Device and method for testing electrical performance of GIS insulating basin-type insulator
Through the guide rail slide sliding assembly mechanism and the new central roller movement mode, combined with the design of symmetrical support plate and intermediate slide rail, the problems of low assembly efficiency and insufficient safety of GIS insulators are solved, an efficient and safe assembly process is achieved, and the quality requirements of high-voltage insulation test are met.
Patent Information
- Application Number
- CN202411728284.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-25
AI Technical Summary
The existing GIS insulators have low assembly efficiency and low safety, which can easily cause damage to the insulator during the assembly process.
The guide rail slider type sliding assembly mechanism and the new central roller movement method are adopted. Through the symmetrically arranged support plate and the intermediate slide rail, the stable sliding and rapid assembly of the basin insulator is achieved, and the assembly steps are simplified through the slot-type fixing method.
It improves assembly efficiency, reduces workers' labor intensity, enhances assembly safety, avoids damage to insulating parts, and meets the strict quality requirements of high-voltage insulation tests.
Smart Images

Figure CN119510828A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of insulator electrical performance testing, and in particular relates to a device and method for electrical performance testing of GIS insulating basin insulators. Background Art
[0002] The electrical performance assessment of high-voltage insulation components is an important part of ensuring their safety and reliability in use. This assessment is mainly completed through high-voltage test equipment. The specific process includes installing the high-voltage insulation components on the test fixture, then placing them in a closed test tank, performing vacuuming and inflation operations, and connecting the test transformer to conduct power frequency withstand voltage test and partial discharge test.
[0003] In the existing operation mode, the mass of the pot-type insulator and its tooling are relatively large, and the assembly process is completely dependent on manual work. Workers need to place the tooling on the platform or the ground, and assemble it by bending over and other actions, and usually require the cooperation of multiple people to complete it. During the assembly process, the insulators need to be laid flat on the lower tooling one by one, and the electrodes are fastened with bolts, and then the upper tooling is moved to the insulator. Due to the large mass of the insulator and the tooling, workers need to bend over or take other laborious postures to operate, and usually require the cooperation of multiple people, which is laborious and hard to operate. The traditional tooling assembly process is cumbersome, and the insulators need to be laid flat one by one and fastened with bolts, resulting in low assembly efficiency. The traditional tooling needs to be fastened with bolts during assembly, which is easy to cause bumps, scratches and other damage to the insulating parts, conductor flanges, etc., thereby reducing their mechanical strength, electrical and insulation performance, and affecting the safety and reliability of the insulating parts. The traditional GIS insulator electrical performance test tooling usually adopts structures such as support plates, guide rails, sliders, and support frames. The insulators are fixed in a string through connecting tubes and spring locks, and connected in series through electrodes. However, this tooling has the following shortcomings: The assembly process is cumbersome, requiring multiple steps and tools, increasing the labor intensity and time cost. The movement of the pulley track is prone to failure, affecting the smooth progress of the test. The fixing method between the insulators is not stable enough, which is easy to cause displacement or loosening during the test. It cannot meet the strict quality requirements and surface quality requirements of high-voltage insulation tests.
[0004] In view of the low assembly efficiency and safety of existing high-voltage insulating parts, and the technical problems that the insulating parts are easily damaged during the assembly process, it is urgent to find a new device for electrical performance testing of GIS insulating basin insulators, which can make the processing process simple and fast, facilitate assembly, reduce the labor intensity of workers, and ensure the quality of insulating parts. Summary of the invention
[0005] In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present invention is to provide a device and method for electrical performance testing of GIS insulating pot insulators, so as to solve the technical problems of low assembly efficiency and low safety of existing high-voltage insulating parts, and easy damage to insulating parts during the assembly process.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: The invention discloses a device for testing the electrical performance of GIS insulating pot-type insulators, comprising: two support plates symmetrically arranged on both sides, a middle slide rail installed between the two support plates, and a trolley base installed below the middle slide rail; the pot-type insulator is uprightly installed on the middle slide rail, electrodes are arranged at the front and rear ends of the pot-type insulator, the front end of the electrode is connected to the convex conductor of one of the pot-type insulators, and the rear end of the electrode is arranged with a contact, which contacts the inner concave conductor of the other pot-type insulator to form a series circuit; a plurality of slide grooves are arranged on the support plates, and support rods are movably installed in the slide grooves; the middle slide rail cooperates with the support rod to support and guide the sliding of the pot-type insulator; and a clamping groove is arranged on the middle slide rail.
[0007] Preferably, the middle slide rail is a guide rail and slider type sliding assembly.
[0008] Preferably, a conductive conductor connecting mechanism is provided between the electrode and the pot-type insulator.
[0009] Preferably, the trolley base includes a plurality of support frames for supporting the middle slide rail.
[0010] Preferably, a plurality of limiting grooves for fixing the support rods are provided in the slide groove.
[0011] Preferably, the electrodes are detachably mounted at both ends of the pot-type insulator.
[0012] Preferably, the card slots are evenly distributed on the middle slide rail.
[0013] Preferably, the pot insulator is a component which slides along the guide rail.
[0014] Preferably, the support plate is fixedly mounted on the trolley base.
[0015] The present invention also discloses a method for using the above-mentioned device for testing the electrical performance of GIS insulating pot-type insulators, comprising the following steps: 1) Place the pot insulators to be tested on the middle slide rail in order, ensuring that each pot insulator is firmly supported; 2) Push the first pot-type insulator to the specified position and fix it by means of a slot-type fixing method; push the second pot-type insulator to the side of the first pot-type insulator to ensure that the center electrodes are aligned and connected; and so on, until all pot-type insulators are assembled; 3) Assemble one end of the conductive conductor to one end of the pot-type insulator and connect it to the conductor of the adjacent pot-type insulator through the contact to form a series circuit; 4) Start the test equipment, conduct electrical performance tests on the assembled pot-type insulators, record and analyze the results; after the test, disassemble the pot-type insulators in the reverse order of assembly.
[0016] Compared with the prior art, the present invention has the following beneficial effects: The invention discloses a device for testing the electrical performance of GIS insulating pot-type insulators. The device abandons the original motion mode of pulley tracks and adopts a new central roller motion mode, thereby reducing the failure rate of the wheel motion mode, being simple and convenient to assemble, and the central axis is regularly coated with lubricating fluid, and the transportation smoothness is higher than that of the wheel motion mode. It is only necessary to assemble the left and right shields of a single pot-type insulator, and then the front and rear pot-type insulators can be contacted with each other, thereby simplifying the assembly process and method, and improving the tooling assembly rate. The symmetrically arranged support plates provide a stable support structure for the device, ensuring that the device will not tilt or collapse due to external forces during the test, thereby improving the safety and stability of the test. The middle slide rail serves as a sliding rail for the pot-type insulator, ensuring the linear sliding of the pot-type insulator during the test, thereby improving the accuracy and repeatability of the test. At the same time, the middle slide rail also plays a role in supporting the pot-type insulator. The trolley base provides mobility for the entire device, so that the device can be easily moved between different positions, thereby improving the flexibility and convenience of the test. The upright pot-type insulator makes the connection between the electrodes more direct and stable, thereby reducing the test error caused by poor connection. At the same time, the upright installation is also convenient for observation and operation. The setting of the electrode allows a series circuit to be formed between the pot-type insulators, which is convenient for electrical performance testing. At the same time, the electrode also serves as the current input and output point during the test and is an indispensable part of the test. This electrode connection method ensures the stable transmission of current between the pot-type insulators and improves the accuracy and reliability of the test. At the same time, the setting of the contact makes the connection between the electrode and the pot-type insulator more flexible and convenient. The design of the slide and support rod allows the support plate to be flexibly adjusted according to the test requirements to adapt to pot-type insulators of different sizes and specifications. At the same time, the movable support rod is also convenient for maintenance and replacement. The cooperation of the middle slide rail and the support rod makes the pot-type insulator more stable and smooth during the sliding process, reducing the test error caused by poor sliding. At the same time, this cooperation also improves the bearing capacity and stability of the device. The setting of the card slot allows the pot-type insulator to be firmly fixed after sliding to the specified position, avoiding the test error caused by position movement. At the same time, the card slot is also convenient for positioning and installation of the pot-type insulator. The guide rail sliding assembly is adopted, which can be erected on the assembly tool, and the two insulators are connected with the front and rear electrodes to realize sliding movement, that is, assemble one and move one; the conductive conductor is changed from the original two-end assembly to one-end assembly, and the contact is connected and turned on to form a series circuit. The design of contact connection and conduction makes the circuit connection simpler and faster, while ensuring the continuity and stability of the circuit. During the assembly process, the pot insulators are placed on the middle slide rail in sequence and assembled one by one. Whenever a pot insulator is assembled, it can slide along the guide rail to the next position, and start assembling the next pot insulator at the same time.As the assembly proceeds, when all the pot-type insulators of a car are assembled, the entire trolley can be moved along the guide rail to the next station for subsequent operations. One car is assembled and moved, realizing continuous flow operation, reducing waiting time and handling costs, and improving overall work efficiency. By setting a slot-type fixing method, it can be used as an intermediate positioning function and meet the requirements of rapid assembly. Using this structure, a single person can easily push two groups of products weighing nearly 80 kg each time, effectively reducing the labor intensity of manual labor and simplifying the operation of the tooling centering steps. Liberate workers from boring and heavy labor. The assembly can be easily realized, with the characteristics of simple processing and convenient maintenance. Originally, it was a roller with a high failure rate. Now this one-piece type similar to a bearing is convenient and simple. The guide rail sliding assembly can meet the strict quality requirements of high-voltage insulation tests and the strict surface quality requirements of high-voltage switch parts. It is suitable for three-phase pot-type insulators, and the size can be adjusted according to the size of the pot-type insulator. Adjustable support plates and slide rails are designed to adapt to pot-type insulators of different sizes and types. The present invention has a simple structure, is conducive to ensuring the quality of the product, and is easy to use and maintain.
[0017] The present invention also discloses a method for using the above-mentioned device for electrical performance testing of GIS insulating pot-type insulators. By adopting a guide rail slider sliding assembly mechanism and a new center roller motion mode, the assembly process of the insulator is smoother, the assembly time is reduced, and the overall assembly efficiency is improved. The application of the slot-type fixing method simplifies the assembly steps, reduces the complexity of the operation, and enables workers to complete the assembly work more quickly. The continuous flow assembly method eliminates the need for workers to frequently perform heavy physical labor, such as carrying and fixing insulators, thereby effectively reducing labor intensity. Each pot-type insulator only needs to be pushed together in the center and the center electrode is connected, and no additional fixing process is required, which reduces safety hazards in the assembly process and improves work safety. The guide rail slider sliding assembly mechanism ensures the stable movement of the insulator in the centering state and avoids test errors caused by position deviation. The conductive conductor connection mechanism ensures good contact between the electrode and the insulator, and improves the accuracy and reliability of the electrical performance test. The device has a simple structure, is easy to maintain and maintain, and reduces maintenance costs. The application of the center roller motion mode and the slot-type fixing method reduces the wear and damage of components and extends the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of a device for testing the electrical performance of GIS insulating pot-type insulators disclosed in the present invention; Figure 2 The invention discloses a side view of a device for testing the electrical properties of GIS insulating pot-type insulators.
[0019] Among them: 1-pot insulator; 2-electrode; 3-middle slide rail; 4-trolley base; 5-support plate. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0021] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0022] The present invention is further described in detail below in conjunction with the accompanying drawings: The present invention provides a device for testing the electrical properties of GIS insulating pot-type insulators. The pot-type insulator 1 is placed on the middle slide rail 3 and assembled in a continuous flow. The processing process is simple and fast, and the assembly is convenient, which greatly reduces the labor intensity of workers and ensures the quality of insulating parts. By setting a slot-type fixing method, it can be used as an intermediate positioning function and meet the requirements of rapid assembly. Using this structure, a single person can easily push two groups of products weighing nearly 80 kg each time, effectively reducing the labor intensity of manual labor and simplifying the operation of the tooling centering steps. The present invention provides a new insulator test assembly concept, which liberates workers from boring and heavy labor. It makes assembly simple to achieve, and has the characteristics of simple processing and convenient maintenance. The use of guide rail sliding assembly can meet the strict quality requirements of high-voltage insulation tests and the strict surface quality requirements of high-voltage switch parts. It is suitable for three-phase pot-type insulators, and the size can be adjusted according to the size of the pot-type insulator. It transforms complexity into ease, has a simple structure, and is conducive to ensuring the quality of parts and convenient use and maintenance.
[0023] Figure 1 It is a schematic diagram of a device for testing the electrical performance of GIS insulating pot-type insulators disclosed in the present invention; Figure 2It is a side view of the device for electrical performance test of GIS insulating pot-type insulator disclosed in the present invention. As can be seen from the figure, the device for electrical performance test of GIS insulating pot-type insulator disclosed in the present invention is characterized in that it includes: two support plates 5 symmetrically arranged on both sides, an intermediate slide rail 3 installed between the two support plates 5, and a trolley base 4 installed below the intermediate slide rail 3; the intermediate slide rail 3 is used to support and guide the sliding of the pot-type insulator 1; electrodes 2 are provided at the front and rear ends of the pot-type insulator 1. The pot-type insulator 1 is a key insulating component in the GIS equipment and needs to be tested for electrical performance; the electrode 2 is used to connect with the pot-type insulator to transmit electrical signals; the intermediate slide rail 3 adopts a guide rail slider type sliding assembly, which can be erected on the assembly tooling to achieve sliding movement; the trolley base 4 is used to support and move the entire device; the support plate 5 is used to fix and support the pot-type insulator and the electrode.
[0024] The middle slide rail 3 is a guide rail slider sliding assembly. The guide rail slider sliding assembly ensures the stability and accuracy of the pot insulator 1 during the sliding process, reduces friction and wear, and improves the accuracy of the test and the durability of the equipment. At the same time, this assembly method is also convenient for maintenance and replacement.
[0025] A conductive conductor connection mechanism is provided between the electrode 2 and the pot-type insulator 1. The existence of the conductive conductor connection mechanism makes the connection between the electrode 2 and the pot-type insulator 1 more reliable and stable, ensures the smooth transmission of current, and improves the accuracy and reliability of the test. In addition, this connection mechanism also facilitates the replacement and debugging of the electrode.
[0026] The trolley base 4 includes a plurality of support frames for supporting the middle slide rail 3. The design of the support frame provides a stable support for the middle slide rail, ensuring the stability and load-bearing capacity of the slide rail. At the same time, the provision of multiple support frames also increases the stability and durability of the entire device.
[0027] The slide is provided with a plurality of limit slots for fixing the support rod. The setting of the limit slots allows the position of the support rod in the slide to be firmly fixed, avoiding the test error caused by the movement of the support rod. At the same time, this design also facilitates the adjustment and replacement of the support rod.
[0028] The electrodes 2 are detachably mounted at both ends of the pot-type insulator 1. The detachable electrode 2 design makes the replacement and cleaning of the electrode 2 more convenient and quick, improves the efficiency of the test and the maintainability of the equipment. At the same time, this design also facilitates the replacement of electrodes of different specifications and types.
[0029] The slots are evenly distributed on the middle slide rail 3. The even distribution of the slots allows the pot-type insulator 1 to be fixed at any position on the slide rail, thereby improving the flexibility and accuracy of the test. At the same time, this design also facilitates the positioning and installation of the pot-type insulator 1.
[0030] The pot insulator 1 is a component that slides along the guide rail. The pot insulator 1 as a component that slides along the guide rail makes the entire test process smoother and more convenient. At the same time, this design also facilitates the replacement and debugging of the pot insulator 1.
[0031] The support plate 5 is fixedly mounted on the trolley base 4. The fixed installation of the support plate 5 ensures the stability and carrying capacity of the entire device. At the same time, this design also facilitates the movement and transportation of the device, improving the flexibility and convenience of the test.
[0032] Example 1 A device for electrical performance test of GIS insulating pot insulators comprises: two support plates 5 symmetrically arranged on both sides, an intermediate slide rail 3 installed between the two support plates 5, and a trolley base 4 installed below the intermediate slide rail 3; a pot insulator 1 is uprightly installed on the intermediate slide rail 3, electrodes 2 are arranged at the front and rear ends of the pot insulator 1, the front end of the electrode 2 is connected to the convex conductor of one of the pot insulators 1, and a contact is arranged at the rear end of the electrode 2, and the contact contacts the inner concave conductor of the other pot insulator 1 to form a series circuit; a plurality of slide grooves are arranged on the support plate 5, and a support rod is movably installed in the slide groove; the intermediate slide rail 3 cooperates with the support rod to support and guide the sliding of the pot insulator 1; and a card slot is arranged on the intermediate slide rail 3. The symmetrical arrangement of the support plates 5 ensures the structural stability of the device. In the electrical performance test, the symmetrical structure helps to evenly distribute the force and reduce the error or damage risk caused by structural imbalance. The introduction of the intermediate slide rail 3 provides a stable sliding platform for the pot insulator 1. This not only enables the pot-type insulator 1 to move smoothly, but also ensures the position accuracy of the pot-type insulator 1 during the test. The intermediate slide rail 3 also helps to reduce friction and reduce energy loss during the test, thereby improving the accuracy of the test. The trolley base 4 serves as a supporting structure for the intermediate slide rail 3, further enhancing the stability and carrying capacity of the device. It enables the entire device to be moved and positioned more flexibly, and is convenient for adjustment under different test conditions. At the same time, the design of the trolley base 4 is also convenient for maintenance and replacement, reducing maintenance costs in long-term use. The layout of the electrodes 2 at the front and rear ends ensures the uniform distribution of current in the pot-type insulator 1, improving the accuracy and reliability of the test. In addition, the design of the electrode 2 also takes into account the ease of connection and disassembly, which facilitates the flexible conduct of the test.
[0033] Example 2 A device for testing the electrical performance of GIS insulating pot-type insulators comprises: two support plates 5 symmetrically arranged on both sides, an intermediate slide rail 3 installed between the two support plates 5, and a trolley base 4 installed below the intermediate slide rail 3; a pot-type insulator 1 is uprightly installed on the intermediate slide rail 3, electrodes 2 are arranged at the front and rear ends of the pot-type insulator 1, the front end of the electrode 2 is connected to the convex conductor of one of the pot-type insulators 1, and a contact is arranged at the rear end of the electrode 2, and the contact contacts the inner concave conductor of the other pot-type insulator 1 to form a series circuit; a plurality of slide grooves are arranged on the support plate 5, and a support rod is movably installed in the slide groove; the intermediate slide rail 3 cooperates with the support rod to support and guide the sliding of the pot-type insulator 1; a card slot is arranged on the intermediate slide rail 3. The intermediate slide rail 3 is a guide rail slider type sliding assembly. A conductive conductor connection mechanism is arranged between the electrode 2 and the pot-type insulator 1. The trolley base 4 comprises a plurality of support frames for supporting the intermediate slide rail 3. Abandoning the original pulley track movement mode, adopting a new center roller movement mode, reducing the failure rate of the wheel movement mode, simple and convenient assembly, regularly applying lubricant to the center axis, and higher transportation smoothness than the wheel movement mode. The continuous assembly method no longer needs to use the clamping method to fix the tooling. The new clamping method only requires a single pot-type insulator to assemble the left and right shields, and then the front and rear pot-type insulators 1 tooling touch each other, simplifying the assembly process and increasing the tooling assembly rate. Originally there were two guide rails, but now there is one middle slide rail 3, which strengthens the centering and simplifies the assembly. Originally, the two pot-type insulators 1 needed to be clamped with a buckle, but now each pot-type insulator 1 only needs to be pushed together and the center electrode 2 is connected, without the need for additional fixing procedures.
[0034] Example 3 A device for testing the electrical performance of GIS insulating pot-type insulators comprises: two support plates 5 symmetrically arranged on both sides, an intermediate slide rail 3 installed between the two support plates 5, and a trolley base 4 installed below the intermediate slide rail 3; a pot-type insulator 1 is uprightly installed on the intermediate slide rail 3, electrodes 2 are arranged at the front and rear ends of the pot-type insulator 1, the front end of the electrode 2 is connected to the convex conductor of one of the pot-type insulators 1, and a contact is arranged at the rear end of the electrode 2, and the contact contacts the inner concave conductor of the other pot-type insulator 1 to form a series circuit; a plurality of slide grooves are arranged on the support plate 5, and a support rod is movably installed in the slide groove; the intermediate slide rail 3 cooperates with the support rod to support and guide the sliding of the pot-type insulator 1; a card slot is arranged on the intermediate slide rail 3. The intermediate slide rail 3 is a guide rail slider type sliding assembly. A conductive conductor connection mechanism is arranged between the electrode 2 and the pot-type insulator 1. The trolley base 4 comprises a plurality of support frames for supporting the intermediate slide rail 3. The support plate 5 includes a plurality of support rods, and a plurality of slide grooves are provided on the support plate 5. The support rods are installed in the slide grooves, and a plurality of limit grooves for fixing the support rods are provided in the slide grooves. The electrodes 2 are detachably installed at both ends of the pot-type insulator 1. A card slot is provided on the middle slide rail 3. The pot-type insulator 1 is a component that slides along the guide rail. The support plate 5 is fixedly installed on the trolley base 4. The guide rail slider sliding assembly mechanism is adopted, which can be erected on the assembly tool, and the two pot-type insulators 1 are connected with the front and rear electrodes 2 to realize sliding movement, that is, assemble one and move one; realize easy docking. This method simplifies the assembly process and improves the assembly efficiency. The conductive conductor is changed from the original assembly at both ends to the assembly at one end, and the contact is connected and conducted. This design reduces the assembly steps and reduces the complexity of the operation. Assemble one car and move one car to realize continuous flow operation. This continuous assembly method eliminates the need for workers to frequently perform heavy physical labor, effectively reducing the labor intensity. The card slot fixing method is set up, which can be used as an intermediate positioning function and can meet the requirements of rapid assembly. With this structure, a single person can easily push two sets of products weighing nearly 80kg each time, further reducing the labor intensity and simplifying the operation of the tooling centering steps. Abandon the original pulley track movement mode and adopt a new center roller movement mode. This movement mode reduces the failure rate of the wheel movement mode and is simple and convenient to assemble. The center shaft is regularly lubricated, and the transportation is smoother than the wheel movement mode. The middle slide rail is designed as a single guide rail to enhance the centering effect and simplify the assembly process. Each pot-type insulator 1 only needs to be pushed together and the center electrode is connected, without the need for additional fixing procedures.
[0035] The method for using the device for testing the electrical performance of GIS insulating pot-type insulators disclosed in the present invention comprises the following steps: 1) Place the pot-type insulators 1 to be tested on the middle slide rail 3 in order, ensuring that each pot-type insulator 1 is firmly supported; ensuring the correct placement and firm support of the pot-type insulators 1 before the test, providing a stable foundation for subsequent test operations, and reducing test errors or equipment damage caused by unstable placement of the pot-type insulators 1.
[0036] 2) Push the first pot-type insulator 1 to the designated position and fix it by means of a slot-type fixing method; push the second pot-type insulator 1 to the side of the first pot-type insulator 1, ensuring that the center electrode 2 is aligned and connected; and so on, until all pot-type insulators 1 are assembled; the accurate assembly and stable connection between the pot-type insulators 1 are ensured by means of the slot-type fixing method and the alignment and connection of the center electrode 2, providing reliable guarantee for forming a series circuit and conducting electrical performance tests. At the same time, this step-by-step assembly method is also easy to operate and control, and improves the efficiency and accuracy of the test.
[0037] 3) Assemble one end of the conductive conductor to one end of the pot-type insulator 1, and connect it to the conductor of the adjacent pot-type insulator 1 through the contact to form a series circuit; through the connection between the conductive conductor and the contact, a series circuit is formed, which provides the necessary current path for the electrical performance test. At the same time, this connection method is also convenient for debugging and replacing the circuit, and improves the flexibility and maintainability of the test.
[0038] 4) Start the test equipment, conduct an electrical performance test on the assembled pot-type insulator 1, and record and analyze the results; after the test, disassemble the pot-type insulator 1 in the reverse order of assembly; regularly check and apply lubricant to the center roller to ensure smooth transportation. By starting the test equipment to conduct an electrical performance test on the assembled pot-type insulator, accurate test data can be obtained and analyzed, providing a reliable basis for evaluating the electrical performance of the pot-type insulator. At the same time, the reverse order disassembly after the test also ensures the integrity and reusability of the equipment, improving the utilization rate and economic benefits of the equipment.
[0039] The device for testing the electrical performance of GIS insulating pot-type insulators disclosed in the present invention has the following advantages: Improve assembly efficiency: The use of guide rail slider sliding assembly mechanism and continuous flow operation method simplifies the assembly process and improves assembly efficiency. Workers do not need to perform heavy physical labor frequently, which effectively reduces labor intensity.
[0040] Enhanced safety: Each pot-type insulator 1 only needs to be pushed together and the center electrode connected, without the need for additional fixing procedures. This reduces potential safety hazards during assembly and improves work safety.
[0041] Reduced damage: The guide rail slider sliding assembly mechanism ensures the stable movement of the pot insulator 1 in the centered state, avoiding test errors and damage to the insulating parts caused by position deviation. At the same time, the new center roller movement method also reduces the wear and damage of the components.
[0042] Easy to maintain: The device has a simple structure and is easy to maintain and service. The application of the central roller movement method and the slot-type fixing method reduces the wear and damage of the components and prolongs the service life of the device.
[0043] Strong applicability: The present invention is applicable to three-phase pot-type insulators, and the size can be adjusted according to the size of the pot-type insulators. This makes the present invention widely applicable and can meet the electrical performance test requirements of pot-type insulators of different specifications and sizes.
[0044] Quality assurance: turning complexity into ease, simple structure is conducive to ensuring the quality of parts. The present invention improves the accuracy and reliability of electrical performance tests by optimizing assembly processes and test methods, thereby ensuring the quality and safe operation of GIS equipment.
[0045] In summary, the device for electrical performance testing of GIS insulating pot insulators provided by the present invention solves the technical problems of low assembly efficiency and low safety of existing high-voltage insulating parts, and easy damage to insulating parts during assembly, improves assembly efficiency, enhances safety, reduces damage, is easy to maintain, has strong applicability and quality assurance. The implementation of the present invention will help improve the production efficiency and test quality of GIS equipment, and provide strong guarantee for the safe and stable operation of the power system.
[0046] The above contents are only for explaining the technical idea of the present invention and cannot be used to limit the protection scope of the present invention. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present invention shall fall within the protection scope of the claims of the present invention.
Claims
1. A device for testing the electrical performance of GIS insulating pot insulators, characterized in that: include: Two support plates (5) are symmetrically arranged on both sides, an intermediate slide rail (3) is installed between the two support plates (5), and a trolley base (4) is installed below the intermediate slide rail (3); a pot-type insulator (1) is uprightly installed on the intermediate slide rail (3), and electrodes (2) are arranged at the front and rear ends of the pot-type insulator (1), the front end of the electrode (2) is connected to the convex surface conductor of one of the pot-type insulators (1), and the rear end of the electrode (2) is provided with a contact, which contacts the inner concave surface conductor of the other pot-type insulator (1) to form a series circuit; a plurality of slide grooves are arranged on the support plate (5), and a support rod is movably installed in the slide groove; the intermediate slide rail (3) and the support rod cooperate to support and guide the sliding of the pot-type insulator (1); and a clamping groove is arranged on the intermediate slide rail (3).
2. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: The middle slide rail (3) is a guide rail and slider type sliding assembly.
3. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: A conductive conductor connecting mechanism is provided between the electrode (2) and the pot-type insulator (1).
4. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: The trolley base (4) comprises a plurality of support frames for supporting the middle slide rail (3).
5. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: The slide groove is provided with a plurality of limiting grooves for fixing the support rod.
6. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: The electrodes (2) are detachably mounted on both ends of the pot-type insulator (1).
7. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: The card slots are evenly distributed on the middle slide rail (3).
8. The device for electrical performance testing of GIS insulating pot insulators according to claim 1 is characterized in that: The pot-type insulator (1) is a component that slides along the guide rail.
9. The device for electrical performance testing of GIS insulating pot insulators according to claim 1, characterized in that: The support plate (5) is fixedly mounted on the trolley base (4).
10. The method for using the device for testing the electrical performance of GIS insulating pot insulators according to any one of claims 1 to 9, characterized in that: The following steps are involved: 1) Place the pot-type insulators (1) to be tested on the middle slide rail (3) in order, ensuring that each pot-type insulator (1) is firmly supported; 2) Push the first pot-type insulator (1) to the specified position and fix it by means of a slot-type fixing method; push the second pot-type insulator (1) to the side of the first pot-type insulator (1) to ensure that the center electrode (2) is aligned and connected; and so on and so forth until all pot-type insulators (1) are assembled; 3) Assembling one end of the conductive conductor to one end of the pot-type insulator (1), and connecting it to the conductor of the adjacent pot-type insulator (1) through a contact to form a series circuit; 4) Start the test equipment, perform an electrical performance test on the assembled pot-type insulator (1), and record and analyze the results; after the test, disassemble the pot-type insulator (1) in the reverse order of assembly.