High-bonding-strength water-resistant gypsum-based tile adhesive

By improving the formula of ceramic tile glue, heavy calcium carbonate, cellulose ether, latex powder, reinforcement, aggregate, toughener and waterproofing agent are added to make high-bonding strength water-resistant gypsum-based ceramic tile glue, which solves the problems of poor water resistance and easy cracking of traditional ceramic tile glue, achieves higher water resistance and bonding strength, and improves the quality of construction projects.

CN119528534AActive Publication Date: 2025-02-28SHAOXING YISHENG MORTAR
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Patent Information

Application Number
CN202411724759.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-28
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

Traditional gypsum-based ceramic tile glue has poor water resistance, is prone to cracking and insufficient impact resistance in humid environments, resulting in hollowing and falling off during the use of ceramic tile.

Method used

High bond strength water-resistant gypsum-based tiles were prepared by using 60-70 parts by mass of gypsum, 10-20 parts by mass of heavy calcium carbonate, 0.4-1 part by mass of cellulose ether, 2-5 parts by mass of latex powder, 2-5 parts by mass of reinforcement, 16-30 parts by mass of aggregate, 1-3 parts by mass of toughening agent and 1-3 parts by mass of waterproofing agent.

Benefits of technology

It improves the water resistance and bonding strength of ceramic tile glue, enhances crack resistance, freeze-thaw resistance and aging resistance, solves the problems of short service life and easy cracking in humid environments, and improves construction efficiency and construction project quality.

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Abstract

The invention discloses a high-bonding-strength water-resistant gypsum-based tile adhesive, and belongs to the technical field of building decoration materials. The ceramic tile glue is prepared from the following raw materials in parts by mass: 60-70 parts of gypsum, 10-20 parts of ground calcium carbonate, 0.4-1 part of cellulose ether, 2-5 parts of latex powder, 2-5 parts of a reinforcing agent, 16-30 parts of aggregate, 1-3 parts of a toughening agent and 1-3 parts of a waterproof agent. The flexibilizer is hyperbranched polyester, and the waterproof agent is an organic waterproof agent containing active silicon. The ceramic tile adhesive disclosed by the invention has the characteristics of water resistance, high bonding strength, cracking resistance, freeze thawing resistance, aging resistance, short solidification time and the like, and is beneficial to improving the construction efficiency and the construction engineering quality.
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Description

Technical Field

[0001] The invention relates to the technical field of building decoration materials, and more specifically to a high-bonding-strength water-resistant gypsum-based tile adhesive. Background Art

[0002] With the development of the building decoration industry, ceramic tiles, as a common decorative material, are widely used in the field of floor and wall paving. However, traditional gypsum-based tile adhesives have limitations in terms of bonding strength and water resistance. Especially in humid environments such as bathrooms and kitchens, water intrusion will affect its bonding effect and service life, and eventually lead to hollowing and falling of tiles during use. Therefore, the development of a high-bonding strength and water-resistant tile adhesive is of great significance to solve the shortcomings of traditional tile adhesives, extend the service life of tiles, and improve the quality of construction projects. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a high bonding strength and water-resistant gypsum-based tile adhesive, which has the characteristics of water resistance, high bonding strength, crack resistance, freeze-thaw resistance, aging resistance, fast setting time, etc., which helps to improve construction efficiency and the quality of construction projects.

[0004] In order to achieve the above object, the present invention adopts the following technical solution:

[0005] A high-bonding-strength water-resistant gypsum-based tile adhesive is prepared from the following raw materials in parts by mass: 60-70 parts by mass of gypsum, 10-20 parts by mass of heavy calcium carbonate, 0.4-1 parts by mass of cellulose ether, 2-5 parts by mass of latex powder, 2-5 parts by mass of reinforcing agent, 16-30 parts by mass of aggregate, 1-3 parts by mass of toughening agent, and 1-3 parts by mass of waterproofing agent; the toughening agent is a hyperbranched polyester, and the waterproofing agent is an organic waterproofing agent containing active silicon.

[0006] The present invention is further configured such that the latex powder is a terpolymer of vinyl chloride, ethylene and vinyl laurate.

[0007] The present invention is further configured such that the latex powder is ZW-9032H latex powder.

[0008] The present invention is further configured such that the reinforcing agent is at least one of basalt fiber, carbon fiber, and plant fiber.

[0009] The present invention is further configured such that the reinforcing agent is artemisia fiber.

[0010] The present invention is further configured such that the toughening agent is epoxy resin toughening agent CYH-277.

[0011] The present invention is further configured such that the waterproofing agent is a gypsum-based reactive waterproofing agent SL-17.

[0012] The present invention is further configured such that the aggregate is natural sand.

[0013] The present invention is further configured that the tile adhesive is made of the following raw materials in parts by mass: 60 parts by mass of gypsum, 11.2 parts by mass of heavy calcium carbonate, 0.8 parts by mass of hydroxypropyl methylcellulose, 4 parts by mass of latex powder, 3 parts by mass of artemisia fiber, 16.5 parts by mass of natural sand, 2 parts by mass of epoxy resin toughener CYH-277, and 2.5 parts by mass of gypsum-based reactive waterproofing agent SL-17.

[0014] In summary, the present invention has the following beneficial effects:

[0015] A gypsum-based tile adhesive with good water resistance and high bonding strength is prepared by improving and optimizing the formula, and has good freeze-thaw resistance and aging resistance; in particular, the tile adhesive is prepared by adding artemisia fiber, epoxy resin toughening agent CYH-277, and gypsum-based reactive waterproofing agent SL-17 as a modified material, and the synergistic effect between the three is utilized to further improve the water resistance and bonding strength of the tile adhesive. The tile adhesive of the present invention is convenient to construct and has a fast setting time, solves the problems of poor water resistance, easy cracking, and poor impact resistance of gypsum-based materials, eliminates the occurrence of cracking and hollowing, improves construction efficiency, and is more suitable for home decoration, commercial construction, and tile laying in large-scale projects. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] The high-bonding strength and water-resistant gypsum-based tile adhesive of the present invention is prepared from the following raw materials in parts by weight: 60-70 parts by weight of gypsum, 10-20 parts by weight of heavy calcium carbonate, 0.4-1 parts by weight of cellulose ether (preferably hydroxypropyl methylcellulose), 2-5 parts by weight of latex powder (the latex powder is a terpolymer of vinyl chloride, ethylene and vinyl laurate, preferably ZW-9032H latex powder purchased from Shandong Zhongwei High-tech Materials Co., Ltd.), 2-5 parts by weight of a reinforcing agent (the reinforcing agent is at least one of basalt fiber, carbon fiber and plant fiber, preferably a combination of artemisia annua fiber and basalt fiber), 16-30 parts by weight of aggregate (preferably natural sand), 1-3 parts by weight of a toughening agent (the toughening agent is a hyperbranched polyester, preferably an epoxy resin toughening agent CYH-277 purchased from Wuhan Senmao Fine Chemical Co., Ltd.), and 1-3 parts by weight of a waterproofing agent (the waterproofing agent is an organic waterproofing agent containing active silicon, preferably a gypsum-based reactive waterproofing agent SL-17 produced by Xinyi Synthetic Technology Co., Ltd.). High-bonding-strength and water-resistant gypsum-based tile adhesive can be prepared by uniformly mixing the raw materials in proportion.

[0018] The preferred embodiments are as follows:

[0019] Example 1

[0020] 60 parts by mass of gypsum, 11.2 parts by mass of heavy calcium carbonate, 0.8 parts by mass of hydroxypropyl methylcellulose, 4 parts by mass of latex powder, 3 parts by mass of artemisia fiber, 16.5 parts by mass of natural sand, 2 parts by mass of epoxy resin toughening agent CYH-277, and 2.5 parts by mass of gypsum-based reactive waterproofing agent SL-17 are uniformly mixed to obtain a high-bonding-strength and water-resistant gypsum-based tile adhesive.

[0021] Example 2

[0022] A high bonding strength and water-resistant gypsum-based tile adhesive was prepared according to the method of Example 1, except that the Artemisia annua fiber was replaced by basalt fiber.

[0023] Comparative Example 1

[0024] Tile adhesive was prepared according to the method of Example 1, except that the epoxy resin toughening agent CYH-277 was replaced by methyl phthalate.

[0025] Comparative Example 2

[0026] Tile adhesive was prepared according to the method of Example 1, except that the mass of gypsum-based reactive waterproofing agent SL-17 was replaced by sodium dodecylbenzene sulfonate.

[0027] Comparative Example 3

[0028] Tile adhesive was prepared according to the method of Example 1, but without adding Artemisia annua fiber.

[0029] Comparative Example 4

[0030] Tile adhesive was prepared according to the method of Example 1, but without adding epoxy resin toughening agent CYH-277.

[0031] Comparative Example 5

[0032] Tile adhesive was prepared according to the method of Example 1, but without adding gypsum-based reactive waterproofing agent SL-17.

[0033] The performance of the tile adhesives prepared in Example 1, Example 2 and Comparative Examples 1 to 5 was tested, and the results are shown in the following table:

[0034]

[0035] It can be seen from the experimental data in the table that the tile adhesive of the present invention has good water resistance and high bonding strength, remains stable in a humid environment, and extends the service life of the building; at the same time, by comparing the experimental data of Example 1 and Example 2, and Comparative Examples 1 to Comparative Examples 5, it can be seen that when Artemisia annua fiber, epoxy resin toughening agent CYH-277, and gypsum-based reactive waterproofing agent SL-17 are added to prepare tile adhesive, the water resistance and crack resistance of the tile adhesive can be further improved, and there is a synergistic effect between the three components.

[0036] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A high bonding strength water-resistant gypsum-based tile adhesive, characterized in that: The tile adhesive is prepared from the following raw materials in parts by mass: 60-70 parts by mass of gypsum, 10-20 parts by mass of heavy calcium carbonate, 0.4-1 parts by mass of cellulose ether, 2-5 parts by mass of latex powder, 2-5 parts by mass of reinforcing agent, 16-30 parts by mass of aggregate, 1-3 parts by mass of toughening agent, and 1-3 parts by mass of waterproofing agent; the toughening agent is hyperbranched polyester, and the waterproofing agent is an organic waterproofing agent containing active silicon.

2. The high bonding strength water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The latex powder is a terpolymer of vinyl chloride, ethylene and vinyl laurate.

3. The high bonding strength water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The latex powder is ZW-9032H latex powder.

4. The high bonding strength water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The reinforcing agent is at least one of basalt fiber, carbon fiber and plant fiber.

5. The high bonding strength and water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The reinforcing agent is artemisia fiber.

6. The high bonding strength water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The toughening agent is epoxy resin toughening agent CYH-277.

7. The high bonding strength and water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The waterproofing agent is a gypsum-based reactive waterproofing agent SL-17.

8. The high bonding strength water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The aggregate is natural sand.

9. The high bonding strength water-resistant gypsum-based tile adhesive according to claim 1, characterized in that: The tile adhesive is made of the following raw materials in parts by mass: 60 parts by mass of gypsum, 11.2 parts by mass of heavy calcium carbonate, 0.8 parts by mass of hydroxypropyl methylcellulose, 4 parts by mass of latex powder, 3 parts by mass of artemisia fiber, 16.5 parts by mass of natural sand, 2 parts by mass of epoxy resin toughener CYH-277, and 2.5 parts by mass of gypsum-based reactive waterproofing agent SL-17.

Citation Information

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