Medical dressing instrument packaging device

Abstract

The invention discloses a packaging device for medical dressing instruments. The packaging device comprises a folding mechanism 1, a mechanical arm 2, a material rotating table 3 and a cloth distributing mechanism 4. The number of the material transferring tables 3 is two, and the material transferring tables 3 are used for containing pre-packaged and packaged material baskets 5. The two folding mechanisms 1 are located on the two sides of the mechanical arm 2 correspondingly and used for packaging the material baskets 5. The mechanical arm 2 is arranged between the folding mechanism 1 and the material rotating table 3 and used for moving and rotating the material basket 5. The two cloth distribution mechanisms 4 are located on the two sides of the folding mechanism 1 correspondingly and used for conveying cloth for packaging to the folding mechanism 1. According to the device, the material baskets filled with dressings or surgical instruments can be packed with cloth, conventional manual packing is replaced, the working intensity is relieved, and the working efficiency is improved.

Description

Technical Field

[0001] The present application relates to a medical dressing instrument packaging device, which is mainly used for packaging dressings or surgical instruments in a hospital sterilization supply room. Background Art

[0002] The sterilization supply room is an important department in the hospital that supplies various sterile instruments, dressings, and supplies. The surgical instruments and dressings provided in this department generally need to be packaged, stored, and provided to the outside in a packaged manner. The packaging process of surgical instrument packages or dressing packages generally involves placing the instruments or dressings in a mesh basket first, and then manually wrapping one or more layers of cloth. For large hospitals, the traditional manual packaging method requires a lot of manpower and material resources, is costly, and the efficiency of manual sorting and packaging is low. In the case of insufficient manpower, it is easy to cause the supply of instruments or dressings to be difficult to meet usage needs. Summary of the invention

[0003] The purpose of this application is to provide a medical dressing device packaging device, which is used to replace or partially replace manual packaging, so as to reduce manpower consumption and reduce the labor intensity of staff. To this end, this application adopts the following technical solutions:

[0004] A medical dressing equipment packaging device comprises a folding mechanism, a manipulator, a material transfer table and a cloth dispensing mechanism; the material transfer tables are provided with two, which are used to place pre-packaged and packaged material baskets; the folding mechanisms are provided with two, which are respectively located on both sides of the manipulator and are used to package the material baskets; the manipulator is provided between the folding mechanism and the material transfer table and is used to move and rotate the material baskets; the cloth dispensing mechanisms are provided with two, which are respectively located on both sides of the folding mechanism and are used to convey the packaging cloth to the folding mechanism.

[0005] In at least one embodiment, the folding mechanism includes a frame with a flat plate on the top of the frame, two pairs of openings on the flat plate, and flip plates that can be raised, lowered and flipped in the openings. There is enough spacing between the two flip plates in the same pair for placing the material basket horizontally and vertically.

[0006] In at least one embodiment, the flip plate is connected to a lifting and flipping assembly, which includes a rotating shaft, a first motor, a bearing seat and two lifting cylinders. The rotating shaft is fixedly connected to the flip plate, and the first motor and the bearing seat are respectively installed at both ends of the rotating shaft. The lifting cylinder is arranged below the rotating shaft and its telescopic rod is arranged upward, and the first motor and the bearing seat are respectively arranged at the top of the telescopic rods of the two lifting cylinders.

[0007] In at least one embodiment, the lifting cylinder is connected to a moving assembly, which includes a sliding rod, a sliding seat, a moving nut, a screw rod, a second motor and a connecting rod; the sliding rod is provided with two and is respectively mounted on a frame below the two ends of the rotating shaft; the sliding seat is mounted on the sliding rod and can slide along the sliding rod, and the lifting cylinder is fixedly connected to the sliding seat; the connecting rod is fixedly connected between the two sliding seats; the moving nut is mounted on the screw rod and is fixedly connected to the connecting rod, the screw rod is driven by the second motor, and the moving nut can move along the screw rod as the screw rod rotates.

[0008] In at least one embodiment, the manipulator comprises a manipulator arm and a gripper disposed at a front end of the manipulator arm. The manipulator arm may be a six-degree-of-freedom manipulator arm.

[0009] In at least one embodiment, the fabric dispensing mechanism includes a fabric tray, a roller disposed at the fabric tray outlet, a plurality of support legs for supporting the fabric tray, and an electric guide rail disposed below the support legs; the support legs can move along the electric guide rail to move the fabric tray outlet to above the opening at the top of the folding mechanism. The electric guide rail is mounted on the frame.

[0010] Compared with the prior art, the present application achieves at least the following beneficial effects: the device of the present application can use cloth to pack material baskets containing dressings, surgical instruments, etc., replacing conventional manual packing of auxiliary material packages or instrument packages, thereby reducing work intensity and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] One or more embodiments of the present application will now be described, by way of example only, with reference to the accompanying drawings, in which:

[0012] Figure 1 This is a schematic diagram of the overall structure of a medical dressing device packaging device shown in an embodiment of the present application;

[0013] Figure 2 for Figure 1 A schematic diagram of the structure of the embodiment after removing the flat plate;

[0014] Figure 3 for Figure 1 A partial enlarged view of the middle A area;

[0015] Figure 4 for Figure 1 A schematic diagram of the internal structure of the folding mechanism of an embodiment;

[0016] Figure 5 for Figure 1 A schematic structural diagram of a manipulator of an embodiment;

[0017] Figure 6 for Figure 1A schematic structural diagram of a cloth dispensing mechanism according to an embodiment.

[0018] The numbers in the figure are: 1. folding mechanism; 11. frame; 12. flat plate; 13. opening; 14. flip plate; 15. rotating shaft; 16. first motor; 17. bearing seat; 18. lifting cylinder; 19. sliding rod; 110. sliding seat; 111. moving nut; 112. screw rod; 113. second motor; 114. connecting rod; 2. manipulator; 21. mechanical arm; 22. clamping claw; 3. rotating table; 4. cloth distributing mechanism; 41. cloth support; 42. roller; 43. supporting leg; 44. electric guide rail; 5. material basket. DETAILED DESCRIPTION

[0019] The present application will be described in detail below with reference to the exemplary embodiments in the accompanying drawings. However, it should be understood that the present application can be implemented in a variety of different forms and should not be construed as being limited to the embodiments described herein. These embodiments are provided here to make the disclosure of the present application more complete and to fully convey the concept of the present application to those skilled in the art.

[0020] In the description of the present application, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present application.

[0021] like Figures 1 to 6 As shown, the medical dressing device packaging device of this embodiment includes a folding mechanism 1, a manipulator 2, a material transfer table 3 and a cloth dispensing mechanism 4. Two material transfer tables 3 are provided, which are used to place pre-packaged and packaged material baskets 5. Two folding mechanisms 1 are provided, which are respectively located on both sides of the manipulator 2 and are used to package the material baskets 5. The manipulator 2 is provided between the folding mechanism 1 and the material transfer table 3, and is used to move and rotate the material basket 5. Two cloth dispensing mechanisms 4 are provided, which are respectively located on both sides of the folding mechanism 1 and are used to convey the cloth for packaging to the folding mechanism 1.

[0022] More specifically, the folding mechanism 1 includes a frame 11, a flat plate 12 is provided on the top of the frame 11, and two pairs of openings 13 are opened on the flat plate. The openings 13 are provided with a flip plate 14 that can be lifted and flipped, and there is enough space between the two flip plates 14 of the same pair for placing the material basket 5 horizontally and vertically.

[0023] When in use, the cloth delivered from the cloth dispensing mechanism 4 is first spread on the opening 13, and then the material basket 5 loaded with surgical instruments or dressings on the transfer table 3 is transferred to the spread cloth by the manipulator 2. The flip plate 14 is first raised, and then flipped to the top of the material basket 5, at which time the cloth can wrap around one pair of side edges of the material basket 5; the flip plate 14 is flipped back or lowered, and then the material basket 5 is horizontally rotated 90° by the manipulator 2, and then the flip plate 14 wraps the cloth around the other pair of side edges of the material basket 5. If a second layer of cloth needs to be packaged, the material basket 5 is again placed above the other pair of openings 13 by the manipulator 2 to package the second layer of cloth; the packaged material basket 5 is moved to the transfer table 3 by the manipulator 2, and finally fixed by manually sticking adhesive tape, and the entire packaging workflow of the instrument package or auxiliary material package can be completed.

[0024] The flip plate 14 is connected with a lifting and flipping assembly, which includes a rotating shaft 15, a first motor 16, a bearing seat 17 and two lifting cylinders 18. The rotating shaft 15 is fixedly connected to the flip plate 14. The first motor 16 and the bearing seat 17 are respectively installed at both ends of the rotating shaft 15. The lifting cylinder 18 is arranged below the rotating shaft 15 and its telescopic rod is arranged upward. The first motor 16 and the bearing seat 17 are respectively arranged at the top of the telescopic rod of the two lifting cylinders 18. The first motor 16 can use a stepper motor to improve the accuracy of control. When in use, the lifting cylinder 18 mainly plays the role of lifting the flip plate 14, and the first motor 16 mainly plays the role of flipping the flip plate 14.

[0025] Among them, the lifting cylinder 18 is connected with a moving assembly, which includes a slide bar 19, a slide seat 110, a moving nut 111, a screw rod 112, a second motor 113 and a connecting rod 114; two slide bars 19 are provided and are respectively mounted on the frame 11 below the two ends of the rotating shaft 15; the slide seat 110 is sleeved on the slide bar 19 and can slide along the slide bar 19, and the lifting cylinder 18 is fixedly connected to the slide seat 110; the connecting rod 114 is fixedly connected between the two slide seats 110; the moving nut 111 is installed on the screw rod 112 and is fixedly connected to the connecting rod 114, the screw rod 112 is driven by the second motor 113, and the moving nut 111 can move along the screw rod 112 as the screw rod 112 rotates. The moving assembly is mainly used to adjust the spacing between the two flip plates 14, so as to adapt to material baskets 5 of different sizes and ensure that the cloth can be close to the surface of the material basket 5 during the packaging process.

[0026] More specifically, the manipulator 2 includes a manipulator arm 21 and a gripper 22 disposed at the front end of the manipulator arm 21. The manipulator arm 21 is preferably a six-degree-of-freedom manipulator. The working principle of the manipulator arm 21 controlling the gripper 22 and the structures of both are conventional technical solutions in the electromechanical field, and are not described in detail in this application.

[0027] More specifically, the cloth dispensing mechanism 4 includes a cloth tray 41, a roller 42 disposed at the outlet of the cloth tray 41, a plurality of supporting legs 43 for supporting the cloth tray 41, and an electric guide rail 44 disposed below the supporting legs 43; the supporting legs 43 can move along the electric guide rail 44, thereby moving the outlet of the cloth tray 41 to above the opening 13 at the top of the folding mechanism 1. The cloth used for packaging is laid on the cloth tray 41 in a stacked manner. When in use, the outlet end of the cloth tray 41 is first moved to above the opening 13 of the flat plate 12 by the electric guide rail 44, and then the cloth is conveyed to the opening 13 by the roller 42, and then the next step of cloth packaging can be carried out.

[0028] The electric guide rail 44 generally includes a rail and a slide that can be moved along the rail by electric control. In the present application, two electric guide rails 44 are provided, and two slides are provided on each slide rail, and a total of four slides are provided, which can stably support the four support legs 43 provided by the cloth dispensing mechanism 4. In addition, the electric guide rail 44 is installed on the frame 11 to improve the integration and compactness of the entire device.

[0029] It should be understood that all the above embodiments are illustrative rather than restrictive, and various modifications or variations made by those skilled in the art to the specific embodiments described above based on the concept of the present application should all be within the protection scope of the present application.

Claims

1. A medical dressing device packaging device, characterized in that: It comprises a folding mechanism (1), a manipulator (2), a material transfer table (3) and a fabric distribution mechanism (4); The material transfer tables (3) are provided with two, which are used to place pre-packaged and packaged material baskets (5); The folding mechanisms (1) are provided with two, which are respectively located on both sides of the manipulator (2) and are used for packaging material baskets (5); The manipulator (2) is arranged between the folding mechanism (1) and the material transfer table (3), and is used to move and rotate the material basket (5); The cloth distributing mechanisms (4) are provided with two, which are respectively located on both sides of the folding mechanism (1) and are used to convey the cloth for packaging to the folding mechanism (1).

2. The medical dressing device packaging device according to claim 1, characterized in that: The folding mechanism (1) comprises a frame (11), a flat plate (12) is provided on the top of the frame (11), two pairs of openings (13) are provided on the flat plate, and a flip plate (14) capable of being raised, lowered and flipped is provided in the opening (13), and a sufficient spacing is provided between the two flip plates (14) of the same pair for placing the material basket (5) horizontally or vertically.

3. The medical dressing device packaging device according to claim 2, characterized in that: The flip plate (14) is connected to a lifting and flipping assembly, which includes a rotating shaft (15), a first motor (16), a bearing seat (17) and two lifting cylinders (18). The rotating shaft (15) is fixedly connected to the flip plate (14). The first motor (16) and the bearing seat (17) are respectively installed at two ends of the rotating shaft (15). The lifting cylinder (18) is arranged below the rotating shaft (15) and its telescopic rod is arranged upward. The first motor (16) and the bearing seat (17) are respectively arranged at the top of the telescopic rods of the two lifting cylinders (18).

4. The medical dressing device packaging device according to claim 3, characterized in that: The lifting cylinder (18) is connected to a moving assembly, which includes a slide rod (19), a slide seat (110), a moving nut (111), a screw rod (112), a second motor (113) and a connecting rod (114); the slide rod (19) is provided with two and is respectively mounted on the frame (11) below the two ends of the rotating shaft (15); the slide seat (110) is sleeved on the slide rod (19) and can slide along the slide rod (19); the lifting cylinder (18) is provided with two slide rods (19) and is respectively mounted on the frame (11) below the two ends of the rotating shaft (15); the slide seat (110) is sleeved on the slide rod (19) and can slide along the slide rod (19); The cylinder (18) is fixedly connected to the slide seat (110); the connecting rod (114) is fixedly connected between the two slide seats (110); the movable nut (111) is installed on the screw rod (112) and is fixedly connected to the connecting rod (114); the screw rod (112) is driven by the second motor (113); the movable nut (111) can move along the screw rod (112) as the screw rod (112) rotates.

5. The medical dressing device packaging device according to claim 1, characterized in that: The manipulator (2) comprises a manipulator arm (21) and a clamping claw (22) arranged at the front end of the manipulator arm (21).

6. The medical dressing device packaging device according to claim 5, characterized in that: The mechanical arm (21) is a six-degree-of-freedom mechanical arm.

7. The medical dressing device packaging device according to claim 2, characterized in that: The cloth dispensing mechanism (4) comprises a cloth tray (41), a roller (42) arranged at the outlet of the cloth tray (41), a plurality of supporting legs (43) for supporting the cloth tray (41), and an electric guide rail (44) arranged below the supporting legs (43); the supporting legs (43) can move along the electric guide rail (44), thereby moving the outlet of the cloth tray (41) to above the opening (13) at the top of the folding mechanism (1).

8. The medical dressing device packaging device according to claim 7, characterized in that: The electric guide rail (44) is installed on the frame (11).

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