Pressure bearing test tool for thin-wall aluminum profile frame
By designing a pressure bearing test tool including a clamping mechanism and a lower extrusion mechanism, the problem of difficulty in timely discovering the pressure-bearing damage of thin-walled aluminum profiles in the prior art is solved, and accurate testing and data recording of the frame is achieved, ensuring the accuracy and reliability of the detection results.
Patent Information
- Application Number
- CN202411703969.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-26
AI Technical Summary
When the prior art detects the pressure bearing performance of thin-walled aluminum profile frames, it is difficult to timely detect the pressure bearing damage of the frame, resulting in uncertainty in the detection results.
A pressure bearing test tool including a clamping mechanism and a lower extrusion mechanism is designed. Through the coordinated design of the test bench base and the observation cover, stable clamping of thin-walled aluminum profile frames and multi-area synchronous extrusion test are realized, and data is collected and analyzed through the test supervision system to judge the test results.
It realizes precise clamping and positioning of thin-walled aluminum profile frames, ensures the accuracy and reliability of test results, can promptly detect the damage of the frame, and saves detection data through cloud databases, providing long-term data recording and analysis basis.
Smart Images

Figure CN119510158A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of thin-wall aluminum profile frame detection, in particular to a pressure bearing test tool for a thin-wall aluminum profile frame. Background Art
[0002] Thin-walled aluminum profile frames are widely used in many fields such as building doors and windows, curtain walls, protective fences and frame structures of industrial equipment due to their light weight, high strength, beautiful appearance and easy processing and installation. For example, in large glass curtain walls of modern buildings, thin-walled aluminum profile frames, as key components for supporting and fixing glass, need to withstand a variety of complex external forces such as wind loads, deadweight and possible accidental impact. In terms of industrial equipment protection, they must be able to withstand a certain degree of collision and vibration. These application scenarios place strict requirements on the pressure bearing capacity of thin-walled aluminum profile frames. Therefore, accurately testing their pressure bearing performance has become a key link in ensuring safety and reliability.
[0003] In conjunction with the above, it should be noted that: Chinese patent with announcement number CN115326578A discloses a photovoltaic module aluminum frame strength testing device, which adaptively clamps and fixes frames of different sizes, and performs extrusion detection on multiple sides of the frame through a detection plate; however, during the actual detection, due to the influence of the main structure of the aluminum profile frame, the internal frame is squeezed and damaged, and simple observation is not easy to detect frame abnormalities in time. Therefore, continuous testing makes it impossible to timely discover the specific data of the frame pressure damage, resulting in uncertainty in the detection results of the frame.
[0004] In view of the above technical defects, a solution is now proposed. Summary of the invention
[0005] The purpose of the present invention is to provide a pressure bearing test tool for a thin-walled aluminum profile frame to solve the problem raised.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pressure bearing test tool for a thin-walled aluminum profile frame, comprising a test platform base, a lower support rail is arranged inside the test platform base, clamping mechanisms are symmetrically slidably sleeved at both ends of the top of the lower support rail, a lower extrusion mechanism is arranged between the clamping mechanisms, fixed end covers are symmetrically arranged at both ends of the test platform base, the clamping mechanism comprises an outer movable base and a limit extrusion plate, the lower extrusion mechanism comprises an inner movable base and an arc-shaped bracket, and a control panel is arranged on the outer wall of the test platform base; A movable end cover is arranged on the top of the fixed end cover, an observation cover is arranged between the movable end covers, an upper support rail is arranged on the inner wall of the observation cover, an upper extrusion mechanism is slidably sleeved on the surface of the upper support rail, and the upper extrusion mechanism includes an upper movable base and an outer arc frame 2.
[0007] Furthermore, an inner arc cover connected to the lower supporting guide rail is arranged inside the test platform base, and liquid collecting grooves are recessed on the inner walls on both sides of the inner arc cover close to the lower supporting guide rail, and detection paper is clamped on the surface of the liquid collecting groove. A liquid storage tank is slidably sleeved on the bottom of one side of the test platform base.
[0008] Furthermore, a lifting cylinder frame connected to the limiting extrusion disk is arranged on the top of the external movable base, a water outlet is arranged in the middle of one end of the limiting extrusion disk facing the lower extrusion mechanism, a sealing floppy disk is sleeved on the outer periphery of the water outlet, and a connecting hose is arranged on one end of the limiting extrusion disk facing the fixed end cover, and the connecting hose is connected to the water outlet valve flange.
[0009] Furthermore, an inner telescopic frame 1 connected to an arc-shaped bracket 1 is arranged on the top of the inner movable base, an outer telescopic frame 1 penetrating the arc-shaped bracket 1 is arranged above the inner telescopic frame 1, and a lower extrusion plate is arranged on the top of the outer telescopic frame 1.
[0010] Furthermore, a sliding groove is recessed on the inner walls on both sides of the arc-shaped bracket, a side movable base is slidably arranged on the surface of the sliding groove, a side telescopic frame facing the lower extrusion plate is arranged on the outer wall of the side movable base, and a side extrusion plate is arranged on the frame body of the side telescopic frame.
[0011] Furthermore, a lifting guide column which is sleeved with the movable end cover is embedded on the top of the fixed end cover, a lifting motor is arranged on the outer wall of the end of the movable end cover away from the observation cover, and the lifting motor is transmission-connected with the lifting guide column, and a water outlet valve is arranged on the inner wall of the end of the fixed end cover facing the clamping mechanism.
[0012] Furthermore, a movable cover plate is hinged on the side of the observation cover, and the upper support rail is fixedly installed at the center of the top inner wall of the observation cover, and the upper support rail and the lower support rail are symmetrically arranged up and down, and the lower support rail is fixed at the center of the bottom inner wall of the inner arc cover.
[0013] Furthermore, the top of the upper movable base is slidably connected to the upper supporting guide rail, the bottom of the upper movable base is provided with an inner telescopic frame 2 connected to the outer arc frame 2, the center of the bottom frame of the outer arc frame 2 is provided with an outer telescopic frame 2 connected to the inner telescopic frame 2, and the bottom of the outer telescopic frame 2 is provided with an upper extrusion plate.
[0014] Furthermore, high-definition recording sensors are provided on the adjacent inner walls of the test bench base and the observation cover, which are used to collect frame change reference values generated by the test of the thin-walled aluminum profile frame. A pressure sensor is provided inside the limit extrusion plate, which is used to collect frame pressure internal variable values generated by the test of the thin-walled aluminum profile frame. An integrated sensor is provided on the inner wall of the bottom of the test bench base, which is used to collect abnormal leakage data values generated by the test of the thin-walled aluminum profile frame. The collected frame change reference values, frame pressure internal variable values and abnormal leakage data values are sent to the cloud database via the control panel to form a test supervision system.
[0015] The beneficial effects of the present invention are: The present invention uses a clamping mechanism and a lower extrusion mechanism to accurately clamp and preliminarily limit the frame of a thin-walled aluminum profile in a test platform base, thereby achieving stable clamping of the frame of the thin-walled aluminum profile, ensuring the accuracy of the position of the frame in subsequent testing processes, avoiding the influence of position offset on the test results, and forming precise clamping and positioning functions. The observation cover and the movable cover plate are made of transparent acrylic material, so that the test process can be directly observed, which is helpful to record the shape changes of the frame being squeezed in real time. The detection paper in the liquid collecting tank can intuitively display the overflow of the test water, and quickly judge whether the frame is damaged. Multiple components work together to perform multi-region synchronous extrusion test processing on the bottom, both sides and up and down directions of the thin-walled aluminum profile frame. The present invention provides a rich basis for subsequent data analysis through the test supervision system under the coordinated action of multiple sensors. It can judge whether the test is qualified based on the comparison result between the pressure bearing coefficient and the preset pressure bearing coefficient, and generate corresponding signals to feedback to the control panel. For different abnormal situations, it can generate signals of different levels and provide specific parameter information to help testers quickly locate problems. The data of each test is recorded and sent to the cloud database, realizing long-term storage and traceability of data. Parameters such as frame change sample value, frame bearing sample value and abnormal leakage sample value pre-stored in the cloud database provide a benchmark and basis for subsequent comparison and analysis. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the test platform base of the present invention; Figure 3 It is a schematic diagram of the connection structure between the lower supporting guide rail and the lower extrusion mechanism and the clamping mechanism of the present invention; Figure 4 It is a schematic diagram of the connection structure between the fixed end cover and the clamping mechanism of the present invention; Figure 5 It is a structural schematic diagram of the limiting extrusion disk of the present invention; Figure 6 It is a structural schematic diagram of the lower extrusion mechanism of the present invention; Figure 7 It is a schematic diagram of the connection structure between the observation cover and the upper extrusion mechanism of the present invention; Figure 8 It is a partial structural schematic diagram of the observation cover of the present invention; Fig. 9 It is a schematic diagram of the connection structure between the lower extrusion mechanism and the upper extrusion mechanism of the present invention; Fig.10 It is a schematic diagram of the thin-walled aluminum profile frame of the present invention being subjected to pressure detection changes and leakage.
[0018] Figure numerals: 1, test platform base; 101, inner arc cover; 102, liquid collecting tank; 103, lower support rail; 2, fixed end cover; 201, lifting guide column; 202, water outlet valve; 203, lifting motor; 204, mobile end cover; 3, observation cover; 301, movable cover plate; 302, upper support rail; 4, lower extrusion mechanism; 401, inner telescopic frame 1; 402, arc bracket 1; 403, outer telescopic frame 1; 404, inner mobile base; 405, sliding groove; 406, Side movable base; 407, side telescopic frame; 408, side extrusion plate; 409, lower extrusion plate; 5, clamping mechanism; 501, lifting cylinder frame; 502, limit extrusion plate; 503, connecting hose; 504, sealed floppy disk; 505, water outlet; 506, outer movable base; 6, liquid storage tank; 7, test paper; 8, upper extrusion mechanism; 801, upper movable base; 802, outer arc frame 2; 803, outer telescopic frame 2; 804, upper extrusion plate; 805, inner telescopic frame 2. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example 1: Please refer to Figure 1 - Fig.10As shown, this embodiment is a pressure bearing test fixture for a thin-walled aluminum profile frame, comprising a test platform base 1, a lower support rail 103 is arranged inside the test platform base 1, a clamping mechanism 5 is symmetrically slidably sleeved at both ends of the top of the lower support rail 103, a lower extrusion mechanism 4 is arranged between the clamping mechanisms 5, and fixed end covers 2 are symmetrically arranged at both ends of the test platform base 1; The clamping mechanism 5 includes an outer movable base 506 and a limiting extrusion plate 502, and the lower extrusion mechanism 4 includes an inner movable base 404 and an arc-shaped bracket 402. After the thin-walled aluminum profile frame to be tested is taken, it is placed inside the test platform base 1. First, the lower extrusion mechanism 4 is started through the control panel, and the inner telescopic frame 401 is used to drive the outer telescopic frame 403 to slide up synchronously until the lower extrusion plate 409 slides up, and the thin-walled aluminum profile frame to be installed is lifted and limited inside the test platform base 1; Restart the clamping mechanism 5, and the lifting cylinder frame 501 drives the limiting extrusion plate 502 to slide up until the limiting extrusion plate 502 is close to the preset position and aligned with the edge of the thin-walled aluminum profile that has been initially limited, until the opening of the thin-walled aluminum profile frame covers the water outlet 505, and the lifting cylinder frame 501 is driven by the external movable base 506 to approach each other and squeeze the thin-walled aluminum profile frame until it is limited and clamped between the two limiting extrusion plates 502, and the movable cover plate 301 is closed to complete the installation preparation before testing the thin-walled aluminum profile frame.
[0021] An inner arc cover 101 connected to the lower supporting guide rail 103 is arranged inside the test platform base 1. Liquid collecting grooves 102 are recessed on the inner walls on both sides of the inner arc cover 101 close to the lower supporting guide rail 103. Test paper 7 is clamped on the surface of the liquid collecting groove 102. A liquid storage tank 6 is slidably sleeved on the bottom of one side of the test platform base 1.
[0022] A lifting cylinder frame 501 connected to the limiting extrusion disk 502 is arranged on the top of the outer movable base 506, a water outlet 505 is arranged in the middle of one end of the limiting extrusion disk 502 facing the lower extrusion mechanism 4, a sealing floppy disk 504 is sleeved on the outer periphery of the water outlet 505, a connecting hose 503 is arranged on one end of the limiting extrusion disk 502 facing the fixed end cover 2, and the connecting hose 503 is flange-connected to the water outlet valve 202.
[0023] An inner telescopic frame 401 connected to the arc-shaped bracket 402 is arranged on the top of the inner mobile base 404, an outer telescopic frame 403 penetrating the arc-shaped bracket 402 is arranged above the inner telescopic frame 401, and a lower extrusion plate 409 is arranged on the top of the outer telescopic frame 403; According to the test setting requirements, the inner movable base 404 and the upper movable base 801 move synchronously until they move to the area of the thin-walled aluminum profile frame that needs to be pressure-tested, the outer telescopic frame 403 drives the lower extrusion plate 409 to slide up and contact the bottom outer wall of the thin-walled aluminum profile frame, and extrude the bottom thereof, the side movable base 406 slides along the inside of the sliding groove 405, and drives the side extrusion plate 408 to slide and adjust along the inner wall of the arc-shaped bracket 402 until it is flush with the outer walls on both sides of the thin-walled aluminum profile frame, and the side telescopic frame 407 drives the side extrusion plates 408 to move closer to each other until they contact and extrude the outer walls on both sides of the thin-walled aluminum profile frame, and extrude it.
[0024] The inner walls on both sides of the arc-shaped bracket 402 are recessed with sliding grooves 405, and a side movable base 406 is slidably arranged on the surface of the sliding groove 405. The outer wall of the side movable base 406 is provided with a side telescopic frame 407 facing the lower extrusion plate 409, and the frame body of the side telescopic frame 407 is provided with a side extrusion plate 408.
[0025] Embodiment 2: This embodiment is a pressure bearing test tool for a thin-walled aluminum profile frame, including a movable end cover 204 arranged on the top of a fixed end cover 2, an observation cover 3 arranged between the movable end covers 204, an upper supporting guide rail 302 arranged on the inner wall of the observation cover 3, an upper extrusion mechanism 8 is slidably sleeved on the surface of the upper supporting guide rail 302, and the upper extrusion mechanism 8 includes an upper movable base 801 and an outer arc frame 802.
[0026] A lifting guide column 201 is embedded on the top of the fixed end cover 2 and is sleeved with the movable end cover 204. A lifting motor 203 is provided on the outer wall of the end of the movable end cover 204 away from the observation cover 3, and the lifting motor 203 is in transmission connection with the lifting guide column 201. A water outlet valve 202 is provided on the inner wall of the end of the fixed end cover 2 facing the clamping mechanism 5. The water pump is started through the control panel. The water pump is installed inside the fixed end cover 2, and the water pump is connected to the liquid storage tank 6 and the water outlet valve 202 through pipe fittings, and forms a water delivery route with the connecting hose 503 and the water outlet 505; The water pump draws test water through the water delivery route and pours it into one end of the thin-walled aluminum profile frame until it is filled up, and guides the air in the thin-walled aluminum profile frame along the water delivery route at the other end to the liquid storage tank 6, so that the interior of the thin-walled aluminum profile frame is completely filled with test water, which constitutes the preparation before the test. It should be noted that the test water is pure water mixed with dye and fluorescent agent, which causes the thin-walled aluminum profile frame to overflow along the rupture after it is damaged by test extrusion, and the rupture area is marked.
[0027] A movable cover plate 301 is hinged on the side of the observation cover 3, and the upper support guide rail 302 is fixedly installed at the center of the top inner wall of the observation cover 3, and the upper support guide rail 302 and the lower support guide rail 103 are symmetrically arranged up and down, and the lower support guide rail 103 is fixed at the center of the bottom inner wall of the inner arc cover 101. When the observation cover 3 is closed with the measuring platform base 1, the lifting motor 203 drives the movable end cover 204 to slide down along the lifting guide column 201 through related accessories until the movable end cover 204 is connected to the fixed end cover 2, which simultaneously drives the observation cover 3 to slide down until the upper extrusion mechanism 8 inside the observation cover 3 is close to the lower extrusion mechanism 4.
[0028] The top of the upper movable base 801 is slidably sleeved with the upper support rail 302, and the bottom of the upper movable base 801 is provided with an inner telescopic frame 805 connected to the outer arc frame 802, and the center of the bottom frame of the outer arc frame 802 is provided with an outer telescopic frame 803 connected to the inner telescopic frame 805, and the bottom of the outer telescopic frame 803 is provided with an upper extrusion plate 804, and the upper movable base 801 moves along the surface of the upper support rail 302, thereby driving the upper extrusion mechanism 8 and the lower extrusion mechanism 4 to keep moving synchronously, and the inner telescopic frame 805 drives the outer arc frame 802 to slide down synchronously, and the inner telescopic frame 1 401 drives the arc bracket 1 402 to slide upward synchronously, so as to achieve upper and lower docking, so as to promote the temporary splicing of the lower extrusion mechanism 4 and the upper extrusion mechanism 8 to form a circular pressure-bearing mechanism, which is used to perform multi-region synchronous extrusion test processing on the outer peripheral wall of the thin-walled aluminum profile frame; Among them, the outer telescopic frame 803 drives the upper extrusion plate 804 to slide down, and it keeps synchronization with the movement of the lower extrusion plate 409 to achieve the upper and lower coordinated pressure-bearing test of the thin-walled aluminum profile frame. When the side extrusion plate 408 is moved close to the thin-walled aluminum profile frame, the side telescopic frame 407 is used to drive them close to each other to perform the left and right coordinated pressure-bearing test on both sides of the thin-walled aluminum profile frame.
[0029] During the pressure test of the thin-walled aluminum profile frame, the external tester can record and observe the test process in real time through the observation cover 3. The process of the thin-walled aluminum profile frame being squeezed can be directly seen through the observation cover 3 and the transparent acrylic material of the movable cover plate 301, which is used to record the changes in its squeezed shape; When the outer wall of the thin-walled aluminum profile frame is squeezed and deformed, the inside of the frame remains filled with test water. The test water is compressed as the size of the load environment changes. When the surface of the thin-walled aluminum profile frame is locally compressed, there is a rupture phenomenon, which causes the test water to overflow along the rupture area. The test water produces a mark after contacting the rupture area. At the same time, the test water falls onto the test paper 7 laid in the liquid collecting tank 102 below, causing the test paper 7 to be contaminated and change color, which helps to record the pressure state, deformation process and damage state after pressure of the thin-walled aluminum profile frame. A pipe for connecting to a liquid storage tank is set at the bottom of the liquid collecting tank 101 for recycling the dripping test water.
[0030] Embodiment three: This embodiment is a pressure bearing test tool for a thin-walled aluminum profile frame, including a test supervision system, a control panel is arranged on the outer wall of the test bench base 1, and high-definition recording sensors are arranged on the inner walls of the test bench base 1 and the observation cover 3 adjacent to each other, for collecting frame change reference values generated by the test of the thin-walled aluminum profile frame, a pressure sensor is arranged inside the limit extrusion disk 502, for collecting frame pressure internal variable values generated by the test of the thin-walled aluminum profile frame, an integrated sensor is arranged on the inner wall of the bottom of the test bench base 1, for collecting abnormal leakage data values generated by the test of the thin-walled aluminum profile frame, and the collected frame change reference values, frame pressure internal variable values and abnormal leakage data values are sent to the cloud database via the control panel.
[0031] The test monitoring system is used to collect, record, analyze and give test results of the pressure test process of thin-walled aluminum profile frames inside the test fixture, such as Fig.10 As shown, the test supervision system firstly sets high-definition recording sensors on the inner walls adjacent to the test platform base 1 and the observation cover 3. The high-definition recording sensors in the test platform base 1 are located on the inner walls on both sides of the top of the inner arc cover 101. The high-definition recording sensors are used to collect the frame change reference values generated by the thin-walled aluminum profile frame under test; The frame change reference value is expressed as the value of the thin-walled aluminum profile frame being squeezed and shrunk after being squeezed. A pressure sensor is provided inside the limit squeeze plate 502, and the pressure sensor is connected to the water port 505. A regulating valve is provided inside the water port 505 to adjust the injection of test water and detect and prevent backflow due to pressure. It is used to collect the frame pressure internal change value generated by the thin-walled aluminum profile frame being tested. The frame pressure internal change value indicates the thin-walled aluminum profile frame body being deformed after being subjected to pressure. After the internal filling test water is synchronously squeezed, the pressure change caused by the contact valve inside the water outlet 505 is measured. An integrated sensor is arranged on the inner wall at the bottom of the test platform base 1. The integrated sensor is composed of a humidity sensor and an industrial camera. The humidity sensor is installed inside the liquid collecting tank 102 and affixed with the detection paper 7. The industrial camera is installed on the inner wall at the bottom of both sides of the inner arc cover 101, and is used to face the detection paper 7 to collect the abnormal leakage data value generated by the thin-walled aluminum profile frame being tested. The abnormal leakage data value is represented by the number of times the internal test water drips on the test paper after the thin-walled aluminum profile frame is squeezed and cracked; The collected frame variable reference values, frame pressure internal variable values and abnormal missing data values are marked as KBi, KCi and YLi respectively, and sent to the cloud database via the control panel. The above data is only the current test data. The relevant data needs to be readjusted for subsequent position change or re-test.
[0032] After receiving the frame variable reference value KBi, frame pressure internal variable value KCi and missing data value YLi, the cloud database analyzes the test results of the test tooling step by step, and analyzes the current test results with this group of data. Obtain the pressure bearing coefficient; Among them, q, w and e are the proportional coefficients of the frame variable reference value KBi, the frame pressure internal variable value KCi and the abnormal leakage data value YLi respectively, q>w>e>0, R represents the pressure coefficient, the proportional coefficient is a parameter used to measure the contribution of the frame variable reference value KBi, the frame pressure internal variable value KCi and the abnormal leakage data value YLi to the pressure coefficient, and the proportional coefficient represents the relative weight of each variable in the comprehensive result of calculating the pressure coefficient, and is not limited to this. It is adjusted according to the actual test, and the preset pressure coefficient YR is retrieved from the cloud database for comparison and analysis with the pressure coefficient R: If the pressure coefficient R>the preset pressure coefficient YR, it is judged that there is an abnormality in the test, and the thin-walled aluminum profile frame tested is marked as unqualified, and a poor signal is generated. The poor signal is sent to the display screen of the control panel, and the text in the format of "Test number 0013 / Poor quality / Data record / Unqualified mark" is used to remind the tester who operates the testing tooling to verify the test results, record the data, and promptly remove the group of thin-walled aluminum profile frames and clean the testing tooling for the next group of thin-walled aluminum profile frames to be tested and processed.
[0033] If the pressure coefficient R is less than the preset pressure coefficient YR, the group of tests is judged to be normal, and the thin-walled aluminum profile frame tested is marked as qualified. At the same time, a high-quality signal is generated and sent to the control panel with text in the format of "Test number 0013 / Quality qualified / Data retained / Whether to conduct a second test" to remind the tester to take the next step according to the test results.
[0034] When a poor signal is generated, the cloud database simultaneously marks the frame variation reference value KBi, frame pressure internal variation value KCi and abnormal leakage data value YLi that generate the poor signal, and retrieves the pre-stored frame variation sample value, frame pressure sample value and abnormal leakage sample value from the cloud database for comparison and analysis with the frame variation reference value KBi, frame pressure internal variation value KCi and abnormal leakage data value YLi: If the frame variation reference value KBi is not within the range of the frame variation sample value, and the frame pressure internal variable value KCi is within the range of the frame pressure sample value, and the abnormal leakage data value YLi is less than the abnormal leakage sample value, then the thin-walled aluminum profile frame bearing pressure is judged to be unqualified, and a first-level signal is generated and sent to the display of the control panel, and the "Test number 0013 / Frame pressure is small / Specific parameters are retained" style text is displayed simultaneously, so that testers can quickly know the abnormal points of this group of thin-walled aluminum profile frames.
[0035] If the frame variation reference value KBi is within the range of the frame variation sample value, and the frame bearing pressure internal variation value KCi is not within the range of the frame bearing sample value, and the abnormal leakage data value YLi is less than the abnormal leakage sample value, then it is determined that the thin-walled aluminum profile frame material is defective and the internal bearing pressure is insufficient. A secondary signal is generated and sent to the display of the control panel, and the "Detection No. 0013 / Material Difference / Specific Parameters Retained" style text is displayed simultaneously, so that testers can quickly know the abnormal points of this group of thin-walled aluminum profile frames.
[0036] If the frame variation reference value KBi is within the range of the frame variation sample value, and the frame bearing internal variable value KCi is within the range of the frame bearing sample value, and the abnormal leakage data value YLi is greater than the abnormal leakage sample value, then it is determined that the thin-walled aluminum profile frame is easily damaged, and a three-level signal is generated and sent to the display of the control panel, and the "Detection serial number 0013 / Frame is easy to be damaged / Specific parameters are retained" style text is displayed simultaneously, so that testers can quickly know the abnormal points of this group of thin-walled aluminum profile frames.
[0037] Combining the first, second and third embodiments, it can be seen that the thin-walled aluminum profile frame is stably clamped and initially limited in the test platform base 1 by the cooperation of the clamping mechanism 5 and the lower extrusion mechanism 4, ensuring accurate position during the test. The observation cover 3 and the movable cover plate 301 are made of acrylic material, and the changes in the shape of the frame during the test can be observed in real time. The detection paper 7 in the liquid collection tank 102 can display the overflow of the test water to determine whether the frame is damaged. Multiple components cooperate to perform synchronous extrusion tests on multiple areas of the frame.
[0038] The test supervision system provides a basis for analysis under the coordination of multiple sensors, judges the test results by comparing the pressure coefficient with the preset value, generates signals and feeds them back to the control panel, generates different levels of signals for abnormalities and provides parameters. The test data is sent to the cloud database for storage and traceability, and its pre-stored parameters provide a benchmark for comparison and analysis.
[0039] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A pressure bearing test tool for a thin-walled aluminum profile frame, comprising a test platform base (1), characterized in that: A lower support rail (103) is provided inside the test platform base (1), and clamping mechanisms (5) are symmetrically slidably sleeved at both ends of the top of the lower support rail (103), and a lower extrusion mechanism (4) is provided between the clamping mechanisms (5). Fixed end covers (2) are symmetrically provided at both ends of the test platform base (1), and the clamping mechanism (5) includes an outer movable base (506) and a limit extrusion plate (502), and the lower extrusion mechanism (4) includes an inner movable base (404) and an arc-shaped bracket (402). A control panel is provided on the outer wall of the test platform base (1); A movable end cover (204) is arranged on the top of the fixed end cover (2), an observation cover (3) is arranged between the movable end covers (204), an upper support guide rail (302) is arranged on the inner wall of the observation cover (3), an upper extrusion mechanism (8) is slidably sleeved on the surface of the upper support guide rail (302), and the upper extrusion mechanism (8) comprises an upper movable base (801) and an outer arc-shaped frame (802).
2. A pressure bearing test tool for a thin-walled aluminum profile frame according to claim 1, characterized in that: An inner arc cover (101) connected to a lower support rail (103) is arranged inside the test platform base (1); liquid collecting grooves (102) are recessed on the inner walls of both sides of the inner arc cover (101) close to the lower support rail (103); a detection paper (7) is clamped on the surface of the liquid collecting groove (102); and a liquid storage tank (6) is slidably sleeved on the bottom of one side of the test platform base (1).
3. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 1, characterized in that: A lifting cylinder frame (501) connected to the limiting extrusion disc (502) is arranged on the top of the outer movable base (506); a water outlet (505) is arranged in the middle of one end of the limiting extrusion disc (502) facing the lower extrusion mechanism (4); a sealing soft disk (504) is sleeved on the outer periphery of the water outlet (505); and a connecting hose (503) is arranged on one end of the limiting extrusion disc (502) facing the fixed end cover (2).
4. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 1, characterized in that: An inner telescopic frame (401) connected to an arc-shaped bracket (402) is arranged on the top of the inner movable base (404); an outer telescopic frame (403) penetrating the arc-shaped bracket (402) is arranged above the inner telescopic frame (401); and a lower extrusion plate (409) is arranged on the top of the outer telescopic frame (403).
5. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 4, characterized in that: The inner walls of both sides of the arc-shaped bracket (402) are recessed with sliding grooves (405), a side movable base (406) is slidably arranged on the surface of the sliding groove (405), a side telescopic frame (407) facing the lower extrusion plate (409) is arranged on the outer wall of the side movable base (406), and a side extrusion plate (408) is arranged on the frame body of the side telescopic frame (407).
6. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 1, characterized in that: A lifting guide column (201) sleeved with the movable end cover (204) is embedded in the top of the fixed end cover (2); a lifting motor (203) is provided on the outer wall of the end of the movable end cover (204) away from the observation cover (3); and the lifting motor (203) is transmission-connected to the lifting guide column (201); and a water outlet valve (202) is provided on the inner wall of the end of the fixed end cover (2) facing the clamping mechanism (5).
7. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 1, characterized in that: The observation cover (3) is hingedly connected to a movable cover plate (301) on the side, and the upper support rail (302) is fixedly mounted at the center of the top inner wall of the observation cover (3), and the upper support rail (302) and the lower support rail (103) are symmetrically arranged in the upper and lower directions.
8. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 7, characterized in that: The top of the upper movable base (801) is slidably sleeved with the upper supporting guide rail (302); the bottom of the upper movable base (801) is provided with an inner telescopic frame (805) connected to the outer arc-shaped frame (802); the center of the bottom frame of the outer arc-shaped frame (802) is provided with an outer telescopic frame (803) connected to the inner telescopic frame (805); and the bottom of the outer telescopic frame (803) is provided with an upper extrusion plate (804).
9. The pressure bearing test tool for a thin-walled aluminum profile frame according to claim 1, characterized in that: The adjacent inner walls of the test bench base (1) and the observation cover (3) are both provided with high-definition recording sensors for collecting frame variation reference values generated by the thin-walled aluminum profile frame under test. The limit extrusion plate (502) is internally provided with a pressure sensor for collecting frame pressure internal variation values generated by the thin-walled aluminum profile frame under test. The bottom inner wall of the test bench base (1) is provided with an integrated sensor for collecting abnormal leakage data values generated by the thin-walled aluminum profile frame under test. The collected frame variation reference values, frame pressure internal variation values and abnormal leakage data values are sent to the cloud database via the control panel, thereby forming a test supervision system.
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