reinforcement structure inside the radiation plate supports the fluid pipeline instead of the honeycomb core to make the structural plate lightweight; the fully welded pipeline design improves the sealing of the fluid pipeline, and the form of the pipeline joint provides a detectable and measurable point for the fluid pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0023] Figure 1 This is a schematic diagram of the working principle of the bidirectional convection single-phase fluid circuit system mainly embodied in the present invention;

[0024] Figure 2 This is a schematic diagram of the overall layout of a one-dimensional unfolded radiator mainly embodied in the present invention;

[0025] Figure 3 This is a side view of the overall layout of the one-dimensional unfolded radiator mainly embodied in the present invention;

[0026] Figure 4 This is a schematic diagram of the structure of a straight pipeline of a one-dimensionally expanded radiator mainly embodied in the present invention;

[0027] Figure 5This is a schematic diagram of the structure of a pipe joint of a one-dimensional unfolded radiator mainly embodied in the present invention;

[0028] Figure 6 This is a schematic diagram of the structure of a composite rectangular tube of a one-dimensional expanded radiator mainly embodied in the present invention;

[0029] Figure 7 This is a schematic diagram of the structure of a right-angle joint of a one-dimensionally expanded radiator mainly embodied in the present invention;

[0030] Figure 8 This is a schematic diagram of the structure of a three-way right-angle joint of a one-dimensional expanded radiator mainly embodied in the present invention;

[0031] Fig. 9 This is a schematic diagram of the structure of the embedded block of the suspension support structure of the one-dimensional unfolded radiator mainly embodied in the present invention;

[0032] Fig.10 This is a schematic diagram of the structure of the hinge embedded block of the one-dimensional unfolded radiator mainly embodied in the present invention;

[0033] Fig.11 This is a structural schematic diagram of a radiator suspension support structure that mainly embodies a one-dimensional unfolded radiator of the present invention;

[0034] Fig.12 It is a cross-sectional view of a radiator suspension support structure mainly embodying a one-dimensionally unfolded radiator of the present invention;

[0035] Fig.13 This is a schematic diagram of the structure of the floating support of the one-dimensional unfolded radiator mainly embodied in the present invention;

[0036] Fig.14 It is a schematic structural diagram of a clamp bracket of a one-dimensionally expanded radiator mainly embodied in the present invention.

[0037] Description of reference numerals:

[0038] Radiator structural plate 1 Composite rectangular tube 11

[0039] Right angle connector 121 Three-way right angle connector 122

[0040] Composite material embedded block 13 Suspended support structure embedded block 131

[0041] Hinge embedded block 132 pyrotechnic unlocking port 14

[0042] Plate structure protrusion 16 Radiator plate internal piping system 2

[0043] External pipeline 21 External single-phase fluid high temperature outlet 211

[0044] External single-phase fluid low temperature inlet 212 Internal pipeline 22

[0045] Internal single-phase fluid low temperature inlet 221 Internal single-phase fluid high temperature outlet 222

[0046] Straight pipe 23 Right angle elbow 24

[0047] Pipe connector 25 adapter 251

[0048] Joint seat 252 Joint liner 253

[0049] Radiator board external piping system 3 Low temperature single-phase fluid piping 31

[0050] High temperature single phase fluid pipeline 32 tee joint 33

[0051] Radiator suspension support structure 4 Rotating joint 41

[0052] Inner channel 411 Outer channel 412

[0053] Sealing ring 413 Rigid ball seal nozzle 414

[0054] Sealing screw 415 Floating support 42

[0055] Floating support ring 421 Cross shaft pin 422

[0056] Screw 423 Nut 424

[0057] Clamp bracket 5 Bracket 51

[0058] Insulation pad 52 Clamp 53

[0059] Bolt assembly 54 Hinge 6 DETAILED DESCRIPTION

[0060] The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can also be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

[0061] Example 1

[0062] like Figure 1-3As shown, a bidirectional convection type single-phase fluid circuit system provided by the present invention comprises: a radiator plate inner pipe system 2 and a radiator plate outer pipe system 3, the radiator plate inner pipe system 2 is two convection type single-phase fluid pipes in the same dimensional plane, both of which are S-shaped configurations, including an outer pipe 21 and an inner pipe 22, the outer pipe 21 and the inner pipe 22 are arranged in the convection direction, the outer single-phase fluid high-temperature outlet 211 of the outer pipe 21 and the inner single-phase fluid low-temperature inlet 221 of the inner pipe 22 are arranged correspondingly, and the outer single-phase fluid low-temperature inlet 212 of the outer pipe 21 and the inner pipe 22 are arranged correspondingly. The high-temperature outlet 222 of the inner single-phase fluid 22 is arranged correspondingly; the external piping system 3 of the radiator plate includes a low-temperature single-phase fluid pipeline 31 and a high-temperature single-phase fluid pipeline 32. The outlet of the low-temperature single-phase fluid pipeline 31 is respectively connected to the low-temperature inlet 221 of the inner single-phase fluid and the low-temperature inlet 212 of the outer single-phase fluid, and the inlet of the high-temperature single-phase fluid pipeline 32 is respectively connected to the high-temperature outlet 211 of the outer single-phase fluid and the high-temperature outlet 222 of the inner single-phase fluid. The heat exchanger, the low-temperature single-phase fluid pipeline 31, the piping system 2 inside the radiator plate and the high-temperature single-phase fluid pipeline 32 are connected in sequence to form a loop.

[0063] The piping system 2 inside the radiator plate is installed in the same dimensional plane as the radiator structural plate 1, and the piping system 3 outside the radiator plate is installed outside the radiator structural plate 1. The external single-phase fluid high-temperature outlet 211, the internal single-phase fluid low-temperature inlet 221, the internal single-phase fluid high-temperature outlet 222, and the external single-phase fluid low-temperature inlet 212 are arranged in sequence on the same side of the radiator structural plate 1. The external pipeline 21 and the internal pipeline 22 are arranged in parallel and the temperature control area of ​​the two is evenly distributed.

[0064] like Figure 4 and 5 As shown, the outer pipeline 21 and the inner pipeline 22 each include a plurality of straight pipelines 23 connected in sequence, and two adjacent straight pipelines 23 are connected by a right-angle elbow 24. The lumen of the straight pipeline 23 is an elliptical configuration, and a plurality of tooth grooves are evenly arranged in the lumen of the straight pipeline 23, and the tooth shape is a convex rectangular. The cross-section of the straight pipeline 23 is in the form of a fin, the inner lumen is an elliptical configuration, and the aperture lumen is in the form of a plurality of tooth grooves, and the plurality of tooth grooves are evenly arranged in the lumen, and the tooth shape is a convex rectangular. The straight pipelines 23 are connected by a right-angle elbow 24 to form a loop. The fluid pipeline input and output ports of the pipeline system 2 inside the radiator plate are connected to the pipeline joint 25, and the fluid is transmitted to the pipeline system of the pipeline system 3 outside the radiator plate through the adapter 251, the joint seat 252, and the joint liner 253. The pipe section of the adapter 251 and the straight pipe 23 are consistent with the elliptical configuration, and the joint liner 253 and the fluid pipe section of the radiator plate outer pipe system 3 are consistent with the circular pipe configuration, and the two are connected through the joint seat 252. The density, configuration, and size of the groove are defined according to the maximum heat dissipation effect of the single-phase heat flow, and are realized through the pultrusion process.

[0065] The circuit system of the present application is a convection single-phase fluid circuit system inside the radiator structure plate and an external convective single-phase fluid circuit system outside the plate. The single-phase fluids in the same temperature state are in parallel before the high and low temperature single-phase fluids are converged and bundled, and the high and low temperature single-phase fluids are in a cold-in and hot-out series state after the convergence and bundling.

[0066] The present application arranges a two-way convection single-phase fluid loop system in a radiation plate and a fluid pipeline diversion layout of the two-way convection loop system outside the radiation plate to adapt to the multi-tooth cross-section of the single-phase fluid loop pipeline and a high-sealing loop connection process design; so that under the same radiation plate volume limitation after the radiator is unfolded, compared with the one-way S-shaped fluid pipeline arrangement, the two-way convection single-phase fluid S-shaped pipeline layout has higher efficiency in heat dissipation effect.

[0067] Example 2

[0068] Based on Example 1, Figure 6-14 As shown, a one-dimensional unfolded radiator provided according to the present invention adopts the bidirectional convection single-phase fluid circuit system of Example 1, and also includes a radiator structural plate 1, a radiator suspension support structure 4 and a hinge 6. The radiator structural plate 1 is a skeleton-type sandwich lightweight reinforcement structure, including two bonded upper and lower layers of skin and an intermediate layer. The skin can be made of aluminum alloy or carbon fiber; the radiator plate internal pipeline system 2 is embedded in the intermediate layer, and the overall structure of the radiator structural plate 1 is symmetrical about its central axis, and the overall pipeline system adopts a high-sealing welding process. Two radiator suspension support structures 4 and two hinges 6 are symmetrically arranged on the same side of the radiator structure plate 1. The radiator plate external pipeline system 3 and the radiator suspension support structure 4 are both arranged on the same side of the radiator structure plate 1. A channel is formed inside the radiator suspension support structure 4. One end of the two radiator suspension support structures 4 are respectively connected to the low-temperature single-phase fluid pipeline 31 and the high-temperature single-phase fluid pipeline 32, and the other end of the two radiator suspension support structures 4 are respectively connected to the heat exchanger; the radiator suspension support structure 4 includes a rotating joint 41 and a floating support 42. The rotating joint 41 and the floating support 42 cooperate to form a rotating pair. The central axes of the two rotating joints 41 are coaxially arranged with the rotating axes of the two hinges 6. The radiator suspension support structure 4 and the hinge 6 are both tightly connected to the radiator structure plate 1, and the radiator structure plate 1 can rotate around the central axis of the rotating joint 41. The two-way converging and beaming fluid outside the radiator structure plate 1 is rigidly connected to the radiator suspension support structure 4 and is coaxial with the hinge 6 of the radiator structure plate 1.

[0069] The middle interlayer includes a plurality of carbon fiber composite rectangular tubes 11 for supporting the inner pipe system 2 of the radiator plate, and the material is carbon fiber composite material M40 or M55J; the skin of the composite rectangular tube 11 and the intersection of the single-phase fluid pipeline, the composite rectangular tube 11 and each buried block use a rubber mold. The straight pipeline 23 of the outer pipe system 3 of the radiator plate is arranged parallel or vertically to the composite rectangular tube 11, and a plurality of composite rectangular tubes 11 cooperate to form the support frame of the radiator structure plate 1. The pyrotechnic unlocking port 14 and the hinge mounting seat of the radiator structure plate 1 are respectively provided with beveled support reinforcement rectangular tubes. The composite rectangular tube 11 covers the overall shape of the radiator structure plate 1, and the composite rectangular tube 11 at the corner of the shape is plugged and glued through the right-angle joint 121, and the inside is plugged and glued through the three-way right-angle joint 122. The composite rectangular tube 11 is evenly distributed horizontally and vertically between the outer pipe 21 and the outer frame, and between the inner pipe 22 and the outer pipe 21. The composite rectangular tube at the pyrotechnic unlocking port 14 and the hinge mounting seat is reinforced with beveled supports; the cross-supporting parts are all glued and plugged in, and structural adhesive is used for gluing.

[0070] The radiator suspension support structure 4 is symmetrically arranged about the central axis of the radiator structure plate 1. A plate structure protrusion 16 is formed in the middle of one side where the radiator structure plate 1 is connected to the radiator suspension support structure 4. Composite material embedded blocks 13 are symmetrically arranged on the plate structure protrusion 16. The composite material embedded blocks 13 include suspension support structure embedded blocks 131 and hinge embedded blocks 132. The suspension support structure embedded blocks 131 are symmetrically arranged at both ends of the plate structure protrusion 16, and the hinge embedded blocks 132 are arranged on the inner side of the suspension support structure embedded blocks 131, forming a bilateral layout symmetrical about the central axis of the radiator structure plate 1. The composite material embedded blocks 13 and the frame of the radiator structure plate 1 are in a plug-in form, and structural adhesive is used for bonding. The hinge embedded block 132 is tightly connected to the hinge 6, and the suspension support structure embedded block 131 is tightly connected to the rotating joint 41.

[0071] The low-temperature single-phase fluid pipeline 31 is arranged on the lower side of the plate structure protrusion 16, and the high-temperature single-phase fluid pipeline 32 is arranged on the upper side of the plate structure protrusion 16. The low-temperature single-phase fluid pipeline 31 and the high-temperature single-phase fluid pipeline 32 are arranged in parallel with the radiator structure plate 1, and the distance between the two and the radiator structure plate 1 is consistent. The two ends of the pipelines of the low-temperature single-phase fluid pipeline 31 and the high-temperature single-phase fluid pipeline 32 are respectively connected to the pipeline system 2 in the radiator plate. The middle parts of the pipelines of the low-temperature single-phase fluid pipeline 31 and the high-temperature single-phase fluid pipeline 32 are respectively provided with three-way joints 33 connected to the radiator suspension support structure 4. The through holes at both ends of the three-way joint 33 are arranged on the low-temperature single-phase fluid pipeline 31, and the third through hole in the middle is horizontally connected to the outside with a pipeline, and then extends downward through a two-way joint through the pipeline to be connected to one end of the radiator suspension support structure 4, thereby communicating with the internal channel of the radiator suspension support structure 4, and the three-way joints 33 on the pipelines of the high-temperature single-phase fluid pipeline 32 are similarly arranged. The single-phase high-temperature fluids in the inner and outer circuits of the radiator structure plate 1 are bundled and converged at the tee from the bottom of the radiator structure plate 1 to the outside of the plate structure protrusion 16; the single-phase low-temperature fluids in the inner and outer circuits are bundled and converged at the tee from the top of the radiator structure plate 1 to the outside of the plate structure protrusion 16. The tee-shaped bundle positions of the high and low-temperature single-phase fluid circuits are symmetrical in height to the middle surface of the radiator structure plate 1 in the same plane; symmetrical to the center of the radiator structure plate 1 in the left and right; and flush with the side. The pipelines before and after the bundle convergence shall not interfere with the unfolded states of the radiator structure plate 1, and the minimum area value length of the welding influence zone shall be selected based on the normal space distance of the radiator structure plate 1 and the length of the pipeline welding section.

[0072] The high and low temperature single-phase fluid circuit three-way clusters at both ends of the radiator structural plate 1 are connected to one end of the rotating joint 41 with a multi-L-shaped pipeline space running outward, and the other end of the rotating joint 41 is connected to the corresponding hot and cold fluids of the heat exchanger. The layout of the radiator suspension support structure 4 is symmetrical with respect to the center of the radiator structural plate 1, and the pipelines connected to the two ends of the radiator suspension support structure 4 must be coaxial with the hinges, and work together to complete the one-dimensional 90° expansion of the radiator after unlocking. That is, during the folding and unfolding of the radiator structural plate 1, the two hinges 6 must be coaxial with the confluence outlet of the high and low temperature fluid pipelines and the connected rotating joint 41.

[0073] The rotary joint 41 includes an inner channel 411 and an outer channel 412. One end of the inner channel 411 is inserted into one end of the outer channel 412 and the two are sealed and connected by a sealing ring 413. The other ends of the inner channel 411 and the outer channel 412 are both provided with rigid ball head sealing nozzles 414. Flanges and pin holes are provided at the ends of the inner channel 411 and the outer channel 412 close to the outside, and sealing rings 413 are placed in two grooves in the inner cavity of the outer channel 412 pipe section. The connection design of the inner and outer channel pipe sections and the fluid pipeline section is a screw connection form of a rigid ball head sealing nozzle 414 and a sealing screw 415. The rotation of the rotary joint 41 needs to be balanced with the torque of the hinge 6.

[0074] The floating support 42 includes a simple universal joint formed by two floating support rings 421 and multiple cross-axis pins 422, which are coaxially matched with the flanges of the inner and outer channels of the rotating joint 41; the floating support 42 includes a first floating support and a second floating support respectively arranged on both sides of the rotating joint 41, and the first floating support near the clustering tee is fastened to the buried block 131 of the suspension support structure through a screw 423 and a nut 424, and the second floating support near the hinge 6 is fastened to the star body.

[0075] A plurality of clamp brackets 5 for supporting the pipes of the radiator plate external pipe system 3 are arranged on the side of the plate structure protrusion 16. The clamp brackets 5 and the radiator plate external pipe system 3 are arranged on the same vertical plane, and the plurality of clamp brackets 5 are arranged symmetrically about the radiator structure plate 1, and the plurality of clamp brackets 5 are arranged symmetrically about the symmetry axis of the two hinges 6. The clamp brackets 5 located in the center are arranged on the symmetry axis of the two hinges 6, and the distance between the clamp brackets 5 located at both ends and their corresponding external single-phase fluid high-temperature outlet 211 and external single-phase fluid low-temperature inlet 212 is between 250-300 mm. The clamp brackets 5 are glued to the plate structure protrusion 16 side of the radiator structure plate 1 and the coaxial position of the pipe. The first clamp position of the high and low temperature single-phase fluid circuit balances the plate structure protrusion 16 envelope distance of the high-temperature outlet and low-temperature inlet clamp bracket 5 to support the maximum range position of the pipe, and one is evenly distributed between the floating support 42 and the hinge 6, and is symmetrical in height up and down on the middle surface of the radiator structure plate 1. Preferably, the present application has three clamp brackets 5 arranged above and below, and one clamp bracket 5 is arranged above and below the symmetry axis of the two hinges 6 on the plate structure protrusion 16; a clamp bracket 5 is arranged at a horizontal distance of 250-300mm between the lower side of the plate structure protrusion 16 and the high-temperature outlet 211 of the external single-phase fluid, and a clamp bracket 5 is symmetrically arranged on the upper side; a clamp bracket 5 is arranged at a horizontal distance of 250-300mm between the upper side of the plate structure protrusion 16 and the low-temperature inlet 212 of the external single-phase fluid, and a clamp bracket 5 is symmetrically arranged on the lower side. The clamp bracket 5 includes a bracket 51, an insulation pad 52, and a clamp 53 from bottom to top, which is fastened by a bolt assembly 54, and the bolt assembly 54 includes a screw, a spring washer, a flat washer, and a self-locking nut. The clamp bracket 5 is designed with a lightening groove. The two-way fluid pipelines of the radiator plate external pipeline system 3 form a two-dimensional space and corner avoidance, and the pipelines are limited by the clamp bracket 5. The clamp bracket 5 is limited to consider the weak rigidity mutual adaptation of the pipeline.

[0076] The entire radiator pipeline system is integrated by pipeline welding. The pipelines and adapters inside and outside the radiator structure plate 1 are all connected by welding and brazing processes, and the leak test of the entire fluid circuit is carried out to ensure high sealing. Among them, the geometric value of the arc connection part in the S-type fluid circuit selects a metal joint that meets the minimum bending radius and adopts a machining process. At the welding interface of the welded connection parts, the notch size of the welding groove is designed to ensure the process flatness of the welding part and match the dimensional accuracy of the upper and lower skins.

[0077] Under the same radiation panel volume limitation after the radiator is deployed, the bidirectional convection single-phase fluid S-shaped layout is more efficient than the unidirectional S-shaped fluid pipeline arrangement in terms of heat dissipation design. The skeleton-type sandwich lightweight reinforcement structure inside the radiation panel supports the fluid pipeline, and the honeycomb core is eliminated, so that the structural panel maintains rigidity and strength while reducing weight. The pipeline outside the radiation panel is designed with a rigidly connected suspended support structure rotating component to ensure coaxiality with the deployment action of the radiation panel and torque balance.

[0078] The present application arranges a two-way convection single-phase fluid circuit system in a radiation plate, a fluid pipeline diversion layout of the two-way convection circuit system outside the radiation plate, a torque balance matching component rigidly connected to the two-way convection circuit system outside the radiation plate and the deployment component, adapts to the multi-tooth cross-section of the single-phase fluid circuit pipeline, a lightweight radiation plate structure without a honeycomb core, and a highly sealed circuit connection process design; so that under the same radiation plate volume limitation after the radiator is deployed, compared with the one-way S-shaped fluid pipeline arrangement, the two-way convection single-phase fluid S-shaped pipeline layout has higher efficiency in heat dissipation effect; the coaxiality control of the high and low temperature single-phase fluid converging and bundling interface and the radiator suspension support structure 4 and the hinge 6 improves the deployment reliability of the radiator; the skeleton-type sandwich lightweight reinforcement structure inside the radiator structural plate 1 supports the fluid pipeline instead of the honeycomb core to make the structural plate lightweight; the fully welded pipeline design improves the sealing of the fluid pipeline, and the form of the pipeline joint provides a detectable and measurable point for the fluid pipeline.

[0079] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0080] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.

Claims

1. A bidirectional convection single-phase fluid circuit system, characterized in that: include: A radiator plate internal pipeline system (2) and a radiator plate external pipeline system (3), wherein the radiator plate internal pipeline system (2) is two convection-type single-phase fluid pipelines in the same dimensional plane, both of which are S-shaped and include an external pipeline (21) and an internal pipeline (22), wherein the external pipeline (21) and the internal pipeline (22) are arranged in a convection direction, an external single-phase fluid high-temperature outlet (211) of the external pipeline (21) and an internal single-phase fluid low-temperature inlet (221) of the internal pipeline (22) are arranged correspondingly, and an external single-phase fluid low-temperature inlet (212) of the external pipeline (21) and an internal single-phase fluid high-temperature outlet (222) of the internal pipeline (22) are arranged correspondingly; The radiator plate external piping system (3) comprises a low-temperature single-phase fluid piping (31) and a high-temperature single-phase fluid piping (32); the outlet of the low-temperature single-phase fluid piping (31) is respectively connected to the internal single-phase fluid low-temperature inlet (221) and the external single-phase fluid low-temperature inlet (212); the inlet of the high-temperature single-phase fluid piping (32) is respectively connected to the external single-phase fluid high-temperature outlet (211) and the internal single-phase fluid high-temperature outlet (222); the heat exchanger, the low-temperature single-phase fluid piping (31), the radiator plate internal piping system (2) and the high-temperature single-phase fluid piping (32) are sequentially connected to form a loop.

2. The bidirectional convection single-phase fluid circuit system according to claim 1, characterized in that: The radiator plate internal piping system (2) is installed inside the radiator structure plate (1), and the radiator plate external piping system (3) is installed outside the radiator structure plate (1). The external single-phase fluid high-temperature outlet (211), the internal single-phase fluid low-temperature inlet (221), the internal single-phase fluid high-temperature outlet (222), and the external single-phase fluid low-temperature inlet (212) are sequentially arranged on the same side of the radiator structure plate (1). The external pipeline (21) and the internal pipeline (22) are arranged in parallel, and the temperature control area is evenly distributed between the two.

3. The bidirectional convection single-phase fluid circuit system according to claim 1, characterized in that: The outer pipeline (21) and the inner pipeline (22) both include a plurality of straight pipelines (23) that are connected in sequence, two adjacent straight pipelines (23) are connected via a right-angle elbow (24), the lumen of the straight pipeline (23) is an elliptical configuration, and a plurality of tooth grooves that are evenly arranged are formed in the lumen of the straight pipeline (23), and the tooth shape is a convex rectangular shape.

4. A one-dimensional expanded radiator, characterized in that: A bidirectional convection single-phase fluid circuit system according to any one of claims 1 to 3, further comprising a radiator structural plate (1), a radiator suspension support structure (4) and a hinge (6), wherein the radiator structural plate (1) is a skeleton-type sandwich structure, comprising an upper and lower skin layer and an intermediate interlayer, and the radiator plate internal pipeline system (2) is embedded in the intermediate interlayer; The two radiator suspension support structures (4) and the two hinges (6) are symmetrically arranged on the same side of the radiator structural plate (1); the radiator plate external pipeline system (3) and the radiator suspension support structure (4) are both arranged on the same side of the radiator structural plate (1); a channel is formed inside the radiator suspension support structure (4); one end of the two radiator suspension support structures (4) are respectively connected to the low-temperature single-phase fluid pipeline (31) and the high-temperature single-phase fluid pipeline (32); and the other end of the two radiator suspension support structures (4) are respectively connected to the heat exchanger; The radiator suspension support structure (4) includes a rotating joint (41) and a floating support (42), wherein the rotating joint (41) and the floating support (42) cooperate to form a rotating pair, wherein the central axes of the two rotating joints (41) are coaxially arranged with the rotating axes of the two hinges (6), and the radiator suspension support structure (4) and the hinges (6) are both fixedly connected to the radiator structural plate (1), and the radiator structural plate (1) can rotate around the central axis of the rotating joint (41).

5. The one-dimensional expanded radiator according to claim 4, characterized in that: The intermediate interlayer comprises a plurality of carbon fiber composite rectangular tubes (11) for supporting the pipe system (2) inside the radiator plate; the straight pipes (23) of the pipe system (3) outside the radiator plate are arranged parallel to or perpendicular to the composite rectangular tubes (11); the plurality of composite rectangular tubes (11) cooperate to form a supporting skeleton of the radiator structural plate (1); and the pyrotechnic unlocking port (14) and the hinge mounting seat of the radiator structural plate (1) are respectively provided with oblique side support reinforcement rectangular tubes.

6. The one-dimensional expanded radiator according to claim 4, characterized in that: The radiator suspension support structure (4) is symmetrically arranged about the central axis of the radiator structure plate (1); a plate structure protrusion (16) is formed in the middle of one side where the radiator structure plate (1) is connected to the radiator suspension support structure (4); composite material embedded blocks (13) are symmetrically arranged on the plate structure protrusion (16); the composite material embedded blocks (13) include a suspension support structure embedded block (131) and a hinge embedded block (132); the hinge embedded block (132) is arranged on the inner side of the suspension support structure embedded block (131); the hinge embedded block (132) is tightly connected to the hinge (6); and the suspension support structure embedded block (131) is tightly connected to the rotating joint (41).

7. The one-dimensional expanded radiator according to claim 6, characterized in that: The low-temperature single-phase fluid pipeline (31) is arranged on the lower side of the plate structure protrusion (16), and the high-temperature single-phase fluid pipeline (32) is arranged on the upper side of the plate structure protrusion (16). The low-temperature single-phase fluid pipeline (31) and the high-temperature single-phase fluid pipeline (32) are arranged in parallel with the radiator structure plate (1), and the distance between the two and the radiator structure plate (1) is consistent. The two ends of the low-temperature single-phase fluid pipeline (31) and the high-temperature single-phase fluid pipeline (32) are respectively connected to the pipeline system (2) in the radiator plate, and the middle parts of the low-temperature single-phase fluid pipeline (31) and the high-temperature single-phase fluid pipeline (32) are respectively provided with three-way joints (33) connected to the radiator suspension support structure (4).

8. The one-dimensional expanded radiator according to claim 7, characterized in that: The floating support (42) comprises a universal joint formed by the cooperation of two floating support rings (421) and a plurality of cross pins (422), and the floating support (42) comprises a first floating support and a second floating support respectively arranged on both sides of the rotating joint (41), the first floating support being tightly connected to the buried block (131) of the suspension support structure, and the second floating support being tightly connected to the star body.

9. The one-dimensional expanded radiator according to claim 8, characterized in that: The rotary joint (41) comprises an inner channel (411) and an outer channel (412); one end of the inner channel (411) is inserted into one end of the outer channel (412) and the two are sealed and connected via a sealing ring (413); the other ends of the inner channel (411) and the outer channel (412) are both provided with a rigid ball head sealing nozzle (414).

10. The one-dimensional expanded radiator according to claim 7, characterized in that: A plurality of clamp brackets (5) for supporting the pipes of the radiator plate external pipe system (3) are arranged on the side of the plate structure protrusion (16); the clamp brackets (5) and the radiator plate external pipe system (3) are arranged on the same vertical plane, and the plurality of clamp brackets (5) are arranged symmetrically up and down with respect to the radiator structure plate (1); the plurality of clamp brackets (5) are arranged symmetrically left and right with respect to the symmetry axes of the two hinges (6); the clamp bracket (5) located in the center is arranged on the symmetry axes of the two hinges (6); and the distance between the clamp brackets (5) located at the two ends and the corresponding external single-phase fluid high-temperature outlet (211) and external single-phase fluid low-temperature inlet (212) is between 250-300 mm.

Citation Information

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