Automatic cutting device for large wallboard lugs
By designing a large wall panel earpiece automatic cutting device with multiple key components such as cutting table, clamping mechanism, and support mechanism, the problems of difficulty, inefficiency and safety hazards of large wall panel earpieces in the prior art are solved, and efficient and safe automatic cutting effect is achieved.
Patent Information
- Application Number
- CN202411634244.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-11-15
AI Technical Summary
The distribution position of the ear piece on large wall panels in the prior art is not standardized, which makes cutting difficult, automatic cutting equipment is not suitable, and manual cutting requires manual cutting by manual hand-held tools, which is inefficient and unsafe.
An automated cutting device for large wall panel ear pieces is designed, including a cutting table, clamping mechanism, support mechanism, moving mechanism, cutting mechanism, extraction mechanism, power supply mechanism and control mechanism. The device achieves flexible adaptation to the position of the ear piece through the distance adjustment mechanism. The clamping mechanism ensures firm clamping of the wall panel, the support mechanism provides stable support, the mobile mechanism realizes mobile cutting, the cutting mechanism performs precise cutting, the extraction mechanism absorbs the flue gas and fly chips during cutting, and the power supply and control mechanism ensure the normal operation of the equipment.
It realizes efficient and automated cutting of large wall panel ears, adapts to ear pieces of different sizes and lengths, improves cutting efficiency, avoids safety hazards of manual cutting, and protects construction personnel by absorbing flue gas and flying chips.
Smart Images

Figure CN119526048A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cutting tools in aviation intelligent manufacturing, and specifically relates to an automatic cutting device for large wall panel ears. Background Art
[0002] Panel lug cutting mainly refers to the process of accurately cutting the lug structure on the panel in the aerospace, shipbuilding, automotive and other industrial fields. These lugs are usually used to connect, support or fix other parts, and their cutting accuracy and quality are crucial to the stability and performance of the overall structure.
[0003] The ear pieces on the current large wall panels are not distributed in a standardized manner, which makes cutting difficult. Large automatic cutting equipment is not applicable, and personnel are required to use handheld tools for manual cutting, which is inefficient and unsafe. Summary of the invention
[0004] The present invention is applied to solve the problem that manual cutting requires hand-held tools, the cutting efficiency is low, and the cutting is unsafe. The present invention proposes an automatic cutting device for large wall panel ears, which can clamp the wall panel during cutting. The clamping is relatively firm, and the clamping position can be adjusted according to the size of the ear. The wall panel can be supported during clamping to ensure efficiency during cutting.
[0005] In order to achieve the above invention objectives, the technical solutions adopted in this application are as follows:
[0006] An automatic cutting device for large wall panel ears, comprising: a cutting table, a distance adjustment mechanism is provided on the cutting table, the distance adjustment mechanism is used to adjust the clamping distance to facilitate the position of the ear, a clamping mechanism is connected to the end of the distance adjustment mechanism, the clamping mechanism is used to clamp the large wall panel to facilitate the cutting of the ear, a supporting mechanism is connected to the lower part of the clamping mechanism, the supporting mechanism is used to support the ear to ensure stability during cutting, a moving mechanism is connected to the cutting table, the moving mechanism is used for mobile cutting to achieve complete cutting of the ear, a cutting mechanism is connected to the upper part of the moving mechanism, the cutting mechanism is used to cut the ear, an extraction mechanism is connected to the cutting mechanism, the extraction mechanism is used to absorb and extract debris and smoke generated during cutting, a power supply mechanism is connected to the cutting table, the power supply mechanism is used to power electrical components, and a control mechanism is connected to the cutting table.
[0007] As a further solution of the present invention: the distance adjustment mechanism includes distance adjustment slots symmetrically arranged on the upper part of the cutting table, a distance adjustment motor cavity is arranged on the cutting table between the distance adjustment slots, a distance adjustment motor mounting plate is detachably connected to the bottom wall of the distance adjustment motor cavity by fixing bolts, the fixing bolts are arranged at the four corners of the distance adjustment motor mounting plate, a distance adjustment motor is installed on the upper part of the distance adjustment motor mounting plate, the distance adjustment motor power output shaft is connected to the distance adjustment screw rod by a coupling, the distance adjustment screw rod passes through the bearing and is fixedly connected to the inner ring of the bearing, the outer ring of the bearing is fixedly installed on the end wall of the distance adjustment motor cavity, the inner ring and the outer ring of the bearing are rotatably connected, the distance adjustment screw rod extends into the distance adjustment slot, and is slidably installed on the distance adjustment nut plate between the end walls of the distance adjustment slot, and is threadedly connected, a clamping plate is fixedly connected between the end walls of the distance adjustment slot, the clamping plate is slidably connected to the upper part of the distance adjustment nut plate, and the clamping plate performs a certain limit stability on the distance adjustment nut plate.
[0008] As a further solution of the present invention: the clamping mechanism includes a distance adjustment frame fixedly installed at the end of the distance adjustment slide groove, the distance adjustment frame is processed with a clamping groove, the bottom wall of the clamping groove is fixedly connected with a lower clamping pad, the upper end wall of the clamping groove is threadedly connected with a clamping screw, the lower end of the clamping screw is rotatably connected with a clamping plate, the clamping plate is slidably connected to the vertical side wall of the clamping groove, and the vertical side wall of the clamping groove limits the rotation of the clamping plate, the upper end of the clamping screw is fixedly connected with a clamping handle, and the lower part of the clamping plate is fixedly connected with an upper clamping pad, and the large wall panel is clamped by the joint action of the upper clamping pad and the lower clamping pad.
[0009] As a further solution of the present invention: the supporting mechanism includes a supporting groove arranged on the distance adjusting frame at the lower side of the clamping groove, the fixed end of the telescopic rod is fixedly connected to the vertical side wall of the supporting groove, the movable end of the telescopic rod is fixedly connected to the threaded tube mounting ring, the threaded tube mounting ring is fixedly installed with a supporting threaded tube, the supporting threaded tube has a threaded hole in the supporting threaded tube, and the threaded holes are provided with two in the upper and lower parts, and the depths of the two threaded holes are different, the threaded holes are connected with supporting screw rods that cooperate with each other, the end of the supporting screw rod away from the supporting threaded tube is rotatably connected with a supporting disk, and the end of the supporting screw rod close to the supporting disk is fixedly connected with a supporting adjustment handle.
[0010] As a further scheme of the present invention: the moving mechanism includes a moving slide provided at the upper part of the cutting table, the moving slide end walls are rotatably connected with a moving screw rod, the moving screw rod is connected to the power output shaft of the moving motor, the moving motor is fixedly mounted on the upper part of the control motor mounting frame, and the control motor mounting frame is fixedly mounted on the side wall of the cutting table, the outer surface of the moving screw rod is threadedly connected with a moving nut block slidably connected to the end walls of the moving slide, the upper part of the moving nut block is fixedly connected with the moving frame, the moving frame is slidably connected to the upper part of the cutting table, a stabilizing slide groove is provided on the cutting table on one side of the moving slide groove, and a stabilizing slide plate for increasing the stability of the moving frame is slidably connected between the end walls of the stabilizing slide groove, the upper part of the moving frame is provided with a cutting moving groove, the end walls of the cutting moving groove are rotatably connected with an electric screw rod, and the outer surface of the electric screw rod is threadedly connected with a cutting moving nut block slidably connected between the end walls of the cutting moving groove.
[0011] As a further solution of the present invention: the cutting mechanism includes a depth adjustment electric push rod with a fixed end fixedly connected to the upper part of the cutting moving nut block, the movable end of the depth adjustment electric push rod is fixedly connected to the cutting moving plate, the lower part of the cutting moving plate is fixedly connected to the movable ends of a plurality of stabilizing rods, the stabilizing rods are arranged in a circular array, the fixed end of the stabilizing rod is fixedly connected to the upper part of the stabilizing ring, the stabilizing ring is rotatably mounted on the upper part of the cutting moving nut block, the end of the cutting moving plate is fixedly connected to a cutting motor mounting bracket, the cutting motor mounting bracket is evenly threaded with a cutting motor clamping screw, and one end of the cutting motor clamping screw is fixedly connected to A cutting motor clamping handle is connected, and the other end of the cutting motor clamping screw is rotatably connected to a cutting motor clamping pad, and a cutting motor is clamped between the cutting motor clamping pads. The power output shaft of the cutting motor is connected to the cutting shaft, and a threaded portion is machined on the cutting shaft, and a nut is threadedly connected to the threaded portion, and a cutting wheel is clamped and connected between the nuts. The cutting wheel is inserted into the cutting shaft, and the position of the cutting wheel on the threaded portion is adjusted by increasing the number of the nuts. The nut on the threaded portion is detachably connected to a grinding wheel, and the cutting wheel cuts the ear piece, and the grinding wheel grinds the position of the ear piece after cutting.
[0012] As a further solution of the present invention: the extraction mechanism includes a fixed rod symmetrically fixedly installed on the upper end of the cutting movable plate, the upper end of the fixed rod is fixedly connected to an extraction block mounting plate, the end wall of the extraction block mounting plate is fixedly connected to an extraction block, the extraction block is located on the upper side of the cutting wheel, the upper part of the extraction block is fixedly connected to one end of an extraction pipe, the other end of the extraction pipe is fixedly connected to an extraction box, the extraction box is fixedly installed on the end wall of the cutting table, the end wall of the extraction box is fixedly connected to an extraction pump, the extraction port of the extraction pump is connected to the inside of the extraction box, and the extraction port of the extraction pump is installed with a partition net.
[0013] As a further solution of the present invention: the power supply mechanism includes a battery, one end of a plurality of power transmission wires is connected to the battery, and the other end of the power transmission wires is connected to corresponding electrical components.
[0014] As a further solution of the present invention: the control mechanism includes a control box, a control processor is provided in the control box, a corresponding control processing program is provided in the control processor, a plurality of control buttons are connected to the control box, and a signal connection is provided between the control buttons and the control processor; a signal line jack is provided at the rear of the control box, the signal line jack and the control processor are connected through the signal wire, one end of the signal line is inserted into the signal line jack, and the other end of the signal line is connected to an electrical component.
[0015] As a further solution of the present invention: a protective mechanism is connected to the distance adjustment frame, and the protective mechanism includes a protective baffle mounting frame fixedly connected to the surface of one side of the distance adjustment frame, and the protective baffle mounting frame is detachably connected to the protective baffle through a protective bolt, and the protective baffle mounting frame is processed with a threaded hole that cooperates with the protective bolt.
[0016] Compared with the prior art, the beneficial effects of this application are:
[0017] 1. The present application can realize cutting of ear pieces on large wall panels, and can realize cutting to adapt to different sizes and lengths of ear pieces. The cutting efficiency is high, and manual cutting is not required. During cutting, the smoke and flying chips generated during cutting can be absorbed and extracted to prevent harm to construction workers.
[0018] 2. The present application can achieve clamping of the wall panel during cutting, the clamping is relatively firm, and the clamping position can be adjusted according to the size of the ear piece. The wall panel can also be supported during clamping to ensure efficiency during cutting.
[0019] The present application is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0021] In the attached picture:
[0022] Figure 1 It is a schematic diagram of the structure in the first direction of a large wall panel ear automatic cutting device in the present invention;
[0023] Figure 2 It is a schematic diagram of the structure in the second direction of a large wall panel ear automatic cutting device in the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of a large-scale wall panel ear automatic cutting device in the present invention in the third direction;
[0025] Figure 4 It is a schematic diagram of the structure of a large wall panel ear automatic cutting device in the fourth direction of the present invention;
[0026] Figure 5 It is a fifth structural diagram of a large wall panel ear automatic cutting device in the present invention;
[0027] Figure 6 It is a sixth structural diagram of a large wall panel ear automatic cutting device in the present invention;
[0028] Figure 7 It is a schematic diagram of a first partial cross-sectional structure of an automatic cutting device for large wall panel ears in the present invention;
[0029] Figure 8 It is a second partial cross-sectional structural schematic diagram of a large wall panel ear automatic cutting device in the present invention;
[0030] Fig. 9 It is a schematic diagram of the first partial structure of a large wall panel ear automatic cutting device in the present invention;
[0031] Fig.10 It is a second partial structural schematic diagram of a large wall panel ear automatic cutting device in the present invention;
[0032] Fig.11 It is a schematic diagram of the combined structure of the extraction mechanism, the support mechanism and the cutting mechanism in the present invention;
[0033] Fig.12 It is a schematic diagram of the structure of the combination of the extraction mechanism and the cutting mechanism in one direction of the present invention;
[0034] Fig.13It is a schematic diagram of the structure of the combination of the extraction mechanism and the cutting mechanism in another direction of the present invention;
[0035] Fig.14 It is a structural schematic diagram of the extraction mechanism in the present invention.
[0036] In the figure: 1-cutting table, 2-moving frame, 3-cutting moving groove, 4-distance adjustment frame, 5-clamping screw, 6-clamping handle, 7-protective baffle, 8-protective bolt, 9-lower side clamping pad, 10-extraction tube, 11-cutting moving plate, 12-clamping plate, 13-upper side clamping pad, 14-electric screw, 15-protective baffle mounting frame, 16-moving motor, 17-control motor mounting frame, 18-battery, 19-power transmission wire, 20-extraction box, 21-extraction pump, 22-control box, 23-control button, 24-grinding wheel, 25-clamping groove, 26-support threaded cylinder, 27-threaded cylinder mounting ring, 28-distance adjustment slide groove, 29-distance adjustment motor cavity, 30-cutting shaft, 31-cutting wheel, 32-support plate, 33-signal line jack , 34-telescopic rod, 35-extraction block, 36-extraction block mounting plate, 37-fixed rod, 38-cutting moving nut block, 39-stabilizing rod, 40-distance adjustment motor, 41-cutting motor, 42-cutting motor mounting frame, 43-cutting motor clamping screw, 44-cutting motor clamping handle, 45-bearing, 46-fixing bolt, 47-distance adjustment motor mounting plate, 48-stabilizing slide, 49-stabilizing slide plate, 51-depth adjustment electric push rod, 52-moving nut block, 53-spacer, 54-moving slide, 55-moving screw, 57-distance adjustment screw, 58-pressing plate, 59-support adjustment handle, 60-nut, 61-stabilizing ring, 62-cutting motor clamping pad, 63-distance adjustment nut plate, 64-support groove, 65-support screw. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0038] like Figure 1-14As shown, the present invention provides an automatic cutting device for large-scale wall panel ears, comprising a cutting table 1, on which a distance adjustment mechanism is provided, wherein the distance adjustment mechanism is used to adjust the clamping distance, so as to adapt to the position of the ears and ears of different lengths, a clamping mechanism is connected to the end of the distance adjustment mechanism, wherein the clamping mechanism is used to clamp the large-scale wall panel, so as to facilitate the cutting of the ears, a supporting mechanism is connected to the lower part of the clamping mechanism, wherein the supporting mechanism is used to support the ears to ensure stability during cutting, a moving mechanism is connected to the cutting table 1, wherein the moving mechanism is used to perform mobile cutting to achieve complete cutting of the ears, a cutting mechanism is connected to the upper part of the moving mechanism, wherein the cutting mechanism is used to cut the ears, an extraction mechanism is connected to the cutting mechanism, wherein the extraction mechanism is used to absorb and extract debris and smoke generated during cutting, a power supply mechanism is connected to the cutting table 1, wherein the power supply mechanism is used to supply power to electrical components, and a control mechanism is connected to the cutting table 1, wherein the control mechanism is used to control corresponding electrical components.
[0039] Preferably, the distance adjustment mechanism includes a distance adjustment slot 28 symmetrically arranged on the upper part of the cutting table 1, the surface of the distance adjustment slot 28 is smooth, a distance adjustment motor cavity 29 is arranged on the cutting table 1 between the distance adjustment slots 28, and a distance adjustment motor mounting plate 47 is detachably connected to the bottom wall of the distance adjustment motor cavity 29 through a fixing bolt 46, and bolt holes that cooperate with the fixing bolts 46 are processed on the bottom wall of the distance adjustment motor cavity 29, and the fixing bolts 46 are arranged at the four corners of the distance adjustment motor mounting plate 47, and a distance adjustment motor 40 is installed on the upper part of the distance adjustment motor mounting plate 47, and the power output shaft of the distance adjustment motor 40 is connected to the distance adjustment motor 47. The threaded rods 57 are connected by a coupling, the distance adjustment threaded rod 57 passes through the bearing 45 and is fixedly connected to the inner ring of the bearing 45, the outer ring of the bearing 45 is fixedly installed on the end wall of the distance adjustment motor cavity 29, the inner ring and the outer ring of the bearing 45 are rotatably connected, the distance adjustment threaded rod 57 extends into the distance adjustment slot 28, and is slidably installed and threadedly connected to the distance adjustment nut plate 63 between the end walls of the distance adjustment slot 28, a clamping plate 58 is fixedly connected between the end walls of the distance adjustment slot 28, the clamping plate 58 is slidably connected to the upper part of the distance adjustment nut plate 63, and the clamping plate 58 performs a certain limit stability on the distance adjustment nut plate 63;
[0040] During operation, when distance adjustment is required, the distance adjustment motor 40 is started to drive the distance adjustment screw 57 to rotate, and the distance adjustment screw 57 is threadedly connected to the distance adjustment nut plate 63, thereby pushing the distance adjustment nut plate 63 to move, thereby pushing the distance adjustment frame 4 to move, thereby adjusting the distance between the two distance adjustment frames 4, which is convenient for adapting to the clamping of wall panels with ear pieces of different lengths.
[0041] Preferably, the clamping mechanism includes the distance adjustment frame 4 fixedly mounted at the end of the distance adjustment slide groove 28, the distance adjustment frame 4 is processed with a clamping groove 25, the bottom wall of the clamping groove 25 is fixedly connected with a lower clamping pad 9, the lower clamping pad 9 is made of anti-slip material, the upper end wall of the clamping groove 25 is threadedly connected with a clamping screw 5, the lower end of the clamping screw 5 is rotatably connected with a clamping plate 12, the clamping plate 12 is slidably connected to the vertical side wall of the clamping groove 25, and the vertical side wall of the clamping groove 25 limits the rotation of the clamping plate 12, the upper end of the clamping screw 5 is fixedly connected with a clamping handle 6, the lower part of the clamping plate 12 is fixedly connected with an upper clamping pad 13, the upper clamping pad 13 is made of anti-slip material, and the upper clamping pad 13 and the lower clamping pad 9 work together to clamp the large wall panel;
[0042] During operation, the wall panel is placed on the lower clamping plate 9 so that the ear piece is placed between the distance adjustment frame 4, and the clamping handle 6 is manually rotated to drive the clamping screw 5 to rotate and move downward, thereby pushing the clamping plate 12 to move downward, thereby pushing the upper clamping plate 13 to move downward, and the upper clamping plate 13 moves downward and contacts the upper side of the wall panel, and the upper clamping plate 13 and the lower clamping plate 9 clamp the wall panel firmly without slipping.
[0043] Preferably, the support mechanism includes a support groove 64 provided on the distance adjustment frame 4 at the lower side of the clamping groove 25, the fixed end of the telescopic rod 34 is fixedly connected to the vertical side wall of the support groove 64, the moving end of the telescopic rod 34 is fixedly connected to the threaded barrel mounting ring 27, the threaded barrel mounting ring 27 is fixedly mounted with a support threaded barrel 26, the support threaded barrel 26 has an internal threaded hole, two threaded holes are provided up and down, and the depths of the two threaded holes are different, the threaded holes are internally threadedly connected with a supporting screw 65 that cooperates with each other, the end of the support screw 65 away from the support threaded barrel 26 is rotatably connected to the support disk 32, and the end of the support screw 65 close to the support disk 32 is fixedly connected with a support adjustment handle 59;
[0044] During operation, before clamping, pull the threaded tube mounting ring 27 to move, thereby pulling the telescopic rod 34 to extend. After pulling the supporting threaded tube 26 to the corresponding position, manually rotate the support adjusting handle 59 on the lower side, thereby driving the supporting screw rod 65 on the lower side to rotate, thereby driving the supporting plate 32 on the lower side to move and contact the ground, and then rotate the supporting adjusting handle 59 on the upper side, thereby driving the supporting screw rod 65 on the upper side to rotate, thereby driving the supporting plate 32 on the upper side to move and be flush with the lower clamping pad 9, and then place the wall panel on the upper support plate 32 and the lower clamping pad 9.
[0045] Preferably, the moving mechanism includes a moving slide 54 provided on the upper part of the cutting table 1, a moving screw 55 is rotatably connected between the end walls of the moving slide 54, the moving screw 55 is connected to the power output shaft of the moving motor 16, the moving motor 16 is fixedly mounted on the upper part of the control motor mounting frame 17, the control motor mounting frame 17 is fixedly mounted on the side wall of the cutting table 1, the outer surface of the moving screw 55 is threadedly connected to a moving nut block 52 slidably connected between the end walls of the moving slide 54, the moving nut block 52 A mobile frame 2 is fixedly connected to the upper part, and the mobile frame 2 is slidably connected to the upper part of the cutting table 1. A stabilizing slot 48 is provided on the cutting table 1 on one side of the mobile slot 54. A stabilizing slide plate 49 is slidably connected between the end walls of the stabilizing slot 48 for increasing the stability of the mobile frame 2. A cutting moving slot 3 is provided on the upper part of the mobile frame 2. An electric lead screw 14 is rotatably connected between the end walls of the cutting moving slot 3. The outer surface of the electric lead screw 14 is threadedly connected to a cutting moving nut block 38 slidably connected between the end walls of the cutting moving slot 3.
[0046] During operation, the moving motor 16 is started, thereby driving the moving screw rod 55 to rotate, thereby driving the moving nut block 52 to move, thereby driving the moving frame 2 to move. When the moving nut block 52 moves to one side of the moving slide groove 54, the electric screw rod 14 is energized to rotate, thereby driving the cutting moving nut block 38 to slide in the cutting moving groove 3. After sliding to one side, the moving nut block 52 and the cutting moving nut block 38 are on the same side, and the moving motor 16 is started to move in the reverse direction, thereby the moving screw rod 55 is rotated in the reverse direction, thereby driving the moving nut block 5 2 reverse movement, so that the electric screw 14 rotates in the opposite direction, so that the cutting moving nut block 38 moves in the opposite direction, so that the moving nut block 52 and the cutting moving nut block 38 move in the opposite direction to the other side, so as to achieve long-distance cutting, and initially, the cutting moving nut block 38 is located in the middle position of the cutting moving groove 3, the moving nut block 52 is located in the middle position of the moving slide groove 54, and the moving nut block 52 is connected to the middle position of the lower side of the cutting moving groove 3. The moving nut block 52 and the cutting moving nut block 38 reciprocate once, and the cutting depth decreases once.
[0047] Preferably, the cutting mechanism includes a depth adjustment electric push rod 51 whose fixed end is fixedly connected to the upper part of the cutting moving nut block 38, the movable end of the depth adjustment electric push rod 51 is fixedly connected to the cutting moving plate 11, the lower part of the cutting moving plate 11 is fixedly connected to the movable ends of several stabilizing rods 39, the stabilizing rods 39 are arranged in a circular array, the fixed end of the stabilizing rod 39 is fixedly connected to the upper part of the stabilizing ring 61, the stabilizing ring 61 is rotatably installed on the upper part of the cutting moving nut block 38, the end of the cutting moving plate 11 is fixedly connected to the cutting motor mounting bracket 42, the cutting motor mounting bracket 42 is evenly threaded with a cutting motor clamping screw 43, and one end of the cutting motor clamping screw 43 is fixedly connected to the cutting motor clamp Tighten the handle 44, the other end of the cutting motor clamping screw 43 is rotatably connected to the cutting motor clamping pad 62, the cutting motor 41 is clamped between the cutting motor clamping pads 62, the power output shaft of the cutting motor 41 is connected to the cutting shaft 30, the cutting shaft 30 is processed with a threaded portion, the threaded portion is threadedly connected with a nut 60, a cutting wheel 31 is clamped and connected between the nuts 60, the cutting wheel 31 is inserted into the cutting shaft 30, the position of the cutting wheel 31 on the threaded portion is adjusted by increasing the number of the nuts 60, the nut 60 on the threaded portion is detachably connected with a grinding wheel 24, the cutting wheel 31 cuts the ear piece, and the grinding wheel 24 grinds the position of the ear piece after cutting;
[0048] During operation, the cutting motor 41 is placed into the cutting motor mounting bracket 42, and the cutting motor clamping handle 44 is manually rotated to drive the cutting motor clamping screw 43 to rotate, thereby driving the cutting motor clamping pad 62 to move and clamp the cutting motor 41. After clamping, the cutting wheel 31 is installed on the cutting shaft 30 through the nut 60, and the cutting motor 41 is started to drive the cutting shaft 30 to rotate, thereby driving the cutting wheel 31 to rotate, thereby realizing the cutting of the ear piece. After the moving nut block 52 and the cutting moving nut block 38 reciprocate once, the depth adjustment electric push rod 51 is energized to reduce the height of the depth adjustment electric push rod 51 once, thereby realizing the cutting of the ear piece. After the cutting is completed, the cutting wheel 31 is removed, and then the grinding wheel 24 is installed on the cutting shaft 30 to grind the cut position.
[0049] Preferably, the extraction mechanism includes a fixed rod 37 symmetrically fixedly mounted on the upper end of the cutting movable plate 11, the upper end of the fixed rod 37 is fixedly connected to an extraction block mounting plate 36, the end wall of the extraction block mounting plate 36 is fixedly connected to an extraction block 35, the extraction block 35 is located on the upper side of the cutting wheel 31, the upper part of the extraction block 35 is fixedly connected to one end of an extraction pipe 10, the other end of the extraction pipe 10 is fixedly connected to an extraction box 20, the extraction box 20 is fixedly mounted on the end wall of the cutting table 1, the end wall of the extraction box 20 is fixedly connected to an extraction pump 21, the extraction port of the extraction pump 21 is connected to the inside of the extraction box 20, and the extraction port of the extraction pump 21 is installed with a partition net 53, the partition net 53 is used to block flying chips to prevent them from being sucked into the extraction pump 21 and causing damage to the extraction pump 21;
[0050] During operation, when cutting, the extraction pump 21 is started to extract air, so that the flying chips and smoke generated by the cutting wheel 31 are sucked into the extraction box 20 through the extraction block 35 and the extraction pipe 10, preventing the smoke and flying chips generated during the cutting process from causing harm to personnel.
[0051] Preferably, the power supply mechanism includes a battery 18, and one end of a plurality of power transmission wires 19 is connected to the battery 18, and the other end of the power transmission wire 19 is connected to corresponding electrical components, and the electrical components include the moving motor 16, the electric screw 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51;
[0052] During operation, the moving motor 16, the electric screw 14, the cutting motor 41, the distance adjustment motor 40, the depth adjustment electric push rod 51 and the battery 18 are connected through the power transmission wire 19, and the battery 18 supplies power to the moving motor 16, the electric screw 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51.
[0053] Preferably, the control mechanism includes a control box 22, wherein a control processor is provided in the control box 22, wherein a corresponding control processing program is provided in the control processor, wherein a plurality of control buttons 23 are connected to the control box 22, wherein the control buttons 23 are connected to the control processor by signals, wherein a signal line jack 33 is provided at the rear of the control box 22, wherein the signal line jack 33 is connected to the control processor by the signal wire, wherein one end of the signal line is inserted into the signal line jack 33, and the other end of the signal line is connected to the moving motor 16, the electric screw 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51;
[0054] During operation, the corresponding control button 23 is pressed, and the control button 23 controls the movement of the corresponding electrical components. The control button 23 transmits a signal to the control processor, and the control processor sends a signal after processing. The signal is transmitted through the signal line jack 33 and the signal line to the moving motor 16, the electric screw rod 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51, so that the corresponding moving motor 16, the electric screw rod 14, the cutting motor 41, the distance adjustment motor 40, and the depth adjustment electric push rod 51 move.
[0055] Preferably, the distance adjustment frame 4 is connected with a protective mechanism, which is used for protection during cutting to prevent the debris and flying chips generated during cutting from splashing and injuring people. The protective mechanism includes a protective baffle mounting frame 15 fixedly connected to the surface of the side close to each other of the distance adjustment frame 4, and the protective baffle mounting frame 15 is detachably connected with a protective baffle 7 through a protective bolt 8. The protective baffle 7 can be selected according to the length of the adjusted distance, and the protective baffle mounting frame 15 is processed with a threaded hole that cooperates with the protective bolt 8;
[0056] During operation, after the distance adjustment frame 4 is adjusted to a corresponding position, the protection baffle 7 is installed on the protection baffle installation frame 15 through the protection bolts 8 .
[0057] So far, the purpose of the present invention has been achieved.
[0058] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic cutting device for large wall panel ears, characterized in that: include: A cutting table, wherein the cutting table (1) is provided with a distance adjustment mechanism, wherein the distance adjustment mechanism is used to adjust the clamping distance so as to adapt to the position of the ear piece, wherein a clamping mechanism is connected to the end of the distance adjustment mechanism, wherein the clamping mechanism is used to clamp a large wall panel so as to facilitate cutting of the ear piece, wherein a support mechanism is connected to the lower part of the clamping mechanism, wherein the support mechanism is used to support the ear piece so as to ensure stability during cutting, wherein a moving mechanism is connected to the cutting table (1), wherein the moving mechanism is used to perform mobile cutting so as to achieve complete cutting of the ear piece, wherein a cutting mechanism is connected to the upper part of the moving mechanism, wherein the cutting mechanism is used to cut the ear piece, wherein an extraction mechanism is connected to the cutting mechanism, wherein the extraction mechanism is used to absorb and extract debris and smoke generated during cutting, wherein a power supply mechanism is connected to the cutting table (1), wherein the power supply mechanism is used to supply power to electrical components, and wherein a control mechanism is connected to the cutting table (1).
2. The large-scale wall panel ear automatic cutting device according to claim 1 is characterized in that: The distance adjustment mechanism comprises distance adjustment slots (28) symmetrically arranged on the upper part of the cutting table (1); a distance adjustment motor cavity (29) is arranged on the cutting table (1) between the distance adjustment slots (28); a distance adjustment motor mounting plate (47) is detachably connected to the bottom wall of the distance adjustment motor cavity (29) via fixing bolts (46); the fixing bolts (46) are arranged at four corners of the distance adjustment motor mounting plate (47); a distance adjustment motor (40) is mounted on the upper part of the distance adjustment motor mounting plate (47); a power output shaft of the distance adjustment motor (40) is connected to a distance adjustment screw rod (57) via a coupling; the distance adjustment screw rod (57) passes through The bearing (45) is inside the bearing (45) and is fixedly connected to the inner ring of the bearing (45). The outer ring of the bearing (45) is fixedly mounted on the end wall of the distance adjustment motor cavity (29). The inner ring and outer ring of the bearing (45) are rotatably connected. The distance adjustment screw rod (57) extends into the distance adjustment slot (28) and is slidably mounted on the distance adjustment slot (28) end wall and is threadedly connected to the distance adjustment nut plate (63). A clamping plate (58) is fixedly connected between the end walls of the distance adjustment slot (28). The clamping plate (58) is slidably connected to the upper part of the distance adjustment nut plate (63), and the clamping plate (58) performs a certain limit stability on the distance adjustment nut plate (63).
3. The large wall panel ear automatic cutting device according to claim 2 is characterized in that: The clamping mechanism comprises a distance adjustment frame (4) fixedly mounted at the end of the distance adjustment slide groove (28), a clamping groove (25) being machined on the distance adjustment frame (4), a lower clamping pad (9) being fixedly connected to the bottom wall of the clamping groove (25), a clamping screw (5) being threadedly connected through the upper end wall of the clamping groove (25), a clamping plate (12) being rotatably connected to the lower end of the clamping screw (5), the clamping plate (12) being slidably connected to the vertical side wall of the clamping groove (25), and the vertical side wall of the clamping groove (25) limiting the rotation of the clamping plate (12), a clamping handle (6) being fixedly connected to the upper end of the clamping screw (5), an upper clamping pad (13) being fixedly connected to the lower part of the clamping plate (12), and the upper clamping pad (13) and the lower clamping pad (9) being used together to clamp the large wall panel.
4. The large-scale wall panel ear automatic cutting device according to claim 3 is characterized in that: The support mechanism comprises a support groove (64) provided on the distance adjustment frame (4) at the lower side of the clamping groove (25); a fixed end of a telescopic rod (34) is fixedly connected to a vertical side wall of the support groove (64); a threaded barrel mounting ring (27) is fixedly connected to the movable end of the telescopic rod (34); a support threaded barrel (26) is fixedly mounted on the threaded barrel mounting ring (27); an inner threaded hole of the support threaded barrel (26); two threaded holes are provided at the top and the bottom, and the depths of the two threaded holes are different; a supporting screw rod (65) matching each other is threadedly connected to the inner thread of the threaded hole; the end of the support screw rod (65) away from the support threaded barrel (26) is rotatably connected to a supporting disk (32); and the end of the support screw rod (65) close to the support disk (32) is fixedly connected to a supporting adjustment handle (59).
5. The large-scale wall panel ear automatic cutting device according to claim 4 is characterized in that: The moving mechanism comprises a moving slide groove (54) provided on the upper part of the cutting table (1), a moving screw rod (55) is rotatably connected between the end walls of the moving slide groove (54), the moving screw rod (55) is connected to the power output shaft of the moving motor (16), the moving motor (16) is fixedly mounted on the upper part of the control motor mounting frame (17), the control motor mounting frame (17) is fixedly mounted on the side wall of the cutting table (1), the outer surface of the moving screw rod (55) is threadedly connected to a moving nut block (52) slidably connected between the end walls of the moving slide groove (54), the upper part of the moving nut block (52) is fixed A movable frame (2) is connected, and the movable frame (2) is slidably connected to the upper part of the cutting table (1). A stabilizing slide groove (48) is provided on the cutting table (1) on one side of the movable slide groove (54). A stabilizing slide plate (49) is slidably connected between the end walls of the stabilizing slide groove (48) for increasing the stability of the movable frame (2). A cutting movable groove (3) is provided on the upper part of the movable frame (2). An electric screw (14) is rotatably connected between the end walls of the cutting movable groove (3). The outer surface of the electric screw (14) is threadedly connected to a cutting movable nut block (38) slidably connected between the end walls of the cutting movable groove (3).
6. The large wall panel ear automatic cutting device according to claim 5 is characterized in that: The cutting mechanism comprises a depth adjustment electric push rod (51) whose fixed end is fixedly connected to the upper part of the cutting movable nut block (38); the movable end of the depth adjustment electric push rod (51) is fixedly connected to the cutting movable plate (11); the lower part of the cutting movable plate (11) is fixedly connected to the movable ends of a plurality of stabilizing rods (39); the stabilizing rods (39) are arranged in a circular array; the fixed end of the stabilizing rod (39) is fixedly connected to the upper part of the stabilizing ring (61); the stabilizing ring (61) is rotatably mounted on the upper part of the cutting movable nut block (38); the end of the cutting movable plate (11) is fixedly connected to a cutting motor mounting frame (42); the cutting motor mounting frame (42) is evenly threaded with a cutting motor clamping screw (43); one end of the cutting motor clamping screw (43) is fixedly connected to a cutting motor clamping handle (4 4), the other end of the cutting motor clamping screw rod (43) is rotatably connected to a cutting motor clamping pad (62), the cutting motor (41) is clamped between the cutting motor clamping pads (62), the power output shaft of the cutting motor (41) is connected to the cutting shaft (30), the cutting shaft (30) is processed with a threaded portion, the threaded portion is threadedly connected with a nut (60), a cutting wheel (31) is clamped and connected between the nuts (60), the cutting wheel (31) is inserted into the cutting shaft (30), the position of the cutting wheel (31) on the threaded portion is adjusted by increasing the number of the nuts (60), the threaded portion is detachably connected to the nut (60), the cutting wheel (31) cuts the ear piece, and the grinding wheel (24) grinds the position of the ear piece after cutting.
7. The large-scale wall panel ear automatic cutting device according to claim 6 is characterized in that: The extraction mechanism comprises a fixed rod (37) symmetrically fixedly mounted on the upper end of the cutting movable plate (11); the upper end of the fixed rod (37) is fixedly connected to an extraction block mounting plate (36); an extraction block (35) is fixedly connected to the end wall of the extraction block mounting plate (36); the extraction block (35) is located on the upper side of the cutting wheel (31); the upper part of the extraction block (35) is fixedly connected to one end of an extraction pipe (10); the other end of the extraction pipe (10) is fixedly connected to an extraction box (20); the extraction box (20) is fixedly mounted on the end wall of the cutting table (1); an extraction pump (21) is fixedly connected to the end wall of the extraction box (20); the extraction port of the extraction pump (21) is connected to the inside of the extraction box (20); and a partition net (53) is installed at the extraction port of the extraction pump (21).
8. The large wall panel ear automatic cutting device according to claim 7 is characterized in that: The power supply mechanism comprises a storage battery (18), one end of a plurality of power transmission wires (19) is connected to the storage battery (18), and the other end of the power transmission wires (19) is connected to a corresponding electrical component.
9. The large wall panel ear automatic cutting device according to claim 8, characterized in that: The control mechanism comprises a control box (22), wherein a control processor is provided in the control box (22), wherein a corresponding control processing program is provided in the control processor, wherein a plurality of control buttons (23) are connected to the control box (22), wherein the control buttons (23) are signal-connected to the control processor, wherein a signal line jack (33) is provided at the rear of the control box (22), wherein the signal line jack (33) is connected to the control processor via the signal wire, wherein one end of the signal line is inserted into the signal line jack (33), and the other end of the signal line is connected to an electrical component.
10. The large wall panel ear automatic cutting device according to claim 9, characterized in that: The distance adjustment frame (4) is connected to a protection mechanism, the protection mechanism comprising a protection baffle mounting frame (15) fixedly connected to a surface of one side of the distance adjustment frame (4) close to each other, the protection baffle mounting frame (15) is detachably connected to a protection baffle (7) via a protection bolt (8), and the protection baffle mounting frame (15) is machined with a threaded hole that cooperates with the protection bolt (8).
Citation Information
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