Alignment adjusting device and AOI assembling equipment
By designing a multi-directional adjustment alignment device, the problems of precision and speed of AOI assembly equipment during alignment adjustment are solved, and efficient and precise parts alignment assembly are achieved.
Patent Information
- Application Number
- CN202311105184.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-30
- Publication Date
- 2025-02-28
AI Technical Summary
It is difficult to achieve high precision and rapid assembly during the alignment adjustment process of existing AOI assembly equipment, and cannot meet the product assembly accuracy requirements.
A alignment adjustment device is designed, including a part positioning mechanism, a flip mechanism, an up and down movement mechanism, an XY direction adjustment mechanism and a Z direction movement adjustment mechanism. Through the combined use of these mechanisms, precise adjustment and movement of the parts in multiple directions can be achieved.
It realizes rapid alignment and assembly of parts, improves assembly efficiency, and ensures precision, stability and reliability of assembly.
Smart Images

Figure CN119526001A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of AOI assembly equipment, and in particular to a positioning adjustment device and AOI assembly equipment. Background Art
[0002] Automated Optical Inspection (AOI) is a device that detects common defects encountered in welding production based on optical principles.
[0003] The AOI precision alignment and adjustment process is based on the product assembly accuracy requirements: the parts are aligned and adjusted before being assembled into the product to achieve the pre-process processing required for assembly accuracy. Due to the particularity of the part structure, the parts need to be flipped and moved up and down for alignment. Therefore, high requirements are placed on the pre-assembled alignment and adjustment device, and high precision is required. At present, manual assembly is mainly used, which cannot meet the process requirements and assembly accuracy requirements, and cannot meet the product assembly accuracy. Summary of the invention
[0004] In view of the defects in the prior art, the present invention provides a positioning adjustment device and AOI assembly equipment, which can be adjusted and moved in multiple directions, have a precise and reliable structure, can quickly complete the positioning assembly, and improve the assembly efficiency.
[0005] In order to solve the above technical problems, the technical solution of the present invention is:
[0006] A positioning adjustment device comprises a part positioning mechanism for fixing a part, the part positioning mechanism is arranged on a flipping mechanism, and the flipping mechanism is also provided with a flipping in place detection component for detecting whether the flipping is in place;
[0007] The flip mechanism is arranged on the up-and-down moving mechanism, the up-and-down moving mechanism is provided with an in-position self-locking component, the up-and-down moving mechanism is arranged on the XY direction adjusting mechanism, and the XY direction adjusting mechanism is installed on the Z direction moving adjusting mechanism.
[0008] As an improved technical solution, the Z-direction movable adjustment mechanism comprises a base, an adjustment member is mounted on the base, and an adjustment rod is abutted against the bottom of the adjustment member;
[0009] The base is also connected with a Z-direction resetting component and a first moving guide component.
[0010] As an improved technical solution, a plurality of gradient adjustment parts are arranged on the adjustment rod, and two adjacent gradient adjustment parts are smoothly connected.
[0011] As an improved technical solution, the XY adjustment mechanism includes a first bottom plate arranged on the base, a first movable plate is arranged on the first bottom plate, an X-direction adjustment component and a Y-direction adjustment component are arranged between the first movable plate and the first bottom plate, and the X-direction adjustment component and the Y-direction adjustment component are arranged adjacent to each other;
[0012] A locking assembly is further provided between the first movable plate and the first bottom plate, and the locking assembly is respectively provided corresponding to the X-axis adjustment assembly and the Y-axis adjustment assembly.
[0013] As an improved technical solution, the X-axis adjustment assembly and the Y-axis adjustment assembly each include an adjustment block disposed on the first movable plate and an adjustment device disposed on the first bottom plate, and the adjustment block is disposed against the adjustment device;
[0014] The locking assembly includes a locking connecting piece and a locking rod movably disposed in the locking connecting piece. The locking rod and the locking connecting piece are respectively mounted on the first movable plate and the first bottom plate.
[0015] As an improved technical solution, the up-and-down moving mechanism comprises a second bottom plate arranged on the first movable plate, the second bottom plate is provided with a second movable plate, and a moving handle is installed on the second movable plate;
[0016] A reset member and a second movable guide assembly are provided between the second movable plate and the second bottom plate.
[0017] As an improved technical solution, the in-place self-locking assembly comprises a first fixed block, a first in-place self-locking piece is movably mounted on the first fixed block, a first elastic piece is arranged between the first in-place self-locking piece and the first fixed block, and an in-place limiting piece is correspondingly arranged at one end of the first in-place self-locking piece away from the first elastic piece;
[0018] The first fixed block is installed on the second bottom plate, and the in-position limiter is installed on the second movable plate;
[0019] Alternatively, the first fixing block is mounted on the second movable plate, and the in-position limiting member is mounted on the second bottom plate.
[0020] As an improved technical solution, a limit adjustment member and an extreme limit assembly are provided between the second movable plate and the second bottom plate;
[0021] And / or, a movable fool-proof component is provided between the second movable plate and the second bottom plate.
[0022] As an improved technical solution, the flip mechanism includes a flip bracket arranged on the second movable plate, a flip plate and a flip connecting rod are rotatably mounted on the flip bracket, a flip handle is installed on the flip plate, the flip connecting rod is connected to the part positioning mechanism, and the flip plate and the flip connecting rod are connected by an elastic adjustment mechanism.
[0023] As an improved technical solution, the elastic adjustment mechanism includes a mounting frame arranged on the flip plate, the mounting frame is arranged across the flip connecting rod, and a second elastic member is provided between the mounting frame and the flip connecting rod, and an adjustment rod for adjusting the elastic force of the second elastic member is provided on the mounting frame.
[0024] As an improved technical solution, the flip-in-place detection component includes a sensor arranged on the flip bracket and a magnetic member arranged corresponding to the sensor, and the magnetic member is installed on a side of the flip plate facing the sensor.
[0025] As an improved technical solution, a buffer component is further provided on the flip bracket, and the buffer component is provided corresponding to the flip plate;
[0026] And / or, a flip-in-place self-locking component is also provided on the flip bracket or the second movable plate.
[0027] As an improved technical solution, the part positioning mechanism includes a connecting arm connected to the flip connecting rod, and the connecting arm is connected to a mounting plate at one end away from the flip connecting rod. The mounting plate is provided with a placement groove for placing parts, and a plurality of suction cups are provided in the placement groove. A clamping member for clamping the parts is movably installed on one side of the mounting plate, and a fourth elastic member is provided between the clamping member and the mounting plate.
[0028] An AOI assembly equipment comprises the alignment adjustment device.
[0029] After adopting the above technical solution, the beneficial effects of the present invention are:
[0030] The parts can be fixed by setting a part positioning mechanism. The part positioning mechanism is arranged on the flipping mechanism. The parts can be flipped by the flipping mechanism. The flipping mechanism is provided with a flipping detection component. The flipping mechanism can be detected by the flipping detection component to detect whether the flipping mechanism is flipped in place. The flipping mechanism is arranged on the up-down moving mechanism. The parts can be moved up and down by the up-down moving mechanism, which is convenient for the up-down alignment during the assembly of the parts. The up-down moving mechanism is provided with an in-place self-locking component. The up-down moving mechanism can be fixed and self-locked by the in-place self-locking component to ensure the stability of the parts during assembly. The up-down moving mechanism is arranged on the XY adjustment mechanism. The up-down moving mechanism can be adjusted in the X and Y directions by the XY adjustment mechanism, thereby realizing the adjustment of the parts in the X and Y directions. The XY adjustment mechanism is installed on the Z-direction moving adjustment mechanism. The parts can be fine-tuned in the Z-axis direction by the Z-direction moving adjustment mechanism. Therefore, through the above-mentioned XYZ multi-directional position adjustment, it is convenient for the parts to quickly complete the alignment assembly, the assembly efficiency is high, the adjustment is simple, the operation is simple, and the precision and reliability are high.
[0031] In summary, the present invention provides a positioning adjustment device and AOI assembly equipment, which can be adjusted and moved in multiple directions, have a precise and reliable structure, can quickly complete the positioning assembly, and improve assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0033] Figure 1 It is a schematic diagram of the structure after the present invention is turned over;
[0034] Figure 2 for Figure 1 A schematic diagram of the structure from another angle;
[0035] Figure 3 It is a schematic diagram of the structure of the present invention before flipping;
[0036] Figure 4 It is a structural schematic diagram of the part positioning mechanism;
[0037] Figure 5 It is a schematic diagram of the structure of the flipping mechanism before flipping;
[0038] Figure 6 It is a schematic diagram of the structure after the flipping mechanism is flipped;
[0039] Figure 7is a structural schematic diagram of the elastic adjustment mechanism;
[0040] Figure 8 It is a structural schematic diagram of the up and down moving mechanism;
[0041] Fig. 9 It is a structural schematic diagram of the XY-axis adjustment mechanism and the Z-axis movement adjustment mechanism;
[0042] Fig.10 It is a structural schematic diagram of the XY adjustment mechanism;
[0043] Fig.11 is a schematic diagram of the structure of the adjusting rod;
[0044] Figure numerals: 1. Part positioning mechanism, 101. Connecting arm, 102. Mounting plate, 103. Placement slot, 104. Suction cup, 105. Clamping member, 106. Fourth elastic member, 2. Flipping mechanism, 201. Flipping bracket, 202. Flipping plate, 203. Flipping connecting rod, 204. Flipping handle, 3. Flipping in place detection component, 301. Sensor, 302. Magnetic member, 4. Up and down moving mechanism, 401. Second bottom plate, 402. Second movable plate, 403. Moving handle, 404. Resetting member, 5. In-place self-locking component, 501. First fixed block, 502. First in-place self-locking member, 503. First elastic member, 504. In-place limiting member, 6. XY adjustment mechanism, 601. First bottom plate, 602. First movable plate, 603. Adjustment block, 604. Adjustment device, 7 , Z-axis movement adjustment mechanism, 701, base, 702, adjustment member, 703, adjustment rod, 704, gradient adjustment part, 705, pushing device, 8, Z-axis reset assembly, 9, first moving guide assembly, 10, locking assembly, 1001, locking connecting piece, 1002, locking rod, 11, second moving guide assembly, 12, limit adjustment member, 13, extreme limit assembly, 1301, extreme limit block, 1302, extreme limit groove, 14, mobile foolproof assembly, 1401, guide limit block, 1402, foolproof block, 15, elastic adjustment mechanism, 1501, mounting frame, 1502, second elastic member, 1503, adjustment rod, 16, buffer assembly, 17, flip-in-place self-locking assembly, 1701, second fixed block, 1702, second in-place self-locking member, 1703, third elastic member. DETAILED DESCRIPTION
[0045] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0046] like Figure 1-Figure 3As shown, a positioning adjustment device includes a part positioning mechanism 1 for fixing a part, the part is clamped and fixed by the part positioning mechanism 1, the part positioning mechanism 1 is arranged on a flipping mechanism 2, the part can be flipped by the flipping mechanism 2, and the flipping angle can be specifically determined according to the design requirements. In the present application, the flipping angle of the flipping mechanism 2 is 180°, so that the part is flipped 180° synchronously, and the flipping mechanism 2 is also provided with a flipping in place detection component 3 for detecting whether the flipping is in place, the flipping mechanism 2 is detected by the flipping in place detection component 3 to determine whether the flipping is in place, and only when the flipping in place detection component 3 detects that the flipping mechanism 2 is flipped in place, will it prompt to perform the next action;
[0047] The flip mechanism 2 is arranged on the up-down moving mechanism 4, through which the parts can be moved up and down, which is convenient for the up-down alignment of the parts during the assembly process. The up-down moving mechanism 4 is provided with an in-place self-locking component 5, through which the in-place self-locking component 5 can fix the position of the up-down moving mechanism 4 and self-lock, so as to ensure the stability of the parts during assembly. The up-down moving mechanism 4 is arranged on the XY adjustment mechanism 6, through which the up-down moving mechanism 4 can be adjusted in the X direction and the Y direction, so as to achieve the adjustment of the parts in the X direction and the Y direction. The XY adjustment mechanism 6 is installed on the Z-direction moving adjustment mechanism 7, through which the parts can be fine-tuned in the Z-axis direction, thus, through the above-mentioned XYZ multi-directional position adjustment, it is convenient for the parts to complete the alignment assembly quickly, and the adjustment is simple, the operation is simple, and the precision and reliability are high;
[0048] In addition, in the present application, X and Y represent movement in the horizontal direction, and Z represents movement perpendicular to the horizontal direction.
[0049] Combination Figure 1-Figure 3 and Fig. 9 As shown, the Z-direction movable adjustment mechanism 7 includes a base 701, an adjustment member 702 is mounted on the base 701, and an adjustment rod 703 is abutted against the bottom of the adjustment member 702. The adjustment member 702 can adopt a structure such as a roller or a connecting shaft, and the roller or the connecting shaft are rotatably mounted on the base 701. In addition, a connecting rod can also be used, but the connection rod and the adjustment rod 703 are in a relative sliding relationship, and the use effect is not as good as the roller or the connecting shaft. In this application, the adjustment member 702 adopts a roller;
[0050] One end of the adjusting rod 703 away from the adjusting member 702 is mounted on a pushing device 705, and the pushing device 705 can be a pneumatic cylinder, an oil cylinder or an electric cylinder, etc.;
[0051] In addition, a slider is installed on the adjusting rod 703, and the slider is slidably installed on the guide rail. The slider and the guide rail guide the moving direction of the adjusting rod 703 to ensure the moving accuracy of the adjusting rod 703. The slider and the guide rail adopt commercially available products and will not be described in detail here.
[0052] The base 701 is also connected with a Z-direction reset component 8 and a first moving guide component 9, wherein the Z-direction reset component 8 includes a connecting block connected to the base 701, and the connecting block is slidably mounted on the guide rail through a slider. At the same time, a spring is also connected between the connecting block and the guide rail, and the base 701 is reset by the spring. At least one Z-direction reset component 8 is provided. In the present application, in order to ensure the stability of the movement of the base 701, two Z-direction reset components 8 are provided, and are respectively located on both sides of the base 701;
[0053] The first movable guide assembly 9 adopts a guide structure of a guide rod and a guide sleeve, which is common in daily life and will not be described in detail here. The first movable guide assembly 9 is arranged at the bottom of the base 701. In the present application, four groups of the first movable guide assembly 9 are arranged at the bottom of the base 701 to achieve the movement and guidance of the base 701.
[0054] In addition, in the present application, the base 701 is also divided into two parts, an upper base and a lower base. The upper base is provided with elliptical connecting holes arranged in a ring, and is bolted to the lower base through the elliptical connecting holes. The elliptical connecting holes are arranged in a ring so that the upper base and the lower base can be finely adjusted circumferentially.
[0055] Combination Fig.11 As shown, a plurality of gradient adjustment parts 704 are arranged on the adjustment rod 703, and two adjacent gradient adjustment parts 704 are smoothly connected. By setting different gradient adjustment parts 704, the base 701 can be fine-tuned at different heights in the Z direction, thereby achieving fine-tuning of the parts in the Z direction, and the adjustment structure has good stability. The two adjacent gradient adjustment parts 704 are smoothly connected, so that the adjustment rod 1503 is smoother and more stable with less fluctuation when adjusted.
[0056] Combination Figure 1-Figure 3 and Figure 9-10 As shown, the XY-direction adjustment mechanism 6 includes a first bottom plate 601 disposed on a base 701, a first movable plate 602 is disposed on the first bottom plate 601, an X-direction adjustment component and a Y-direction adjustment component are disposed between the first movable plate 602 and the first bottom plate 601, and the X-direction adjustment component and the Y-direction adjustment component are disposed adjacent to each other. In the present application, the first bottom plate 601 and the first movable plate 602 are disposed in a rectangular structure, and the X-direction adjustment component and the Y-direction adjustment component are disposed on adjacent two sides of the first movable plate 602 and the first bottom plate 601, respectively;
[0057] A locking assembly 10 is further provided between the first movable plate 602 and the first bottom plate 601. The locking assembly 10 is respectively provided corresponding to the X-axis adjustment assembly and the Y-axis adjustment assembly. The first movable plate 602 and the first bottom plate 601 are locked in position by the locking assembly 10.
[0058] In addition, a return spring is also provided in the inner cavity of the first bottom plate 601 and the first movable plate 602. The return spring applies a force to the first movable plate 602, so that when the X-axis adjustment component and the Y-axis adjustment component are contracted and adjusted, the return spring provides the first movable plate 602 with a force for contraction movement. The return spring is provided inside the first movable plate 602 and the first bottom plate 601, and is not marked in the figure.
[0059] Combination Figure 1-Figure 3 and Figure 9-10 As shown, both the X-axis adjustment assembly and the Y-axis adjustment assembly include an adjustment block 603 disposed on the first movable plate 602 and an adjustment device 604 disposed on the first bottom plate 601. The adjustment block 603 and the adjustment device 604 are arranged against each other. In the present application, the adjustment device 604 adopts a fine-tuning rod, which is common in daily life and will not be described in detail here.
[0060] The locking assembly 10 includes a locking connecting piece 1001 and a locking rod 1002 movably disposed in the locking connecting piece 1001. The locking rod 1002 and the locking connecting piece 1001 are respectively mounted on the first movable plate 602 and the first bottom plate 601.
[0061] A locking groove is provided on the locking connecting piece 1001, and the locking groove has an elliptical structure. The locking rod 1002 is provided in the locking groove. The locking connecting piece 1001 can be installed on the first base plate 601 or on the first movable plate 602. When the locking connecting piece 1001 is installed on the first base plate 601, the locking rod 1002 is installed on the first movable plate 602. When the locking connecting piece 1001 is installed on the first movable plate 602, the locking rod 1002 is installed on the first base plate 601.
[0062] Combination Figure 1-Figure 3 and Figure 8-Figure 9 As shown, the up-and-down moving mechanism 4 includes a second bottom plate 401 disposed on the first movable plate 602, a second movable plate 402 is disposed on the second bottom plate 401, and a moving handle 403 is installed on the second movable plate 402, and the second movable plate 402 can be pushed to move downward by the moving handle 403;
[0063] A reset member 404 and a second movable guide assembly 11 are provided between the second movable plate 402 and the second bottom plate 401. The reset member 404 is preferably a spring. When the self-locking state of the second movable plate 402 is released, the reset member 404 can push the second movable plate 402 to move upward and return to the initial state.
[0064] The second movable guide assembly 11 includes a slide rail and a slider slidably mounted on the slide rail. In the present application, the slide rail is mounted on the side wall of the second movable plate 402, and the slider is mounted on the side wall of the second bottom plate 401, or the slide rail is mounted on the side wall of the second bottom plate 401, and the slider is mounted on the side wall of the second movable plate 402; in addition, in order to ensure the precision of movement, a guide rod and a guide sleeve slidably mounted on the guide rod are also provided. In the present application, the guide rod is mounted on the second movable plate 402, and the guide sleeve is mounted on the second bottom plate 401;
[0065] The use of slide rails, sliders, guide rods and guide sleeves greatly improves the precision of the device during use, ensuring that it can meet assembly requirements.
[0066] Combination Figure 8 As shown, the in-place self-locking component 5 includes a first fixed block 501, and an elliptical mounting hole is provided on the first fixed block 501, and the elliptical mounting hole facilitates the adjustment of the mounting position of the first fixed block 501, and a first in-place self-locking member 502 is movably installed on the first fixed block 501. Specifically, the first in-place self-locking member 502 is installed on the first fixed block 501 through a rotating shaft, and a first elastic member 503 is provided between the first in-place self-locking member 502 and the first fixed block 501. An in-place limiting member 504 is correspondingly provided at one end of the first in-place self-locking member 502 away from the first elastic member 503. By providing the first elastic member 503, a force is applied to the first in-place self-locking member 502. When the in-place limiting member 504 contacts the first in-place self-locking member 502, the first in-place self-locking member 502 can self-lock and fix the in-place limiting member 504, thereby fixing the second movable plate 402.
[0067] In the present application, the first elastic member 503 preferably uses a spring, and may also use an elastic member such as a spring sheet. A clamping portion is provided on the first in-place self-locking member 502 and the in-place limiting member 504. When the in-place limiting member 504 is in place, the first in-place self-locking member 502 can clamp the in-place limiting member 504 and self-lock and fix it;
[0068] The first fixing block 501 is installed on the second bottom plate 401, and the position-limiting member 504 is installed on the second movable plate 402;
[0069] Alternatively, the first fixing block 501 is installed on the second movable plate 402 , and the position-limiting member 504 is installed on the second bottom plate 401 .
[0070] Combination Figure 1-Figure 3 and Figure 8As shown, a limit adjustment member 12 and a limit limit assembly 13 are provided between the second movable plate 402 and the second bottom plate 401. The limit adjustment member 12 can be used to adjust and limit the downward movement distance of the second movable plate 402, and the limit limit assembly 13 can be used to adjust and limit the maximum downward movement distance and the maximum upward movement distance of the second movable plate 402;
[0071] The position limiting adjustment member 12 includes an adjustment rod 1503 disposed on the second movable plate 402, and one end of the adjustment rod 1503 abuts against the second bottom plate 401;
[0072] Alternatively, the limit adjustment member 12 includes an adjustment rod 1503 disposed on the second bottom plate 401, one end of the adjustment rod 1503 abuts against the second movable plate 402. In the present application, the adjustment rod 1503 is preferably a threaded rod. By using the threaded rod, the operation is simple and convenient when performing the limit adjustment.
[0073] In addition, a cushion block is provided at the abutting end of the adjustment rod 1503, and the cushion block is provided corresponding to the end of the adjustment rod 1503 to prevent the adjustment rod 1503 from directly contacting the plate body;
[0074] The limit stop assembly 13 includes a limit stop block 1301, an elliptical mounting hole is provided on the limit stop block 1301, and the position of the limit stop block 1301 is easily adjusted through the elliptical mounting hole. The limit stop block 1301 is installed on the second bottom plate 401, and the second movable plate 402 is provided with a limit stop groove 1302 corresponding to the limit stop block 1301;
[0075] Alternatively, the limit stopper 1301 is installed on the second movable plate 402, and the second bottom plate 401 is provided with a limit stopper groove 1302 corresponding to the limit stopper 1301;
[0076] And / or, a movable anti-foolproofing component 14 is provided between the second movable plate 402 and the second base plate 401, and the movable anti-foolproofing component 14 includes a guide limit block 1401 provided on the second base plate 401, and the guide limit block 1401 is in a U-shaped structure and is installed on the second base plate 401. An anti-foolproofing block 1402 is slidably penetrated in the U-shaped structure of the guide limit block 1401, and the anti-foolproofing block 1402 is located on one side of the second movable plate 402 and the second base plate 401. In the present application, a avoidance groove corresponding to the anti-foolproofing block 1402 is provided on the second base plate 401. When not in use, the second movable plate 402 is in a state away from the second base plate 401 under the action of the reset member 404. At this time, the anti-foolproofing block 1402 is pushed between the second movable plate 402 and the second base plate 401 for anti-foolproofing to prevent the operator from operating in violation of regulations and causing damage to the device.
[0077] Combination Figure 1-Figure 3 and Figure 5-Figure 6As shown, the flip mechanism 2 includes a flip bracket 201 arranged on the second movable plate 402, a flip plate 202 and a flip connecting rod 203 are rotatably mounted on the flip bracket 201, the flip plate 202 and the flip connecting rod 203 are precisely mounted on the flip bracket 201 through precision bearings and shaft rings, a flip handle 204 is installed on the flip plate 202, the flip plate 202 can be rotated by the flip handle 204, the flip connecting rod 203 is connected to the part positioning mechanism 1, and the flip plate 202 and the flip connecting rod 203 are connected by an elastic adjustment mechanism 15. The elastic adjustment mechanism 15 makes the flip connecting rod 203 and the flip plate 202 elastically connected, thereby reducing the vibration generated during the flipping process and the vibration generated during the Z-direction adjustment process. Especially during the Z-direction adjustment process, since the weight of the entire device is pressed on the base 701, a large inertial impact will be generated when the Z-direction reset component 8 pulls the base 701 downward to reset. The elastic adjustment mechanism 15 can reduce the impact force on the flip connecting rod 203, thereby reducing the impact on the parts, avoiding displacement deviation caused by vibration, and ensuring the accuracy of alignment and assembly.
[0078] Combination Figure 1-Figure 7 As shown, the elastic adjustment mechanism 15 includes a mounting frame 1501 arranged on the flip plate 202, and the mounting frame 1501 is in a U-shaped structure. The mounting frame 1501 is arranged across the flip connecting rod 203, and a second elastic member 1502 is provided between the mounting frame 1501 and the flip connecting rod 203. The second elastic member 1502 is preferably a spring. The mounting frame 1501 and the flip connecting rod 203 are both provided with a groove for placing the second elastic member 1502. An adjustment rod 1503 for adjusting the elastic force of the second elastic member 1502 is provided on the mounting frame 1501. The adjustment rod 1503 is preferably a threaded rod. The adjustment rod 1503 threads through the mounting frame 1501. The compression amount of the spring can be adjusted by adjusting the adjustment rod 1503, and then the pressure between the flip connecting rod 203 and the flip plate 202 can be adjusted to balance the vibration impact generated during the flipping and Z-axis adjustment process.
[0079] Combination Figure 5 As shown, the flip-in-place detection component 3 includes a sensor 301 arranged on the flip bracket 201 and a magnetic member 302 arranged corresponding to the sensor 301. The magnetic member 302 is preferably a magnet. The magnetic member 302 is installed on the side of the flip plate 202 facing the sensor 301. By setting the magnetic member 302, when the flip plate 202 is flipped into place, the magnetic member 302 and the sensor 301 are induced, and the sensor 301 generates a signal prompt. The signal prompt can be a sound or an operation panel dialog box, etc., indicating that the flip is in place and the next step can be performed.
[0080] Combination Figure 3 and Figure 5As shown, a buffer assembly 16 is also provided on the flip bracket 201, and the buffer assembly 16 is provided corresponding to the flip plate 202. The buffer assembly 16 includes a buffer head, and the buffer head is slidably installed in the buffer sleeve through a spring. The buffer sleeve is installed on the flip bracket 201 through a thread, and the position of the buffer head can be adjusted through the threaded connection;
[0081] In addition, a support block is provided on the flip bracket 201 and on a side opposite to the buffer assembly 16. The support block is mounted on the flip bracket 201 or is an integral structure with the flip bracket 201. An elastic gasket is provided on the support block, and the flip mechanism 2 is supported in the parts assembly state by the support block.
[0082] And / or, a flip-in-place self-locking component 17 is also provided on the flip bracket 201 or the second movable plate 402, and the flip-in-place self-locking component 17 includes a second fixed block 1701, and the second fixed block 1701 is installed on the flip bracket 201 or the second movable plate 402. A second self-locking member 1702 is movably installed on the second fixed block 1701, and a third elastic member 1703 is provided between the second self-locking member 1702 and the second fixed block 1701. The third elastic member 1703 is preferably a spring, and a snap structure is provided on the second self-locking member 1702. When the flip plate 202 is flipped into place, the snap of the second self-locking member 1702 will lock the flip plate 202, thereby realizing the self-locking fixation of the flip plate 202 when it is flipped into place, and the operation is simple.
[0083] Combination Figure 1-Figure 4 As shown, the part positioning mechanism 1 includes a connecting arm 101 connected to the flip connecting rod 203, and the end of the connecting arm 101 away from the flip connecting rod 203 is connected to a mounting plate 102, and a placement groove 103 for placing the part is provided on the mounting plate 102. The placement groove 103 adopts a contoured structure adapted to the shape of the part, and a plurality of suction cups 104 are provided in the placement groove 103. The suction cups 104 can absorb the part and fix it in the vertical direction to prevent it from falling off during the flipping process. A clamping member for clamping the part is movably installed on one side of the mounting plate 102. 105, the clamping member 105 is rotatably mounted on the mounting plate 102, and a fourth elastic member 106 is provided between the clamping member 105 and the mounting plate 102. The fourth elastic member 106 is preferably a spring. The end of the clamping member 105 that contacts the part is arranged at a right angle, and gaskets are arranged on the inner side of the right-angle structure, which can apply force to the two sides of the part to make the part close to one side of the placement groove 103, thereby achieving horizontal clamping of the part. In addition, the assembled parts can be released by rotating the clamping member 105 and compressing the fourth elastic member 106.
[0084] In addition, in order to ensure the structural accuracy requirements and the precision requirements of movement, the device adopts a large number of guide and limit mechanisms such as slide rails, sliders, guide rods, guide sleeves, etc. in the structure. Such guide and limit mechanisms are common in daily life, are very easy to purchase on the market, and are common knowledge to technicians in this technical field. They will not be repeated here and are not marked in detail in the figure.
[0085] Combination Figure 1-Figure 3 As shown, an AOI assembly equipment includes a positioning adjustment device.
[0086] For ease of understanding, the working process of this embodiment is given below:
[0087] Combination Figure 1-Figure 11 As shown, first, the part is placed in the placement groove 103 of the mounting plate 102, and the part is clamped and positioned by the clamping member 105, and at the same time, the part is adsorbed by the suction cup 104, and then the flipping mechanism 2 is pushed to flip by the flip handle 204. When the flipping mechanism 2 is about to flip into place, the buffer component 16 buffers it. When it is flipped into place, the magnetic member 302 provided on the flip plate 202 senses the sensor 301, and the sensor 301 issues a prompt that the next action can be performed. At the same time, the flipping into place self-locking component 17 self-locks and fixes the flipping mechanism 2;
[0088] Afterwards, the second movable plate 402 is pressed down by moving the handle 403, and the second movable plate 402 moves downward along the second movable guide assembly 11. When it moves to the limit adjustment member 12 and abuts against the second bottom plate 401, the in-place self-locking assembly 5 realizes self-locking fixation of the second movable plate 402. When the parts are assembled, the in-place self-locking assembly 5 is unlocked. Under the action of the reset member 404, the second movable plate 402 moves upward and moves to the highest position of the limit limit assembly 13, and is ready for the next operation. After use, the mobile fool-proofing assembly 14 is inserted between the second movable plate 402 and the second bottom plate 401 for mobile fool-proofing to avoid illegal operation by operators and damage to the device.
[0089] When the second movable plate 402 of the up-and-down moving mechanism 4 is self-lockingly fixed with the second bottom plate 401, the position of the part in the X and Y directions is adjusted by the XY adjustment mechanism 6. Then, the position of the part in the Z direction is fine-tuned by the adjustment rod 703 and the adjustment member 702 of the Z-direction moving adjustment mechanism 7, thereby realizing the movement and adjustment of the part in multiple directions, which facilitates the rapid alignment and assembly of the parts.
[0090] In summary, the present invention provides a positioning adjustment device and AOI assembly equipment, which can be adjusted and moved in multiple directions, have a precise and reliable structure, can quickly complete the positioning assembly, and improve assembly efficiency.
[0091] It should be understood that the purpose of these embodiments is only to illustrate the present invention and is not intended to limit the protection scope of the present invention. In addition, it should also be understood that after reading the technical content of the present invention, those skilled in the art can make various changes, modifications and / or variations to the present invention, and all of these equivalent forms also fall within the protection scope defined by the appended claims of this application.
Claims
1. A positioning adjustment device, characterized in that: It includes a part positioning mechanism for fixing the part, the part positioning mechanism is arranged on the flipping mechanism, and the flipping mechanism is also provided with a flipping in place detection component for detecting whether the flipping is in place; The flip mechanism is arranged on the up-and-down moving mechanism, the up-and-down moving mechanism is provided with an in-position self-locking component, the up-and-down moving mechanism is arranged on the XY direction adjusting mechanism, and the XY direction adjusting mechanism is installed on the Z direction moving adjusting mechanism.
2. A positioning adjustment device according to claim 1, characterized in that: The Z-direction movement adjustment mechanism comprises a base, an adjustment member is mounted on the base, and an adjustment rod is abutted against the bottom of the adjustment member; The base is also connected with a Z-direction resetting component and a first moving guide component.
3. A positioning adjustment device according to claim 2, characterized in that: A plurality of gradient adjustment parts are arranged on the adjustment rod, and two adjacent gradient adjustment parts are smoothly connected.
4. A positioning adjustment device according to any one of claims 2 or 3, characterized in that: The XY adjustment mechanism comprises a first bottom plate arranged on the base, a first movable plate is arranged on the first bottom plate, an X-adjustment component and a Y-adjustment component are arranged between the first movable plate and the first bottom plate, and the X-adjustment component and the Y-adjustment component are arranged adjacent to each other; A locking assembly is further provided between the first movable plate and the first bottom plate, and the locking assembly is respectively provided corresponding to the X-direction adjustment assembly and the Y-direction adjustment assembly.
5. A positioning adjustment device according to claim 4, characterized in that: The X-axis adjustment assembly and the Y-axis adjustment assembly each include an adjustment block disposed on the first movable plate and an adjustment device disposed on the first bottom plate, wherein the adjustment block is disposed against the adjustment device; The locking assembly includes a locking connecting piece and a locking rod movably disposed in the locking connecting piece. The locking rod and the locking connecting piece are respectively mounted on the first movable plate and the first bottom plate.
6. A positioning adjustment device according to claim 4, characterized in that: The up-and-down moving mechanism comprises a second bottom plate arranged on the first movable plate, a second movable plate is arranged on the second bottom plate, and a moving handle is installed on the second movable plate; A reset member and a second moving guide assembly are provided between the second movable plate and the second bottom plate.
7. A positioning adjustment device according to claim 6, characterized in that: The in-place self-locking assembly comprises a first fixed block, a first in-place self-locking piece is movably mounted on the first fixed block, a first elastic piece is arranged between the first in-place self-locking piece and the first fixed block, and an in-place limiting piece is correspondingly arranged at one end of the first in-place self-locking piece away from the first elastic piece; The first fixed block is mounted on the second bottom plate, and the in-position limiter is mounted on the second movable plate; Alternatively, the first fixing block is mounted on the second movable plate, and the in-position limiting member is mounted on the second bottom plate.
8. A positioning adjustment device according to any one of claims 6 or 7, characterized in that: A limit adjustment member and an extreme limit assembly are provided between the second movable plate and the second bottom plate; And / or, a movable fool-proof component is provided between the second movable plate and the second bottom plate.
9. The alignment adjustment device according to claim 6, characterized in that: The flip mechanism includes a flip bracket arranged on the second movable plate, a flip plate and a flip connecting rod are rotatably mounted on the flip bracket, a flip handle is installed on the flip plate, the flip connecting rod is connected to the part positioning mechanism, and the flip plate and the flip connecting rod are connected by an elastic adjustment mechanism.
10. The alignment adjustment device according to claim 9, characterized in that: The elastic adjustment mechanism includes a mounting frame arranged on the flip plate, the mounting frame is arranged across the flip connecting rod, a second elastic member is arranged between the mounting frame and the flip connecting rod, and an adjustment rod for adjusting the elastic force of the second elastic member is arranged on the mounting frame.
11. The alignment adjustment device according to claim 9, characterized in that: The flip-in-place detection component comprises a sensor arranged on the flip bracket and a magnetic member arranged corresponding to the sensor, and the magnetic member is installed on a side of the flip plate facing the sensor.
12. A positioning adjustment device according to any one of claims 9 to 11, characterized in that: The flip bracket is also provided with a buffer component, and the buffer component is arranged corresponding to the flip plate; And / or, a flip-in-place self-locking component is also provided on the flip bracket or the second movable plate.
13. The alignment adjustment device according to claim 12, characterized in that: The part positioning mechanism includes a connecting arm connected to the flip connecting rod, and one end of the connecting arm away from the flip connecting rod is connected to a mounting plate. The mounting plate is provided with a placement groove for placing parts, and a plurality of suction cups are provided in the placement groove. A clamping member for clamping the parts is movably installed on one side of the mounting plate.
14. An AOI assembly equipment, characterized in that: The AOI assembly equipment includes the alignment adjustment device according to any one of claims 1-13.
Citation Information
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