Carding machine for cotton yarn production

By introducing a cotton dispersion unit and an auxiliary feeding unit into the carding machine, the automatic disassembly and conveying of cotton is achieved, and the problem of manual tearing and laying of cotton in the prior art is solved, and the efficiency of cotton carding is improved.

CN119507084AInactive Publication Date: 2025-02-25SHAOXING YUECHENG HENGRUN TEXTILE MASCH FACTORY
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Patent Information

Application Number
CN202411946722.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing carding machines need to manually tear and lay the cotton before combing, which is time-consuming and more laborious when the cotton is wet, affecting efficiency.

Method used

A carding machine for cotton yarn production is designed, including a cotton dispersion unit and an auxiliary feeding unit. The cotton is conveyed to the inside of the carding machine by automatic disassembly and loosening of cotton and the conveying belt and cotton rollers for carding.

Benefits of technology

It realizes automatic splitting and conveying of cotton, reduces manual operation time, improves cotton combing efficiency, and is suitable for the treatment of wet cotton.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cotton yarn production carding machine, and relates to the technical field of textile machinery, the cotton yarn production carding machine comprises two edge protection plates fixedly erected at a feeding port of the carding machine, the two edge protection plates are symmetrically distributed, cotton rollers are rotatably arranged at the ends, close to the feeding port of the carding machine, of the edge protection plates, and two fixing plates are fixedly erected at the bottom of each edge protection plate; under the action of the cotton dispersing unit, cotton can be automatically split and loosened, under the action of the auxiliary feeding unit and the first conveying belt, the dispersed cotton is stably conveyed towards the direction of the cotton roller, and under the guidance of the cotton roller, the cotton can be automatically separated and loosened, so that the cotton can be uniformly dispersed, and the quality of the cotton is improved. According to the cotton carding machine, the scattered cotton can be evenly conveyed into the carding machine through the conveying device, carding treatment is conducted on the cotton, workers do not need to manually split the cotton into clusters, the labor cost is saved, and meanwhile the cotton splitting and loosening efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of textile machinery, in particular to a carding machine for cotton yarn production. Background Art

[0002] The carding machine is mainly used to remove impurities and comb cotton fibers, combing the curled cotton fibers into a stretched and fluffy state. During operation, the carding machine can also remove impurities such as cotton seeds and dead leaves mixed in the cotton fibers.

[0003] Before the carding machine combs the cotton, the staff needs to tear and loosen the cotton in a ball and finally lay it flat on the feeding board. The feeding board is actually a conveyor belt, which can input the cotton to the entrance of the carding machine. Finally, the cotton roller at the entrance of the carding machine will transport the cotton to the inside of the carding machine for combing.

[0004] The purpose of tearing the cotton loose and spreading it on the cotton feeding board is to prevent the cotton from piling up and affecting the cotton conveying by the cotton rollers. Moreover, spreading the cotton on the cotton feeding board in advance can facilitate the combing of the cotton by the combing rollers and combing plates inside the cotton carding machine, thereby improving the efficiency of cotton combing. However, the initial spreading of the cotton still requires the staff to tear and spread it manually, which is a time-consuming process. If the cotton is relatively moist, the moisture will increase the toughness of the cotton, making it more laborious for the staff to pull the cotton into small balls and spread them flat. Summary of the invention

[0005] The object of the present invention is to provide a carding machine for cotton yarn production to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cotton carding machine for cotton yarn production, comprising: two edge guards fixedly mounted at the feeding port of the cotton carding machine, the two edge guards are symmetrically distributed, and a cotton roller is rotatably arranged at one end of the edge guard close to the feeding port of the cotton carding machine, two fixed plates are fixedly mounted at the bottom of each edge guard, and two first transmission rollers are rotatably mounted between two groups of the fixed plates that are oppositely distributed, a first conveying belt is transmission-assembled between the two first transmission rollers, and cotton is conveyed into the cotton carding machine through the operation of the first conveying belt and the cotton roller, an inclined plate portion is fixedly arranged on one end face of each edge guard close to the cotton roller, and the inclined plate portion guides the cotton being conveyed, and a motor is fixedly arranged on the outside of one of the edge guards, and one of the first transmission rollers can be driven by the motor to transmit, so that the first conveying belt runs;

[0007] It also includes: a cotton dispersing unit, which is used to automatically separate and loosen the clumped cotton, and the cotton dispersing unit is arranged above the first conveying belt;

[0008] The auxiliary feeding unit is used to exert a certain compression effect on the loosened cotton, and the auxiliary feeding unit is located on a side of the cotton dispersing unit close to the cotton roller.

[0009] Preferably, the cotton dispersion unit includes a feed barrel fixedly mounted between the two edge guard plates, and the feed barrel does not contact the first conveying belt, and the end of the feed barrel away from the cotton roller is also fixedly connected to a widening barrel, and the end of the feed barrel close to the cotton roller is fixedly provided with a plurality of limiting sleeves distributed in a straight line and equidistantly, and a narrow channel is formed between two adjacent limiting sleeves, and each of the limiting sleeves is provided with a needle-piercing component for limiting the narrow channel, and a removal component for moving the cotton in the narrow channel is also provided above the feed barrel. The design of the widening barrel is to facilitate the staff to add cotton into the interior of the feed barrel. Cotton can be added manually by the staff, and a feeding structure commonly used in the prior art can also be installed inside the widening barrel to transport the cotton toward the interior of the feed barrel.

[0010] Preferably, the needling component includes a connecting rod rotatably assembled inside the limiting sleeve, and the outer surface of the connecting rod is fixedly mounted with a plurality of elliptical disks equidistantly distributed in a straight line, each of the elliptical disks is provided with a concave annular groove on the outer surface, and two symmetrically distributed clamping columns are slidably mounted inside the concave annular groove, and a limiting pin is fixedly arranged on an end face of each clamping column away from the connecting rod, the limiting pin slides through the limiting sleeve, and the axes of several limiting pins are parallel, the bottom of each connecting rod rotates through the feeding barrel, and an adjusting member is arranged between the bottoms of several connecting rods, the adjusting member is used to adjust the deflection state of the connecting rod, and the rotation state of the elliptical disk can be controlled by the connecting rod, and since the clamping column is slidably mounted with the concave annular groove, when the elliptical disk rotates, the synchronous extension and retraction of several limiting pins can be controlled.

[0011] Preferably, the disengaging component comprises a plurality of straight grooves which are evenly spaced and arranged in a straight line on the upper end surface of the feed cylinder, and each of the straight grooves is respectively located between two adjacent limiting sleeves, a positioning column is provided on a common fixing frame above the two edge guards, and a limiting column cylinder is fixedly sleeved on the outer surface of the positioning column, limiting disks are fixedly arranged on both end surfaces of the limiting column cylinder, and a rotating cylinder is rotatably sleeved between the two limiting disks, and a plurality of groups of cotton disengaging needles which are evenly spaced and arranged in a straight line are assembled inside the rotating cylinder, and each group of cotton disengaging needles is provided with a plurality of groups of cotton disengaging needles which are evenly spaced and arranged in a straight line. There are at least two cotton needles, which are equidistantly distributed around the circumference. The cotton picking needle radially slides through the rotating drum. A dome sheet is fixedly provided at one end of the cotton picking needle extending into the interior of the rotating drum, and a first spring is fixedly provided between an end surface of the dome sheet away from the axis of the rotating drum and the inner wall of the rotating drum. The cotton picking needle is in sliding contact with the straight groove, and a driving member is also provided on the outside of the rotating drum. When the cotton picking needle slides inside the straight groove, the cotton stuck between two adjacent limit needles can be torn, thereby achieving a dispersion effect.

[0012] Preferably, the driving member includes a gear differential fixedly mounted on the end of the edge guard plate away from the cotton roller, the output end of the gear differential is fixedly sleeved with a third gear, the outer surface of the end of the rotating drum is fixedly provided with a plurality of teeth equidistantly distributed around the circumference, and the third gear is meshed with the teeth, and the end of the first transmission roller away from the cotton roller and the input end of the gear differential are assembled through a synchronous gear and a synchronous toothed belt transmission, and the gear differential can drive the rotating drum to rotate by touching the first transmission roller and meshing the third gear with the teeth.

[0013] Preferably, the limiting cylinder includes a small arc portion, a large arc portion, an arc surface transition portion and a straight edge portion, the arc surface transition portion is located between the small arc portion and the large arc portion, the straight edge portion and the arc surface transition portion are oppositely distributed, and the straight edge portion is radially distributed inside the rotating drum, when the rotating drum rotates counterclockwise with the cotton picking needle, the cotton picking needle contacts the small arc portion, the arc surface transition portion, the large arc portion and the straight edge portion respectively, so that the position state of the cotton picking needle changes.

[0014] The top end face of the movable plate is provided with a movable plate, and the bottom end face of the movable plate is provided with a positioning rod that slides through the hollow cylinder, and the positioning rod is slidably fitted with the positioning hole, and a second spring is fixedly provided between the top of the movable plate and the hollow cylinder, and the side wall of the hollow cylinder is hingedly provided with two symmetrically distributed movable plates, the movable plate movably extends into the interior of the hollow cylinder, and an end face of the movable plate close to the positioning rod is fixedly provided with a tilting piece, and an end of the tilting piece away from the movable plate abuts against the bottom surface of the movable plate, and the lower end face of each connecting rod is fixedly sleeved with a second gear, and the second gear is meshed with the rack. When the two movable plates are pressed, the movable plate can be lifted up by the tilting piece, so that the positioning rod is separated from the positioning hole.

[0015] Preferably, the auxiliary feeding unit includes three second transmission rollers rotatably mounted between the two edge guard plates, the three second transmission rollers are all located above the first conveyor belt, and a second conveyor belt is transmission-assembled between the outer surfaces of the three second transmission rollers, and the ends of one of the first transmission rollers and the second transmission roller close to the cotton roller are fixedly mounted with a first gear, and the two first gears are meshed with each other, and through the cooperation of the two first gears, the second conveyor belt can be synchronously transmitted in the opposite direction with the first conveyor belt.

[0016] Preferably, the cross-section of the second conveyor belt is an obtuse triangle shape, the bottom surface of the second conveyor belt is parallel to the upper end surface of the first conveyor belt, and the raised edge of the second conveyor belt faces the feed barrel, and the raised edge faces the feed barrel in order to suppress and move the cotton just separated.

[0017] Preferably, the side of the second conveyor belt away from the feed cylinder is spaced 20-50 mm from the cotton roller. Bringing the end of the second conveyor belt close to the cotton roller allows the cotton roller to more smoothly convey the cotton into the carding machine.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention can automatically split and loosen the cotton under the action of the cotton dispersing unit, and stably transport the dispersed cotton toward the direction of the cotton roller under the action of the auxiliary feeding unit and the first conveyor belt. The dispersed cotton can be evenly transported to the inside of the carding machine through the guidance of the cotton roller to be combed, that is, the cotton can be split into balls without manual operation by the staff, which can save labor costs and improve the efficiency of splitting and loosening the cotton. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the second conveyor belt of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal structure of the drum of the present invention;

[0023] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;

[0024] Figure 5 It is a cross-sectional view of the elliptical disk of the present invention;

[0025] Figure 6 This is a schematic diagram of the straight slot structure of the present invention;

[0026] Figure 7 It is a cross-sectional view of the rotary drum of the present invention;

[0027] Figure 8 This is a schematic diagram of the internal structure of the hollow cylinder of the present invention;

[0028] Fig. 9 It is a schematic structural diagram of the positional relationship between the movable plate and the tilting piece of the present invention.

[0029] In the figure: 1, edge guard plate; 2, fixed plate; 3, first transmission roller; 4, first conveyor belt; 5, cotton roller; 6, inclined plate; 7, feed cylinder; 8, flaring cylinder; 9, positioning column; 10, limit plate; 11, limit column cylinder; 12, rotating cylinder; 13, second transmission roller; 14, second conveyor belt; 15, first gear; 16, cotton removing needle; 17, first spring; 18, limit sleeve; 19, connecting rod; 20, elliptical disk ; 21. concave annular groove; 22. limit pin; 23. clamping column; 24. second gear; 25. rack; 26. gear differential; 27. third gear; 28. teeth; 29. ​​straight groove; 30. small arc portion; 31. large arc portion; 32. arc transition portion; 33. straight edge portion; 34. hollow cylinder; 35. movable disk; 36. second spring; 37. positioning rod; 38. positioning hole; 39. movable plate; 40. lift piece. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example 1: Please refer to Figure 1-Figure 9 , a cotton carding machine for cotton yarn production shown in the figure comprises: two edge guards 1 fixedly mounted at the feeding port of the cotton carding machine, the two edge guards 1 are symmetrically distributed, and a cotton roller 5 is rotatably arranged at one end of the edge guard 1 close to the feeding port of the cotton carding machine, two fixed plates 2 are fixedly mounted at the bottom of each edge guard 1, and two first transmission rollers 3 are rotatably mounted between the two oppositely distributed groups of fixed plates 2, a first conveying belt 4 is transmission-assembled between the two first transmission rollers 3, and the cotton is conveyed into the cotton carding machine through the operation of the first conveying belt 4 and the cotton roller 5, and an inclined plate portion 6 is fixedly arranged on one end face of each edge guard 1 close to the cotton roller 5, and the inclined plate portion 6 guides the cotton being conveyed, and a motor is fixedly arranged on the outside of one of the edge guards 1, and one of the first transmission rollers 3 can be driven by the motor to transmit, so that the first conveying belt 4 runs;

[0032] It also includes: a cotton dispersing unit, which is used to automatically separate and loosen the clumped cotton, and the cotton dispersing unit is arranged above the first conveyor belt 4;

[0033] The auxiliary feeding unit is used to exert a certain compression effect on the loosened cotton. The auxiliary feeding unit is located on a side of the cotton dispersing unit close to the cotton roller 5.

[0034] The cotton dispersion unit includes a feed barrel 7 fixedly mounted between two edge guard plates 1, and the feed barrel 7 does not contact the first conveyor belt 4, and the end of the feed barrel 7 away from the cotton roller 5 is also fixedly connected to a flaring barrel 8, and the end of the feed barrel 7 close to the cotton roller 5 is fixedly provided with a plurality of limiting sleeves 18 distributed in a straight line and equidistantly, and a narrow channel is formed between two adjacent limiting sleeves 18, and the interior of each limiting sleeve 18 is provided with a needle-piercing component that limits the narrow channel, and a separating component for moving the cotton in the narrow channel is also provided above the feed barrel 7. The design of the flaring barrel 8 is to facilitate the staff to add cotton into the interior of the feed barrel 7. Cotton can be added manually by the staff, or a feeding structure commonly used in the prior art can be installed inside the flaring barrel 8 to transport the cotton toward the interior of the feed barrel 7.

[0035] The needling component includes a connecting rod 19 rotatably assembled inside a limiting sleeve 18, and a plurality of elliptical disks 20 equidistantly distributed in a straight line are fixedly mounted on the outer surface of the connecting rod 19, each elliptical disk 20 is provided with a concave annular groove 21 on the outer surface, and two symmetrically distributed clamping columns 23 are slidably mounted inside the concave annular groove 21, and a limiting needle 22 is fixedly arranged on an end face of each clamping column 23 away from the connecting rod 19, the limiting needle 22 slides through the limiting sleeve 18, and the axes of the plurality of limiting needles 22 are parallel, the bottom of each connecting rod 19 rotates through the feed barrel 7, and an adjusting member is arranged between the bottoms of the plurality of connecting rods 19, the adjusting member is used to adjust the deflection state of the connecting rod 19, and the rotation state of the elliptical disk 20 can be controlled by the connecting rod 19, and since the clamping column 23 is slidably mounted with the concave annular groove 21, when the elliptical disk 20 rotates, the synchronous extension and retraction of the plurality of limiting needles 22 can be controlled.

[0036] The disengagement component includes a plurality of straight grooves 29 which are arranged on the upper end surface of the feed cylinder 7 and are distributed in a straight line and at equal intervals, and each straight groove 29 is respectively located between two adjacent limiting sleeves 18, and a positioning column 9 is fixedly mounted on the upper side of the two edge guards 1, and a limiting column cylinder 11 is fixedly sleeved on the outer surface of the positioning column 9, and a limiting disk 10 is fixedly arranged on both end surfaces of the limiting column cylinder 11, and a rotating cylinder 12 is rotatably sleeved between the two limiting disks 10, and a plurality of groups of cotton disengaging needles 16 which are distributed in a straight line and at equal intervals are assembled inside the rotating cylinder 12, and each group of cotton disengaging needles 16 The number of the cotton picking needles 16 is at least two and they are equidistantly distributed around the circumference. The cotton picking needle 16 radially slides through the rotating drum 12. A dome piece is fixedly provided at one end of the cotton picking needle 16 extending into the interior of the rotating drum 12, and a first spring 17 is fixedly provided between an end surface of the dome piece away from the axis of the rotating drum 12 and the inner wall of the rotating drum 12. The cotton picking needle 16 is in sliding contact with the straight groove 29. A driving member is also provided on the outside of the rotating drum 12. When the cotton picking needle 16 slides in the straight groove 29, the cotton stuck between two adjacent limit needles 22 can be torn, thereby achieving a dispersing effect.

[0037] The driving member includes a gear differential 26 fixedly mounted on the end of the edge guard plate 1 away from the cotton roller 5, and a third gear 27 is fixedly sleeved on the output end of the gear differential 26. A plurality of teeth 28 equidistantly distributed around the circumference are fixedly arranged on the outer surface of the end of the drum 12, and the third gear 27 is meshed with the teeth 28. The end of a first transmission roller 3 away from the cotton roller 5 and the input end of the gear differential 26 are assembled through a synchronous gear and a synchronous toothed belt transmission. The gear differential 26 can drive the drum 12 to rotate by touching the first transmission roller 3 and meshing the third gear 27 with the teeth 28.

[0038] The limiting cylinder 11 includes a small arc portion 30, a large arc portion 31, an arc surface transition portion 32 and a straight edge portion 33. The arc surface transition portion 32 is located between the small arc portion 30 and the large arc portion 31. The straight edge portion 33 and the arc surface transition portion 32 are oppositely distributed, and the straight edge portion 33 is radially distributed inside the rotating drum 12. When the rotating drum 12 rotates counterclockwise with the cotton picking needle 16, the cotton picking needle 16 contacts the small arc portion 30, the arc surface transition portion 32, the large arc portion 31 and the straight edge portion 33 respectively, so that the position state of the cotton picking needle 16 will change.

[0039] The adjusting member includes a rack 25 that slides through the edge guard plate 1, one end of which is fixedly provided with a hollow cylinder 34, and the lower end surface of the hollow cylinder 34 is slidably fitted with the upper end surface of the edge guard plate 1, and the upper end surface of the edge guard plate 1 is provided with two positioning holes 38, and a movable disk 35 is slidably mounted inside the positioning holes 38, and a positioning rod 37 that slides through the hollow cylinder 34 is fixedly provided at the bottom of the movable disk 35, and the positioning rod 37 is slidably mounted with the positioning hole 38, and a second spring 36 is fixedly provided between the top of the movable disk 35 and the hollow cylinder 34, and the hollow cylinder 34 is provided with a second spring 36. The side wall of the cylinder 34 is hingedly provided with two symmetrically distributed movable plates 39, which are movably extended into the interior of the hollow cylinder 34, and a tilting piece 40 is fixedly provided on one end surface of the movable plate 39 close to the positioning rod 37, and the end of the tilting piece 40 away from the movable plate 39 is against the bottom surface of the movable disk 35. The lower end surface of each connecting rod 19 is fixedly sleeved with a second gear 24, and the second gear 24 is meshed with the rack 25. When the two movable plates 39 are pressed, the movable disk 35 can be lifted up by the tilting piece 40, thereby separating the positioning rod 37 from the positioning hole 38.

[0040] Working principle: the staff can use a stick-shaped tool to transport the cotton to be processed into the inside of the feed barrel 7 through the flaring barrel 8, or install a feeding structure commonly used in the prior art on the flaring barrel 8 frame to automatically transport the cotton in the flaring barrel 8 toward the inside of the feed barrel 7. Since the feed barrel 7 is close to one end of the cotton roller 5, it is limited by a plurality of limiting sleeves 18 and limiting needles 22 extending from the inside, so that the cotton cannot pass through the feed barrel 7 directly and can only be stopped by the limiting sleeves 18 and limiting needles 22. Due to the driving action of the motor, the first transmission roller 3 drives the first conveyor belt 4 to run continuously clockwise, and the action of the synchronous gear and the synchronous toothed belt can trigger the gear differential 26, and the gear differential 26 can drive the rotating drum 12 to rotate counterclockwise through the meshing of the third gear 27 and the teeth 28;

[0041] See attached Figure 7As shown, when the drum 12 rotates counterclockwise with a plurality of cotton-picking needles 16, the dome sheet at the end of the cotton-picking needle 16 will contact the small arc portion 30, the arc transition portion 32, and the large arc portion 31 in sequence, that is, when the cotton-picking needle 16 is in the state inside the drum 12, it gradually extends out, and in the process of extending, it will also move to the inside of the straight groove 29, tearing out a part of the cotton stuck between two adjacent limiting sleeves 18. Since the cotton-picking needle 16 and the straight edge portion 33 are radially distributed with the drum 12, when the dome sheet is about to contact the straight edge portion 33, under the action of the compressed first spring 17, the cotton-picking needle 16 will directly elastically reset and contact the small arc portion 30, and the cotton hanging on the surface of the cotton-picking needle 16 will also directly fall onto the first conveyor belt 4;

[0042] Therefore, by the reciprocating rotation of the rotating drum 12 with the plurality of cotton removing needles 16, the cotton accumulated inside the feed drum 7 can be torn out piece by piece by the cotton removing needles 16, thereby dividing and dispersing the cotton, thereby replacing the manual cotton splitting process by the staff.

[0043] When cotton is not fed into the net feed tube 7 and the amount of cotton in the feed tube 7 gradually decreases, the staff can adjust the position of the rack 25 to retract the limit pin 22 into the limit sleeve 18. The operation method is:

[0044] The staff can pinch the two movable plates 39 to swing the movable plates 39 toward the inside of the hollow cylinder 34, and move the movable disk 35 upward through the lift plate 40. At this time, the positioning rod 37 is separated from the positioning hole 38, and the rack 25 can be moved until the positioning rod 37 is inserted into the inside of the other positioning hole 38 under the action of the compressed second spring 36. The spacing between the two positioning holes 38 allows the rack 25 to be displaced a short distance, and its displacement allows the rack 25 to drive the second gear 24 to rotate ninety degrees. Since the limit pin 22 is restricted by the limit sleeve 18, when the connecting rod 19 rotates ninety degrees with the elliptical disk 20, the limit pin 22 can be retracted to the inside of the limit sleeve 18, and no longer hinders a small amount of cotton. At this time, a small amount of cotton can be directly moved to the upper surface of the first conveyor belt 4 under the action of the cotton-moving needle 16.

[0045] Example 2: Please refer to Figure 1 and Figure 2This embodiment is a further explanation of the first embodiment. The auxiliary feeding unit includes three second transmission rollers 13 rotatably mounted between two edge guard plates 1. The three second transmission rollers 13 are all located above the first conveyor belt 4, and a second conveyor belt 14 is transmission-assembled between the outer surfaces of the three second transmission rollers 13. The ends of one of the first transmission rollers 3 and the second transmission roller 13 close to the cotton roller 5 are fixedly mounted with a first gear 15, and the two first gears 15 are meshed with each other. Through the cooperation of the two first gears 15, the second conveyor belt 14 can be synchronously transmitted in the reverse direction with the first conveyor belt 4.

[0046] The cross section of the second conveyor belt 14 is an obtuse triangle shape, the bottom surface of the second conveyor belt 14 is parallel to the upper end surface of the first conveyor belt 4, and the raised edge of the second conveyor belt 14 faces the feed barrel 7. The purpose of the raised edge facing the feed barrel 7 is to suppress and move the cotton just separated.

[0047] The side of the second conveyor belt 14 away from the feed cylinder 7 is spaced 20-50 mm from the cotton roller 5. The end of the second conveyor belt 14 is brought close to the cotton roller 5 so that the cotton roller 5 can more smoothly convey the cotton into the carding machine.

[0048] In the present embodiment, when the cotton removing needle 16 is about to touch the surface of the second conveyor belt 14 while following the rotation of the drum 12, it will directly retract into the inside of the drum 12, i.e. no collision will occur. Moreover, through the guidance of the second conveyor belt 14 and the compression of the fluffy cotton, the evenly dispersed cotton can be stably moved toward the direction of the cotton roller 5, and finally the cotton is transported to the inside of the cotton carding machine for combing through the cotton roller 5.

[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A carding machine for cotton yarn production, characterized in that: include: Two edge guard plates (1) are fixedly mounted at the feeding port of the cotton carding machine, the two edge guard plates (1) are symmetrically distributed, and a cotton roller (5) is rotatably arranged at one end of the edge guard plate (1) close to the feeding port of the cotton carding machine, two fixed plates (2) are fixedly mounted at the bottom of each edge guard plate (1), and two first transmission rollers (3) are rotatably mounted between two groups of the fixed plates (2) distributed opposite to each other, and a first conveying belt (4) is transmission-assembled between the two first transmission rollers (3), and the cotton is transported to the cotton carding machine through the operation of the first conveying belt (4) and the cotton roller (5), and an inclined plate portion (6) is fixedly arranged at one end face of each edge guard plate (1) close to the cotton roller (5), and the inclined plate portion (6) plays a guiding role for the cotton being transported; Also includes: A cotton dispersing unit, used for automatically dispersing and loosening the clumped cotton, the cotton dispersing unit being arranged above the first conveying belt (4); The auxiliary feeding unit is used to exert a certain compression effect on the loosened cotton, and the auxiliary feeding unit is located on a side of the cotton dispersing unit close to the cotton roller (5).

2. A carding machine for cotton yarn production according to claim 1, characterized in that: The cotton dispersion unit comprises a feed cylinder (7) fixedly mounted between the two edge guard plates (1), and the feed cylinder (7) does not contact the first conveyor belt (4); the end of the feed cylinder (7) away from the cotton roller (5) is also fixedly connected to a flaring cylinder (8); the end of the feed cylinder (7) close to the cotton roller (5) is fixedly provided with a plurality of limiting sleeves (18) distributed in a straight line and equidistantly; a narrow channel is formed between two adjacent limiting sleeves (18); a needle-piercing component for limiting the narrow channel is arranged inside each limiting sleeve (18); and a displacing component for moving the cotton in the narrow channel is also arranged above the feed cylinder (7).

3. A carding machine for cotton yarn production according to claim 2, characterized in that: The needle-piercing component includes a connecting rod (19) rotatably mounted inside the limiting sleeve (18), and the outer surface of the connecting rod (19) is fixedly mounted with a plurality of elliptical disks (20) which are equidistantly distributed in a straight line, each of the elliptical disks (20) is provided with a concave annular groove (21) on the outer surface, and two symmetrically distributed clamping columns (23) are slidably mounted inside the concave annular groove (21), and a limiting needle (22) is fixedly arranged on an end surface of each clamping column (23) away from the connecting rod (19), the limiting needle (22) slides through the limiting sleeve (18), and the axes of the plurality of limiting needles (22) are parallel, the bottom of each connecting rod (19) rotates through the feeding barrel (7), and an adjusting member is arranged between the bottoms of the plurality of connecting rods (19), and the adjusting member is used to adjust the deflection state of the connecting rod (19).

4. A carding machine for cotton yarn production according to claim 2, characterized in that: The stripping component comprises a plurality of straight grooves (29) arranged on the upper end surface of the feed cylinder (7) and distributed in a straight line and at equal intervals, and each of the straight grooves (29) is respectively located between two adjacent limiting sleeves (18), a positioning column (9) is commonly fixed on the upper side of the two edge guards (1), and a limiting column cylinder (11) is fixedly sleeved on the outer surface of the positioning column (9), and limiting disks (10) are fixedly arranged on both end surfaces of the limiting column cylinder (11), and a rotating cylinder (12) is rotatably sleeved between the two limiting disks (10), and the interior of the rotating cylinder (12) is equipped with A plurality of groups of cotton-picking needles (16) are linearly and equidistantly distributed, each group of the cotton-picking needles (16) has at least two needles (16) and are circumferentially and equidistantly distributed, the cotton-picking needles (16) radially slide through the rotating cylinder (12), one end of the cotton-picking needle (16) extending into the interior of the rotating cylinder (12) is fixedly provided with a dome sheet, and a first spring (17) is fixedly provided between an end surface of the dome sheet away from the axis of the rotating cylinder (12) and the inner wall of the rotating cylinder (12), the cotton-picking needle (16) is in sliding contact with the straight groove (29), and a driving member is also provided on the outside of the rotating cylinder (12).

5. A carding machine for cotton yarn production according to claim 4, characterized in that: The driving member comprises a gear differential (26) fixedly mounted on the end of the edge guard plate (1) away from the cotton roller (5); a third gear (27) is fixedly sleeved on the output end of the gear differential (26); a plurality of teeth (28) equidistantly distributed around the circumference are fixedly arranged on the outer surface of the end of the rotating drum (12); the third gear (27) and the teeth (28) are meshed with each other; an end of the first transmission roller (3) away from the cotton roller (5) and an input end of the gear differential (26) are assembled via a synchronous gear and a synchronous toothed belt transmission.

6. A carding machine for cotton yarn production according to claim 4, characterized in that: The limiting cylinder (11) comprises a small arc portion (30), a large arc portion (31), a camber transition portion (32) and a straight edge portion (33); the camber transition portion (32) is located between the small arc portion (30) and the large arc portion (31); the straight edge portion (33) and the camber transition portion (32) are oppositely distributed, and the straight edge portion (33) is radially distributed inside the rotating cylinder (12).

7. A carding machine for cotton yarn production according to claim 3, characterized in that: The adjusting member comprises a rack (25) which slides through the edge guard plate (1), one end of which is fixedly provided with a hollow cylinder (34), and the lower end surface of the hollow cylinder (34) is slidably fitted with the upper end surface of the edge guard plate (1), the upper end surface of the edge guard plate (1) is provided with two positioning holes (38), the interior of the positioning holes (38) is slidably fitted with a movable disk (35), and the bottom of the movable disk (35) is fixedly provided with a positioning rod (37) which slides through the hollow cylinder (34), the positioning rod (37) is slidably fitted with the positioning hole (38), and the top of the movable disk (35) is fixedly provided with a positioning rod (37) which slides through the hollow cylinder (34), and the positioning rod (37) is slidably fitted with the positioning hole (38). A second spring (36) is fixedly arranged between the connecting rod (19) and the hollow cylinder (34); two movable plates (39) are hingedly arranged on the side wall of the hollow cylinder (34) and are symmetrically distributed; the movable plates (39) are movably extended into the interior of the hollow cylinder (34); and a tilting piece (40) is fixedly arranged on one end surface of the movable plate (39) close to the positioning rod (37); and one end of the tilting piece (40) away from the movable plate (39) abuts against the bottom surface of the movable disk (35); and a second gear (24) is fixedly sleeved on the lower end surface of each connecting rod (19), and the second gear (24) is meshed with the rack (25).

8. A carding machine for cotton yarn production according to claim 2, characterized in that: The auxiliary feeding unit comprises three second transmission rollers (13) rotatably mounted between the two edge guard plates (1), the three second transmission rollers (13) are all located above the first conveyor belt (4), and a second conveyor belt (14) is transmission-assembled between the outer surfaces of the three second transmission rollers (13), and the ends of one of the first transmission rollers (3) and the second transmission roller (13) close to the cotton roller (5) are fixedly mounted with a first gear (15), and the two first gears (15) are meshed with each other.

9. A carding machine for cotton yarn production according to claim 8, characterized in that: The cross section of the second conveyor belt (14) is in the shape of an obtuse triangle, the bottom surface of the second conveyor belt (14) is parallel to the upper end surface of the first conveyor belt (4), and the raised edge of the second conveyor belt (14) faces the feed barrel (7).

10. A carding machine for cotton yarn production according to claim 9, characterized in that: The distance between the side of the second conveying belt (14) away from the feeding cylinder (7) and the cotton roller (5) is between 20 and 50 mm.